A membrane roll handling trolley

By designing the membrane roll handling trolley, using the chassis, wheel structure and linear traction structure, the automated handling of different types of membrane rolls is achieved, and the problem of adapting to different axle long membrane rolls in the existing technology is solved, and the degree of automation and applicability is improved.

CN114148355BActive Publication Date: 2025-06-24GUANGDONG SHICHENG PLASTIC MACHINERY
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Patent Information

Application Number
CN202111442227.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-30
Publication Date
2025-06-24
Estimated Expiration
2041-11-30

AI Technical Summary

Technical Problem

The existing membrane roll handling device cannot effectively adapt to the difference in axis lengths of different types of membrane rolls, and requires manpower replacement devices, which has low automation and consumes a lot of labor.

Method used

A membrane roll handling trolley is designed, adopting a chassis, wheel structure and a linear traction structure. Two symmetrical coil carriers can be close to or away from each other under the drive of the linear traction structure to adapt to membrane rolls of different axle lengths.

Benefits of technology

It realizes automatic handling of different types of film rolls, improves the degree of automation of film roll transportation, reduces human labor, and has high applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a film roll handling trolley, which includes a chassis and a wheel structure for driving the chassis to move forward or backward. Two symmetrically arranged roll loading platforms are provided on the chassis, and the two roll loading platforms are respectively used to support one end of the film roll. The roll loading platform is slidably connected to the chassis, and the two roll loading platforms can approach or move away from each other under the drive of a linear traction structure. A power supply assembly for supplying power to the wheel structure and the linear traction structure is provided on the chassis. The film roll handling trolley provided by the present invention enables the wheel structure to freely move and operate through the power supply assembly, solving the problem of manual handling. The control system controls the linear traction structure to pull the two roll loading platforms to move synchronously and approach each other until they stop moving when the distance between the two roll loading platforms is the set distance; the two end shafts of the film roll are respectively supported by the tops of the corresponding roll loading platforms, and the film part of the film roll is located between the two roll loading platforms, so as to be able to adapt to the support of film rolls with different shaft lengths.
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Description

Technical Field

[0001] The present invention relates to the technical field of film roll production, and particularly relates to a film roll handling cart. Background Art

[0002] After the film roll is produced, it needs to be transported to a designated place for storage. Since there are many types of film rolls and the shaft lengths of different types of film rolls are different, the film roll carrying mechanism on the existing handling device can only carry film rolls with a specific shaft length, resulting in poor applicability and the need to spend time replacing the appropriate film roll carrying mechanism. In addition, the current handling device needs to be pushed manually, consuming a large amount of labor and having a low degree of automation.

[0003] It can be seen that the existing technology still needs to be improved. Summary of the Invention

[0004] In view of the above deficiencies of the existing technology, the purpose of the present invention is to provide a film roll handling cart, aiming to be able to automatically handle different types of film rolls and improve the degree of automation of film roll transportation.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A film roll handling cart includes a chassis and a wheel structure for driving the chassis forward or backward. Two symmetrically arranged roll-carrying platforms are provided on the chassis, and the two roll-carrying platforms are respectively used to support one end of the film roll. The roll-carrying platforms are slidably connected to the chassis, and the two roll-carrying platforms can approach or move away from each other under the drive of a linear traction structure. A power supply component for supplying power to the wheel structure and the linear traction structure is provided on the chassis.

[0007] As a further improvement of the above technical solution, the wheel structure includes two sets of drive wheel assemblies symmetrically arranged on both sides of the chassis. Each set of drive wheel assemblies includes a housing, a drive motor fixed on the chassis, a first wheel and a second wheel rotatably arranged on the chassis front and back. A driving synchronous pulley is sleeved on the main shaft of the drive motor, a first driven synchronous pulley coaxial with it is provided on the first wheel, and a second driven synchronous pulley coaxial with it is provided on the second wheel. The first driven synchronous pulley, the second driven synchronous pulley and the driving synchronous pulley are connected by a synchronous belt.

