Aluminum alloy structural integrated roof system and construction method thereof

By using an integrated aluminum alloy roofing system, load-bearing components are connected to the aluminum alloy structure, and glass panels are directly installed. This solves the problems of low construction efficiency and large errors in the existing steel welding installation, and achieves efficient and stable glass skylight construction.

CN114150820BActive Publication Date: 2025-11-07SHANGHAI TONGZHENG ALUMINIUM STRUCTURE CONSTRUCTION & TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202111363682.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-17
Publication Date
2025-11-07
Estimated Expiration
2041-11-17

AI Technical Summary

Technical Problem

The existing steel-welded glass skylight installation has problems such as low prefabrication rate, complex construction of keel conversion structure, low construction efficiency and large construction error.

Method used

The integrated aluminum alloy roofing system is adopted, which connects the load-bearing components to the aluminum alloy structure and directly installs the glass panels, avoiding welding, realizing prefabricated construction, simplifying the keel structure, improving construction efficiency and reducing errors.

Benefits of technology

It achieves stable load transfer of glass panels, improves construction efficiency, reduces construction errors, has a simple structure, and an aesthetically pleasing appearance, meeting the requirements of curtain wall technology.

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Abstract

The present application relates to a kind of aluminum alloy structure integration roof system and its construction method, and aluminum alloy structure is equipped with multiple grids, and roof system includes: load-bearing member in grid and corresponding aluminum alloy structure connection, load-bearing member is annular, and the side of load-bearing member close to aluminum alloy structure is formed with mounting plate;Cover grid glass plate, glass plate is placed on load-bearing member, and is fixedly connected with mounting plate.The roof system of the present application installs glass plate by load-bearing member, load-bearing member is connected with aluminum alloy structure, and installed glass plate is directly placed on load-bearing member, and the load of glass plate is completely transmitted to aluminum alloy structure by load-bearing member, force transmission path is stable and reliable, can satisfy the stress requirement of glass plate, reduce the batten structure of glass, and the structure is simple, convenient to construct.Load-bearing member and the installation of glass plate can realize assembly type construction, avoid welding, can improve construction efficiency, reduce construction error.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building engineering, in particular to an aluminum alloy structure integrated roof system and a construction method thereof. BACKGROUND

[0002] The glass daylighting roof can realize the modern creative building appearance and improve the indoor light transmittance, and is widely applied in modern building decoration.

[0003] The main structure of the existing glass daylighting roof is steel, and a complex keel conversion structure needs to be constructed, and the installation and fixation thereof are usually connected by welding, the prefabrication rate is low, the construction efficiency is low, and the construction error is large, and it is difficult to meet the requirements of the related process error of the curtain wall. SUMMARY

[0004] The present application aims to overcome the defects of the prior art, provide an aluminum alloy structure integrated roof system and a construction method thereof, and solve the problems of low prefabrication rate, complex keel conversion structure construction, low construction efficiency and large construction error of the existing steel welding installation glass daylighting roof.

[0005] The technical solution to achieve the above-mentioned purpose is:

[0006] The present application provides an aluminum alloy structure integrated roof system, the aluminum alloy structure is provided with a plurality of grids, and the roof system comprises:

[0007] a load-bearing member arranged in the grid and connected with the corresponding aluminum alloy structure, the load-bearing member is annular, and a mounting plate is formed on the side of the load-bearing member close to the aluminum alloy structure; and

[0008] a glass plate covering the grid, the glass plate is placed on the load-bearing member and fixedly connected with the mounting plate.

[0009] The roof system of the present application installs the glass plate through the load-bearing member, the load-bearing member is connected with the aluminum alloy structure, and the installed glass plate is directly placed on the load-bearing member, the load of the glass plate is completely transmitted to the aluminum alloy structure through the load-bearing member, the force transmission path is stable and reliable, and the stress requirement of the glass plate can be met. The installation of the load-bearing member and the glass plate can realize the assembly type construction, avoid welding, improve the construction efficiency, reduce the construction error, the load-bearing member is directly connected with the glass and the main structure, the keel structure of the glass is reduced, the structure is simple, and the construction is convenient.

[0010] Further improvement of the aluminum alloy structure integrated roof system of the present application is that the load-bearing member comprises a plurality of load-bearing units connected in abutment, and the load-bearing units are in arc shape.

