A linkage device and working method for connecting pipes, delivering pipes and ferrying pipes of a pipe making machine
By designing a linkage device, the automation of pipe transfer, pipe delivery and ferrying pipe extraction of pipes is solved, and the problems of low production efficiency and high cost caused by manual transfer and connection in traditional manufacturing are realized, automatic packing and inspection are realized, and the competitiveness and production capacity of the enterprise are enhanced.
Patent Information
- Application Number
- CN202111672604.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-31
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2041-12-31
AI Technical Summary
In the traditional flexible packaging manufacturing industry, due to different production equipment, commercial barriers and technical confidentiality, the processing technology has been decomposed into multiple sections and manually transferred and connected, resulting in low production efficiency and high cost. Especially during the epidemic, the shortage of employment has become more serious, which restricts the development of the manufacturing industry.
A linkage device for pipe transfer, pipe feeding and ferrying pipe retrieval is designed, including a support platform, support frame, pipe pushing unit, pipe retrieval unit and ferrying pipe retrieval unit. Through vacuum adsorption and mechanical driving, the automatic push, reception and ferrying of the pipe body is realized, and automatic packing and detection is realized.
Through the automated production model, labor investment is reduced, production costs are reduced, the company's core competitiveness is improved, the restrictions on employment shortage under the epidemic are broken, and production efficiency and product quality stability are improved.
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Figure CN114313952B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of advanced manufacturing and automation technology, and in particular relates to a linkage device for connecting pipes, delivering pipes and ferrying pipes for a pipe making machine. The present invention also relates to a working method of the linkage device for connecting pipes, delivering pipes and ferrying pipes for a pipe making machine. Background Art
[0002] In traditional flexible packaging and even the entire manufacturing production model, due to the constraints of realistic factors such as different production equipment, commercial barriers between different equipment manufacturers, and confidentiality of core technical technologies, the processing technology is often broken down into different work sections, and the work sections are connected by manual circulation. This greatly restricts the autonomy of product manufacturing companies. A large amount of labor input, product storage and circulation, and low production efficiency have further aggravated the output of corporate costs. Under the influence of the epidemic, the labor shortage has deeply suppressed the development of manufacturing companies.
[0003] In the traditional production model, after the tube making machine completes the processing of semi-finished products, the products are dropped onto the conveyor belt through the tube flipper. Not only are they placed in a messy manner and difficult to manage, making it impossible for the cartoning machine to automatically pack the products, but the automatic inspection goal cannot be achieved due to the uneven positions, and manual inspection and packing are the only options.
[0004] Due to the global spread of the epidemic in recent years, it has become increasingly difficult for companies to hire employees, and the labor shortage has become the main unavoidable difficulty for today's manufacturing companies. The sluggishness of foreign manufacturing has led to a sharp increase in domestic manufacturing orders, further highlighting the problem of difficulty in hiring.
[0005] Under this background, it is particularly important to design a device that can integrate neat placement, save labor, and achieve automatic detection purposes for application in the hose manufacturing industry. Summary of the invention
[0006] Purpose of the invention: In order to overcome the above shortcomings, the purpose of the present invention is to provide a linkage device for connecting, delivering and ferrying pipes of a pipe making machine, so as to eliminate the constraints of the above-mentioned problems on the production of the flexible packaging industry. In the context of labor shortage and the global epidemic, the production capacity of hose production enterprises is further improved, and a new development direction is found for the traditional hose packaging industry.
[0007] Technical solution: A linkage device for connecting pipes, delivering pipes and ferrying pipes for a pipe making machine, comprising a support platform, a support frame, a pipe pushing unit, a connecting pipe unit and a ferrying pipe taking unit, wherein the support frame and the ferrying pipe taking unit are both fixedly arranged on the support platform, and the pipe pushing unit and the connecting pipe unit are both arranged on the support frame; wherein the pipe pushing unit can receive a group of pipe bodies on the pipe making machine, and the pipe pushing unit can push a group of pipe bodies onto the connecting pipe unit, and the ferrying pipe taking unit can adsorb a group of pipe bodies on the connecting pipe unit. The linkage device for connecting pipes, delivering pipes and ferrying pipes for a pipe making machine of the present invention is mainly used to change the current situation and problems that traditional pipe making machines drop products onto conveyor belts in a disorderly manner after completing the processing of semi-finished products, resulting in the need for additional manual pipe management, and that automatic packaging and automatic detection cannot be achieved due to disorderly placement of products. By achieving the purpose of automatic detection and automatic packaging, it greatly saves manpower input, reduces processing costs, and improves the core competitiveness of enterprises.
