A high-pressure large-diameter valve that is easy to operate and maintain

By designing the disassembly mechanism and control mechanism in the high-pressure valve, the blockage problem caused by the accumulation of debris in the water flow is solved, and the valve maintenance process is simplified, achieving efficient debris tearing and convenient valve maintenance.

CN114183586BActive Publication Date: 2025-03-07JIANGSU ZHENGXUAN PETROLEUM MACHINERY CO LTD
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Patent Information

Application Number
CN202110585504.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-27
Publication Date
2025-03-07
Estimated Expiration
2041-05-27

AI Technical Summary

Technical Problem

During use, high-pressure valves are easily blocked due to accumulation of debris in the water flow, and fixed valves are inconvenient to maintain.

Method used

A high-pressure large-diameter valve is designed for easy operation and maintenance. Through the disassembly mechanism and the control mechanism, the debris carried in the water flow can be tear and blocked, and the valve maintenance is facilitated through disassembly.

Benefits of technology

It effectively avoids blockage of large debris on the inside of the valve, simplifies the valve maintenance process, and improves the reliability and safety of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a high-pressure large-caliber valve that is easy to operate and maintain, and relates to the technical field of high-pressure valve maintenance. The high-pressure large-caliber valve that is easy to operate and maintain comprises a water-passing valve, a top valve is fixedly installed at the top center of the water-passing valve, a clamping column is movably installed at the right end of the top valve, a disassembly mechanism is arranged on the inner side of the top valve, and a control mechanism is arranged on the inner side of the water-passing valve, the disassembly mechanism comprises a connecting plate 1, a connecting plate 2, a rotating handle, a threaded rod, a threaded sleeve and a rotating part, the connecting plate 1 is fixedly installed at the upper end center of the water-passing valve, and the connecting plate 2 is threadedly connected to the top of the connecting plate 1 by bolts. The high-pressure large-caliber valve that is easy to operate and maintain can tear off the debris carried in the water flow through the disassembly mechanism and the control mechanism, thereby avoiding the blockage of the inside of the valve by larger debris, and the inside of the water-passing valve can be cleaned by separating the top valve from the water-passing valve, thereby facilitating the maintenance of the valve.
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Description

Technical Field

[0001] The invention relates to the technical field of high-pressure valve maintenance, in particular to a high-pressure large-caliber valve that is easy to operate and maintain. Background Art

[0002] High-pressure valves mainly play the role of cutting off and throttling in pipelines. Due to the widespread use of high-pressure technology, the performance of high-pressure valves in high-pressure systems directly affects the reliability, safety, work efficiency and service life of the entire system. It is particularly important in systems that require frequent pressure increase and pressure relief.

[0003] During the use of high-pressure valves, debris in the water flow will continue to accumulate in the valve. The debris accumulates on the inside of the valve, which can easily lead to valve blockage. Fixed valves need to be removed from the entire system during maintenance, which is very inconvenient. Therefore, we proposed a high-pressure large-diameter valve that is easy to operate and maintain. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a high-pressure large-diameter valve that is easy to operate and maintain. By means of a disassembly mechanism cooperating with a control mechanism, debris carried in the water flow is torn apart, thereby preventing larger debris from clogging the inside of the valve, and disassembly facilitates maintenance of the valve.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-pressure large-diameter valve that is easy to operate and maintain, including a water valve, a top valve is fixedly installed at the top center of the water valve, a clamping column is movably installed at the right end of the top valve, a disassembly mechanism is arranged on the inner side of the top valve, and a control mechanism is arranged on the inner side of the water valve.

[0006] Preferably, the disassembly mechanism includes a connecting disk 1, a connecting disk 2, a rotating handle, a threaded rod, a threaded sleeve and a rotating part, the connecting disk 1 is fixedly installed at the upper end center of the water valve, the connecting disk 2 is threadedly connected to the top of the connecting disk 1 by bolts, the connecting disk 2 is arranged at the bottom of the top valve, the rotating handle is rotatably installed on the top of the top valve, the threaded rod is rotatably installed on the inner side of the top valve, the top of the threaded rod is fixedly connected to the bottom center of the rotating handle, the threaded sleeve is threadedly connected to the outer side of the lower end of the threaded rod, the threaded sleeve is movably installed on the inner side of the upper end of the water valve, and the rotating part is rotatably installed on the bottom of the threaded sleeve.