[0011] The aluminum alloy structure comprises a plurality of aluminum alloy rods connected by splicing, and the plurality of aluminum alloy rods enclose a corresponding grid;

[0012] The load-bearing units on both sides of the aluminum alloy rods are fixedly connected with the aluminum alloy rods by a flat beam.

[0013] The further improvement of the aluminum alloy structure integrated roof system lies in that a load-bearing rib is arranged at the bottom of the glass plate.

[0014] The load-bearing member is provided with a mounting groove corresponding to the load-bearing rib.

[0015] The further improvement of the aluminum alloy structure integrated roof system lies in that the load-bearing rib comprises oppositely arranged first and second waist plates, a connecting rib connected at the bottom of the first and second waist plates, and a fixed plate supported at the upper part of the first and second waist plates.

[0016] The first and second waist plates are arranged in an inclined manner.

[0017] The glass plate is mounted on the fixed plate.

[0018] The further improvement of the aluminum alloy structure integrated roof system lies in that a ring-shaped beam is arranged on the mounting plate, and the ring-shaped beam is fixedly connected with the corresponding part of the glass plate.

[0019] The glass plate is fixedly connected with the mounting plate through the ring-shaped beam.

[0020] The end of the corresponding load-bearing rib below the glass plate abuts against the ring-shaped beam and is fixedly connected with the ring-shaped beam.

[0021] The present application also provides a construction method of the aluminum alloy structure integrated roof system, comprising the following steps:

[0022] The aluminum alloy structure is constructed, and a plurality of grids are formed on the aluminum alloy structure;

[0023] The load-bearing member is provided, the load-bearing member is arranged in the grid and connected with the corresponding aluminum alloy structure, the load-bearing member is annular, and the mounting plate is formed on one side of the load-bearing member close to the aluminum alloy structure; and

[0024] The glass plate is provided, the glass plate is hoisted above the load-bearing member, the corresponding grid is covered by the glass plate, and the glass plate is fixedly connected with the mounting plate.

[0025] The further improvement of the construction method lies in that the load-bearing member comprises a plurality of load-bearing units connected by butt joint, and the load-bearing units are in an arc shape.

[0026] In the process of installing the load-bearing member, the load-bearing unit is arranged on the side of the aluminum alloy structure, and the load-bearing units arranged on both sides of the aluminum alloy structure are fixedly connected to the aluminum alloy structure through a flat beam.

[0027] The construction method further comprises the following steps before installing the glass plate:

[0028] A load-bearing rib is provided, and the load-bearing rib is arranged at the bottom of the glass plate.

[0029] The glass plate and the load-bearing rib are hoisted together to the load-bearing member, and the load-bearing member is provided with a mounting groove corresponding to the load-bearing rib.

[0030] The construction method further comprises the following steps:

[0031] A ring-shaped beam is provided, and the load-bearing rib is connected to the inner side of the ring-shaped beam.

[0032] The glass plate is arranged on and fixedly connected to the load-bearing rib and the ring-shaped beam.

[0033] In the process of installing the glass plate, the ring-shaped beam is arranged on and fixedly connected to the mounting plate.

[0034] The construction method further comprises the following steps before installing the glass plate:

[0035] A load-bearing rib and a ring-shaped beam are provided, the load-bearing rib is connected to the inner side of the ring-shaped beam, and the load-bearing rib and the ring-shaped beam are hoisted together to the load-bearing member, and the ring-shaped beam is arranged on and fixedly connected to the mounting plate.

[0036] The glass plate is hoisted and installed on the load-bearing rib and the ring-shaped beam. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 It is a top view of the aluminum alloy structure integrated roof system of the application.

[0038] Figure 2 It is a structural schematic view of the load-bearing member at a grid in the aluminum alloy structure integrated roof system of the application.

[0039] Figure 3 It is a top view of a grid in the aluminum alloy structure integrated roof system of the application.

[0040] Figure 4 It is a sectional view of the first installation structure of the glass plate in the aluminum alloy structure integrated roof system of the application. It is a sectional view of the first installation structure of the glass plate in the aluminum alloy structure integrated roof system of the application.

[0041] Figure 5 For Figure 4 A partial enlarged view of the connection between the ring beam and the glass panel.

[0042] Figure 6 A side view of a first embodiment of a load-bearing member in the integrated roof system of the present invention.

