A pull head latch assembly machine and automatic assembly working method thereof
By designing a pull-out latch assembly machine, the station turntable and sensing detection device are used to realize automatic feeding and assembly of pull-out and latch, which solves the problem of not being able to automatically connect auxiliary components in the prior art, and improves production efficiency and automation level , ensuring the accuracy and stability of assembly.
Patent Information
- Application Number
- CN202210056035.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2042-01-18
AI Technical Summary
The prior art cannot realize automatic connection of auxiliary components on the puller, resulting in difficulties in automated zipper production, requiring manual intervention, and lack of machinery that can automatically connect pin components one by one.
A pull-out latch assembly machine is designed, including a machine base, a station turntable, a pull-out and a latch feeding device, a discharge device, and a sensing and detection device. The pull-out and Automatic directional unloading and assembly of the latch ensures accurate assembly one by one.
It realizes the automatic conveying and assembly of pull-outs and latches, ensuring neat orientation and reduced ineffective work during the cutting process, improving production efficiency, and adapting to the assembly of multiple pull-outs and latch sizes, with high degree of automation, reducing manual intervention and mechanical structure Stable and small footprint.
Smart Images

Figure CN114310276B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of zipper puller machinery, in particular to an assembly machinery for assembling puller auxiliary parts and an automatic assembly working method thereof. Background Art
[0002] There are many kinds of zipper pullers according to the design requirements of the products that the zipper is to be used. For some pullers with long cloth strips or other materials, since the strips are relatively large, in some automated zipper production processes, such pullers cannot be used for transportation in the automated zipper production machinery. If traditional manual labor is used to solve this problem, it is obviously not advisable. We can only find ways to use auxiliary components to achieve automated transportation. Therefore, there is a need to add components to the pullers to assist in the automated transportation of the pullers.
[0003] There is no automated machine on the market that can automatically connect auxiliary components one by one on the slider. Therefore, it is urgently needed to produce and design machines to meet this need. In view of this, the inventor of this case conducted research and development and design based on the desired functional effects, and thus this case came into being. Summary of the invention
[0004] The object of the present invention is to provide a slider pin assembly machine which can realize automatic insertion of a pin component on a slider one by one.
[0005] Another object of the present invention is to provide an automatic assembly working method of a slider pin assembly machine that can realize automation - inserting the pin component on the slider one by one.
[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is: a slider pin assembly machine, comprising a machine base and a work station turntable, a slider feeding device, a slider blanking device, a pin feeding device, a pin blanking device and a discharging device arranged on the machine base, a plurality of slider directional clamps are arranged circumferentially on the work station turntable, the input end of the slider blanking device is connected to the output end of the slider feeding device, the input end of the pin blanking device is connected to the output end of the pin feeding device, the slider blanking device, the pin blanking device and the discharging device are arranged around the work station turntable in sequence, and through the rotation of the work station turntable, each slider directional clamp thereon can correspond one by one to the discharging end of the slider blanking device, the output end of the pin blanking device and the output end of the discharging device.
[0007] The slider orienting fixture includes a fixed block, a slider positioning groove arranged on the fixed block, and a slider blocking component arranged corresponding to the outer side of the slider positioning groove. The slider positioning groove is opened on the vertical outer side of the fixed block and passes through from top to bottom. The slider positioning groove is a structural setting in which the upper end opening width is greater than the lower end opening width, so that the slider can fall into the slider positioning groove from the upper end and can be prevented from falling from the lower end. The slider blocking component is used to limit the slider to remain embedded in the slider positioning groove.
[0008] The sliding head blocking component is a transverse round rod; or, the sliding head component is a transverse blocking rod perpendicular to the upper and lower ends of the sliding head positioning groove, and a roller is provided on the transverse round rod at a position corresponding to the sliding head positioning groove; the sliding head blocking component is connected to the fixed block through an adjustment structure that can adjust the relative spacing distance between it and the sliding head positioning groove.
[0009] The discharging device includes a discharging chute, a pushing mechanism corresponding to the bottom of the slider positioning groove for pushing the lower end of the latch to make the slider exit the slider positioning groove, and a blowing device having a blowing nozzle for blowing the slider exiting the slider positioning groove into the entrance end of the discharging chute; the discharging chute includes a finished product chute, a defective product chute and a defective product guide plate, and a channel opening corresponding to the entrance end of the defective product chute is opened on the side wall of the finished product chute, and the defective product guide plate is connected to a driving flipping mechanism for driving its flipping action, and the flipping of the defective product guide plate can achieve the connection of either the finished product chute or the defective product chute.
[0010] A sensing detection device is provided around the workstation turntable between the pull head feeding device and the latch pin feeding device, between the latch pin feeding device and the discharging device, and / or between the discharging device and the pull head feeding device. Through the rotation of the workstation turntable, the sensing detection device can detect whether there is a pull head or a latch pin on each pull head orientation fixture.
[0011] The sensing detection device between the discharging device and the pull head unloading device includes a fixed installation rod fixedly installed at the lower end and a toggle sensor with a toggle rod. The toggle rod corresponds to the top of the pull head orientation fixture. When a pull head exists in the pull head orientation fixture, the toggle rod will be triggered when the workstation turntable rotates.