[0007] Preferably, the control mechanism comprises a fixed cylinder, a fixed block, a movable groove, a rotating shaft, a rotating plate, an elastic rubber, a spring piece, a conical thorn and a toggle piece, the fixed cylinder is fixedly mounted on the inner center of the water valve, a through hole is provided at the top center of the fixed cylinder, the fixed cylinder is movably connected with the rotating piece, a square groove is provided on the inner side of the fixed cylinder, the fixed block is fixedly mounted on the inner side of the front face of the fixed cylinder, the movable groove is provided on the inner side of the left rotating groove of the fixed block, the rotating shaft is movably mounted on the inner side of the movable groove, the rotating plate is rotatably mounted on the left side of the fixed block through the rotating shaft, the rotating plate is movably mounted in the square groove on the inner side of the fixed cylinder, the elastic rubber is fixedly mounted on the back side of the fixed block, one end of the elastic rubber away from the fixed block is fixedly connected to the right side of the rotating plate, the spring piece is fixedly mounted on the inner side of the front face of the fixed cylinder, one end of the spring piece away from the inner side of the front face of the fixed cylinder is connected to the front face of the rotating plate, the conical thorn is fixedly mounted on the right side of the rotating plate near the back side, the toggle piece is movably mounted on the inner side of the fixed cylinder, the toggle piece is movably overlapped with the rotating plate, and the toggle piece is located at the left end of the rotating plate.

[0008] Preferably, the rotating member includes an adapter, a rotating column and a crushing spike, the adapter is fixedly mounted on the bottom of the threaded sleeve, the rotating column is rotatably mounted on the bottom center of the adapter, the rotating column is movably mounted in the inner square groove of the fixed cylinder, and the crushing spike is evenly and fixedly mounted on the outer side of the rotating column.

[0009] Preferably, the crushing thorn includes a water retaining plate and a fixed tooth, the water retaining plate is fixedly mounted on one side of the crushing thorn through an elastic column, and the fixed tooth is fixedly mounted on a side of the water retaining plate close to the crushing thorn.

[0010] Preferably, the toggle member includes a fixed column, a sleeve tube, a toggle strip and an elastic strip, the fixed column is fixedly installed on the inner side of the fixed tube, the fixed column is arranged on the left side of the fixed block, the sleeve tube is movably sleeved on the outer side of the middle part of the fixed column, the toggle strip is mirror-fixed on the outer side of the sleeve tube, the elastic strip is fixedly installed on the side of the sleeve tube close to the inner side of the front face of the fixed tube, and the end of the elastic strip away from the sleeve tube is connected to the inner side of the front face of the fixed tube.

[0011] The present invention provides a high-pressure large-caliber valve that is easy to operate and maintain. It has the following beneficial effects:

[0012] (1) This high-pressure large-diameter valve that is easy to operate and maintain can tear off debris carried in the water flow through a disassembly mechanism and a control mechanism, thereby preventing larger debris from clogging the inside of the valve. Furthermore, the inside of the water valve can be cleaned by separating the top valve from the water valve, thereby facilitating valve maintenance.

[0013] (2) This high-pressure large-diameter valve is easy to operate and maintain. When the water flow impacts the rotating plate, the rotating plate compresses the spring sheet and stretches the elastic rubber. When the restoring force of the spring sheet and the elastic rubber is greater than the water flow impact force, the rotating plate rotates on the left side of the fixed block, and the rotating plate continuously swings back and forth inside the fixed cylinder, blocking larger debris on the side of the water inlet. When the rotating plate rebounds, the larger debris is torn apart by the conical thorns.

[0014] (3) The high-pressure large-diameter valve is easy to operate and maintain. The rotating plate on the inner side of the fixed cylinder forms resistance to the water flow, so that the flow rate on the square groove side of the fixed cylinder is accelerated. The water retaining plate increases the force-bearing area between the one side of the crushing thorn and the water, so that the crushing thorn is driven by the thrust of the water flow to rotate the rotating column at the bottom of the adapter. The rotating crushing thorn further crushes the debris in the water flow, preventing the debris in the water flow from adhering to the inner side of the valve during the flow and causing the valve to be blocked.