[0043] Figure 7 A sectional view of a second mounting structure of a glass panel in the integrated roof system of the present invention.

[0044] Figure 8 A side view of a second embodiment of a load-bearing member in the integrated roof system of the present invention.

[0045] Figure 9 A sectional view of a third mounting structure of a glass panel in the integrated roof system of the present invention.

[0046] Figure 10 For Figure 9 A schematic view of the connection between the ring beam and the load-bearing rib.

[0047] Figure 11 A schematic view of the structure of a load-bearing rib in the integrated roof system of the present invention.

[0048] Figure 12 For Figure 11 A schematic view of the exploded structure of the load-bearing rib.

[0049] Figure 13 A schematic view of a preferred arrangement of load-bearing ribs in the integrated roof system of the present invention.

[0050] Figure 14 A sectional view of the connection between the load-bearing rib and the glass panel in the integrated roof system of the present invention.

[0051] Figure 15 A sectional view of the connection between a preferred embodiment of the load-bearing rib and the glass panel in the integrated roof system of the present invention.

[0052] Figure 16 A sectional view of the gutter in the integrated roof system of the present invention.

[0053] Figure 17 A sectional view of the mounting structure of the openable glass panel in the integrated roof system of the present invention.

[0054] Figure 18 A schematic view of the openable glass panel in the open state in the integrated roof system of the present invention.

[0055] Figure 19 Flow chart of the construction method of the aluminum alloy structure integrated roof system. DETAILED DESCRIPTION

[0056] The present application will be further described below in conjunction with the drawings and specific examples.

[0057] Referring to Figure 1 The present application provides an aluminum alloy structure integrated roof system and a construction method thereof, which is especially suitable for the construction of a super-large area glass plate daylighting roof. The roof system of the present application adopts an aluminum alloy structure, has the characteristics of light weight, high strength, and strong corrosion resistance, and can realize full assembly type construction on site without welding process. Compared with the traditional steel construction, the present application can improve the construction efficiency and reduce the construction error. The aluminum alloy structure integrated roof system and the construction method thereof of the present application will be described below in conjunction with the drawings.

[0058] Referring to Figure 1 , a top view of the aluminum alloy structure integrated roof system of the present application is shown. Referring to Figure 2 , a structural schematic view of a load-bearing member at a grid in the aluminum alloy structure integrated roof system of the present application is shown. Referring to Figure 3 , a top view of a grid in the aluminum alloy structure integrated roof system of the present application is shown. The aluminum alloy structure integrated roof system of the present application will be described below in conjunction with Figures 1 to 3 .

[0059] As shown in Figures 1 to 3 , the aluminum alloy structure integrated roof system of the present application is provided with a plurality of grids 11 on the aluminum alloy structure 10, and includes load-bearing members 21 and glass plates 22. The load-bearing members 21 are arranged in the grids 11 and connected with the corresponding aluminum alloy structures 10. The load-bearing members 21 are annular, and the side of the load-bearing members 22 close to the aluminum alloy structures 10 is provided with mounting plates 211. The glass plates 22 cover the grids 11, and are arranged on the load-bearing members 21 and fixedly connected with the mounting plates 211.

[0060] Preferably, the size of the glass plate 22 is larger than that of the load-bearing member 21, so that the glass plate 22 is completely placed on the load-bearing member 21, and the weight and load of the glass plate 22 are completely and uniformly transmitted to the load-bearing member 21. The load-bearing member 21 is annular, has good integrity and high load stability, and serves as the main load-bearing component of the glass plate 22, so that the load of the glass plate can be completely transmitted to the aluminum alloy structure 10, and the stability of the glass plate is ensured by the aluminum alloy structure 10. The load applied by the glass plate and the load-bearing member to the aluminum alloy structure is a vertical load without any other lateral component, which can improve the overall stability of the aluminum alloy structure. The structure has high light transmittance by covering the grid with the glass plate.

[0061] In one specific embodiment of the present application, as shown in Figures 2 to 4 The load-bearing member 21 includes a plurality of load-bearing units connected in abutment, and the load-bearing units are in arc shape. The aluminum alloy structure 10 includes a plurality of aluminum alloy bars 12 connected in splicing, and the plurality of aluminum alloy bars 12 enclose a corresponding grid 11. The load-bearing units on both sides of the aluminum alloy bar 12 are fixedly connected with the aluminum alloy bar 12 through a pole beam 13.

