A fully automatic tapping machine
Through the design of using a jacketed mobile device to work together in a fully automatic tapping machine, the problem of too long processing intervals in the prior art is solved, and the output is increased and the industrial needs are met.
Patent Information
- Application Number
- CN202210037727.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-13
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-01-13
AI Technical Summary
The time interval between the product processing and the next product processing has not been reduced well, resulting in insufficient output to meet the increasing industrial demand.
A fully automatic tapping machine is designed, using a jacket moving device to work together in different moving states to realize continuous loading and unloading of the product and shorten the processing interval.
Through the collaborative work of the jacket mobile device, the time interval from the completion of product processing to the processing of another product is effectively reduced, the output is improved, and industrial needs can be better met.
Smart Images

Figure CN114289802B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tapping equipment, in particular to a full-automatic tapping machine. Background Art
[0002] Tapping machine is a kind of mechanical processing equipment that processes internal threads, screws or thread buckles on the inner side of the holes of various parts with different specifications of through holes or blind holes, such as machine housings, equipment end faces, nuts, flanges, etc. Tapping machines are also called tapping machines, thread tapping machines, thread tapping machines, automatic tapping machines, etc. Tapping machines are divided into drilling tapping machines, hole expansion tapping machines, etc. Fully automatic tapping machines have the highest degree of automation. When working, as long as the blank parts are placed in the hopper, they can automatically feed, position, clamp, tap and unload. One worker can operate multiple devices at the same time, with high production efficiency, which can significantly save labor costs. High-quality tapping machines have the characteristics of novel design, reasonable structure, simple and easy to use, high degree of automation, convenient use, high efficiency, maintenance-free, and extremely high cost performance. The various nuts processed by high-quality nut tapping machines have high finish and high qualified rate of finished products.
[0003] After the current fully automatic tapping machine has tapped a product, it is usually firstly used to remove the processed product from the rotating spindle by a robot. After the processed product is placed in a collection frame, the robot returns to clamp and replace the next product to be processed. Then, the next product to be processed is clamped to the rotating spindle, thereby starting the processing of the next product.
[0004] Although it can reduce manual involvement, the time interval from the completion of product processing to the processing of the next product has not been shortened. With the development of my country's industry, the demand for industrialization is also increasing. At the same time, the number of parts used in industry is also increasing. The development of a fully automatic tapping machine that can shorten the time interval from the completion of product processing to the processing of the next product, thereby increasing production, has been long awaited. Summary of the invention
[0005] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic tapping machine, comprising a machine body, on which a rotating spindle, a first loading station, a first jacket, a first unloading station, a second loading station, a second jacket, a second unloading station, a jacket moving device and a processing part are provided; the jacket moving device is used to move the first jacket and the second jacket; the processing part is used to process the product when the rotating spindle drives the product to rotate; the jacket moving device has a first moving state for moving the first jacket from the first loading station to the rotating spindle, a second moving state for moving the first jacket from the rotating spindle to the first unloading station, and a third moving state for moving the first jacket from the first unloading station to the first loading station; the jacket moving device also has a third moving state for moving the second jacket from the second loading station to the rotating spindle. a fourth moving state, a fifth moving state for moving the second jacket from the rotating spindle to the second unloading station, and a sixth moving state for moving the second jacket from the second unloading station to the second loading station; when the jacket moving device is in the first moving state, the first jacket is used to clamp the product from the first loading station to the rotating spindle; when the jacket moving device is in the second moving state, the first jacket is used to clamp the processed product from the rotating spindle to the first unloading station; when the jacket moving device is in the fourth moving state, the second jacket is used to clamp another product from the second loading station to the rotating spindle; when the jacket moving device is in the fifth moving state, the second jacket is used to clamp another processed product from the rotating spindle to the second unloading station; the first moving state and the fifth moving state are carried out simultaneously, and the second moving state and the fourth moving state are carried out simultaneously.
