Flexible press-fitting tool and bracket plate press-fitting method of distribution pipe assembly

Abstract

The present invention relates to a flexible press-fitting tool and a bracket plate press-fitting method for a distribution pipe assembly. The tool comprises a tool bracket, which is composed of an upper base, a vertical plate and a lower base, wherein the upper base and the lower base are respectively connected to the two ends of the vertical plate; an upper tool module for fixing one end of the distribution pipe assembly, which is arranged on the upper base; a lower tool module for fixing the other end of the distribution pipe assembly, which is arranged on the lower base; a plurality of V-shaped blocks for placing and positioning the distribution pipe assembly, which are arranged on the vertical plate and located at the upper tool module and the lower tool module; a distribution pipe pressing cylinder for pressing the distribution pipe assembly, which is arranged on the vertical plate; a slide groove is arranged on the vertical plate, and the bracket plate pressing cylinder is installed on the vertical plate and can slide in the upper limit position of the slide groove; and a bracket plate positioning block for positioning the bracket plate with press-fitting is also arranged. Compared with special tooling, the present invention greatly reduces the number of tooling, saves processing costs, is flexible in application, is convenient for maintenance and replacement, improves tooling utilization, reduces new product development time, realizes component standardization, and thus reduces costs.

Description

Technical Field

[0001] The invention relates to a processing tool for a distribution pipe assembly, in particular to a flexible pressing tool and a method for pressing a bracket plate of a distribution pipe assembly. Background Art

[0002] At present, the press-fitting tools for fuel distribution pipe assemblies are all single-model, single-process special tools (this special tool is also a product designed by the applicant itself and has not been disclosed to the public before). Figure 1 As shown in the figure, it can only press-fit components such as bracket plates at a fixed position on a fuel distribution pipe assembly of a certain model (specification). Therefore, if it is necessary to press-fit components for products of various models (specifications), a huge number of tools are required. These huge number of tools are not only inconvenient to store, but also some models of products are not produced for a long time, resulting in a waste of resources. Summary of the invention

[0003] The purpose of the present invention is to provide a flexible pressing tool and a bracket plate pressing method for a distribution pipe assembly, which mainly solves the defects of existing special tooling that can only be used for a single model of product. Compared with special tooling, it greatly reduces the number of tooling and saves processing costs. It is flexible in application, convenient for maintenance and replacement, improves tooling utilization, shortens new product development time, and realizes component standardization, thereby reducing costs.

[0004] To achieve the above-mentioned object of the invention, the technical solution of the present invention is as follows:

[0005] A flexible press-fitting tool, characterized in that it comprises:

[0006] The tooling bracket is composed of an upper base, a vertical plate and a lower base, and the upper base and the lower base are respectively connected to the two ends of the vertical plate;

[0007] An upper tooling module for fixing one end of the distribution pipe assembly, which is arranged on the upper base;

[0008] A lower tooling module for fixing the other end of the distribution pipe assembly, which is arranged on the lower base;

[0009] A plurality of coaxially arranged distribution pipe positioning V-shaped blocks disposed on the vertical plate and located at the upper tooling module and the lower tooling module for placing and positioning the distribution pipe assembly;

[0010] A distribution pipe pressing cylinder disposed on the vertical plate and used for pressing the distribution pipe assembly;

[0011] The vertical plate is provided with a slide groove, and the support plate pressing cylinder is installed on the vertical plate and can slide in the slide groove to an upper limit position;

[0012] A support plate positioning block is also provided for positioning the support plate with press-fitting.

[0013] The flexible press-fitting tool is characterized in that an end cover positioning block is provided at the lower end of the upper tooling module.

[0014] The flexible press-fitting tool is characterized in that the vertical plate is made of ferromagnetic material and a magnetically movable photoelectric induction detector is provided on the vertical plate.

[0015] The flexible press-fitting tooling is characterized in that a spring is arranged outside the telescopic rod of the upper tooling module located above the upper base, the upper end of the telescopic rod is a top block, and a combined limit block is arranged between the top block and the upper end surface of the upper base.

[0016] The flexible press-fitting tool is characterized in that the combined limit block is composed of a first limit block and a second limit block in a semicircular ring shape, and the first limit block and the second limit block can be spliced ​​together by snap-fitting to form a full ring.

[0017] The flexible press-fit tooling is characterized in that the lower tooling module comprises an end cover press-fit structure or an oil inlet pipe assembly press-fit structure.

[0018] The flexible press-fitting tool is characterized in that a first auxiliary block and a second auxiliary block are arranged near the lower tooling module, and the first auxiliary block and the second auxiliary block are installed on the lower base.

[0019] A method for press-fitting a bracket plate, characterized in that it is operated by using the flexible press-fitting tool as described above, and the steps are:

[0020] A places the distribution pipe assembly on the coaxially arranged distribution pipe positioning V-shaped blocks, and its two ends are respectively pressed by the upper tooling module and the lower tooling module, and further positioned and pressed by the distribution pipe pressing cylinder;

[0021] B sets the bracket plate to be pressed on the bracket plate positioning block, slides the bracket plate pressing cylinder to the pressing position through the slide groove and presses the bracket plate.