[0062] The grid 11 is enclosed by the aluminum alloy bars 12, so that two adjacent grids 11 share one aluminum alloy bar 12. The load-bearing member 21 is arranged in the grid 11 and located on the side of the corresponding aluminum alloy bar. When the load-bearing member 21 and the aluminum alloy bar 12 are connected, the pole beam 13 is placed on the aluminum alloy bar 12 and the load-bearing members 21 on both sides of the aluminum alloy bar 12, and then the pole beam 13 is fastened with the aluminum alloy bar 12 and the load-bearing member 21 by bolts. Specifically, the mounting plate 211 of the load-bearing member 21 is flush with the top surface of the aluminum alloy bar 12, the pole beam 13 is placed on the top of the mounting plate 211 and the aluminum alloy bar 12, and then fastened by bolts.

[0063] Further, as shown in Figure 4 and Figure 6 The side of the load-bearing member 21 close to the aluminum alloy bar 12 is further formed with a connecting plate 213, which is located below the mounting plate 211 and flush with the bottom of the aluminum alloy bar 12. Another pole beam 13 is attached to the bottom of the aluminum alloy bar 12 and the connecting plate 213, and then fastened by bolts. In this way, the load-bearing members 21 on both sides of the aluminum alloy bar 12 are clamped on the aluminum alloy bar 12 by the upper and lower pole beams 13, so that the connection between the load-bearing member 21 and the aluminum alloy bar 12 is firm and the force transmission is stable, and the aluminum alloy bar 12 can support the load-bearing members 21 on both sides.

[0064] Preferably, the load-bearing unit is an arc-shaped plate, and a preferred embodiment of the arc-shaped plate is in the shape of π, comprising a vertical plate and a mounting plate and a connecting plate formed on one side of the vertical plate, which are connected perpendicularly to the vertical plate. Further, the top of the vertical plate is close to the glass plate 22, so that the vertical plate can shield the mounting structure of the glass plate 22, playing a role of enclosure, so that there is no exposed mounting structure from the indoor side, which can improve the appearance effect.

[0065] Further, as shown in Figure 4 and Figure 6 , the load-bearing member 21 further forms a wing plate 214 on the bottom of the side close to the aluminum alloy rod member 12, which serves as a mounting base and can be used to mount the light source 14. In combination with Figure 16 , in order to avoid the exposure of the aluminum alloy rod member 12 on the indoor side, a decorative plate 28 is arranged below the aluminum alloy rod member 12, and the end of the decorative plate 28 is fastened and connected to the wing plate 214.

[0066] In a specific embodiment of the present application, as shown in Figure 4 , a first mounting structure of the glass plate 22 is shown, and an annular beam 24 is arranged on the mounting plate 211, which is fixedly connected to the corresponding part of the glass plate 22, and the glass plate 22 is mounted on the mounting plate 211 through the annular beam 24.

[0067] The annular beam 24 is supported on the bottom of the glass plate 22, and is arranged close to the edge of the glass plate 22. Through the arrangement of the annular beam 24, the mounting strength of the glass plate 22 is improved, and the structural stability of the glass plate 22 is further improved. The vertical load of the glass plate 22 can be uniformly transmitted to the mounting plate 211 through the annular beam 24, and then the mounting plate 211 is transmitted to the aluminum alloy rod member through the flat beam 13, so that the overall structure is stable in force.

[0068] Specifically, in combination with Figure 5 , an installation frame 221 corresponding to the annular beam 24 is arranged on the bottom of the glass plate 22 close to the edge, which is fixedly attached to the glass plate 22, and the installation frame 221 is fastened and connected to the top of the annular beam 24 through a pressing plate 222. The installation frame 221 is preferably arranged close to the inner side of the annular beam 24. In combination with Figure 10 and Figure 4 , the bottom of the annular beam 24 is provided with a base 241, which is placed on the mounting plate 211 and is connected and fixed to the mounting plate 211 through bolts.

