A carrier station switching device

By designing a disk station switching device, the automatic transfer of the disk between the loading and unloading stations and the processing stations is achieved, which solves the problem of low mechanization during the wiring harness insertion process, and improves the degree of automation and workshop efficiency.

CN114148726BActive Publication Date: 2025-07-11昆山沪光汽车电器股份有限公司
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Patent Information

Application Number
CN202111524822.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-14
Publication Date
2025-07-11
Estimated Expiration
2041-12-14

AI Technical Summary

Technical Problem

现有技术中,线束插入线束插件的过程机械化程度不高,导致车间效率低下。

Method used

A disk station switching device is designed, including a disk, a loading and unloading station module and a processing station module. The automatic transfer of the disk between the loading and unloading station and the processing station is achieved by setting up a connecting groove and a telescopic cylinder, and the utilization rate of the disk is improved through the transition station module.

Benefits of technology

It improves the automation of the wiring harness insertion process, reduces the operating space, extends the service life of the carrier plate, and improves the work efficiency of the workshop.

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Abstract

The present invention discloses a tray station switching device, which includes a tray, a loading and unloading station module, and a processing station module. The tray is installed on the loading and unloading station module or the processing station module, and the loading and unloading station module and the processing station module are arranged opposite to each other; the tray includes a fixing plate, a carrier plate is provided on the front surface of the fixing plate, a switching groove is provided at the bottom, and connecting grooves are respectively provided on both sides of the back surface; the processing station module includes a processing lifting component, the processing lifting component is slidably connected to the lifting bracket, a second telescopic cylinder is provided on the lifting bracket, the second telescopic cylinder is connected to the processing station frame, connection bolts matching the connecting grooves are provided at both ends of the processing station frame, telescopic plates are slidably installed on both sides of the bottom of the processing station frame, each telescopic plate is connected to a second telescopic cylinder, the second telescopic cylinder is installed on the lifting bracket, and the lifting bracket is slidably connected to the processing station frame. The present invention can realize the automatic transfer of the tray between the loading and unloading station and the processing station.
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Description

Technical Field

[0001] The present invention relates to a carrier plate station switching device, belonging to the technical field of automated wire harness production equipment. Background Art

[0002] There are many processes in the wire harness processing in the automotive workshop. In one process, the processed wire harness needs to be inserted into the wire harness plug-in. However, the demand for wire harness accessories inserted on the wire harness plug-ins in the workshop is extremely large. In order to improve work efficiency, this workshop installs the plug-ins on the carrier plate in batches, moves the carrier plate to different stations for centralized processing, and mechanizes the process of inserting the wire harness into the wire harness plug-in, but the effect is not good.

[0003] This application provides a carrier plate station switching device, which can make the carrier plate installed with the carrier plate automatically move among various stations, further improving the automation degree of the processing process. Summary of the Invention

[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a carrier plate station switching device that can realize the automatic transfer of the carrier plate between the loading / unloading station and the processing station.

[0005] To achieve the above object, the present invention is implemented by the following technical solutions:

[0006] The present invention provides a carrier plate station switching device, including a carrier plate, a loading / unloading station module, and a processing station module. The carrier plate is installed on the loading / unloading station module or the processing station module, and the loading / unloading station module and the processing station module are arranged opposite to each other;

[0007] The carrier plate includes a fixing plate. The front of the fixing plate is provided with a carrier plate, the bottom is provided with a switching groove, and both sides of the back are respectively provided with connecting grooves;

[0008] The loading / unloading station module includes two loading / unloading station frames arranged parallel to each other. A connecting column is slidably installed on each loading / unloading station frame, and each connecting column is connected to a first telescopic cylinder, and the first telescopic cylinder is installed on the loading / unloading station frame;

[0009] The processing station module includes a processing lifting component, a processing station frame, a second telescopic cylinder, a connecting bolt, and a telescopic plate;

[0010] The processing lifting component is slidably connected to the processing station frame. The processing station frame is provided with two connecting bolts matching the connecting grooves; a telescopic plate slidably connected to the processing station frame is arranged between the two connecting bolts, and one end of the telescopic plate is connected to the second telescopic cylinder, and the second telescopic cylinder is installed on the processing station frame.