[0008] Furthermore, the above-mentioned linkage device for taking over, delivering and ferrying pipes of the pipe making machine, the pipe pushing unit includes a pipe pushing drive assembly, a push plate slide, a push plate slide rail, a pipe body pusher and a pipe dropping taking over assembly, the pipe pushing drive assembly, the push plate slide rail and the pipe dropping taking over assembly are all arranged on the upper table surface of the support frame, the pipe pushing drive assembly is connected to the push plate slide, and the pipe pushing drive assembly can drive the push plate slide to move horizontally, the push plate slide is slidably connected to the push plate slide rail, the pipe body pusher is connected to the push plate slide, and the pipe body pusher is located above the pipe dropping taking over assembly.
[0009] Furthermore, the above-mentioned linkage device for taking over, delivering and ferrying pipes of the pipe making machine, the pipe pushing drive assembly includes a pipe pushing drive motor, a driving wheel, a pipe pushing belt, a driven wheel, a belt tensioning wheel and a splint, the pipe pushing drive motor, the driven wheel and the belt tensioning wheel are all arranged on the upper surface of the support frame, the pipe pushing drive motor is connected to the driving wheel, the driving wheel is connected to the driven wheel through the pipe pushing belt, the belt tensioning wheel is pressed tightly against the pipe pushing belt, the splint is fixedly connected to the pipe pushing belt, and the push plate slide plate is fixedly connected to the splint.
[0010] Furthermore, the above-mentioned linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine, the pipe drop connection assembly is composed of a group of pipe body blanking plates arranged in parallel, and a pipe drop groove is provided on the upper end surface of the pipe body blanking plate, the group of pipe body blanking plates arranged in parallel and a group of pipe bodies are arranged in a one-to-one correspondence, and the pipe body is arranged in the pipe drop groove, the pipe body pusher can contact the pipe body in the pipe drop groove, the pipe body blanking plate is provided with a group of vacuum air holes at the position of the pipe drop groove, the group of vacuum air holes can adsorb the pipe body, and the group of vacuum air holes is connected to the vacuum air path.
[0011] Furthermore, the above-mentioned pipe making machine pipe connection, pipe delivery and ferrying pipe removal linkage device, the pipe connection unit includes a pipe connection drive motor, a pipe connection driving wheel, a pipe connection transmission belt, a group of pipe connection driven wheels, a pipe connection belt tensioning wheel, a group of pipe connection rotating shafts and a group of pipe connection plates, the pipe connection drive motor, a group of pipe connection driven wheels, a pipe connection belt tensioning wheel and a group of pipe connection rotating shafts are all arranged on the support frame, the rotating shaft of the pipe connection drive motor is connected to the pipe connection driving wheel, the pipe connection transmission belt is sleeved on the pipe connection driving wheel and a group of pipe connection driven wheels, the group The take-over plates are arranged in parallel, the take-over belt tensioning wheel and the take-over transmission belt are pressed and fitted tightly, the group of take-over driven wheels, the group of take-over rotating shafts and the group of take-over plates are arranged in one-to-one correspondence, the take-over driven wheels and the take-over rotating shafts are connected by keys, the take-over plates and the take-over rotating shafts are connected, the group of take-over plates and a group of parallelly arranged tube blanking plates are arranged in one-to-one correspondence, the take-over plates and the tube blanking plates are on the same straight line, and the take-over plates and the tube blanking plates are connected, the take-over plates are provided with tube block, and the tube body can contact the tube block.
[0012] Furthermore, the above-mentioned pipe making machine's linkage device for pipe connection, pipe delivery and pipe ferrying is provided with a pipe blanking trough on the upper end surface of the pipe connection plate, the pipe blanking trough and the pipe drop trough are on the same straight line, and the pipe blanking trough and the pipe drop trough are communicated with each other, the pipe connection plate is provided with a group of vacuum air holes 2 at the position of the pipe blanking trough, the support frame is provided with a solenoid valve and a vacuum valve, and the group of vacuum air holes 2 are connected to the solenoid valve and the vacuum valve.