[0012] The pull head unloading device and the latch unloading device respectively include an unloading bracket, an unloading slide, a pushing arm, an unloading driving cylinder and a pushing block. The unloading slide is vertically fixed on the unloading bracket, and is provided with a slideway extending along the length direction to prevent the pull head or the latch from detaching. The upper end of the slideway is the input end of the pull head unloading device connected to the output end of the pull head feeding device or the input end of the latch unloading device connected to the output end of the latch feeding device, and the lower end is the pull head or the latch that can correspond to the pull head positioning groove above the pull head positioning groove. The discharging end is provided with a first elastic material stop structure and a second elastic material stop structure spaced apart in the upper and lower directions. The unloading drive cylinder is installed on the unloading bracket, and its piston rod is connected to the upper end of the vertically arranged pushing arm. The pushing arm is slidably connected to the unloading bracket through a vertical sliding guide structure. One end of the push block is connected to the lower end of the pushing arm, and the other end thereof corresponds to the unloading activity of rising and falling in the sliding channel to push the pulling head or the latch to slide through the first elastic material stop structure and the second elastic material stop structure.
[0013] The push block is connected to the lower end of the push arm through a push reset structure, and the push reset structure is: the lower end of the push arm is provided with a mounting groove, and the top surface of the mounting groove is an inclined surface inclined downward toward the slide channel, one end of the push block is hinged in the mounting groove through a pin shaft, and a tension spring is provided between the end of the push block on one side of the pin shaft and the inclined surface, and the upper surface of the push block on the other side of the pin shaft is against the lower edge of the inclined surface, and the other end of the push block is a U-shaped fork corresponding to the two ends of the upper side surface of the pull head or the pin in the slide channel, and the corresponding discharge end on the unloading slide channel is provided with an upper and lower sliding groove for the U-shaped fork to pass through and embed into the slide channel.
[0014] The first elastic material stopping structure and the second elastic material stopping structure respectively include a movable hole opened on the side wall of the sliding channel, a material stopping arm inserted in the movable hole and an elastic connecting piece whose inner end of the elastic supporting material stopping arm protrudes from the inner wall of the sliding channel. The inner end of the material stopping arm is an end structure that facilitates the sliding of the pull head or the latch from top to bottom and guides the material discharge left and right. The latch material discharge device is provided with a guide block corresponding to the inner end of the material stopping arm of the first elastic material stopping structure and the second elastic material stopping structure on the side opposite to the pushing block, which is used for guiding the material discharge forward and backward by the latch. The spacing distance between the inner end of the material stopping arm and the pull head orienting fixture is set to a height that facilitates the pull head or the latch to be aligned and inserted.
[0015] The slider unloading device also includes a blowing device with a blowing pipe, wherein the air outlet end of the blowing pipe is arranged outside the discharge end on one side of the pull tab when the slider slides down the slide channel, and blows air at an inclined downward angle.
[0016] By adopting the above technical solution, the beneficial effects of the present invention are:
[0017] 1. Both the pull head and the latch can realize automatic feeding and unloading, and the feeding and unloading can be carried out continuously in a directional, neat and orderly manner; 2. The pull head and the latch can unload smoothly one by one, and the action does not affect the action of the previous and next processes, which can ensure one-to-one accurate unloading. After unloading, the latch can be stably assembled on the pull head; 3. The work station turntable can rotate in degrees, so that the machine can continuously carry out feeding, unloading, testing, assembly, and unloading, which can make the machine work to achieve higher production efficiency; 4. The detection function can reduce invalid work and reduce the production of defective products; 5. The mechanical structure can be adjusted to adapt to the assembly of pull heads and latches of various sizes; 6. The degree of automation is high, the automation effect is good, and it can effectively replace manual work; 7. The mechanical structure is stable, the action is smooth, and it is not easy to fail. The structural design is reasonable, the layout is compact, and the machine occupies a small area. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of a slider latch assembly machine according to the present invention at different angles;
[0019] Figure 2 It is a partial structural schematic diagram of a slider latch assembly machine according to the present invention;
[0020] Figure 3 It is a structural schematic diagram of a slider blanking device in a slider pin assembly machine according to the present invention;
[0021] Figure 4 It is a schematic structural diagram of a cross-section of a slider blanking device in a slider pin assembly machine according to the present invention;
[0022] Figure 5 It is a structural schematic diagram of a latch blanking device in a slider latch assembly machine according to the present invention;
[0023] Figure 6 It is a structural schematic diagram of a slider orientation fixture in a slider pin assembly machine according to the present invention;
[0024] Figure 7 It is a structural schematic diagram of a sensor detection device in a slider pin assembly machine according to the present invention;
[0025] Figure 8 and Fig. 9 It is a schematic diagram of the structure of the slider pin at different angles according to the present invention.