[0015] (4) This high-pressure large-diameter valve is easy to operate and maintain. When the rotating column rotates, the outer crushing spikes contact one end of the toggle bar, so that the toggle bar drives the sleeve tube to rotate outside the middle of the fixed column. The rotating sleeve tube causes the elastic bar to deform under force. Under the cooperation of the deformation restoring force and the toggle force of the crushing spikes, the toggle bar swings back and forth. The end of the toggle bar close to the rotating plate contacts the movable rotating plate, which speeds up the rotation frequency of the rotating plate, thereby enhancing the tearing effect of the conical spikes on larger debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a right side view of the present invention;

[0018] Figure 3 It is a front cross-sectional view of the present invention;

[0019] Figure 4 For the present invention Figure 3 A magnified view of the structure at center;

[0020] Figure 5 It is a partial structural schematic diagram of the fixed cylinder of the present invention;

[0021] Figure 6 It is a schematic diagram of the structure of the rotating part of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the control mechanism of the present invention;

[0023] Figure 8 It is a schematic diagram of the structure of the toggle member of the present invention.

[0024] In the figure: 1. water valve; 2. top valve; 3. clamping column; 4. disassembly mechanism; 41. connecting plate 1; 42. connecting plate 2; 43. rotating handle; 44. threaded rod; 45. threaded sleeve; 46. rotating member; 461. adapter; 462. rotating column; 463. crushing thorn; 4631. water retaining plate; 4632. fixed tooth; 5. control mechanism; 51. fixed cylinder; 52. fixed block; 53. movable groove; 54. rotating shaft; 55. rotating plate; 56. elastic rubber; 57. spring; 58. conical thorn; 59. toggle member; 591. fixed column; 592. sleeve cylinder; 593. toggle bar; 594. elastic bar. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0027] See also Figure 1-8 The present invention provides a technical solution: a high-pressure large-diameter valve that is easy to operate and maintain, including a water valve 1, a top valve 2 is fixedly installed at the top center of the water valve 1, a clamping column 3 is movably installed at the right end of the top valve 2, a disassembly mechanism 4 is arranged on the inner side of the top valve 2, and a control mechanism 5 is arranged on the inner side of the water valve 1.

[0028] The disassembly mechanism 4 includes a connecting plate 1 41, a connecting plate 2 42, a rotating handle 43, a threaded rod 44, a threaded sleeve 45 and a rotating member 46. The connecting plate 1 41 is fixedly installed at the upper end center of the water valve 1, the connecting plate 2 42 is threadedly connected to the top of the connecting plate 1 41 by bolts, the connecting plate 2 42 is arranged at the bottom of the top valve 2, the rotating handle 43 is rotatably installed at the top of the top valve 2, the threaded rod 44 is rotatably installed on the inner side of the top valve 2, the top of the threaded rod 44 is fixedly connected to the bottom center of the rotating handle 43, the threaded sleeve 45 is threadedly connected to the outer side of the lower end of the threaded rod 44, the threaded sleeve 45 is movably installed on the inner side of the upper end of the water valve 1, and the rotating member 46 is provided. Part 46 is rotatably installed at the bottom of the threaded sleeve 45, and the rotating part 46 includes an adapter 461, a rotating column 462 and a crushing thorn 463. The adapter 461 is fixedly installed at the bottom of the threaded sleeve 45, and the rotating column 462 is rotatably installed at the bottom center of the adapter 461. The rotating column 462 is movably installed in the inner square groove of the fixed cylinder 51. The crushing thorn 463 is evenly fixedly installed on the outer side of the rotating column 462. The crushing thorn 463 includes a water retaining sheet 4631 and a fixed tooth 4632. The water retaining sheet 4631 is fixedly installed on one side of the crushing thorn 463 through an elastic column, and the fixed tooth 4632 is fixedly installed on the side of the water retaining sheet 4631 close to the crushing thorn 463.