[0008] As a further improvement of the above technical solution, a tensioning wheel for tensioning the synchronous belt is provided on the chassis.

[0009] As a further improvement of the above technical solution, each roll-carrying platform includes a bottom plate, a vertical plate arranged on the bottom plate, and a support block arranged on the top of the vertical plate. A central V-shaped groove is opened at the top of the support block.

[0010] As a further improvement of the above technical solution, a notch is formed at the top of the vertical plate. A guiding strip extending horizontally is formed by the upward protrusion of the bottom wall of the notch. A reverse U-shaped socket inserted with the guiding strip is provided at the bottom of the supporting block. The supporting block can slide between the side walls of the notch and is locked on the guiding strip by a locking screw.

[0011] As a further improvement of the above technical solution, limiting arms are formed on both sides of the notch. The supporting block is arranged between the two limiting arms. The two limiting arms are connected by a horizontally extending scale. Scales are provided on the scale. The supporting block is provided with an avoidance groove for the scale to be embedded and an indicating line pointing to the scale of the scale.

[0012] As a further improvement of the above technical solution, the linear traction structure includes a synchronous belt linear module, a traction block and a connecting rod. The traction block is arranged on the sliding table of the synchronous belt linear module. The traction block is connected to the coil loading table through the connecting rod.

[0013] As a further improvement of the above technical solution, two mutually parallel guide rails extending in the left-right direction are provided on the chassis. The bottom of the bottom plate is connected to the corresponding guide rail through a slider. A limiting column is provided on the chassis at the end of the guide rail.

[0014] As a further improvement of the above technical solution, the power supply assembly includes a distribution box, a storage battery arranged in the distribution box and a plug electrically connected to the storage battery.

[0015] As a further improvement of the above technical solution, a track is provided on the ground. The track extends in the front-rear direction. The first wheel and the second wheel travel under the guidance of the track. Anti-collision strips extending in the left-right direction are provided on the front and rear sides of the chassis and the outer shell.

[0016] Beneficial effects:

[0017] Compared with the prior art, the film roll handling trolley provided by the present invention enables the wheel structure to move and operate freely through the power supply assembly. The linear traction structure and the wheel structure are electrically connected to the control system, with a high degree of automation, solving the problem of manual handling. The staff can select the corresponding control program according to the film roll to be carried. The control system controls the linear traction structure to pull the two coil loading tables to move synchronously and approach each other until they stop moving when the distance between the two coil loading tables reaches the set distance; the manipulator transports the film roll to the film roll bearing mechanism. The two end shafts of the film roll are respectively supported by the tops of the corresponding coil loading tables, and the film part of the film roll is located between the two coil loading tables, so as to be able to adapt to the support of film rolls with different shaft lengths, with high applicability. Description of the drawings

[0018] Figure 1 It is a perspective view of the film roll handling trolley provided by the present invention.

[0019] Figure 2 It is a schematic structural diagram of the driving wheel assembly provided by the present invention.

[0020] Figure 3 It is Figure 1 a partial enlarged view of area A in

[0021] Figure 4 It is Figure 1 a partial enlarged view of area B in

[0022] Figure 5 It is Figure 1 a partial enlarged view of area C in

[0023] Description of main component symbols: 1 - chassis, 2 - coil loading table, 21 - bottom plate, 22 - vertical plate, 221 - notch, 222 - guiding bar, 223 - limiting arm, 23 - support block, 231 - socket, 232 - avoidance groove, 24 - V - groove, 25 - cushion block, 26 - reinforcing rib, 3 - linear traction structure, 31 - traction block, 32 - connecting rod, 4 - scale, 41 - indicating line, 51 - guide rail, 52 - slider, 53 - limiting post, 54 - telescopic protective cover, 6 - driving wheel assembly, 61 - housing, 62 - driving motor, 63 - driving synchronous pulley, 64 - first wheel, 65 - second wheel, 66 - first driven synchronous pulley, 67 - second driven synchronous pulley, 68 - synchronous belt, 69 - tensioning pulley, 71 - distribution box, 72 - plug, 73 - socket, 8 - anti - collision strip. Detailed implementation manners

[0024] The present invention provides a film roll handling trolley. To make the purpose, technical solution and effects of the present invention clearer and more definite, the following further elaborates on the present invention with reference to the accompanying drawings and by way of examples. It should be understood that the specific examples described herein are only used to explain the present invention and are not used to limit the protection scope of the present invention.