[0069] The adapter 25 is connected between the outer side of the ring beam 24 and the edge of the glass plate 22, and is also annular, comprising a flat plate which is fixedly attached to the bottom of the glass plate 22, and the end of the flat plate is bent upwards to form a cover plate corresponding to the edge of the glass plate 22, and a sealing strip 261 is arranged between the cover plate and the end of the glass plate 22. The other end of the flat plate is bent to form a vertical plate corresponding to the outer side of the ring beam 24, and the vertical plate is connected to the ring beam 24 by screw fastening. The L-shaped plate 251 is also connected to the vertical plate, and the foam rod 263 and the first sealing layer 262 are arranged between the L-shaped plate 251 and the flat plate, and the first sealing layer 262 is formed by filling sealant. The sealing of the end of the glass plate 22 is realized by the sealing strip 261 and the first sealing layer 262.

[0070] In one embodiment of the present application, as shown in Figure 7 , a second mounting structure of the glass plate 22 is shown, which is suitable for the installation of a smaller size glass plate 22. The mounting plate 211 on the load-bearing member 21 is arranged close to the top of the load-bearing member 21, and the mounting frame of the glass plate 22 is arranged on the mounting plate 211, and is fixedly connected to the mounting plate 211 by the pressing plate. In combination with Figure 8 , in this embodiment, the load-bearing member 21 comprises a vertical plate, and the mounting plate 211, the assembly plate 215, the connecting plate 213 and the wing plate 214 are arranged on one side of the vertical plate and perpendicular to the vertical plate. The assembly plate 215 and the connecting plate 213 are fastened to the aluminum alloy rod 12 by the pole beam 13.

[0071] For a smaller size glass plate 22, the glass plate 22 can be directly installed and hoisted, and then the mounting frame on the glass plate 22 is fastened to the mounting plate 211.

[0072] In one embodiment of the present application, as shown in Figure 2 , Figure 3 and Figure 9 , a load-bearing rib 23 is arranged on the bottom of the glass plate 22, and a mounting groove 212 is arranged on the load-bearing member 21 corresponding to the load-bearing rib 23. This mounting structure is suitable for the installation of a larger size glass plate 22. The load-bearing rib 23 is arranged on the bottom of the glass plate 22, which can improve the overall structural strength of the glass plate 22. The load-bearing rib 23 is clamped into the mounting groove 211 on the load-bearing member 21, and the mounting groove 211 plays a role of mounting and positioning for the load-bearing rib 23, and the load-bearing rib 23 is directly seated on the load-bearing member 21, so that the overall structure is stable.

[0073] Further, as shown in Figure 11 and Figure 12As shown, the load-bearing rib 23 comprises oppositely arranged first and second waist plates 231 and 232, a connecting rib 233 connected at the bottom of the first and second waist plates 231 and 232, and a fixed plate 234 supporting the first and second waist plates 231 and 232 at the top thereof, the first and second waist plates 231 and 232 are arranged in an inclined manner, and the first and second waist plates 231 and 232 are connected to the connecting rib 233 Figure 14 As shown, the glass plate 22 is mounted on the fixed plate 234.

[0074] The cross section of the load-bearing rib 23 is in the shape of an inverted A, the bottom of the first and second waist plates 231 and 232 is arranged close to each other and connected to the connecting rib 233, and the top of the first and second waist plates 231 and 232 is arranged away from each other and connected to the fixed plate 234, wherein the fixed plate 234 supports the glass plate 22, the fixed plate 234 exerts pressure on the first and second waist plates 231 and 232, the first and second waist plates 231 and 232 transmit the pressure to the connecting rib 233, so that the connecting rib 233 is subjected to tension, and the connecting rib 233 can form a certain balance effect under the tension from both sides, thereby making the force stable, and the load-bearing rib itself conforms to the force principle and can have high stability.

[0075] Specifically, as shown in the figure, Figure 14 The end of the glass plate 22 is provided with a mounting frame 221, which is placed on the fixed plate 234, the ends of the two glass plates 22 are connected, and the two mounting frames 221 are tightly connected to the fixed plate 234 by a pressing plate 222. The top of the first and second waist plates 231 and 232 is higher than the top of the fixed plate 234, so that the part of the first and second waist plates 231 and 232 protruding from the top is used to shield the mounting frame 221 and the pressing plate 222. In order to improve the waterproof performance of the glass plate, a drainage rubber layer is laid on the top of the fixed plate 234, and the part of the first and second waist plates 231 and 232 protruding from the top can also limit the drainage rubber layer to prevent lateral displacement of the drainage rubber layer. A second sealing layer 264 is arranged at the joint of the two glass plates 22. When the size of the grid is large, multiple glass plates 22 are needed to be spliced together to form a glass plate that can cover the grid.