[0029] The control mechanism 5 includes a fixed cylinder 51, a fixed block 52, a movable groove 53, a rotating shaft 54, a rotating plate 55, an elastic rubber 56, a spring piece 57, a conical thorn 58 and a toggle piece 59. The fixed cylinder 51 is fixedly installed at the inner center of the water valve 1. A through hole is provided at the top center of the fixed cylinder 51. The fixed cylinder 51 is movably connected with the rotating piece 46. A square groove is provided on the inner side of the fixed cylinder 51. The fixed block 52 is fixedly installed on the inner side of the front face of the fixed cylinder 51. The movable groove 53 is provided on the inner side of the rotating groove on the left side of the fixed block 52. The rotating shaft 54 ​​is movably installed on the inner side of the movable groove 53. The rotating plate 55 is rotatably installed on the left side of the fixed block 52 through the rotating shaft 54. The rotating plate 55 is movably installed in the square groove on the inner side of the fixed cylinder 51. The elastic rubber 56 is fixedly installed on the back side of the fixed block 52. One end of the elastic rubber 56 away from the fixed block 52 is fixedly connected to the right side of the rotating plate 55. The spring piece 57 is fixedly installed on the fixed On the inner side of the front face of the cylinder 51, one end of the spring piece 57 away from the inner side of the front face of the fixed cylinder 51 is connected to the front face of the rotating plate 55, the conical thorn 58 is fixedly installed on the right side of the rotating plate 55 near the back side, the toggle piece 59 is movably installed on the inner side of the fixed cylinder 51, the toggle piece 59 is movably overlapped with the rotating plate 55, and the toggle piece 59 is located at the left end of the rotating plate 55. The toggle piece 59 includes a fixed column 591, a sleeve cylinder 592, a toggle strip 593 and an elastic strip 594. The fixed column 591 is fixedly installed on the inner side of the fixed cylinder 51, the fixed column 591 is arranged on the left side of the fixed block 52, the sleeve cylinder 592 is movably sleeved on the outer side of the middle part of the fixed column 591, the toggle strip 593 is fixedly installed on the outer side of the sleeve cylinder 592 in a mirror image, and the elastic strip 594 is fixedly installed on the side of the sleeve cylinder 592 close to the inner side of the front face of the fixed cylinder 51, and the end of the elastic strip 594 away from the sleeve cylinder 592 is connected to the inner side of the front face of the fixed cylinder 51.