[0007] As a further solution of the present invention: comprising the following working steps:
[0008] Step S1, after the first jacket clamps the product at the first loading station, the jacket moving device is in a first moving state;
[0009] Step S2, after the first jacket clamps the product to the rotating spindle, the jacket moving device is in a sixth moving state, and at the same time, the jacket moving device drives the first jacket away from the product on the rotating spindle;
[0010] Step S3, the rotating spindle drives the product to rotate, the processing unit processes the product, and after the processing unit completes the processing of the product, the jacket moving device drives the first jacket to approach the product to clamp the processed product;
[0011] Step S4, after the second jacket clamps another product at the second loading station, the jacket moving device is in the fourth moving state, and at the same time, the jacket moving device is in the second moving state;
[0012] Step S5, after the second jacket clamps another product to the rotating spindle, the jacket moving device is in a third moving state, and at the same time, the jacket moving device drives the second jacket away from the other product on the rotating spindle;
[0013] Step S6, the rotating spindle drives another product to rotate, the processing unit processes another product, and after the processing unit completes processing of another product, the jacket moving device drives the second jacket to approach another product to clamp the processed another product;
[0014] Step S7, after the first jacket clamps the next product at the first loading station, the jacket moving device is in the first moving state, and at the same time, the jacket moving device is in the fifth moving state;
[0015] Step S8, repeat steps S2 to S7.
[0016] As a further solution of the present invention: the jacket moving device includes a first moving mechanism, a second moving mechanism, a third moving mechanism and a fixed frame; the first moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is consistent with the length direction of the rotating main shaft; the second moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is perpendicular to the length direction of the rotating main shaft; the third moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is perpendicular to the length direction of the rotating main shaft, and the moving direction of the fixed frame when the fixed frame is moved by the second moving mechanism is perpendicular to the moving direction when the fixed frame is moved by the third moving mechanism; the first jacket and the second jacket are spaced apart on the fixed frame, and the spacing direction of the first jacket and the second jacket on the fixed frame is the same as the moving direction of the fixed frame when it is moved by the second moving mechanism.
[0017] As a further solution of the present invention, the moving direction of the fixing frame when being moved by the third moving mechanism is an up-down direction.
[0018] As a further solution of the present invention: the first moving mechanism includes a first motor screw assembly fixed on the machine body, and the slider of the first motor screw assembly is connected to a first mounting plate; the second moving mechanism includes a second motor screw assembly fixed on the first mounting plate, and the slider of the second motor screw assembly is connected to a second mounting plate; the third moving mechanism includes a third motor screw assembly fixed on the second mounting plate, and the fixed frame is connected to the slider of the third motor screw assembly.
[0019] As a further solution of the present invention: a feeding mechanism is provided, and the feeding mechanism is used to sequentially and cyclically supply products to the first feeding station and the second feeding station.
[0020] As a further solution of the present invention: the feeding mechanism includes a product arrangement machine, a fourth moving mechanism and an adsorption member; the product arrangement machine and the fourth moving mechanism are installed on the machine body; the fourth moving mechanism is used to move the adsorption member; the fourth moving mechanism has a seventh moving state for moving the adsorption member from the product outlet of the product arrangement machine to the first feeding station, an eighth moving state for moving the adsorption member from the first feeding station to the product outlet of the product arrangement machine, a ninth moving state for moving the adsorption member from the product outlet of the product arrangement machine to the second feeding station, and a tenth moving state for moving the adsorption member from the second feeding station to the outlet of the product arrangement machine; the fourth moving mechanism sequentially cycles through the seventh moving state, the eighth moving state, the ninth moving state, and the tenth moving state; when the fourth moving mechanism is in the seventh moving state, the adsorption member is used to adsorb the product from the product outlet of the product arrangement machine to the first feeding station; when the fourth moving mechanism is in the ninth moving state, the adsorption member is used to adsorb another product from the product outlet of the product arrangement machine to the second feeding station.