[0013] Furthermore, the above-mentioned tube making machine has a linkage device for connecting, delivering and ferrying tubes, and the ferrying tube taking unit includes a ferrying drive assembly, a suction nozzle bracket, a group of tube body suction nozzles, a vacuum air circuit 2 and a ferrying support frame, the ferrying support frame is fixedly arranged on a supporting platform, the ferrying drive assembly is arranged on the ferrying support frame, and the ferrying drive assembly is connected to the suction nozzle bracket, the group of tube body suction nozzles is arranged on the suction nozzle bracket, and the group of tube body suction nozzles is connected to the vacuum air circuit 2, and the group of tube body suction nozzles can adsorb the tube body in the tube blanking chute.
[0014] Furthermore, the above-mentioned linkage device for pipe connection, pipe delivery and ferrying of the pipe making machine, the ferry driving assembly includes a ferry driving motor, a ferry driving wheel, a ferry transmission belt 1, a ferry driven wheel 1, a transmission shaft 1, a ferry driven wheel 2, a ferry transmission belt 2, a ferry driven wheel 3, a ferry tensioning wheel, a ferry rotating shaft and a swing arm, the ferry driving motor is connected to the ferry driving wheel, the ferry driving wheel is connected to the ferry driven wheel 1 through the ferry transmission belt 1, the ferry driven wheel 1 and the ferry driven wheel 2 are both Sleeved on the transmission shaft one, the ferry driven wheel two is connected to the ferry driven wheel three through the ferry transmission belt two, one end of the swing arm is connected to the transmission shaft one, and the swing arm swings in a circle with the center of the transmission shaft one as the center, the ferry tensioning wheel and the ferry transmission belt two are pressed tightly together, the ferry driven wheel three is connected to the ferry rotating shaft, and the ferry rotating shaft is arranged at the other end of the swing arm away from the transmission shaft one, the upper end of the suction nozzle bracket is sleeved on the ferry rotating shaft, and the suction nozzle bracket is in a vertical downward position.
[0015] Furthermore, the above-mentioned linkage device for connecting, delivering and ferrying the pipes of the pipe making machine, a vacuum pump blower is provided on the support platform, the air path of a group of vacuum air holes one, the air path of a group of vacuum air holes two and the vacuum air path two are all connected to the vacuum pump blower, and a limit proximity switch and a pipe discharge channel are provided on the upper surface of the support frame.
[0016] The present invention also provides a working method of a linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine, comprising the following steps:
[0017] S1. The tube making machine of the previous process synchronously transports a group of manufactured tubes to a group of tube blanking plates arranged in parallel. A group of tubes are simultaneously dropped from above a group of tube blanking plates arranged in parallel into a tube drop groove 1. When the tubes fall, the vacuum air path draws a vacuum through a group of vacuum air holes 1, forming a negative pressure on the inner wall of the tube drop groove 1, so that the tubes fall stably into the tube drop groove 1 to avoid bouncing.
[0018] S2, the pipe pushing drive motor starts, driving the driving wheel to rotate, so that the pipe pushing belt is driven, and the pipe pushing belt drives the push plate slide to move linearly along the push plate slide rail, and the movement direction is from the pipe body blanking plate to the pipe connecting plate;
[0019] S3, the push plate slide drives the tube pusher to move linearly, and the tube pusher pushes the tube set in the tube drop groove 1 into the tube drop groove of the tube plate. When the tube pusher pushes the tube, the air path of a group of vacuum air holes 1 is disconnected, and the tube drop groove 1 can release the tube;
[0020] S4, the tube body enters the tube blanking trough, a group of vacuum vents are vacuumed, and negative pressure is formed on the inner wall of the tube blanking trough, so that the tube body stably enters the tube blanking trough until the tube body in the tube blanking trough contacts the tube body stopper, the tube body pusher stops pushing, and the tube body pusher returns to the initial tube blanking plate position;
[0021] S5, the ferry driving motor starts, driving the ferry driving wheel to rotate, the ferry driving wheel drives the ferry driven wheel to rotate through the ferry transmission belt, the ferry driven wheel drives the transmission shaft to rotate, the transmission shaft drives the swing arm to swing in a circle with the center of the transmission shaft as the center, so that a group of pipe body suction nozzles connected to the suction nozzle bracket move to the top of the take-over plate;
[0022] S6, while step S5 is being performed, the ferry driven wheel 2 rotates following the transmission shaft 1, the ferry driven wheel 2 drives the ferry driven wheel 3 to rotate through the ferry transmission belt 2, and the ferry driven wheel 3 drives the ferry rotating shaft to rotate, so that a group of tube body suction nozzles connected to the suction nozzle bracket are in a vertical downward position;
[0023] S7, the air path of a group of vacuum air holes 2 is disconnected, the pipe blanking trough releases the pipe body, and at the same time a group of pipe body suction nozzles suck the pipe body in the pipe blanking trough of the pipe plate;
[0024] S8, the ferry drive motor is started in the reverse direction relative to step S5, the principle is the same as S5 and S6, so that a group of tube suction nozzles adsorbing the tube body swing to the direction of the tube body conveyor belt, and a group of tube suction nozzles release the tube body on the tube body conveyor belt;
[0025] S9, continuously repeating the above steps S1 to S8, continuously and automatically conveying a group of tubes to the tube conveyor belt.