[0026] In the figure:
[0027] Head 10; claw 20; upper section 201; lower section 202; anti-slip convex portion 203; pull head 30;
[0028] Machine base 1; station turntable 2; pull head orientation fixture 3; fixed block 31;
[0029] Slider positioning groove 32; Slider blocking member 33; Sliding arm 34; Bolt connection hole 35;
[0030] Slider feeding device 41; latch feeding device 42;
[0031] Slider unloading device 51; latch unloading device 52; unloading bracket 53;
[0032] The material discharge slide 54; the material slide 541; the material discharge end 542; the upper and lower slide grooves 543; the blocking block 544;
[0033] Push arm 55; mounting slot 551; inclined surface 552; pin 553; inclined guide surface 554;
[0034] Feeding drive cylinder 56; push block 57; first elastic material blocking structure 581; second elastic material blocking structure 582;
[0035] Movable hole 583; material blocking arm 584; elastic connecting piece 585; guide block 586; air blowing pipe 591;
[0036] Discharging device 6; discharging chute 61; finished product chute 611;
[0037] Defective product slide 612; defective product guide plate 613; channel opening 614; driving flip mechanism 615;
[0038] Sensing detection device 7; fixed mounting rod 71; fixed plate 711; movable plate 712;
[0039] Elastic reset structure 713; reset limit component 714;
[0040] A toggle lever 72; a toggle sensor 73. DETAILED DESCRIPTION
[0041] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.
[0042] The present invention relates to a structure and an assembly matching structure of an auxiliary component connected to a slider, such as Figure 8 and Fig. 9 As shown, a slider latch has a structure including a head 10 and two claws 20 extending and protruding from the lower surface of the head. The two claws 20 are symmetrically arranged at a central interval. The claws are divided into an upper section 201 connected to the head 10 and cannot be inserted into the slider 30, and a lower section 202 that can be correspondingly inserted into the slider 30. When in use, the two lower sections 202 are respectively inserted into the cloth seams on both sides of the slider 30, and the ends of the two lower sections 202 extend and protrude outward to form anti-slip convex parts 203 that can hook the slider 30.
[0043] This embodiment discloses a pull head latch assembly machine, such as Figure 1-Figure 7 As shown, it includes a machine base 1, a work station turntable 2, a pull head orientation fixture 3, a feeding device (including a pull head feeding device 41 and a latch feeding device 42), a unloading device (including a pull head unloading device 51 and a latch unloading device 52), a discharging device 6, a sensor detection device 7, etc. The structural position connection relationship of each part is described in detail below in conjunction with the accompanying drawings.
[0044] The machine base 1 is a metal frame structure with a stable structure, and its upper surface is a work surface for installation and support of other mechanical parts and equipment.
[0045] The workstation turntable 2 is a circular turntable mounted on a work surface, and a driving motor is connected to its bottom. A plurality of workstations are evenly spaced along the circumferential edge of the workstation turntable 2. The driving motor drives the turntable 2 to perform indexing rotation so that each workstation performs the corresponding process action in turn.
[0046] The pull head orientation fixture 3 is used to position the pull head for other actions. It is set on each station of the station turntable 2. Considering that a finished pull head has a pull tab, the pull head body has various sizes and specifications, and its pull tab is more diverse, in order to make the pull head orientation fixture adaptable to various pull head positioning uses, the present embodiment is as follows Figure 6As shown, the pull head orientation fixture 3 includes a fixed block 31 fixedly installed on the work station of the work station turntable 2, a pull head positioning groove 32 arranged on the fixed block 31, and a pull head blocking component 33 arranged corresponding to the outer side of the pull head positioning groove 32. The pull head positioning groove 32 is opened on the vertical outer side surface of the fixed block 31 (the side facing the outer side of the circumferential surface of the work station turntable 2) and passes through from top to bottom. The pull head positioning groove 32 is a structural setting in which the upper end opening width is greater than the lower end opening width, so that the pull head can fall into the upper end of the pull head positioning groove 32 and can prevent it from falling from the lower end. The pull head positioning groove 32 shown in the figure is a shape corresponding to the outer contour of both sides of the pull head, and can also better limit the pull head. The slider blocking component 33 is used to limit the slider to remain embedded in the slider positioning groove 32 without falling out, and at the same time cannot affect the normal entry of the slider into the slider positioning groove 32. The structure disclosed in this embodiment is a relatively simple and particularly practical structure. The slider blocking component 33 is a transverse round rod, which is perpendicular to the upper and lower ends of the slider positioning groove 32, directly corresponding to the outer side of the slider positioning groove 32, and its surface is an arc surface, which has an introduction function and will not cause the problem of the slider being stuck and unable to enter the slider positioning groove 32. It can also be further provided with a roller on the transverse round rod at the position corresponding to the slider positioning groove 32, which can make the introduction of the slider smoother, and can also reduce friction, thereby avoiding scratches on the color layer on the surface of the finished slider. The cam 33 is provided with a plurality of holes 35 on the two ends of the cam 33 so as to be able to move freely in the cam 33 and adjust the position of the cam 33. The slider orientation fixture 3 of the above-mentioned structural arrangement is not only simple in structure, easy to manufacture, easy to assemble and debug, but also has good basic use functions and applicability.
[0047] The feeding device and the unloading device are installed on the machine base 1. The slider feeding device 41 and the latch feeding device 42 are respectively used for uniformly oriented and orderly conveying the sliders and latches one by one, usually by means of vibration feeding. The input end of the slider unloading device 51 is connected to the output end of the slider feeding device 41, and the input end of the latch unloading device 52 is connected to the output end of the latch feeding device 42, so as to realize the conveying of the sliders and latches to the assembly stations one by one.