[0021] As a further solution of the present invention: the processing part includes a fifth moving mechanism and a processing tool head; the processing tool head corresponds to the chuck of the rotating spindle; the fifth moving mechanism is used to move the processing tool head, and make the moving direction of the processing tool head consistent with the length direction of the rotating spindle.
[0022] As a further solution of the present invention: the fifth moving mechanism includes a fifth motor screw assembly fixed on the machine body, and the fifth mounting plate is connected to the slider of the fifth motor screw assembly; a sixth moving mechanism is configured, and the sixth moving mechanism includes a sixth motor screw assembly fixed on the fifth mounting plate, and the slider of the sixth motor screw assembly is connected to the sixth mounting plate; the moving direction of the sixth mounting plate moved by the sixth motor screw assembly is inconsistent with the moving direction of the fifth mounting plate moved by the fifth motor screw assembly; a plurality of machining heads are provided, and the plurality of machining heads are spaced apart on the sixth mounting plate, and the spacing direction of the plurality of machining heads on the sixth mounting plate is the same as the moving direction of the sixth motor screw assembly moving the sixth mounting plate.
[0023] As a further solution of the present invention: the plurality of machining tool heads are composed of machining tool heads of the same type and model and / or machining tool heads of the same type but different models and / or machining tool heads of different types.
[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: the loading and unloading process of the product is completed by the jacket moving device, the first jacket and the second jacket, without the need for manual loading and unloading, which is safer; the first jacket and the second jacket are used in combination, and when the first jacket is unloading the processed product, the second jacket can simultaneously load another product to be processed, and the loading and unloading are closely connected, which effectively shortens the time interval from the completion of product processing to the processing of another product, effectively improves production, and can better meet the increasing demand for industrialization. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the present invention;
[0026] Figure 2 yes Figure 1 A is an enlarged schematic diagram of the local structure at center A;
[0027] Figure 3 yes Figure 1 A magnified schematic diagram of the local structure at B in the middle;
[0028] Figure 4 It is a work flow chart of the present invention;
[0029] The reference numerals and names in the figures are as follows:
[0030] Machine body-1, rotating spindle-2, first loading station-3, first jacket-4, first unloading station-5, second loading station-6, second jacket-7, second unloading station-8, jacket moving device-9, processing part-10, loading mechanism-11, lifting cylinder-12, first flipping motor-13, second flipping motor-14, first moving mechanism-91, second moving mechanism-92, third moving mechanism-93, fixed frame-94, fifth moving mechanism-101, processing tool head-102, sixth moving mechanism-103, product arrangement machine-1101, fourth moving mechanism-1102, adsorption part-1103. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-4 In an embodiment of the present invention, a fully automatic tapping machine includes a machine body 1, on which are provided a rotating spindle 2, a first loading station 3, a first clamping sleeve 4, a first unloading station 5, a second loading station 6, a second clamping sleeve 7, a second unloading station 8, a clamping sleeve moving device 9 and a processing part 10. The clamping sleeve moving device 9 is used to move the first clamping sleeve 4 and the second clamping sleeve 7; the processing part 10 is used to process the product when the rotating spindle 2 drives the product to rotate.
[0033] The jacket moving device 9 has a first moving state for moving the first jacket 4 from the first loading station 3 to the rotating spindle 2, a second moving state for moving the first jacket 4 from the rotating spindle 2 to the first unloading station 5, and a third moving state for moving the first jacket 4 from the first unloading station 5 to the first loading station 3; when the jacket moving device 9 is in the first moving state, the first jacket 4 is used to clamp the product from the first loading station 5 to the rotating spindle 2; when the jacket moving device 9 is in the second moving state, the first jacket 4 is used to clamp the processed product from the rotating spindle 2 to the first unloading station 5.