[0076] Further, as shown in the figure, Figure 12 The first and second waist plates 231 and 232 of the load-bearing rib 23 are arc-shaped plates, and the width of the first and second waist plates 231 and 232 gradually decreases from the middle to the ends. By arranging the first and second waist plates in a variable cross section, the bending moment force received by the first and second waist plates is borne by the wider part in the middle, which can improve the bending resistance of the first and second waist plates.

[0077] The load-bearing rib 23 is in inverted A shape and has high bending resistance. On one hand, the connecting rib at the bottom of the first waist plate and the second waist plate is in tension as a whole, the fixed plate at the top of the first waist plate and the second waist plate is in compression, the bending resistance of the load-bearing rib can be improved by the tension of the connecting rib, the bending force of the middle part of the load-bearing rib downward can be resisted, so that the load-bearing rib can be in a stable state. On the other hand, the first waist plate and the second waist plate are arc-shaped plates, and the width of the middle part is greater than the width of the end part, which is in a variable cross-section state. In this way, the middle part of the first waist plate and the second waist plate has high structural strength to resist the downward bending force, thereby improving the bending resistance. Furthermore, the connecting rib is arranged at the bottom. From the indoor, the sharp part of the bottom of the load-bearing rib is seen first, and the width of the rod is reduced in visual effect, and the visual effect can reflect the pursuit of modern building modeling lightness, slimness and transparency. The load-bearing rib in inverted A shape can save materials, save labor and shorten the construction period compared with the existing square keel.

[0078] Further, as shown in Figure 13 , the load-bearing rib 23 includes transversely arranged load-bearing ribs and longitudinally arranged load-bearing ribs, which are connected in abutment and are all supported at the bottom of the glass plate 22, thereby improving the overall structural strength of the glass plate 22. Preferably, when the annular beam 24 is used to install the glass plate, the transversely arranged load-bearing ribs are supported on the inner side of the annular beam 24 and are connected to the annular beam 24 at both ends; the longitudinally arranged load-bearing ribs are supported and connected between two adjacent transversely arranged load-bearing ribs and between the transversely arranged load-bearing ribs and the annular beam 24. In this way, the transversely arranged load-bearing ribs and the longitudinally arranged load-bearing ribs are connected with the annular beam to form a stable whole. When the annular beam 24 is in the shape of a circular ring, the load-bearing ribs are supported and connected inside, and the load-bearing ribs not only support the annular beam 24, but also are connected with the annular beam 24 to form a whole structure, thereby supporting the glass plate together and meeting the load-bearing requirements of the glass plate. Figure 9 and Figure 10 , the end part of the load-bearing rib 23 abuts against the inner side of the annular beam 24 and is welded and fixed. As shown in Figure 15 , the transversely arranged load-bearing ribs and the longitudinally arranged load-bearing ribs are in contact and can be fixed by welding, or can be fixed and connected by angle codes and screws.

[0079] In the case of arranging the load-bearing rib at the bottom of the glass plate, according to the area size of the glass plate, the glass plate, the load-bearing rib and the annular beam can be assembled together and hoisted and installed, or the load-bearing rib and the annular beam can be assembled together and hoisted and installed, and then the glass plate can be hoisted and installed piece by piece.

[0080] In one specific embodiment of the present application, as shown in Figure 16As shown, the structure also includes a roof panel 27 mounted on the aluminum alloy structure 12. The roof panel 27 has drainage channels 271 formed on it, and its ends are sealed to the corresponding glass panels 22. The roof panel 27 covers the aluminum alloy members 12, and its cross-section is U-shaped with drainage channels 271 forming inside, allowing rainwater to drain from the roof. The bottom surface of the roof panel 27 is lower than that of the glass panels 22, and the ends of the roof panel 27 are fixedly connected to the transition pieces at the ends of the glass panels 22, with the joints sealed. The joints of the roof panels 27 are fixed by welding, which provides better sealing performance and sealing time compared to sealing with sealant.

[0081] Furthermore, an insulation layer is also provided at the bottom of the roof panel 27.