[0011] Furthermore, the carrier plate station switching device includes a transition station module, and the transition station module is arranged corresponding to the loading / unloading station module;

[0012] The transition station module includes a transition lifting assembly, a transition station frame, and a transition switching column;

[0013] The transition lifting assembly is slidably connected to the transition station frame. A transition switching column is provided on the transition station frame, and an outward convex limiting structure matching the switching groove is provided on the transition switching column.

[0014] Furthermore, the loading and unloading station module includes a cross beam, and two loading and unloading station frames arranged relatively parallel are respectively connected to both ends of the cross beam.

[0015] Furthermore, auxiliary columns are installed on both sides of the transition switching column, and each auxiliary column is connected to an auxiliary lifting cylinder.

[0016] Furthermore, the transition switching column is connected to a transition lifting cylinder.

[0017] Furthermore, the fixed plate is connected to the carrier plate through fasteners

[0018] Compared with the prior art, the beneficial effects achieved by the present invention are as follows:

[0019] By providing the loading and unloading station module, the processing station module, and the carrier plate with a connection groove, the present application can automatically complete the movement of the carrier plate between the loading and unloading station and the processing station; through the movement of the loading and unloading station module in the horizontal direction and the movement of the processing station module in the vertical direction, the switching of the carrier plate stations is realized, greatly reducing the operation space and the floor area of the carrier plate station switching device; by providing a carrier plate with a fixed plate, it is possible to avoid directly applying force to the carrier plate, resulting in deformation of the carrier plate and affecting the installation of external wire harness plugs, and improving the service life of the carrier plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Shown is a schematic structural diagram of an embodiment of the carrier plate station switching device of the present invention;

[0021] Figure 2 Shown is a schematic structural diagram of an embodiment of the processing station module of the present invention;

[0022] Figure 3 Shown is a schematic structural diagram of an embodiment of the loading and unloading station module of the present invention;

[0023] Figure 4 Shown is a schematic structural diagram of an embodiment of the carrier plate of the present invention;

[0024] In the figure: 1. Carrier plate; 2. Processing station module; 3. Loading and unloading station module; 4. Transition station module; 10. Fastener; 11. Fixed plate; 12. Carrier board; 13. Switching groove; 14. Connecting groove; 21. Processing lifting assembly; 22. Processing station frame; 23. Second telescopic cylinder; 24. Connecting bolt; 32. Connecting column; 33. First telescopic cylinder; 41. Transition lifting assembly; 42. Transition station frame; 43. Transition switching column; 44. Auxiliary column. Detailed implementation mode

[0025] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and cannot be used to limit the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

[0027] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations. Embodiment 1

[0028] This embodiment provides a carrier plate station switching device. Refer to Figure 1 , including a carrier plate 1, a loading and unloading station module 3, and a processing station module 2. The carrier plate 1 is installed on the loading and unloading station module 3 or the processing station module 2, and the loading and unloading station module 3 and the processing station module 2 are arranged opposite to each other.

[0029] Refer to Figure 4, the carrier tray 1 includes a fixed plate 11. On the front of the fixed plate 11, there is a carrier plate 12, and at the bottom, there is a switching groove 13. On both sides of the back, there are connecting grooves 14 respectively.

[0030] Reference Figure 3 , the loading and unloading station module 3 includes two loading and unloading station frames arranged relatively parallel to each other. On each loading and unloading station frame, a connecting column 32 is slidably installed, and each connecting column is connected to a first telescopic cylinder 33. The first telescopic cylinder is installed on the loading and unloading station frame.

[0031] Reference Figure 2 , the processing station module 2 includes a processing lifting component 21, a processing station frame 22, a second telescopic cylinder 23, a connecting bolt 24, and a telescopic plate.