[0034] The jacket moving device 9 also has a fourth moving state for moving the second jacket 7 from the second loading station 6 to the rotating spindle 2, a fifth moving state for moving the second jacket 7 from the rotating spindle 2 to the second unloading station 5, and a sixth moving state for moving the second jacket 7 from the second unloading station 8 to the second loading station 6. When the jacket moving device 9 is in the fourth moving state, the second jacket 7 is used to clamp another product from the second loading station 6 to the rotating spindle 2; when the jacket moving device 9 is in the fifth moving state, the second jacket 7 is used to clamp another processed product from the rotating spindle 2 to the second unloading station 8.
[0035] The loading and unloading process between the product and the rotating spindle 2 is completed by the jacket moving device 9, the first jacket 4 and the second jacket 7. There is no need to manually place the product on the rotating spindle 2 or remove it from the rotating spindle 2, which is safer.
[0036] The first moving state and the fifth moving state are performed simultaneously, and the second moving state and the fourth moving state are performed simultaneously. The first jacket 4 and the second jacket 7 are used in conjunction with each other. When the first jacket 4 is unloading the processed product, the second jacket 7 can simultaneously load another product to be processed. The loading and unloading are closely connected, which effectively shortens the time interval from the completion of product processing to the processing of another product, effectively improves the output, and can better meet the increasing industrialization needs.
[0037] Preferably, the rotating spindle 2 has a chuck, which rotates axially with the rotating spindle 2. The chuck is used to clamp and release the product. The rotating spindle 2 is driven by a motor, and the first clamping sleeve 4 and the second clamping sleeve 7 both use pneumatic clamps.
[0038] The working steps of this fully automatic tapping machine are also specifically shown:
[0039] Step S1, after the first jacket 7 clamps the product at the first loading station 6, the jacket moving device 9 is in a first moving state;
[0040] Step S2, after the first jacket 7 clamps the product to the rotating spindle 2, the jacket moving device 9 is in the sixth moving state, and at the same time, the jacket moving device 9 drives the first jacket 4 away from the product on the rotating spindle 2;
[0041] Step S3, the rotating spindle 2 drives the product to rotate, and the processing unit 10 processes the product. After the processing unit 10 completes the processing of the product, the jacket moving device 9 drives the first jacket 4 to approach the product to clamp the processed product;
[0042] Step S4, after the second jacket 7 clamps another product at the second loading station 6, the jacket moving device 9 is in the fourth moving state, and at the same time, the jacket moving device is in the second moving state;
[0043] Step S5, after the second jacket 7 clamps another product to the rotating spindle 2, the jacket moving device 9 is in a third moving state, and at the same time, the jacket moving device 9 drives the second jacket 7 away from the other product on the rotating spindle 2;
[0044] Step S6, the rotating spindle 2 drives another product to rotate, and the processing unit 10 processes another product. After the processing unit 10 completes processing of another product, the jacket moving device 9 drives the second jacket 7 to approach another product to clamp the processed another product.
[0045] Step S7, after the first jacket 4 clamps the next product at the first loading station 3, the jacket moving device 9 is in the first moving state, and at the same time, the jacket moving device is in the fifth moving state;
[0046] Step S8, repeat steps S2 to S7.
[0047] The fully automatic tapping machine using the above working steps can effectively shorten the time interval from the completion of product processing to the processing of another product, thereby achieving the purpose of increasing production.
[0048] Furthermore, the jacket moving device 9 includes a first moving mechanism 91, a second moving mechanism 92, a third moving mechanism 93 and a fixed frame 94; the first moving mechanism 91 is used to move the fixed frame 94, and make the moving direction of the fixed frame 94 consistent with the length direction of the rotating main shaft 2; the second moving mechanism 92 is used to move the fixed frame 94, and make the moving direction of the fixed frame 94 perpendicular to the length direction of the rotating main shaft 2; the third moving mechanism 93 is used to move the fixed frame 94, and make the moving direction of the fixed frame 94 perpendicular to the length direction of the rotating main shaft 2, and the moving direction of the fixed frame 94 when being moved by the second moving mechanism 92 is perpendicular to the moving direction when the fixed frame 94 is moved by the third moving mechanism 93; the first jacket 4 and the second jacket 7 are spaced apart on the fixed frame 94, and the spacing direction of the first jacket 4 and the second jacket 7 on the fixed frame 94 is the same as the moving direction of the fixed frame 94 when being moved by the second moving mechanism 92.