[0048] The pull head blanking device 51, the pin blanking device 52 and the discharging device 6 are arranged around the work station turntable 2 in sequence, and the sensor detection device 7 is respectively arranged around the work station turntable 2 between the pull head blanking device 51 and the pin blanking device 52, between the pin blanking device 52 and the discharging device 6, and between the discharging device 6 and the pull head blanking device 51. In this way, through the rotation of the work station turntable 2, each pull head orientation fixture 3 thereon can correspond to the discharging end of the pull head blanking device, the output end of the pin blanking device, the output end of the discharging device and the detection of each sensor detection device 7 one by one, so that the mechanical work can perform effective assembly actions. The setting of the sensor detection device 7 here can also be increased or removed according to the needs of actual conditions.
[0049] The structures of the slider unloading device 51 and the latch unloading device 52 disclosed in this embodiment are similar, and mainly include a unloading bracket 53, a unloading chute 54, a push arm 55, an unloading drive cylinder 56 and a push block 57. The lower end of the unloading bracket 53 is fixedly connected to the work surface, and the unloading chute 54 is vertically fixedly mounted on the unloading bracket 53, and a slideway 541 is provided along the length direction to prevent the slider or the latch from being separated. The upper end of the slideway 541 is the input end of the slider unloading device 51 connected to the output end of the slider feeding device 41 or the input end of the latch unloading device 52 connected to the output end of the latch feeding device 42, as shown in the corresponding connection in the figure, and the lower end of the slideway 541 is the discharge end 542 of the slider or the latch that can correspond to the slider positioning groove 32. The discharge end 542 is provided with a first elastic material stopping structure 581 and a second elastic material stopping structure 582 which are spaced apart from each other. The first elastic material stopping structure 581 is used at the top to block the sliders or latches that are neatly arranged and fed in, so that the bottom slider or latch can be unloaded. The sliders or latches above will not continue to slide down and affect the unloading action. The second elastic material stopping structure 582 is used to block the sliders or latches to avoid the situation of sliding down directly, but to unload the materials through a unloading action one by one. The unloading drive cylinder 56 is installed on the unloading bracket 53, and its piston rod is connected to the upper end of the vertically arranged pushing arm 55. The pushing arm 55 is slidably connected to the unloading bracket 53 through a vertical sliding guide structure to achieve smooth directional sliding. One end of the pushing block 57 is connected to the lower end of the pushing arm 55, and the other end thereof corresponds to the sliding channel 541. The action of the unloading drive cylinder 56 drives the pushing arm 55 to rise and fall, and at the same time drives the pushing block 57 to push the pull head or the pin to slide through the first elastic material blocking structure 581 and the second elastic material blocking structure 582 to realize the unloading activity.
[0050] Here, the push block is not simply capable of achieving the action of pushing down, but it cannot drive other pull heads or latches to rise back to their original positions to perform the next pull head or latch unloading action when it rises. Therefore, here, the push block 57 needs to be connected to the lower end of the push arm 55 through a push reset structure. The push reset structure is as follows: the lower end of the push arm 55 is provided with a mounting groove 551, and the upper top surface of the mounting groove 551 is an inclined surface 552 inclined downward toward the slide channel 541. One end is hinged in the installation groove 551 through a pin shaft 553, and a tension spring 557 is provided between the end of the push block 57 on one side of the pin shaft 553 and the inclined surface 552, and the upper surface of the push block on the other side of the pin shaft 553 is pressed against the lower edge of the inclined surface 552. The other end of the push block 57 is a U-shaped fork corresponding to the two ends of the upper side surface of the pull head or the pin in the slide channel 541, and the corresponding discharge end 542 on the unloading slide channel 54 is provided with an upper and lower sliding groove 543 for the U-shaped fork to pass through and embed into the slide channel 541. Through the above-mentioned structural setting, when the push arm 55 rises, the structural setting of the inclined surface 552 provides a rotatable space for the push block 57. When rising, the U-shaped fork hits the pull head or latch of the slide channel 541, and the resistance is relatively large, so the push block 57 can be easily rotated back to the original position without pushing the pull head or latch upward. When descending, the two ends of the U-shaped fork are stuck at the two ends of the upper side of the inner pull head or latch. When descending, the upper surface of the push block 57 presses against the lower edge of the inclined surface 552, and the push block 57 cannot rotate when the push arm 55 descends, so it can push the pull head or latch to slide down and discharge the material. In this embodiment, Figure 5 The upper end of the upper and lower sliding grooves 543 shown in the figure is provided with a blocking block 544 for pushing the U-shaped fork to rotate downward, and the blocking block 544 and the U-shaped fork are provided with relatively matching inclined guide surfaces 554. This structural setting can better push the U-shaped fork to rotate and reduce the wear caused by friction between the U-shaped fork and the surface of the pull head when the U-shaped fork rises.
[0051] In actual use, there are situations where individual pull tabs affect detection, individual pull tabs are large and cause abnormal noise, or are easily worn. In order to reduce the occurrence of these situations, the slider unloading device 51 in this embodiment is also provided with a blowing device having a blowing pipe 591. The air outlet end of the blowing pipe 591 is arranged at the outside of the discharge end 542 on one side of the pull tab when the slider slides down the slide channel 541, and air is blown at an inclined downward angle. When the slider is pushed down into the slider positioning groove 32, air is blown at the same time. This can keep the pull tab on the slider downward and pass through the slider positioning groove 32 together without being stuck above the horizontal round rod.