[0032] Reference Figure 2 , the processing lifting component 21 is slidably connected to the processing station frame 22. On the processing station frame 22, there are two connecting bolts 24 that match the connecting grooves 14; between the two connecting bolts 24, there is a telescopic plate that is slidably connected to the processing station frame 22. One end of the telescopic plate is connected to the second telescopic cylinder 23, and the second telescopic cylinder 23 is installed on the processing station frame 22.

[0033] In the application of this embodiment, the two connecting grooves 14 of the carrier tray 1 are respectively sleeved on the two loading and unloading station frames, and then the wire harness plugs are installed on the carrier tray 1 one by one. Then, the two first telescopic cylinders 33 are simultaneously started to drive the two loading and unloading station frames to move towards the processing station module 2. Then, the processing lifting component 21 is powered on to drive the lifting bracket 22 to move downward; so that the two connecting bolts 24 are respectively inserted into the corresponding connecting grooves 14, the processing lifting component 21 is turned off, and then the second telescopic cylinder 23 is started to drive the telescopic plate to move towards the carrier tray 1, abutting against the bottom of the fixed plate 11 of the carrier tray 1. The processing lifting component 21 is started again to drive the lifting bracket 22 to move upward, moving the carrier tray 1 to the processing station.

[0034] During application, when the wire harness plugs on the carrier tray 1 are filled with wire harnesses, the two first telescopic cylinders 33 are started to move the loading and unloading station module 3 below the processing station module 2. The processing lifting component 21 is powered on to drive the lifting bracket 22 to move downward; so that the two connecting bolts 24 are respectively inserted into the corresponding connecting grooves 14, the processing lifting component 21 is turned off, and the second telescopic cylinder 23 is started to drive the telescopic plate to move towards the original station direction, away from the bottom of the fixed plate 11; the processing lifting component 21 is started again to drive the lifting bracket 22 to move upward; the two first telescopic cylinders 33 are started again to make the loading and unloading station module 3 return to its original position, remove the wire harness plugs with the inserted wire harnesses, and reinstall the wire harness plugs without inserted wires.

[0035] The present invention enables the device to automatically complete the movement of the carrier plate between the loading / unloading station and the processing station by providing a carrier plate with a fixing plate and a connecting groove, in cooperation with the loading / unloading station module and the processing station module. Through the horizontal movement of the loading / unloading station module and the vertical movement of the processing station module, the switching of the carrier plate stations is realized, greatly reducing the operating space and the floor area of the carrier plate station switching device. Embodiment 2

[0036] On the basis of Embodiment 1, the carrier plate station switching device of this embodiment includes a transition station module 4. Refer to Figure 3 , the transition station module 4 is correspondingly arranged relative to the loading / unloading station module 3. The transition station module 4 includes a transition lifting assembly 41, a transition station frame 42, and a transition switching column 43. The transition lifting assembly 41 is slidably connected to the transition station frame 42. The transition switching column 43 is provided on the transition station frame 42, and an outward convex limiting structure matching the switching groove is provided on the transition switching column 43. Auxiliary columns 44 are installed on both sides of the transition switching column 43, and each auxiliary column 44 is connected to an auxiliary lifting cylinder. The transition switching column 43 is connected to a transition lifting cylinder.

[0037] In addition, the loading / unloading station module 3 includes a cross beam, and two loading / unloading station frames arranged relatively parallel are respectively connected to both ends of the cross beam. The fixing plate 11 is connected to the carrier plate 12 through a fastener 10.

[0038] During the application of this embodiment, in order to ensure the full-load operation of the device, a transition station module 4 is provided in this device. A spare carrier plate 1 is placed on the transition switching column 43. When needed, the transition lifting assembly 41 is started to drive the transition station frame 42 to move upward, and the transition lifting assembly 41 is turned off. Then the first telescopic cylinder 33 is started to drive the loading / unloading station module 3 to move towards the transition station module 4. When the loading / unloading station module 3 moves below the transition station module 4, the transition lifting assembly 41 is started again to drive the transition station module 4 to move downward. After the two connecting grooves 14 of the carrier plate 1 are respectively sleeved on the corresponding connecting columns 32, the transition station module 4 continues to move downward. At this time, the spare carrier plate 1 is transferred to the loading / unloading station module 3.