[0026] By monitoring the pipe-discharging action of the pipe-making machine and matching the pipe-discharging action of the pipe-taking stabilizing mechanism, and adding a negative pressure adsorption structure to the pipe-dropping trough and the pipe-dropping trough, the disorderly pipe-discharging phenomenon of the pipe-making machine is greatly stabilized, laying an operational foundation for subsequent automatic packing and online defective product detection, which can greatly reduce the production of unnecessary personnel, greatly improve the human-machine production efficiency, reduce production costs, and enhance the core competitiveness of the enterprise.
[0027] It can be seen from the above technical scheme that the present invention has the following beneficial effects: the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine of the present invention has the following advantages:
[0028] 1. Eliminate unnecessary manual arrangements and improve all replaceable repetitive labor to automated production modes as much as possible, laying the foundation for subsequent online defect detection and automatic packaging;
[0029] 2. Reduce costs, reduce costs in the production process by replacing manual labor with automated equipment, and enhance the core competitiveness of the enterprise;
[0030] 3. Reliability and stability are improved. Automated equipment replaces manual work, which avoids the missed inspection of defects and disordered pipe arrangement caused by physiological fatigue caused by long-term manual work;
[0031] 4. Organically combine production equipment designed by different manufacturers, break the production barriers caused by different suppliers, and lay the foundation for realizing the assembly line of segmented production equipment;
[0032] 5. Through the subsequent automatic packaging and online defect detection process, the purpose of compressing the storage space of semi-finished products, facilitating logistics turnover, shortening delivery time and improving product quality stability is achieved;
[0033] 6. Break the shackles of the labor shortage during the epidemic, achieve a leap in productivity, and provide guarantees for the company to further expand its customer base and meet product delivery deadlines;
[0034] 7. Innovatively combining different equipment organically breaks the mindset of traditional production models and points out the direction of automation for industry development.
[0035] The linkage device for pipe connection, pipe delivery and ferrying of the pipe making machine described in the present invention matches the subsequent pipe discharging action by monitoring the action of the pipe turner when the pipe making machine discharges the pipe and the vehicle speed. The pipe discharging action is driven by a servo motor. When the pipe is dropped, there are vacuum air holes for adsorption. After being pushed out, the corresponding ferrying part places the product on the conveyor belt for pipe sorting, thereby ensuring the stability of the product during transportation and avoiding the inability to achieve the automation improvement plan of the subsequent actions due to disorder. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a structural schematic diagram of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0037] Figure 2 It is a left side view of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0038] Figure 3 It is a top view of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0039] Figure 4 It is a front view of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0040] Figure 5 It is a rear view of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0041] Figure 6 It is a partial structural schematic diagram of the linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine according to the present invention;
[0042] Figure 7 The structure of the push tube unit of the present invention is shown in FIG. Figure 1 ;
[0043] Figure 8 The structure of the push tube unit of the present invention is shown in FIG. Figure 2 ;
[0044] Fig. 9 It is a structural schematic diagram of the drop pipe assembly of the present invention;
[0045] Fig.10 It is a structural schematic diagram of the take-over unit of the present invention;
[0046] Fig.11 The structure of the ferry pipe extraction unit of the present invention is shown in FIG. Figure 1 ;
[0047] Fig.12 The structure of the ferry pipe extraction unit of the present invention is shown in FIG. Figure 2 . DETAILED DESCRIPTION
[0048] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise clearly specified.
[0051] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature. Example
[0053] like Figure 1-6 The linkage device for pipe connection, pipe delivery and pipe ferrying of the pipe making machine shown includes a support platform 1, a support frame 2, a pipe pushing unit 3, a pipe connection unit 4 and a pipe ferrying unit 5, wherein the support frame 2 and the pipe ferrying unit 5 are both fixedly arranged on the support platform 1, and the pipe pushing unit 3 and the pipe connection unit 4 are both arranged on the support frame 2; wherein the pipe pushing unit 3 can receive a group of pipe bodies on the pipe making machine, and the pipe pushing unit 3 can push a group of pipe bodies onto the pipe connection unit 4, and the pipe ferrying unit 5 can adsorb a group of pipe bodies on the pipe connection unit 4.