[0052] The first elastic material blocking structure 581 and the second elastic material blocking structure 582 respectively include a movable hole 583 opened on the side wall of the sliding channel 541, a material blocking arm 584 inserted in the movable hole 583 and an elastic connecting piece 585 elastically supporting the inner end of the material blocking arm 584 protruding from the inner wall of the sliding channel 541, and the inner end of the material blocking arm 584 is an end structure that facilitates the pull head or the pin to slide from top to bottom and guide the unloading of the material left and right, as shown in the structure in the figure. In addition, due to the structural characteristics of the latch component, in order to prevent the latch from being deflected to the front, back, left, and right during the blanking process, which may result in the inability to align and insert the latch onto the slider, the latch blanking device 52 described in this embodiment is provided with a guide block 586 at the inner end of a blocking arm 584 corresponding to the first elastic blocking structure 581 and the second elastic blocking structure 582 on the side opposite to the push block 57, which is used to guide the latch forward and backward when blanking, and the spacing distance between the inner end of the blocking arm 584 and the slider orienting fixture 3 is set to a height that is conducive to the slider or latch being able to be aligned and inserted.
[0053] The discharging device 6, as shown in the figure, includes a discharging chute 61, a pushing mechanism (not visible from the perspective of the figure) corresponding to the bottom of the slider positioning groove 32 for pushing the lower end of the latch so that the slider exits the slider positioning groove 32, and a blowing device (not visible in the figure) having a blowing nozzle (not visible in the figure) for blowing the slider exiting the slider positioning groove 32 into the entrance end of the discharging chute 61. The setting of the sensor detection device 7 can realize the detection of the pull head, the latch and the assembly status of the two. If there is no problem in the detection, the assembly is qualified, and if there is a problem, it is unqualified. In order to distinguish qualified and unqualified materials, the discharge chute 61 described in this embodiment includes a finished product chute 611, a defective chute 612 and a defective guide plate 613. The side wall of the finished product chute 611 is provided with a channel opening 614 corresponding to the entrance end of the defective chute 612. The defective guide plate 613 is connected to a driving flipping mechanism 615 for driving its flipping action. The flipping of the defective guide plate 613 can achieve the connection of one of the finished product chute or the defective chute. Specifically, the action of the driving flipping mechanism 615 is controlled according to the detection structure of the sensor detection device 7 to achieve the distinction and discharge.
[0054] The sensing detection device 7 is shown in the figure, which is arranged around the station turntable 2 between the slider feeding device 51 and the latch feeding device 52, between the latch feeding device 52 and the discharging device 6, and between the discharging device 6 and the slider feeding device 51. Through the rotation of the station turntable 2, each sensing detection device 7 can detect whether there is a slider or a latch on each slider orientation fixture 3. In the structure of this embodiment, the sensing detection device 7 arranged between the slider feeding device 51 and the latch feeding device 52, and between the latch feeding device 52 and the discharging device 6 is a distance sensing detection device, and the sensing detection device 7 between the discharging device 6 and the slider feeding device 51 is different from the previous two, because this part indicates that there is an object in the slider positioning groove 32 when there is a problem with the detection, then it is impossible to continue the feeding of the next slider, and a cleaning process is required. Therefore, the sensing detection device 7 between the discharging device 6 and the slider feeding device 51 in this embodiment includes A fixed mounting rod 71 and a toggle sensor 73 with a toggle rod 72 are fixedly mounted at the lower end. The toggle rod 72 corresponds to the top of the pull head orientation fixture 3. The height is set at a height at which the toggle rod 72 can be toggled by the plug pull head when there is still a pull head with a pin inserted in the pull head positioning groove 32. In this way, when there is still a pull head on the pull head orientation fixture 3, the toggle rod 72 will be touched when the work station turntable 2 rotates, triggering the sensor detection device 7 to remind that there is a pull head that needs to be processed. At this time, the pin assembly machine can be controlled to temporarily operate, the work station turntable 2 stops rotating, and the pull head of the pull head orientation fixture 3 is manually cleaned. In order to facilitate manual cleaning of the pull head, in this embodiment, a fixed plate 711 is provided at the upper end of the fixed mounting rod 71, and the toggle sensor 73 is arranged on a movable plate 712. The movable plate 712 is connected to the fixed plate 711 with a flip structure that can be flipped relative to the fixed plate 711. As shown in the figure, the toggle rod 72 is arranged on one side of the toggle sensor 73 and is arranged opposite to the rotation direction of the station turntable 2. A rotating shaft is provided on the fixed plate 711, and the movable plate 712 is hinged on the rotating shaft, so that it can be manually flipped and is easy to operate. It needs to be reset after flipping. When the slider is in the locked state, the slider 712 is moved back to its original position, and the slider 712 is reset to its original position. Therefore, an elastic reset structure 713 is also provided between the fixed plate 711 and the movable plate 712. As shown in the figure, a spring is connected between the fixed plate 711 and the movable plate 712, and a reset limit component 714 is provided on the fixed plate 711. The spring is stretched when flipping, and the spring elastic force retracts when releasing the flipping to pull the movable plate 712 to flip back. When it contacts the reset limit component, it is stuck and the reset is completed. Through this structural setting, when the slider is stuck by the toggle rod 72, the toggle rod 72 can be flipped open through the above structure to remove the slider.