[0049] Preferably, the moving direction of the fixing frame 94 when being moved by the third moving mechanism 93 is the up-down direction.
[0050] Specifically, the first moving mechanism 91 includes a first motor screw assembly fixed on the machine body, and a first mounting plate is connected to the slider of the first motor screw assembly. The second moving mechanism 92 includes a second motor screw assembly fixed on the first mounting plate, and a second mounting plate is connected to the slider of the second motor screw assembly. The third moving mechanism 93 includes a third motor screw assembly fixed on the second mounting plate, and a fixing frame 94 is connected to the slider of the third motor screw assembly. The overall structure is simple and easy to install.
[0051] Furthermore, a feeding mechanism 11 is provided, and the feeding mechanism 11 is used to provide products to the first feeding station 3 and the second feeding station 6 in a sequential cycle.
[0052] Specifically, the feeding mechanism 11 includes a product arrangement machine 1101 , a fourth moving mechanism 1102 and a suction piece 1103 . The product arrangement machine 1101 and the fourth moving mechanism 1102 are installed on the machine body 1 ; the fourth moving mechanism 1102 is used to move the suction piece 1103 .
[0053] The fourth moving mechanism 1102 has a seventh moving state for moving the adsorption member 1103 from the product outlet of the product arrangement machine 1101 to the first loading station 3, an eighth moving state for moving the adsorption member 1103 from the first loading station 6 to the product outlet of the product arrangement machine 1101, a ninth moving state for moving the adsorption member 1103 from the product outlet of the product arrangement machine 1101 to the second loading station 6, and a tenth moving state for moving the adsorption member 1103 from the second loading station 6 to the outlet of the product arrangement machine 1101; when the fourth moving mechanism 1102 is in the seventh moving state, the adsorption member 1103 is used to adsorb the product from the product outlet of the product arrangement machine 1101 to the first loading station 3; when the fourth moving mechanism 1102 is in the ninth moving state, the adsorption member 1103 is used to adsorb another product from the product outlet of the product arrangement machine 1101 to the second loading station 6.
[0054] The fourth moving mechanism 1102 sequentially cycles through the seventh moving state, the eighth moving state, the ninth moving state, and the tenth moving state.
[0055] The feeding mechanism 11 can simultaneously meet the automatic feeding of the first feeding station 3 and the second feeding station 6, effectively saving production costs. The staff only needs to put the products into the product arrangement machine 1101, which is more convenient to control the fully automatic tapping machine.
[0056] Preferably, the adsorbent 1103 is a vacuum nozzle.
[0057] like Figure 1 As shown, the fourth moving mechanism 1102 can adopt a horizontal moving assembly composed of a motor belt, and the adsorption member 1103 is connected to the horizontal section of the belt. The belt is driven by the motor, thereby driving the adsorption member 1103 on the belt to move horizontally. In other embodiments, the fourth moving mechanism 1102 can also adopt a motor screw assembly, a gas rod sliding assembly and other driving assemblies, all of which fall within the protection scope of the present invention.