[0054] like Figure 7 , 8The tube pushing unit 3 shown includes a tube pushing drive assembly 31, a push plate slide 32, a push plate slide rail 33, a tube body pusher 34 and a tube drop pipe assembly 35, wherein the tube pushing drive assembly 31, the push plate slide rail 33 and the tube drop pipe assembly 35 are all arranged on the upper surface of the support frame 2, the tube pushing drive assembly 31 is connected to the push plate slide 32, and the tube pushing drive assembly 31 can drive the push plate slide 32 to move horizontally, the push plate slide 32 is slidably connected to the push plate slide rail 33, the tube body pusher 34 is connected to the push plate slide 32, and the tube body pusher 34 is located above the tube drop pipe assembly 35. The push-tube driving assembly 31 includes a push-tube driving motor 311, a driving wheel 312, a push-tube belt 313, a driven wheel 314, a belt tensioning wheel 315 and a clamping plate 316. The push-tube driving motor 311, the driven wheel 314 and the belt tensioning wheel 315 are all arranged on the upper surface of the support frame 2. The push-tube driving motor 311 is connected to the driving wheel 312, and the driving wheel 312 is connected to the driven wheel 314 through the push-tube belt 313. The belt tensioning wheel 315 is pressed tightly against the push-tube belt 313, the clamping plate 316 is fixedly connected to the push-tube belt 313, and the push plate slide plate 32 is fixedly connected to the clamping plate 316.
[0055] like Fig. 9 The shown drop pipe connecting pipe assembly 35 is composed of a group of tube body blanking plates 351 arranged in parallel, and a tube drop groove 352 is provided on the upper end surface of the tube body blanking plate 351, the group of tube body blanking plates 351 arranged in parallel and a group of tubes are arranged in a one-to-one correspondence, and the tube bodies are arranged in the drop pipe groove 352, the tube body pusher 34 can contact the tube body in the drop pipe groove 352, the tube body blanking plate 351 is provided with a group of vacuum air holes 353 at the position of the drop pipe groove 352, the group of vacuum air holes 353 can adsorb the tube body, and the group of vacuum air holes 353 is connected to the vacuum air path 354.
[0056] like Fig.10The take-over unit 4 shown includes a take-over drive motor 41, a take-over driving wheel 42, a take-over transmission belt 43, a group of take-over driven wheels 44, a take-over belt tensioning wheel 45, a group of take-over rotating shafts 46 and a group of take-over plates 47. The take-over drive motor 41, a group of take-over driven wheels 44, a take-over belt tensioning wheel 45 and a group of take-over rotating shafts 46 are all arranged on the support frame 2. The rotating shaft of the take-over drive motor 41 is connected to the take-over driving wheel 42. The take-over transmission belt 43 is sleeved on the take-over driving wheel 42 and a group of take-over driven wheels 44. The group of take-over plates 47 are arranged in parallel. The tension wheel 45 and the connecting pipe drive belt 43 are pressed tightly together, and the group of connecting pipe driven wheels 44, the group of connecting pipe rotating shafts 46 and the group of connecting pipe plates 47 are arranged in a one-to-one correspondence. The connecting pipe driven wheels 44 and the connecting pipe rotating shafts 46 are connected by a key, and the connecting pipe plates 47 are connected to the connecting pipe rotating shafts 46. The group of connecting pipe plates 47 and a group of parallel tube blanking plates 351 are arranged in a one-to-one correspondence. The connecting pipe plates 47 and the tube blanking plates 351 are on the same straight line, and the connecting pipe plates 47 and the tube blanking plates 351 are connected. A tube block 48 is provided on the connecting pipe plate 47, and the tube can contact the tube block 48. A connecting pipe blanking groove 49 is provided on the upper end surface of the connecting pipe plate 47, and the connecting pipe blanking groove 49 and the pipe dropping groove 1 352 are on the same straight line, and the connecting pipe blanking groove 49 and the pipe dropping groove 1 352 are communicated with each other. The connecting pipe plate 47 is provided with a group of vacuum air holes 2 491 at the position of the connecting pipe blanking groove 49, and the support frame 2 is provided with a solenoid valve 410 and a vacuum valve 411, and the group of vacuum air holes 2 491 are connected to the solenoid valve 410 and the vacuum valve 411.