[0055] The slider pin assembly machine of the above structure of the present invention, when working, the slider feeding device conveys the slider to the slider unloading device, and the pin feeding device conveys the pin to the pin unloading device. The station turntable indexing rotates continuously, and the slider unloading device discharges a slider into the slider positioning groove according to the rotation time of the station turntable, and the pin unloading device discharges a pin into the slider clamped in the slider positioning groove accordingly, and the discharging device disengages the slider with the pin inserted from the slider positioning groove and discharges it. During this process, the sensor detection device 7 will detect the stations on the station turntable between two adjacent stations. If there is a problem in the detection, a solution will be adopted, and then the subsequent actions will be continued. Or an automatic assembly working method of a slider pin assembly machine of the above mechanical structure of the present invention as disclosed in detail below, the working method steps are as follows,
[0056] 1) The slider feeding device is used to continuously and orderly output the sliders in a uniform direction and enter the slideway of the slider feeding device. The sliders in the slideway of the slider feeding device are as follows: the slider body of the slider is stuck in the slideway, and the pull tab of the slider is suspended outside the slideway. When the slider is used, the front end of the zipper closing operation faces upward.
[0057] The pin feeding device continuously outputs the pins in a uniform and orderly manner and enters the slideway of the pin feeding device. The pins in the slideway of the pin feeding device have their heads facing upwards.
[0058] 2) The bottom slider in the sliding channel of the slider feeding device is stuck by the first elastic material blocking structure on it and cannot fall freely; the bottom latch in the sliding channel of the latch feeding device is stuck by the first elastic material blocking structure on it and cannot fall freely;
[0059] 3) The station turntable rotates continuously at indexing intervals. Each time the turntable rotates at indexing intervals, the discharge end of the slider unloading device corresponds to the top of the slider positioning slot of one of the slider orientation fixtures on the station turntable. The discharge end of the latch feeding device corresponds to the top of the slider positioning slot of one of the slider orientation fixtures on the station turntable. The discharge device corresponds to one of the slider orientation fixtures on the station turntable.
[0060] Each sensor detection device detects whether there is an object in the pull head positioning groove of the pull head orientation fixture on the station turntable of the corresponding station. When the sensor detection device between the discharge device and the pull head unloading device detects an object, the whole machine stops and restarts after processing;
[0061] 4) When the sensor detection device between the discharging device and the slider unloading device detects that there is no object during the indexing rotation of the front station turntable, the unloading drive cylinder of the slider unloading device drives the push arm to slide downward, drives the push block to move downward, and the push block pushes the bottom slider in the sliding channel of the slider unloading device to pass the first elastic material blocking structure under the obstruction of the lower edge of the inclined surface. At the same time, the air blowing device blows the pull tab of the slider close to the slider body, and the remaining sliders in the sliding channel continue to be pulled by the first The elastic material stopping structure, the slider that has passed the first elastic material stopping structure continues to be pushed down and passes the second elastic material stopping structure, is discharged from the slide channel and enters the slider positioning groove of the slider directional fixture corresponding to the lower part, and the action of the material unloading driving cylinder drives the push block to slide and rotate upward, passes the first elastic material stopping structure and the second elastic material stopping structure, and is reset to the top of the lowest slider in the slide channel to wait for the next action. At this time, the slider body of the slider is embedded in the slider positioning groove, and the pull tab of the slider passes downward between the slider positioning groove and the slider stopping component;
[0062] When the sensor detection device between the pull head unloading device and the latch unloading device detects that there is a pull head during the indexing rotation of the front station turntable, the unloading drive cylinder of the latch unloading device drives the push arm to slide downward, drives the push block to move downward, and the push block pushes the bottom latch in the sliding channel of the latch unloading device to pass the first elastic material blocking structure under the obstruction of the lower edge of the inclined surface, and the remaining latches in the sliding channel continue to be blocked by the first elastic material blocking structure, and the latches that pass the first elastic material blocking structure are simultaneously The second elastic material stop structure is pressed against the bottom of the slider, and the ...
[0063] When the sensor detection device between the latch unloading device and the discharging device detects that there is a latch during the indexing rotation of the front station turntable, the defective material guide plate does not move, and the ejection mechanism moves to push the lower ends of the two claws together with the pull head to slide upward and out of the pull head positioning groove. At the same time, the blowing device starts the blowing work to blow the latch pull head that has slid out of the pull head positioning groove into the finished product slideway of the discharging slideway and discharge it, waiting for the next action;
[0064] When the sensor detection device between the pin unloading device and the discharging device during the indexing rotation of the front workstation turntable detects that there is a slider but no pin or the pin is not inserted into place, the defective material guide plate is activated to connect to the defective slide, and the ejecting mechanism is activated to push the slider or the slider pin upward as a whole to slide out of the slider positioning groove. At the same time, the blowing device starts the blowing work to blow the slider or the slider pin that has slid out of the slider positioning groove into the defective slide of the discharging slide as a whole and discharge it until the next action.
[0065] The above automatic assembly working method performs actions in a reasonable and orderly manner without conflicts between actions, can efficiently assemble, can detect the workstation status in real time during the working process, can reduce invalid actions and improve product qualification rate.
[0066] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.