[0058] In order to speed up the loading efficiency of the loading mechanism 11, the first loading station 3 and the second loading station 6 are both equipped with pneumatic clamps. When the loading mechanism 11 adsorbs the product to the first loading station 3 or the second loading station 6, the pneumatic clamp on the first loading station 3 or the pneumatic clamp on the second loading station 6 first clamps the product. At this time, the loading mechanism 11 does not need to wait for the first jacket 4 or the second jacket 7, and the loading mechanism 11 can continue to adsorb the next product; the first loading station 3 and the second loading station 6 are spaced apart on the machine body 1, and the spacing direction of the first loading station 3 and the second loading station 6 on the machine body 1 is the same as the moving direction of the fixed frame 94 when it is moved by the second moving mechanism 92.
[0059] When the part to be processed of the product is the rod part, the product is a vertical vibrating product arrangement machine 1101. To ensure the smooth progress of each step of the fully automatic tapping machine: a lifting cylinder 12 is provided on the fourth moving mechanism 1102, and the lifting cylinder 12 is used to lift / lower the adsorption part 1103.
[0060] A first flipping motor 12 and a second flipping motor 13 are disposed on the fixing frame 94 . The first flipping motor 12 is used to flip the first jacket 4 , and the second flipping motor 13 is used to flip the second jacket 7 . After the adsorbent 1103 adsorbs the product, the lifting cylinder 12 drives the adsorbent 1103 to rise, so that the product is completely separated from the product arrangement machine 1101, and the fourth moving mechanism 1102 moves the adsorbent 1103 to the first loading station 3 or the second loading station 6, at which time the product is in a vertical state; the first flip motor 13 flips the first clamping sleeve 4 by 90° or the second flip motor 14 flips the second clamping sleeve 7 by 90°, so that the first clamping sleeve 4 or the second clamping sleeve 7 can be clamped in the right position; after the first clamping sleeve 4 or the second clamping sleeve 7 completes the clamping, the first flip motor 13 flips the first clamping sleeve 4 by -90° or the second flip motor 14 flips the second clamping sleeve 7 by -90°, and under the movement of the clamp moving device 9, the product on the first clamping sleeve 4 or the product on the second clamping sleeve 7 can be aligned with the chuck on the rotating spindle 2. The design enables the product of the vertically vibrated product arrangement machine 1101 to be smoothly aligned with the horizontally arranged rotating spindle 2, ensuring the smooth progress of the loading process.
[0061] Furthermore, the processing section 10 includes a fifth moving mechanism 101 and a processing tool head 102. The processing tool head 102 corresponds to the chuck of the rotating spindle 2, and the fifth moving mechanism 101 is used to move the processing tool head 102, and make the moving direction of the processing tool head 102 consistent with the length direction of the rotating spindle 2. When it is necessary to process the product, the fifth moving mechanism 101 moves the processing tool head 102 so that the processing tool head 102 is close to the product to be processed on the rotating spindle 2; in other non-processing situations, the fifth moving mechanism 101 can move the processing tool head 102 so that the processing tool head 102 is away from the rotating spindle 2 to avoid affecting the loading and unloading operations of the first chuck 4 and the second chuck 7.
[0062] Specifically, the fifth moving mechanism 101 includes a fifth motor screw assembly fixed on the machine body 1, and a fifth mounting plate is connected to the slider of the fifth motor screw assembly.
[0063] Preferably, a sixth moving mechanism 103 is configured, and the sixth moving mechanism 103 includes a sixth motor screw assembly fixed on the fifth mounting plate, and the sixth mounting plate is connected to the slider of the sixth motor screw assembly; the moving direction of the sixth mounting plate moved by the sixth motor screw assembly is inconsistent with the moving direction of the fifth mounting plate moved by the fifth motor screw assembly; there are multiple processing heads 102, and the multiple processing heads are arranged on the sixth mounting plate at intervals, and the spacing direction of the multiple processing heads on the sixth mounting plate is the same as the moving direction of the sixth motor screw assembly moving the sixth mounting plate. When the sixth motor screw assembly drives the sixth mounting plate to move, the processing head 102 can be directly switched.