[0022] The bracket plate press-fitting method is characterized in that: in step A, the end cover is press-fitted to one end of the distribution pipe assembly by the upper tooling module.

[0023] The bracket plate press-fitting method is characterized in that: in step A, the end cover or the oil inlet pipe assembly is press-fitted to the other end of the distribution pipe assembly through the lower tooling module.

[0024] Compared with the prior art, the present invention has the following advantages:

[0025] The flexible press-fitting tooling of the present invention comprises a plurality of groups of standardized modules (replaceable combined limit blocks, movable bracket plate clamping cylinders, magnetic movable photoelectric sensing detectors, etc.); the standardized modules of the flexible press-fitting tooling can be used for quick disassembly and replacement; the flexible press-fitting tooling can cover the press-fitting operations of products of various specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the existing special tooling.

[0027] Figure 2 It is a three-dimensional flexible press-fit tooling of the present invention. Figure 1 .

[0028] Figure 3 It is a three-dimensional flexible press-fit tooling of the present invention. Figure 2 .

[0029] Figure 4 It is a partial cross-sectional view of the flexible press-fitting tool of the present invention.

[0030] Figure 5 It is a structural schematic diagram of a combined limit block in the flexible press-fitting tooling of the present invention.

[0031] Figure 6 It is a schematic diagram of the use state of the flexible press-fitting tool of the present invention. DETAILED DESCRIPTION

[0032] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0033] See also Figure 2-5 The present invention discloses a flexible press-fitting tool. As shown in the figure: it includes:

[0034] The tooling bracket 1 is composed of an upper base 11, a vertical plate 12 and a lower base 13, and the upper base 11 and the lower base 13 are respectively connected to the two ends of the vertical plate 12.

[0035] The upper tooling module 2 is used to fix one end of the distribution pipe assembly and is arranged on the upper base 11.

[0036] The lower tooling module 3 for fixing the other end of the distribution pipe assembly is arranged on the lower base 13 .

[0037] A plurality of coaxially arranged distribution pipe positioning V-shaped blocks 4 are arranged on the vertical plate 12 and located at the upper tooling module 2 and the lower tooling module 3 for placing and positioning the distribution pipe assembly.

[0038] A distribution pipe pressing cylinder 5 for pressing the distribution pipe assembly is arranged on the vertical plate 12.

[0039] The vertical plate 12 is provided with a slide groove 121, and the support plate clamping cylinder 6 is installed on the vertical plate 12 and can slide in the upper limit position of the slide groove 121. Therefore, the position of the support plate clamping cylinder 6 of the flexible pressing tool can be adjusted along the slide groove 121.

[0040] A support plate positioning block 7 for positioning the press-fitted support plate is also provided. The support plate positioning block 7 is designed with a wide surface and can be suitable for positioning support plates of different products.

[0041] like Figure 3 As shown, an end cap positioning block 21 is provided at the lower end of the upper tooling module 2, and its function is to press-fit the end cap component at one end while fixing one end of the distribution pipe assembly.

[0042] In the present invention, the vertical plate 12 is made of ferromagnetic material, and a magnetically movable photoelectric induction detector 8 is provided on the vertical plate 12. The magnetically movable photoelectric induction detector 8 can move freely on the vertical plate 12, and a specific error prevention method is adopted for different products.

[0043] Please combine Figure 1 See also Figure 4 , 5 The upper tooling module 2 is located above the upper base 11, and a spring 22 is arranged on the outer surface of the telescopic rod 20. The upper end of the telescopic rod 20 is a top block 23. A combined limit block is arranged between the top block 23 and the upper end surface of the upper base 11. The combined limit block is composed of a first limit block 91 and a second limit block 92 of a semicircular ring type. The first limit block 91 and the second limit block 92 can be spliced ​​together to form a full ring through a snap-fitting combination. This snap-fit ​​combination method can realize the rapid assembly and disassembly of the combined limit block. After the combined limit block is assembled, it is installed in a limit groove 111 provided on the upper end surface of the upper base 11. In order to adapt to different models of products, the height of the combined limit block can be set to multiple specifications as needed, and the combination method remains unchanged, and it is also installed in the limit groove 111. In addition, an observation hole 93 can be set on the combined limit block to observe the working condition of the internal spring 22 at any time.

[0044] In the present invention, the lower tooling module 3 includes an end cap press-fitting structure or an oil inlet pipe assembly press-fitting structure, and the end cap or the oil inlet pipe assembly can be press-fitted on the other end of the distribution pipe assembly as needed.

[0045] In order to assist installation, a first auxiliary block 31 and a second auxiliary block 32 are disposed near the lower tooling module 3 , and the first auxiliary block 31 and the second auxiliary block 32 are installed on the lower base 13 .