Claims
1. A pull pin assembly machine, It is characterized in that It comprises a machine base and a workstation turntable, a pull head feeding device, a pull head unloading device, a latch feeding device, a latch unloading device and a discharging device arranged on the machine base. A plurality of pull head orientation fixtures are arranged circumferentially on the workstation turntable. The input end of the pull head unloading device is connected to the output end of the pull head feeding device, and the input end of the latch unloading device is connected to the output end of the latch feeding device. The pull head unloading device, the latch unloading device and the discharging device are sequentially arranged around the workstation turntable. Through the rotation of the workstation turntable, each pull head orientation fixture thereon can correspond to the discharging end of the pull head unloading device, the output end of the latch unloading device and the output end of the discharging device one by one in sequence. The slider orientation fixture comprises a fixed block, a slider positioning groove arranged on the fixed block, and a slider blocking component arranged corresponding to the outer side of the slider positioning groove, wherein the slider positioning groove is opened on the vertical outer side surface of the fixed block and passes through from top to bottom, and the slider positioning groove is a structural setting in which the upper end opening width is greater than the lower end opening width, so that the slider can fall into the slider positioning groove from the upper end and can be prevented from falling from the lower end, and the slider blocking component is used to limit the slider to remain embedded in the slider positioning groove; A sensing detection device is provided around the station turntable between the pull head feeding device and the latch pin feeding device, between the latch pin feeding device and the discharge device, and / or between the discharge device and the pull head feeding device. Through the rotation of the station turntable, the sensing detection device can detect whether there is a pull head or a latch pin on each pull head orientation fixture one by one; The pull head unloading device and the latch unloading device respectively include an unloading bracket, an unloading slide, a pushing arm, an unloading driving cylinder and a pushing block. The unloading slide is vertically fixed on the unloading bracket, and is provided with a slideway extending along the length direction to prevent the pull head or the latch from detaching. The upper end of the slideway is the input end of the pull head unloading device connected to the output end of the pull head feeding device or the input end of the latch unloading device connected to the output end of the latch feeding device, and the lower end is the pull head or the latch that can correspond to the pull head positioning groove above the pull head positioning groove. The discharging end is provided with a first elastic material stop structure and a second elastic material stop structure spaced apart from each other in an upper and lower direction. The material discharge driving cylinder is installed on the material discharge bracket, and its piston rod is connected to the upper end of the vertically arranged pushing arm. The pushing arm is slidably connected to the material discharge bracket through a vertical sliding guide structure. One end of the pushing block is connected to the lower end of the pushing arm, and the other end thereof corresponds to the rising and falling in the sliding channel to push the pulling head or the latch to slide through the first elastic material stop structure and the second elastic material stop structure for material discharge activities; The push block is connected to the lower end of the push arm by a push reset structure, and the push reset structure is as follows: the lower end of the push arm is provided with a mounting slot, the upper top surface of the mounting slot is an inclined surface inclined downward toward the slide channel, one end of the push block is hinged in the mounting slot by a pin shaft, and a tension spring is provided between the end of the push block on one side of the pin shaft and the inclined surface, and the upper surface of the push block on the other side of the pin shaft is against the lower edge of the inclined surface, and the other end of the push block is a U-shaped fork corresponding to the two ends of the upper side surface of the pull head or the latch in the slide channel, and the corresponding discharge end of the unloading slide channel is provided with an upper and lower sliding groove for the U-shaped fork to pass through and embed into the slide channel; The first elastic material stopping structure and the second elastic material stopping structure respectively include a movable hole opened on the side wall of the sliding channel, a material stopping arm inserted in the movable hole and an elastic connecting piece whose inner end of the elastic supporting material stopping arm protrudes from the inner wall of the sliding channel. The inner end of the material stopping arm is an end structure that facilitates the sliding of the pull head or the latch from top to bottom and guides the material discharge left and right. The latch material discharge device is provided with a guide block corresponding to the inner end of the material stopping arm of the first elastic material stopping structure and the second elastic material stopping structure on the side opposite to the pushing block, which is used for guiding the material discharge forward and backward by the latch. The spacing distance between the inner end of the material stopping arm and the pull head orienting fixture is set to a height that facilitates the pull head or the latch to be aligned and inserted.
2. A slider pin assembly machine as claimed in claim 1, It is characterized in that The sliding head blocking component is a transverse round rod; or, the sliding head component is a transverse blocking rod perpendicular to the upper and lower ends of the sliding head positioning groove, and a roller is provided on the transverse round rod at a position corresponding to the sliding head positioning groove; the sliding head blocking component is connected to the fixed block through an adjustment structure that can adjust the relative spacing distance between it and the sliding head positioning groove.
3. A slider pin assembly machine as claimed in claim 1, It is characterized in that The discharging device includes a discharging chute, a pushing mechanism corresponding to the bottom of the slider positioning groove for pushing the lower end of the latch to make the slider exit the slider positioning groove, and a blowing device having a blowing nozzle for blowing the slider exiting the slider positioning groove into the entrance end of the discharging chute; the discharging chute includes a finished product chute, a defective product chute and a defective product guide plate, and a channel opening corresponding to the entrance end of the defective product chute is opened on the side wall of the finished product chute, and the defective product guide plate is connected to a driving flipping mechanism for driving its flipping action, and the flipping of the defective product guide plate can achieve the connection of either the finished product chute or the defective product chute.