[0064] More preferably, the plurality of machining heads are composed of machining heads of the same type and model and / or machining heads of different models and / or different types. The different types of machining heads may be tapping drills, dotting drills, punching drills, turning tools, etc., which are not listed here one by one. When different types of machining heads are configured, the user can quickly switch the machining heads to meet the needs of different machining surfaces. When the same type of machining heads are configured, the machining heads can be quickly switched in the case of a broken tool, a blunt tool, or the need for surface expansion.
[0065] In order to facilitate the collection of processed products, the first unloading station 5 and the second unloading station 6 are both equipped with a collection frame; the first unloading station 5 and the second unloading station 8 are spaced apart on the machine body 1, and the spacing direction of the first unloading station 5 and the second unloading station 6 on the machine body 1 is the same as the moving direction of the fixing frame 64 when it is moved by the second moving mechanism 92. The first jacket 4 can directly release the product at the first unloading station 8, and the product can directly fall on the collection frame of the first unloading station 3; the second jacket 7 can directly release the product at the second unloading station 6, and the product can directly fall on the collection frame of the second unloading station 6.
[0066] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A fully automatic tapping machine, comprising a machine body, characterized in that: The machine body is provided with a rotating spindle, a first loading station, a first clamping jacket, a first unloading station, a second loading station, a second clamping jacket, a second unloading station, a clamping jacket moving device and a processing part; The jacket moving device is used to move the first jacket and the second jacket; The processing section is used to process the product when the rotating spindle drives the product to rotate; The jacket moving device has a first moving state for moving the first jacket from the first loading station to the rotating spindle, a second moving state for moving the first jacket from the rotating spindle to the first unloading station, and a third moving state for moving the first jacket from the first unloading station to the first loading station; The jacket moving device also has a fourth moving state for moving the second jacket from the second loading station to the rotating spindle, a fifth moving state for moving the second jacket from the rotating spindle to the second unloading station, and a sixth moving state for moving the second jacket from the second unloading station to the second loading station; When the jacket moving device is in the first moving state, the first jacket is used to clamp the product from the first loading station to the rotating spindle; when the jacket moving device is in the second moving state, the first jacket is used to clamp the processed product from the rotating spindle to the first unloading station; When the jacket moving device is in the fourth moving state, the second jacket is used to clamp another product from the second loading station to the rotating spindle; when the jacket moving device is in the fifth moving state, the second jacket is used to clamp another processed product from the rotating spindle to the second unloading station; The first moving state and the fifth moving state are performed simultaneously, and the second moving state and the fourth moving state are performed simultaneously; The following work steps are also included: Step S1, after the first jacket clamps the product at the first loading station, the jacket moving device is in a first moving state; Step S2, after the first jacket clamps the product to the rotating spindle, the jacket moving device is in a sixth moving state, and at the same time, the jacket moving device drives the first jacket away from the product on the rotating spindle; Step S3, the rotating spindle drives the product to rotate, the processing unit processes the product, and after the processing unit completes the processing of the product, the jacket moving device drives the first jacket to approach the product to clamp the processed product; Step S4, after the second jacket clamps another product at the second loading station, the jacket moving device is in the fourth moving state, and at the same time, the jacket moving device is in the second moving state; Step S5, after the second jacket clamps another product to the rotating spindle, the jacket moving device is in a third moving state, and at the same time, the jacket moving device drives the second jacket away from the other product on the rotating spindle; Step S6, the rotating spindle drives another product to rotate, the processing unit processes another product, and after the processing unit completes processing of another product, the jacket moving device drives the second jacket to approach another product to clamp the processed another product; Step S7, after the first jacket clamps the next product at the first loading station, the jacket moving device is in the first moving state, and at the same time, the jacket moving device is in the fifth moving state; Step S8, repeating steps S2 to S7; A feeding mechanism is also provided, and the feeding mechanism is used to sequentially and cyclically supply products to the first feeding station and the second feeding station; The feeding mechanism includes a product arrangement machine, a fourth moving mechanism and a suction member; The product arrangement machine and the fourth moving mechanism are mounted on the machine body; The fourth moving mechanism is used to move the adsorption member; The fourth moving mechanism has a seventh moving state for moving the adsorbent from the product outlet of the product arrangement machine to the first loading station, an eighth moving state for moving the adsorbent from the first loading station to the product outlet of the product arrangement machine, a ninth moving state for moving the adsorbent from the product outlet of the product arrangement machine to the second loading station, and a tenth moving state for moving the adsorbent from the second loading station to the outlet of the product arrangement machine; The fourth moving mechanism sequentially cycles through the seventh moving state, the eighth moving state, the ninth moving state, and the tenth moving state; When the fourth moving mechanism is in the seventh moving state, the adsorption member is used to adsorb the product from the product outlet of the product arrangement machine to the first loading station; when the fourth moving mechanism is in the ninth moving state, the adsorption member is used to adsorb another product from the product outlet of the product arrangement machine to the second loading station.