[0039] The present invention can significantly increase the working time of the carrier plate on the processing station module and improve the working efficiency of the workshop by providing the transition station module 4.

[0040] In summary of the above embodiments, the present invention can improve the automation degree of the carrier plate station switching and reduce the operating space of the device of the present application by the relatively arranged processing station module and loading / unloading station module; by providing the transition station module, the utilization rate of the device of the present application can be improved.

[0041] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A tray station switching device, characterized in that, It includes a carrier plate (1), a loading and unloading station module (3), and a processing station module (2). The carrier plate (1) is installed on the loading and unloading station module (3) or the processing station module (2), and the loading and unloading station module (3) and the processing station module (2) are arranged opposite to each other; The carrier plate (1) includes a fixing plate (11). On the front of the fixing plate (11), there is a carrier board (12). At the bottom, there is a switching groove (13). On both sides of the back, there are connecting grooves (14) respectively; The loading and unloading station module (3) includes two loading and unloading station frames arranged parallel to each other. On each loading and unloading station frame, a connecting column (32) is slidably installed. Each connecting column is connected to a first telescopic cylinder (33), and the first telescopic cylinder (33) is installed on the loading and unloading station frame; The processing station module (2) includes a processing lifting component (21), a processing station frame (22), a second telescopic cylinder (23), a connecting bolt (24), and a telescopic plate; The processing lifting component (21) is slidably connected to the processing station frame (22). On the processing station frame (22), there are two connecting bolts (24) that match the connecting grooves (14); between the two connecting bolts (24), there is a telescopic plate that is slidably connected to the processing station frame (22). One end of the telescopic plate is connected to the second telescopic cylinder (23), and the second telescopic cylinder (23) is installed on the processing station frame (22); The two connecting grooves (14) of the carrier plate (1) are respectively sleeved on the two loading and unloading station frames, and then the wire harness plugs are installed on the carrier plate (1) one by one; then, the two first telescopic cylinders (33) are simultaneously started to drive the two loading and unloading station frames to move towards the processing station module (2); then, the processing lifting component (21) is powered on to drive the lifting bracket (22) to move downward; so that the two connecting bolts (24) are respectively inserted into the corresponding connecting grooves (14), the processing lifting component (21) is turned off, and then the second telescopic cylinder (23) is started to drive the telescopic plate to move towards the carrier plate (1) direction, abutting against the bottom of the fixing plate (11) of the carrier plate (1); the processing lifting component (21) is started again to drive the lifting bracket (22) to move upward, moving the carrier plate (1) to the processing station; The loading and unloading station module (3) includes a cross beam, and both ends of the cross beam are respectively connected to two loading and unloading station frames arranged parallel to each other; The fixing plate (11) is connected to the carrier board (12) through a fastener (10).

2. The tray station switching device according to claim 1, characterized in that, It includes a transition station module (4), and the transition station module (4) is arranged corresponding to the loading and unloading station module (3); The transition station module (4) includes a transition lifting component (41), a transition station frame (42), and a transition switching column (43); The transition lifting component (41) is slidably connected to the transition station frame (42). On the transition station frame (42), there is a transition switching column (43), and on the transition switching column (43), there is an outward convex limiting structure that matches the switching groove.

3. The carrier station switching device according to claim 2, wherein, On both sides of the transition switching column (43), auxiliary columns (44) are installed, and each auxiliary column (44) is connected to an auxiliary lifting cylinder.

4. The tray station switching device according to claim 2, characterized in that, The transition switching column (43) is connected to a transition lifting cylinder.

Citation Information

Patent Citations

  • Carrying disc station switching device

    CN216996441U