4. A slider pin assembly machine as claimed in claim 1, It is characterized in that The sensing detection device between the discharging device and the pull head unloading device includes a fixed installation rod fixedly installed at the lower end and a toggle sensor with a toggle rod. The toggle rod corresponds to the top of the pull head orientation fixture. When a pull head exists in the pull head orientation fixture, the toggle rod will be triggered when the workstation turntable rotates.
5. A slider pin assembly machine according to any one of claims 1 to 4, It is characterized in that The slider unloading device also includes an air blowing device with an air blowing pipe, wherein the air outlet end of the air blowing pipe is arranged outside the discharge end on one side of the pull tab when the slider slides down the slide channel, and blows air at an inclined downward angle.
6. An automatic assembly working method of a slider pin assembly machine as described in any one of claims 1 to 5, the working method steps are as follows: 1) The slider feeding device is used to continuously and uniformly output the sliders in an orderly manner and enter the sliding channel of the slider feeding device; the latch feeding device is used to continuously and uniformly output the latches in an orderly manner and enter the sliding channel of the latch feeding device; the structure of the latch includes a head and two claws extending and protruding from the lower surface of the head, the two claws are symmetrically arranged at intervals in the middle, the claws are divided into an upper section connected to the head and cannot be inserted into the slider, and a lower section that can be correspondingly inserted into the slider, the ends of the two lower sections extend outwards and protrude respectively to form anti-dropping convex parts that can hook the slider; each slider in the sliding channel of the slider feeding device has a slider body stuck in the sliding channel, and a pull tab of the slider hangs outside the sliding channel. When the slider is used, the front end of the zipper closing operation faces upward, and each latch in the sliding channel of the latch feeding device has its head facing upward; 2) The bottom slider in the sliding channel of the slider feeding device is stuck by the first elastic material blocking structure on it and cannot fall freely; the bottom latch in the sliding channel of the latch feeding device is stuck by the first elastic material blocking structure on it and cannot fall freely; 3) The station turntable rotates continuously at indexing intervals. Each time the turntable rotates at indexing intervals, the discharge end of the slider unloading device corresponds to the top of the slider positioning slot of one of the slider orientation fixtures on the station turntable. The discharge end of the latch feeding device corresponds to the top of the slider positioning slot of one of the slider orientation fixtures on the station turntable. The discharge device corresponds to one of the slider orientation fixtures on the station turntable. Each sensor detection device detects whether there is an object in the pull head positioning groove of the pull head orientation fixture on the station turntable of the corresponding station. When the sensor detection device between the discharge device and the pull head unloading device detects an object, the whole machine stops and restarts after processing; 4) When the sensor detection device between the discharging device and the slider unloading device detects that there is no object during the indexing rotation of the front station turntable, the unloading drive cylinder of the slider unloading device drives the push arm to slide downward, drives the push block to move downward, and the push block pushes the bottom slider in the sliding channel of the slider unloading device to pass the first elastic material blocking structure under the obstruction of the lower edge of the inclined surface. At the same time, the air blowing device blows the pull tab of the slider close to the slider body, and the remaining sliders in the sliding channel continue to be pulled by the first The elastic material stopping structure, the slider that has passed the first elastic material stopping structure continues to be pushed down and passes the second elastic material stopping structure, is discharged from the slide channel and enters the slider positioning groove corresponding to the slider directional fixture below, and the action of the material discharge driving cylinder drives the push block to slide and rotate upward, passes the first elastic material stopping structure and the second elastic material stopping structure and is reset to above the bottom pin in the slide channel to wait for the next action. At this time, the slider body of the slider is embedded in the slider positioning groove, and the slider pull tab passes downward between the slider positioning groove and the slider stopping component; When the sensor detection device between the pull head unloading device and the latch unloading device detects that there is a pull head during the indexing rotation of the front station turntable, the unloading drive cylinder of the latch unloading device drives the push arm to slide downward, drives the push block to move downward, and the push block pushes the bottom latch in the sliding channel of the latch unloading device to pass the first elastic material blocking structure under the obstruction of the lower edge of the inclined surface, and the remaining latches in the sliding channel continue to be blocked by the first elastic material blocking structure, and the latches that pass the first elastic material blocking structure are simultaneously The second elastic material stop structure is pressed against the bottom of the slider, and the ... When the sensor detection device between the latch unloading device and the discharging device detects that there is a latch during the indexing rotation of the front station turntable, the defective material guide plate does not move, and the ejection mechanism moves to push the lower ends of the two claws together with the pull head to slide upward and out of the pull head positioning groove. At the same time, the blowing device starts the blowing work to blow the latch pull head that has slid out of the pull head positioning groove into the finished product slideway of the discharging slideway and discharge it, waiting for the next action; When the sensor detection device between the pin unloading device and the discharging device during the indexing rotation of the front workstation turntable detects that there is a slider but no pin or the pin is not inserted into place, the defective material guide plate is activated to connect to the defective slide, and the ejecting mechanism is activated to push the slider or the slider pin upward as a whole to slide out of the slider positioning groove. At the same time, the blowing device starts the blowing work to blow the slider or the slider pin that has slid out of the slider positioning groove into the defective slide of the discharging slide as a whole and discharge it until the next action.