2. A fully automatic tapping machine according to claim 1, characterized in that: The jacket moving device comprises a first moving mechanism, a second moving mechanism, a third moving mechanism and a fixed frame; The first moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is consistent with the length direction of the rotating main shaft; The second moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is perpendicular to the length direction of the rotating main shaft; The third moving mechanism is used to move the fixed frame, and the moving direction of the fixed frame is perpendicular to the length direction of the rotating main shaft, and the moving direction of the fixed frame when moved by the second moving mechanism is perpendicular to the moving direction of the fixed frame when moved by the third moving mechanism; The first jacket and the second jacket are arranged on the fixing frame at intervals, and the spacing direction of the first jacket and the second jacket on the fixing frame is the same as the moving direction of the fixing frame when it is moved by the second moving mechanism.
3. A fully automatic tapping machine according to claim 2, characterized in that: The moving direction of the fixing frame when being moved by the third moving mechanism is the up-down direction.
4. A fully automatic tapping machine according to claim 3, characterized in that: The first moving mechanism comprises a first motor screw assembly fixed on the machine body, and a first mounting plate is connected to the slider of the first motor screw assembly; The second moving mechanism comprises a second motor screw assembly fixed on the first mounting plate, and a slider of the second motor screw assembly is connected to the second mounting plate; The third moving mechanism comprises a third motor screw assembly fixed on the second mounting plate, and the fixing frame is connected to the slider of the third motor screw assembly.
5. A fully automatic tapping machine according to claim 3 or 4, characterized in that: The processing part includes a fifth moving mechanism and a processing tool head; The machining tool head corresponds to the chuck of the rotating spindle; The fifth moving mechanism is used to move the machining tool head, and to make the moving direction of the machining tool head consistent with the length direction of the rotating spindle.
6. A fully automatic tapping machine according to claim 5, characterized in that: The fifth moving mechanism comprises a fifth motor screw assembly fixed on the machine body, and a fifth mounting plate is connected to the slider of the fifth motor screw assembly; A sixth moving mechanism is configured, the sixth moving mechanism includes a sixth motor screw assembly fixed on the fifth mounting plate, and a slider of the sixth motor screw assembly is connected to the sixth mounting plate; The moving direction of the sixth mounting plate moved by the sixth motor screw assembly is inconsistent with the moving direction of the fifth mounting plate moved by the fifth motor screw assembly; There are multiple processing tool heads, and the multiple processing tool heads are arranged on the sixth mounting plate at intervals. The spacing direction of the multiple processing tool heads on the sixth mounting plate is the same as the moving direction of the sixth motor screw rod assembly to move the sixth mounting plate.
7. A fully automatic tapping machine according to claim 6, characterized in that: The plurality of machining tool heads are composed of machining tool heads of the same type and model and / or machining tool heads of the same type and different models and / or machining tool heads of different types.
Citation Information
Patent Citations
Full-automatic tapping machine
CN218311297U