[0025] Please refer to Figures 1-5 , the present invention provides a film roll handling trolley, including a chassis 1 and a wheel structure for driving the chassis 1 to move forward or backward. Two symmetrically arranged coil loading tables 2 are provided on the chassis 1. The two coil loading tables 2 are respectively used to support one end of the film roll. The coil loading tables 2 are slidably connected to the chassis 1. The two coil loading tables 2 can approach or move away from each other under the drive of the linear traction structure 3. A power supply assembly for supplying power to the wheel structure and the linear traction structure 3 is provided on the chassis 1.

[0026] Compared with the prior art, the film roll transport trolley provided by the present invention enables the wheel structure to move freely through the power supply assembly, the linear traction structure 3 and the wheel structure are electrically connected to the control system, with a high degree of automation, solving the problem of manual handling, each type of film roll corresponds to an axial length dimension, the control system pre-enters the axial length dimension of each type of film roll, and sets the control program of the working distance of the two roll-carrying platforms 2 according to the axial length dimension of each type. In the initial state, the two roll-carrying platforms 2 are respectively located at the two ends of the chassis 1, and the staff selects the corresponding control program according to the film roll to be carried, and the control system controls the linear traction structure 3 to pull the two roll-carrying platforms 2 to move synchronously and approach each other until the distance between the two roll-carrying platforms 2 is the set distance and stops moving; the manipulator transports the film roll to the film roll carrying mechanism, and the two end axes of the film roll are respectively supported by the top of the corresponding roll-carrying platform 2, and the film part of the film roll is located between the two roll-carrying platforms 2, so that it can adapt to the support of film rolls with different axial lengths, and has high applicability.

[0027] Specifically, the wheel structure includes two groups of driving wheel assemblies 6 symmetrically arranged on both sides of the chassis 1, each group of driving wheel assemblies 6 includes a housing 61, a driving motor 62 fixed on the chassis 1, a first wheel 64 and a second wheel 65 rotatably arranged on the chassis 1 in the front and rear directions, the rotating shafts of the first wheel 64 and the second wheel 65 extend in the left and right directions, so that the first wheel 64 and the second wheel 65 can only drive the film roll transporting trolley to move forward in the front and rear directions, a driving synchronous wheel 63 is sleeved on the main shaft of the driving motor 62, a first driven synchronous wheel 66 coaxial with the first wheel 64 is provided, and a second driven synchronous wheel 67 coaxial with the second wheel 65 is provided, and the first driven synchronous wheel 66, the second driven synchronous wheel 67 and the driving synchronous wheel 63 are connected by a synchronous belt 68. When the control system controls the driving motor 62 to rotate forward, the driving motor 62 drives the first driven synchronous wheel 66 and the second driven synchronous wheel 67 to move synchronously through the transmission of the driving synchronous wheel 63 and the synchronous belt 68, so that the first wheel 64 and the second wheel 65 move forward synchronously. On the contrary, when the control system controls the drive motor 62 to reverse, the drive motor 62 drives the first driven synchronous wheel 66 and the second driven synchronous wheel 67 to move synchronously through the transmission of the active synchronous wheel 63 and the synchronous belt 68, so that the first wheel 64 and the second wheel 65 move backward synchronously.

[0028] Furthermore, a tensioning wheel 69 for tensioning the synchronous belt 68 is provided on the chassis 1 to prevent the synchronous belt 68 from slipping and ensure that the synchronous belt 68 can be meshed and driven with the first driven synchronous wheel 66 and the second driven synchronous wheel 67 .