[0082] In one specific embodiment of the present invention, such as Figure 17 and Figure 18 As shown, the glass panel 22 of the present invention can also be designed to be movable, serving as a skylight that can be opened for ventilation. A lifting member 30 is installed on the indoor side of the load-bearing component. This lifting member 30 is vertically arranged, and its top is fixedly connected to the glass panel 22. Multiple lifting members 30 are spaced apart along the periphery of the glass panel. Lifting the glass panel 22 upwards via the lifting member 30 allows for window opening. The periphery of the glass panel 22 is sealed and spliced ​​with the mounting plate 211 via a splicing frame. After the lifting member 30 lowers the glass panel 22, the splicing frame on the glass panel 22 rests on the splicing frame on the mounting plate, forming a sealed connection. Preferably, the lifting member 30 is a cylinder.

[0083] The present invention also provides a construction method for an integrated aluminum alloy roofing system, which is described below.

[0084] The construction method of the integrated aluminum alloy roofing system of the present invention includes the following steps:

[0085] like Figure 19 As shown, step S101 is executed to construct an aluminum alloy structure, and the formed aluminum alloy structure has a plurality of grids; then step S102 is executed.

[0086] Execute step S102, provide a load-bearing component, place the load-bearing component in the grid and connect it to the corresponding aluminum alloy structure, the load-bearing component is ring-shaped, and the provided load-bearing component has a mounting plate on the side close to the aluminum alloy structure; then execute step S103.

[0087] In step S103, a glass plate is provided, which is then hoisted onto the load-bearing component. The corresponding grid is covered by the glass plate, and the glass plate is then fixedly connected to the mounting plate.

[0088] In one embodiment of the present application, the load-bearing member comprises a plurality of load-bearing units connected in butt joint, and the load-bearing units are in arc shape.

[0089] In the installation of the load-bearing member, the load-bearing units are arranged on the side of the aluminum alloy structure, and the load-bearing units on both sides of the aluminum alloy structure are fixedly connected to the aluminum alloy structure by a flat beam.

[0090] In one embodiment of the present application, before the installation of the glass plate, the following steps are further included:

[0091] A load-bearing rib is provided, and the load-bearing rib is arranged at the bottom of the glass plate.

[0092] The glass plate and the load-bearing rib are hoisted together to the load-bearing member, and the load-bearing member is provided with an installation slot corresponding to the load-bearing rib.

[0093] The load-bearing rib and the glass plate are assembled and connected on the ground, and then hoisted together to the aluminum alloy structure, and then the glass plate is installed and connected to the installation plate, thereby completing the installation of the glass plate.

[0094] In one embodiment of the present application, the following steps are further included: a ring-shaped beam is provided, the load-bearing rib is connected to the inner side of the ring-shaped beam, the glass plate is arranged on the load-bearing rib and the ring-shaped beam and fixedly connected thereto, and the ring-shaped beam is arranged on the installation plate and fixedly connected thereto during the installation of the glass plate. The ring-shaped beam, the load-bearing rib and the glass plate are assembled on the ground, and then hoisted together to the installation position.

[0095] In one embodiment of the present application, before the installation of the glass plate, the following steps are further included: a load-bearing rib and a ring-shaped beam are provided, the load-bearing rib is connected to the inner side of the ring-shaped beam, and the load-bearing rib and the ring-shaped beam are hoisted together to the load-bearing member, the ring-shaped beam is arranged on the installation plate and fixedly connected thereto, the glass plate is hoisted, and the glass plate is installed on the load-bearing rib and the ring-shaped beam. When the size of the glass plate is large, the load-bearing rib and the ring-shaped beam can be assembled on the ground, hoisted to the aluminum alloy structure and installed, and then the glass plates are installed one by one.

[0096] The present application has been described in detail with reference to the embodiments in the accompanying drawings. Those skilled in the art can make various changes to the present application according to the above description. Therefore, some details in the embodiments should not be regarded as limiting the present application, and the scope of protection of the present application is defined by the appended claims.