[0057] like Fig.11 The ferrying tube picking unit 5 shown includes a ferrying drive assembly 51, a suction nozzle bracket 52, a group of tube body suction nozzles 53, a vacuum air circuit 2 54 and a ferrying support frame 55, wherein the ferrying support frame 55 is fixedly disposed on the supporting platform 1, the ferrying drive assembly 51 is disposed on the ferry support frame 55, and the ferrying drive assembly 51 is connected to the suction nozzle bracket 52, the group of tube body suction nozzles 53 is disposed on the suction nozzle bracket 52, and the group of tube body suction nozzles 53 is connected to the vacuum air circuit 2 54, and the group of tube body suction nozzles 53 can adsorb the tube body in the tube blanking chute 49.
[0058] like Fig.12The ferry driving assembly 51 shown includes a ferry driving motor 511, a ferry driving wheel 512, a ferry transmission belt 1 513, a ferry driven wheel 1 514, a transmission shaft 1 515, a ferry driven wheel 2 516, a ferry transmission belt 2 517, a ferry driven wheel 3 518, a ferry tensioning wheel 519, a ferry rotating shaft 510 and a swing arm 520. The ferry driving motor 511 is connected to the ferry driving wheel 512, and the ferry driving wheel 512 is connected to the ferry driven wheel 1 514 through the ferry transmission belt 1 513. The ferry driven wheel 1 514 and the ferry driven wheel 2 516 are both sleeved on the transmission shaft 1 515. The ferry driven wheel 2 516 is connected to the ferry driven wheel 3 518 through the ferry transmission belt 2 517, one end of the swing arm 520 is connected to the transmission shaft 1 515, and the swing arm 520 swings in a circle with the center of the transmission shaft 1 515 as the center, the ferry tensioning wheel 519 and the ferry transmission belt 2 517 are pressed tightly together, the ferry driven wheel 3 518 is connected to the ferry rotating shaft 510, and the ferry rotating shaft 510 is arranged at the other end of the swing arm 520 away from the transmission shaft 1 515, the upper end of the suction nozzle bracket 52 is sleeved on the ferry rotating shaft 510, and the suction nozzle bracket 52 is in a vertical downward position.
[0059] In the above structure, a vacuum pump blower 11 is provided on the support platform 1, and the air path of a group of vacuum air holes 353, the air path of a group of vacuum air holes 491 and the vacuum air path 54 are all connected to the vacuum pump blower 11, and a limit proximity switch 21 and a drainage pipe channel 22 are provided on the upper surface of the support frame 2.
[0060] The pipe making machine's pipe stabilization and ferrying mechanism mainly includes: a servo motor that provides mechanical action power; a vacuum pump that provides negative pressure; a pipe dropping trough and a pipe dropping trough 49 that provide stability for pipe dropping and absorb products through negative pressure to avoid disorder caused by product falling, and gears and belts that connect the ferrying mechanism; a vacuum suction cup that absorbs and ferries products to the next stage of action; a proximity switch that detects each mechanical action; a cast iron and stainless steel support platform that provides stability for the entire equipment; and an air path that provides negative pressure for the vacuum suction cup.
[0061] Based on the above structure, a working method of a linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine includes the following steps:
[0062] S1. The tube making machine of the previous process synchronously transports a group of manufactured tubes to a group of tube blanking plates 351 arranged in parallel. A group of tubes are simultaneously dropped from above a group of tube blanking plates 351 arranged in parallel into a tube drop groove 1 352. When the tubes fall, the vacuum air path 354 draws a vacuum through a group of vacuum air holes 1 353 to form a negative pressure on the inner wall of the tube drop groove 1 352, so that the tubes fall stably into the tube drop groove 1 352 to avoid bouncing.