[0029] Specifically, each roll-carrying platform 2 includes a bottom plate 21, a vertical plate 22 arranged on the bottom plate 21, and a support block 23 arranged on the top of the vertical plate 22. The top of the support block 23 is provided with a central V-shaped groove 24. The end shaft of the film roll can be positioned by sliding into the V-shaped groove 24 in the support block 23, without the need for an additional positioning mechanism to assist in positioning, and the film roll will not move even when the film roll is being transported.

[0030] Furthermore, a notch 221 is provided at the top of the vertical plate 22, and the bottom wall of the notch 221 protrudes upward to form a laterally extending guide bar 222. The bottom of the support block 23 is provided with an inverted U-shaped socket 231 plugged with the guide bar 222, and the support block 23 can slide between the side walls of the notch 221 and be locked on the guide bar 222 by a locking screw. By loosening the locking screw, the position of each support block 23 can be fine-tuned, which can ensure the symmetrical arrangement of the two support blocks 23 and the coaxiality of the film roll placement on the one hand, and can be adapted and fine-tuned according to the position of the robot gripping and placing the film roll, so as to better coordinate the work between various mechanisms.

[0031] Furthermore, limiting arms 223 are formed on both sides of the recess 221, and the support block 23 is arranged between the two limiting arms 223. The two limiting arms 223 are connected by a transversely extending ruler 4, and the ruler 4 is provided with a scale. The support block 23 is provided with an avoidance groove 232 for the ruler 4 to be embedded and an indicator line 41 pointing to the scale of the ruler 4. The staff can read the scale through the indicator line 41 to more intuitively adjust and record the position of the support block 23, thereby ensuring the symmetry of the two support blocks 23 and facilitating the adjustment of the support block 23 to the center position between the two limiting arms 223.

[0032] Preferably, the linear traction structure 3 includes a synchronous belt linear module, a traction block 31 and a connecting rod 32, wherein the traction block 31 is arranged on a slide of the synchronous belt linear module, and the traction block 31 is connected to the roll-carrying platform 2 via the connecting rod 32. Of course, the linear traction structure 3 can also be selected from pneumatic push rods, electric push rods, hydraulic push rods, linear modules, screw mechanisms, etc., and its main effect is to provide an output end of linear motion.

[0033] Preferably, the chassis 1 is provided with two guide rails 51 which are parallel to each other and extend in the left-right direction. The bottom of the bottom plate 21 is connected to the corresponding guide rails 51 through a slider 52. The roll carrier 2 moves smoothly and stably under the guidance of the guide rails 51 and the slider 52.

[0034] Preferably, the chassis 1 is provided with a limiting column 53 located at the end of the guide rail 51, and the limiting column 53 limits the roll-carrying platform 2 to prevent the slider 52 at the bottom of the roll-carrying platform 2 from escaping from the guide rail 51. It can be understood that when the bottom plate contacts the limiting column 53, the roll-carrying platform 2 is at the movable limit point.

[0035] Further, the power supply assembly includes a distribution box 71, a storage battery disposed in the distribution box 71, and a plug 72 electrically connected to the storage battery. A socket 73 adapted to the plug 72 is provided on the ground. The storage battery is a rechargeable storage battery, and the storage battery is respectively connected to the drive wheel structure and the linear traction structure 3 for power supply, ensuring that the film roll handling trolley has power supply when walking or the loading table 2 moves, and eliminating the interference of cable lines with the walking of the handling trolley. When the power of the storage battery is consumed more after the film roll handling trolley works for a long time, the film roll handling trolley moves to the charging point and inserts the plug 72 into the socket 73, then the storage battery can be charged, which is energy-saving and environmentally friendly.

[0036] Further, a track (not shown in the figure) is provided on the ground, and the track extends in the front-back direction. The first wheel and the second wheel walk under the guidance of the track, so the film roll handling trolley can only move in the front-back direction. Anti-collision strips 8 extending in the left-right direction are provided on the front and rear sides of the chassis 1 and the outer shell 61. If the film roll handling trolley collides with an object during walking, the anti-collision strips 8 can protect the chassis 1 to a certain extent and reduce the damage caused by the collision.