[0030] When in use, the water valve 1 is connected to the water pipeline, the right end of the water valve 1 is connected to the water inlet, and the left end is connected to the water outlet. When the water valve 1 is turned on, water flows into the fixed cylinder 51, and the water flows impact the rotating plate 55, so that the rotating plate 55 compresses the spring sheet 57 and stretches the elastic rubber 56. When the restoring force of the spring sheet 57 and the elastic rubber 56 is greater than the impact force of the water flow, the rotating plate 55 rotates on the left side of the fixed block 52 under the action of the rotating shaft 54, so that the rotating plate 55 continuously swings back and forth inside the fixed cylinder 51, blocking larger debris on the side of the water inlet, and tearing the larger debris through the conical thorns 58 when the rotating plate 55 rebounds. The inner side of the valve 46 forms a resistance to the water flow, so that the flow speed of the square groove side of the fixed cylinder 51 is accelerated, thereby driving the rotating member 46 to work. The water retaining plate 4631 increases the force-bearing area of ​​the crushing thorn 463 on one side and the water, so that the crushing thorn 463 drives the rotating column 462 to rotate at the bottom of the adapter 461 under the thrust of the water flow. The rotating crushing thorn 463 further crushes the debris in the water flow, preventing the debris in the water flow from adhering to the inner side of the valve during the flow and clogging the valve. When the rotating column 462 rotates, the outer crushing thorn 463 contacts one end of the toggle bar 593, so that the toggle bar 593 drives the sleeve cylinder 592 to rotate on the outer side of the middle part of the fixed column 591, and the rotating sleeve cylinder 592 causes the elastic strip 594 to deform under force. Under the cooperation of the deformation restoring force and the toggling force of the crushing spike 463, the toggling strip 593 swings back and forth. The toggling strip 593 near the rotating plate 55 does not contact the movable rotating plate 55, so that the rotation frequency of the rotating plate 55 is accelerated, thereby enhancing the tearing effect of the conical spike 58 on larger debris. When closing the valve, the rotating handle 43 is rotated, the threaded rod 44 is rotated, and the threaded sleeve 45 moves upward in the cavity inside the upper end of the water valve 1, and drives the rotating member 46 connected thereto to move upward. When the rotating member 46 is completely retracted to the cavity inside the upper end of the water valve 1, the water flow does not stop in the square groove of the fixed cylinder 51. Under the resistance of the rotating member 46, the water flow rate is accelerated, the rotation amplitude of the rotating plate 55 inside the fixed cylinder 51 is increased, and the rotating shaft 54 ​​is movable in the movable groove 53. When the elastic rubber 56 and the spring sheet 57 drive the rotating plate 55 to return, the elastic force applied by the spring sheet 57 causes the rotating plate 55 to be stuck in the groove inside the fixed cylinder 51, thereby stopping the water flow at the water inlet of the fixed cylinder 51. At this time, the connecting bolts at the connecting disk 1 41 and the connecting disk 2 42 are loosened, and the clamping column 3 is pushed to be stuck in the groove at the upper end of the threaded rod 44, so that the top valve 2 is separated from the water valve 1, and the rotating member 46 is pulled out from the inside of the water valve 1 along with the threaded rod 44, which facilitates the cleaning of the rotating member 46.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-pressure large-diameter valve that is easy to operate and maintain, comprising a water valve (1), characterized in that: A top valve (2) is fixedly mounted at the top center of the water valve (1), a clamping column (3) is movably mounted at the right end of the top valve (2), a disassembly mechanism (4) is arranged on the inner side of the top valve (2), and a control mechanism (5) is arranged on the inner side of the water valve (1); The disassembly mechanism (4) comprises a connection plate 1 (41), a connection plate 2 (42), a rotating handle (43), a threaded rod (44), a threaded sleeve (45) and a rotating member (46); the connection plate 1 (41) is fixedly mounted at the center of the upper end of the water valve (1); the connection plate 2 (42) is threadedly connected to the top of the connection plate 1 (41) by bolts; the connection plate 2 (42) is arranged at the bottom of the top valve (2); the rotating handle (43) is rotatably mounted on the top of the top valve (2); the threaded rod (44) is rotatably mounted on the inner side of the top valve (2); the top of the threaded rod (44) is fixedly connected to the center of the bottom of the rotating handle (43); the threaded sleeve (45) is threadedly connected to the outer side of the lower end of the threaded rod (44); the threaded sleeve (45) is movably mounted on the inner side of the upper end of the water valve (1); and the rotating member (46) is rotatably mounted on the bottom of the threaded sleeve (45); The control mechanism (5) comprises a fixed cylinder (51), a fixed block (52), a movable groove (53), a rotating shaft (54), a rotating plate (55), an elastic rubber (56), a spring sheet (57), a conical thorn (58) and a toggle member (59). The fixed cylinder (51) is fixedly mounted at the inner center of the water valve (1). A through hole is provided at the top center of the fixed cylinder (51). The fixed cylinder (51) is movably connected to the rotating member (46). A square groove is provided on the inner side of the fixed cylinder (51). The fixed block (52) is fixedly mounted on the inner side of the front face of the fixed cylinder (51). The movable groove (53) is provided on the inner side of the rotating groove on the left side of the fixed block (52). The rotating shaft (54) is movably mounted on the inner side of the movable groove (53). The rotating plate (55) is rotatably mounted on the fixed cylinder via the rotating shaft (54). On the left side of the fixed block (52), the rotating plate (55) is movably mounted in a square groove on the inner side of the fixed cylinder (51), the elastic rubber (56) is fixedly mounted on the back side of the fixed block (52), one end of the elastic rubber (56) away from the fixed block (52) is fixedly connected to the right side of the rotating plate (55), the spring sheet (57) is fixedly mounted on the inner side of the front side of the fixed cylinder (51), one end of the spring sheet (57) away from the inner side of the front side of the fixed cylinder (51) is connected to the front side of the rotating plate (55), the conical thorn (58) is fixedly mounted on the right side of the rotating plate (55) near the back side, the toggle member (59) is movably mounted on the inner side of the fixed cylinder (51), the toggle member (59) is movably overlapped with the rotating plate (55), and the toggle member (59) is located at the left end of the rotating plate (55); The rotating member (46) comprises an adapter (461), a rotating column (462) and a crushing spike (463); the adapter (461) is fixedly mounted on the bottom of the threaded sleeve (45); the rotating column (462) is rotatably mounted at the bottom center of the adapter (461); the rotating column (462) is movably mounted in a square groove inside the fixed cylinder (51); and the crushing spike (463) is evenly fixedly mounted on the outside of the rotating column (462); The crushing thorn (463) comprises a water retaining plate (4631) and a fixing tooth (4632); the water retaining plate (4631) is fixedly mounted on one side of the crushing thorn (463) via an elastic column; and the fixing tooth (4632) is fixedly mounted on a side of the water retaining plate (4631) close to the crushing thorn (463).

2. A high-pressure large-diameter valve that is easy to operate and maintain according to claim 1, characterized in that: The toggle member (59) comprises a fixed column (591), a sleeve tube (592), a toggle strip (593) and an elastic strip (594); the fixed column (591) is fixedly mounted on the inner side of the fixed tube (51); the fixed column (591) is arranged on the left side of the fixed block (52); the sleeve tube (592) is movably sleeved on the outer side of the middle part of the fixed column (591); the toggle strip (593) is fixedly mounted on the outer side of the sleeve tube (592) in a mirror-image manner; the elastic strip (594) is fixedly mounted on a side of the sleeve tube (592) close to the inner side of the front face of the fixed tube (51); and one end of the elastic strip (594) away from the sleeve tube (592) is connected to the inner side of the front face of the fixed tube (51).

Citation Information

Patent Citations

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