[0063] S2, the tube push driving motor 311 is started, driving the driving wheel 312 to rotate, thereby driving the tube push belt 313, and the tube push belt 313 drives the push plate slide 32 to move linearly along the push plate slide rail 33, and the movement direction is from the tube body blanking plate 351 to the connecting pipe plate 47;
[0064] S3, the push plate slide 32 drives the tube body pusher 34 to move linearly, and the tube body pusher 34 pushes the tube body set in the tube drop groove 1 352 into the tube drop groove 49 of the tube plate 47. When the tube body pusher 34 pushes the tube body, the air path of a group of vacuum air holes 1 353 is disconnected, and the tube drop groove 1 352 can release the tube body;
[0065] S4, the tube body enters the tube blanking trough 49, and a group of vacuum air holes 491 are evacuated to form a negative pressure on the inner wall of the tube blanking trough 49, so that the tube body stably enters the tube blanking trough 49 until the tube body in the tube blanking trough 49 contacts the tube body stopper 48, and the tube body pusher 34 stops pushing, and the tube body pusher 34 returns to the initial position of the tube blanking plate 351;
[0066] S5, the ferry driving motor 511 is started, driving the ferry driving wheel 512 to rotate, the ferry driving wheel 512 drives the ferry driven wheel 514 to rotate through the ferry transmission belt 513, the ferry driven wheel 514 drives the transmission shaft 515 to rotate, the transmission shaft 515 drives the swing arm 520 to swing in a circle with the center of the transmission shaft 515 as the center, so that a group of tube body suction nozzles 53 connected to the suction nozzle bracket 52 move to the top of the connecting plate 47;
[0067] S6, while step S5 is being performed, the second ferry driven wheel 516 rotates following the transmission shaft 1 515, the second ferry driven wheel 516 drives the third ferry driven wheel 518 to rotate through the second ferry transmission belt 517, and the third ferry driven wheel 518 drives the ferry rotating shaft 510 to rotate, so that a group of tube body suction nozzles 53 connected to the suction nozzle bracket 52 are in a vertical downward position;
[0068] S7, the air path of the second set of vacuum air holes 491 is disconnected, the pipe blanking groove 49 releases the pipe body, and at the same time a set of pipe body suction nozzles 53 suck the pipe body in the pipe blanking groove 49 of the pipe plate 47;
[0069] S8, the ferry drive motor 511 is started in the reverse direction relative to step S5, the principle is the same as S5 and S6, so that a group of tube body suction nozzles 53 sucking the tube body swing to the direction of the tube body conveyor belt, and a group of tube body suction nozzles 53 release the tube body on the tube body conveyor belt;
[0070] S9, continuously repeating the above steps S1 to S8, continuously and automatically conveying a group of tubes to the tube conveyor belt.
[0071] The above-mentioned S4 working process also includes that when there are tubes in the tube blanking chute 49 that have not been sucked away by a group of tube suction nozzles 53, the tube driving motor 41 drives the tube driving wheel 42 to rotate, and the tube driving wheel 42 drives a group of tube driven wheels 44 to rotate synchronously through the tube transmission belt 43, and a group of tube driven wheels 44 respectively drive a group of tube rotating shafts 46 connected to each other to rotate 90°. The tube rotating shafts 46 are connected to the tube plate 47, so the tube plate 47 flips 90°. At this time, the tubes that have not been sucked away by the tube suction nozzles 53 are discharged outward through the tube discharge channel 22 through the flipping of the tube plate 47, so as to avoid tubes remaining on the tube plate 47. When the next batch of tubes are pushed over, the tubes in the same channel collide with the tube plate 47, causing equipment damage.
[0072] The linkage device for pipe connection, pipe delivery and ferrying of the pipe making machine of the present invention comprises a pipe drop groove 352 part for receiving the product dropped from the pipe turning device of the pipe making machine; a vacuum pump blower 11 part connected to the pipe drop groove 352 for stabilizing the dropped pipe and having a vacuum adsorption effect; a pusher part with a zero position at one end of the pipe drop groove 352 for pushing the product from the pipe drop groove 352 to the pipe connection drop groove 49; a belt and gear part connected to the pusher for transmitting power and repeating actions; and a part for limiting the extreme position of the pusher pushing the pipe to protect the pipe. The mechanism prevents the proximity switch portion from exceeding the limit and being damaged; the servo motor action that provides the power for pushing the tube, stably repeating the pushing of the tube and returning to the zero position; the portion of the pipe blanking trough 49 that is used to receive the product pushed out by the pipe drop trough 352 and prepare for the ferry suction nozzle gripper to absorb the product; the vacuum suction hole portion that is connected to the pipe blanking trough 49 and is used to adsorb and fix the product pushed out from the pipe drop trough 352; the portion that is connected to the pipe blanking trough 49 and is used to fix and discharge the unremoved product in time through the opening and closing action when the subsequent ferry suction nozzle gripper fails to remove the product in time The fastener part of the pipe blanking trough 49; the transmission shaft and vacuum air circuit part connected to the fastener of the pipe blanking trough 49 and together with the pipe blanking trough 49; the gear and belt part connected to the transmission shaft of the pipe blanking trough 49 to transmit the opening and closing action; the servo motor part connected to the opening and closing action gear and belt for providing power, stable and timely repeated action; connected to the vacuum air circuit, used to suck air to fix the position of the product when the product is pushed out from the pipe drop trough 352 and to close the vacuum air circuit in time when the ferry gripper takes it away. The solenoid valve part; the ferry nozzle gripper part used to cooperate with the pipe blanking chute 49 to promptly remove the product after the product is stabilized in the pipe blanking chute 49; the vacuum air circuit and pressure regulating valve part connected to the ferry nozzle gripper to provide vacuum adsorption force; the fixed plate part used to fix the position of the ferry nozzle gripper; the transmission shaft and gear fixed plate part used to connect the nozzle gripper fixing plate and the transmission gear; the gear and belt part used to transmit the ferrying action and power; the servo motor part used to provide power and stably repeat the ferrying action.