[0037] Preferably, a telescopic protective cover 54 for protecting the guide rail 51 is provided on the guide rail 51, and the telescopic protective cover 54 is located between the two loading tables 2. The telescopic protective cover 54 is a bellows-type protective cover. One end of the telescopic protective cover 54 is connected to the bottom plate 21 through a connecting piece 55, and the other end is fixed on the chassis 1. The telescopic protective cover 54 expands and contracts and folds as the loading table 2 moves, reducing the attachment of dust or foreign objects to the guide rail 51 and affecting the sliding of the slider 52.

[0038] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0039] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection capable of mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] It can be understood that for those of ordinary skill in the art, equivalent substitutions or changes can be made according to the technical solutions and inventive concepts of the present invention, and all such changes or substitutions should fall within the protection scope of the present invention.

Claims

1. A membrane roll handling trolley, characterized in that, It includes a chassis and a wheel structure for driving the chassis forward or backward. There are two symmetrically arranged coil loading platforms on the chassis. The two coil loading platforms are respectively used to support one end of the film coil. The coil loading platforms are slidably connected to the chassis, and the two coil loading platforms can approach or move away from each other under the drive of a linear traction structure. There is a power supply assembly on the chassis for supplying power to the wheel structure and the linear traction structure; each coil loading platform includes a bottom plate, a vertical plate arranged on the bottom plate, and a support block arranged on the top of the vertical plate. A centrally located V-shaped groove is provided at the top of the support block; a notch is provided at the top of the vertical plate, and a guiding strip extending horizontally is formed by the upward protrusion of the bottom wall of the notch. An inverted U-shaped socket for inserting the guiding strip is provided at the bottom of the support block. The support block can slide between the side walls of the notch and is locked on the guiding strip by a locking screw; limiting arms are formed on both sides of the notch, the support block is arranged between the two limiting arms, the two limiting arms are connected by a horizontally extending scale, scales are provided on the scale, the support block is provided with an avoidance groove for the scale to be embedded and an indicating line pointing to the scale of the scale; the linear traction structure includes a synchronous belt linear module, a traction block, and a connecting rod. The traction block is arranged on the slide table of the synchronous belt linear module, and the traction block is connected to the coil loading platform through the connecting rod.

2. The film roll handling trolley according to claim 1, wherein The wheel structure includes two groups of driving wheel assemblies symmetrically arranged on both sides of the chassis. Each group of driving wheel assemblies includes a housing, a driving motor fixed on the chassis, a first wheel and a second wheel that are rotatable and arranged front and back on the chassis. A driving synchronous pulley is sleeved on the main shaft of the driving motor. A first driven synchronous pulley coaxial with it is provided on the first wheel, and a second driven synchronous pulley coaxial with it is provided on the second wheel. The first driven synchronous pulley, the second driven synchronous pulley, and the driving synchronous pulley are connected by a synchronous belt for transmission.

3. The film roll handling trolley according to claim 2, wherein A tensioning wheel for tensioning the synchronous belt is arranged on the chassis.

4. The membrane roll handling trolley according to claim 1, wherein, Two mutually parallel guide rails extending in the left-right direction are provided on the chassis. The bottom of the bottom plate is connected to the corresponding guide rail through a slider, and a limiting column is provided on the chassis at the end of the guide rail.

5. The film roll handling trolley according to claim 1, wherein, The power supply assembly includes a distribution box, a storage battery arranged in the distribution box, and a plug electrically connected to the storage battery.

6. The film roll handling trolley according to claim 2, characterized in that, There is a track on the ground, and the track extends in the front-back direction. The first wheel and the second wheel travel under the guidance of the track. Anti-collision strips extending in the left-right direction are provided on the front and back sides of the chassis and the housing.

Citation Information

Patent Citations

  • Steel wire coil arrangement device

    CN213651737U

  • Film roll carrying trolley

    CN216805423U