[0046] The present invention also discloses a bracket plate press-fitting method through a flexible press-fitting tool, such as Figure 6 As shown, the steps are:

[0047] A places the distribution pipe assembly A on the coaxially arranged distribution pipe positioning V-shaped block 4, and its two ends are respectively pressed by the upper tooling module 2 and the lower tooling module 3, and further positioned and pressed by the distribution pipe pressing cylinder 5.

[0048] B sets the support plate to be pressed on the support plate positioning block 7, slides the support plate pressing cylinder 6 to the pressing position through the slide groove 121 and presses the support plate.

[0049] The above step B can reflect that the biggest difference between the tooling of the present invention and the special tooling in the background technology is that the bracket plate pressing cylinder 6 is slid to the pressing position and presses the bracket plate through the slide groove 121, which can adapt to the needs of pressing different specifications of products for changes in the pressing position, and there is no need to set up another set of tooling.

[0050] In addition, according to the change of the length or diameter specification of the distribution pipe assembly A itself, the specification change can be coped with by replacing the combined limit block designed by the tooling of the present invention, thereby further expanding the application scope of the tooling.

[0051] In step A, the end cap is press-fitted onto one end of the distribution pipe assembly A by the upper tooling module 2 .

[0052] In step A, the end cover or the oil inlet pipe assembly is pressed onto the other end of the distribution pipe assembly A through the lower tooling module 3. That is to say, the press-fitting of the other end of the distribution pipe assembly can be replaced by various types such as end cover press-fitting and oil inlet pipe press-fitting through the lower tooling module 3.

[0053] It can be seen that the flexible pressing tooling of the present invention comprises multiple groups of standardized modules (replaceable combined limit blocks, movable bracket plate clamping cylinders, magnetic movable photoelectric sensing detectors, etc.); the standardized modules of the flexible pressing tooling can be used for quick disassembly and replacement; the flexible pressing tooling can cover the pressing operations of products of various specifications.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. That is, any equivalent changes and modifications made according to the content of the patent application scope of the present invention should be within the technical scope of the present invention.

Claims

1. A bracket plate press-fitting method, characterized in that: It adopts a flexible pressing tool; the flexible pressing tool includes: A tool support (1); the tool support (1) is composed of an upper base (11), a vertical plate (12) and a lower base (13), wherein the upper base (11) and the lower base (13) are respectively connected to two ends of the vertical plate (12); An upper tooling module (2) for fixing one end of the distribution pipe assembly, which is arranged on the upper base (11); A lower tooling module (3) for fixing the other end of the distribution pipe assembly, which is arranged on the lower base (13); A plurality of coaxially arranged distribution pipe positioning V-shaped blocks (4) for placing and positioning distribution pipe assemblies and disposed on the vertical plate (12) and located on the upper tooling module (2) and the lower tooling module (3); A distribution pipe pressing cylinder (5) disposed on the vertical plate (12) and used for pressing the distribution pipe assembly; The vertical plate (12) is provided with a slide groove (121), and the support plate pressing cylinder (6) is installed on the vertical plate (12) and can slide in the slide groove (121) to a certain limit position; A support plate positioning block (7) is also provided for positioning the support plate with press fitting; The steps of this method are: A places the distribution pipe assembly (A) on a coaxially arranged distribution pipe positioning V-shaped block (4), and its two ends are respectively pressed by an upper tooling module (2) and a lower tooling module (3), and further positioned and pressed by a distribution pipe pressing cylinder (5); B. placing the support plate to be pressed onto the support plate positioning block (7), sliding the support plate pressing cylinder (6) to the pressing position via the slide groove (121) and pressing the support plate; In step A, the end cap is pressed onto one end of the distribution pipe assembly (A) by the upper tooling module (2); In step A, the end cap or the oil inlet pipe assembly is press-fitted onto the other end of the distribution pipe assembly (A) by the lower tooling module (3).

2. The bracket plate press-assembly method according to claim 1, characterized in that: An end cover positioning block (21) is provided at the lower end of the upper tooling module (2).

3. The bracket plate press-assembly method according to claim 1, characterized in that: The vertical plate (12) is made of ferromagnetic material, and a magnetically movable photoelectric induction detector (8) is provided on the vertical plate (12).

4. The bracket plate press-assembly method according to claim 1, characterized in that: The upper tooling module (2) is located above the upper base (11) and has a spring (22) disposed on its outer cover. The upper end of the telescopic rod (20) is a top block (23). A combined limit block is disposed between the top block (23) and the upper end surface of the upper base (11).

5. The bracket plate press-assembly method according to claim 4, characterized in that: The combined limiting block is composed of a first limiting block (91) and a second limiting block (92) in a semicircular ring shape, and the first limiting block (91) and the second limiting block (92) can be spliced ​​together by snap-fitting to form a full ring.

6. The bracket plate press-assembly method according to claim 1, characterized in that: The lower tooling module (3) comprises an end cover press-fit structure or an oil inlet pipe assembly press-fit structure.

7. The bracket plate press-assembly method according to claim 1, characterized in that: A first auxiliary block (31) and a second auxiliary block (32) are arranged near the lower tooling module (3); the first auxiliary block (31) and the second auxiliary block (32) are mounted on the lower base (13).

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