Claims

1. An integrated roof system of an aluminum alloy structure, the aluminum alloy structure having a plurality of grids formed thereon, characterized in that, The roof system comprises: a load-bearing member arranged in the grid and connected with the corresponding aluminum alloy structure, the load-bearing member is annular, and a mounting plate is formed on the side close to the aluminum alloy structure; and a glass plate covering the grid, the glass plate is arranged on the load-bearing member and fixedly connected with the mounting plate; The load-bearing member comprises a plurality of load-bearing units connected in abutment, and the load-bearing units are in arc shape; The aluminum alloy structure comprises a plurality of aluminum alloy rods connected in splicing, and the plurality of aluminum alloy rods enclose the corresponding grid; The load-bearing units on both sides of the aluminum alloy rod are fixedly connected with the aluminum alloy rod through a pole beam; Further comprising a load-bearing rib arranged at the bottom of the glass plate; An installation slot is formed on the load-bearing member corresponding to the load-bearing rib; The load-bearing rib comprises oppositely arranged first and second waist plates, a connecting rib connected at the bottom of the first and second waist plates, and a fixed plate supported at the upper part of the first and second waist plates; The first and second waist plates are arranged in an inclined manner; The glass plate is mounted on the fixed plate; Further comprising a ring-shaped beam arranged on the mounting plate, the ring-shaped beam is fixedly connected with the corresponding part of the glass plate; The glass plate is fixedly connected with the mounting plate through the ring-shaped beam; The end of the corresponding load-bearing rib under the glass plate abuts against the ring-shaped beam and is fixedly connected with the ring-shaped beam; The mounting plate of the load-bearing member is flush with the top surface of the aluminum alloy rod, the pole beam is arranged at the top of the mounting plate and the aluminum alloy rod, and then fastened and connected through bolts; The side close to the aluminum alloy rod of the load-bearing member is formed with a connecting plate, the connecting plate is arranged below the mounting plate, the connecting plate is flush with the bottom of the aluminum alloy rod, another pole beam is arranged on the bottom of the aluminum alloy rod and the connecting plate, and then fastened and connected through bolts; The ring-shaped beam is supported at the bottom of the glass plate, the ring-shaped beam is arranged close to the edge of the glass plate, an installation frame corresponding to the ring-shaped beam is arranged at the bottom of the glass plate close to the edge, and the installation frame is fastened and connected at the top of the ring-shaped beam through a pressing plate; An adapter is connected between the outer side of the ring-shaped beam and the edge of the glass plate; The cross section of the load-bearing rib is in inverted A shape, the bottom of the first and second waist plates is arranged close to each other and connected with the connecting rib, the first and second waist plates are arc-shaped plates, and the width of the first and second waist plates gradually decreases from the middle part to the both ends.

2. A method of constructing an aluminum alloy structural integrated roofing system as defined in claim 1, characterized in that, The method comprises the following steps: constructing the aluminum alloy structure, and forming the aluminum alloy structure with a plurality of grids; providing a load-bearing member, arranging the load-bearing member in the grid and connecting the load-bearing member with the corresponding aluminum alloy structure, the load-bearing member is annular, and a mounting plate is formed on the side close to the aluminum alloy structure; and providing a glass plate, hoisting the glass plate to the load-bearing member, covering the corresponding grid with the glass plate, and fixedly connecting the glass plate with the mounting plate; The load-bearing member comprises a plurality of load-bearing units connected in abutment, and the load-bearing units are in arc shape; In the process of installing the load-bearing part, the load-bearing unit is arranged on the side of the aluminum alloy structure, and the load-bearing units arranged on both sides of the aluminum alloy structure are fixedly connected to the aluminum alloy structure through a flat beam; Before installing the glass plate, the process further comprises: providing a load-bearing rib, and arranging the load-bearing rib on the bottom of the glass plate; hoisting the glass plate and the load-bearing rib together to the load-bearing part, and arranging a mounting groove corresponding to the load-bearing rib on the load-bearing part; the process further comprises: providing a ring-shaped beam, and supporting the load-bearing rib on the inner side of the ring-shaped beam; arranging the glass plate on the load-bearing rib and the ring-shaped beam and fixedly connecting the glass plate to the load-bearing rib and the ring-shaped beam; arranging the ring-shaped beam on the mounting plate and fixedly connecting the ring-shaped beam to the mounting plate in the process of installing the glass plate; Before installing the glass plate, the process further comprises: providing a load-bearing rib and a ring-shaped beam, supporting the load-bearing rib on the inner side of the ring-shaped beam, hoisting the load-bearing rib and the ring-shaped beam together to the load-bearing part, and arranging the ring-shaped beam on the mounting plate and fixedly connecting the ring-shaped beam to the mounting plate; hoisting the glass plate and installing the glass plate on the load-bearing rib and the ring-shaped beam.

Citation Information

Patent Citations

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    CN109577656A

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