[0073] All mechanical movements are powered by servo motors, and repeated movements are stable and timely.
[0074] The pipe drop groove 352 and the pipe drop groove 49 are both arc-shaped and metal surface treated, closely fitting the outer circle of the product without scratching the printed outer surface of the product.
[0075] There are vacuum air holes evenly distributed on the surface of the tube drop groove 352 and the tube drop groove 49. The vacuum air holes generate negative pressure when receiving products, which adsorbs the products in the grooves, shortening the stabilization time of the products from disorder to a fixed position due to free fall or inertia, thereby improving production efficiency, and releasing the vacuum negative pressure adsorption in time when taking away the products, cooperating with corresponding mechanical actions, thereby improving the degree of automation.
[0076] If the subsequent ferry suction nozzle fails to take out the product in time or fails to take out the product, the connecting pipe blanking chute 49 will rotate 90° counterclockwise to open and close the connecting pipe blanking chute 49 so that the product that is not taken out in time or fails to be taken out can be discharged into the cavity structure discharge channel directly below the connecting pipe blanking chute 49, so as to dispose of the abnormal product in time and avoid the abnormal product affecting the normal operation of subsequent actions and damaging subsequent normal products.
[0077] All actions that may cause damage to the equipment are protected by limit proximity switches to provide a safe range.
[0078] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.
Claims
1. A linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine, characterized in that: It comprises a support platform (1), a support frame (2), a pipe pushing unit (3), a pipe connecting unit (4) and a ferrying pipe taking unit (5), wherein the support frame (2) and the ferrying pipe taking unit (5) are both fixedly arranged on the support platform (1), and the pipe pushing unit (3) and the pipe connecting unit (4) are both arranged on the support frame (2); The ferrying tube taking unit (5) comprises a ferrying drive assembly (51), a nozzle bracket (52), a group of tube body nozzles (53), a second vacuum air path (54) and a ferrying support frame (55); The pipe pushing unit (3) can receive a group of pipe bodies on the pipe making machine, and the pipe pushing unit (3) can push the group of pipe bodies onto the pipe connecting unit (4), and the ferrying pipe taking unit (5) can absorb the group of pipe bodies on the pipe connecting unit (4); The take-over unit (4) comprises a take-over drive motor (41), a take-over driving wheel (42), a take-over transmission belt (43), a group of take-over driven wheels (44), a take-over belt tensioning wheel (45), a group of take-over rotating shafts (46) and a group of take-over plates (47). The take-over drive motor (41), the group of take-over driven wheels (44), the take-over belt tensioning wheel (45) and the group of take-over rotating shafts (46) are all arranged on the support frame (2). The rotating shaft of the take-over drive motor (41) is connected to the take-over driving wheel (42). The take-over transmission belt (43) is sleeved on the take-over driving wheel (42) and the group of take-over driven wheels (44). The group of take-over plates (47) are arranged in parallel. The tensioning wheel (45) and the connecting pipe drive belt (43) are pressed and fitted together; the group of connecting pipe driven wheels (44), the group of connecting pipe rotating shafts (46) and the group of connecting pipe plates (47) are arranged in a one-to-one correspondence; the connecting pipe driven wheels (44) and the connecting pipe rotating shafts (46) are connected by a key; the connecting pipe plates (47) and the connecting pipe rotating shafts (46) are connected; the group of connecting pipe plates (47) and a group of parallel tube blanking plates (351) are arranged in a one-to-one correspondence; the connecting pipe plates (47) and the tube blanking plates (351) are on the same straight line, and the connecting pipe plates (47) and the tube blanking plates (351) are connected; a tube stopper (48) is provided on the connecting pipe plate (47), and the tube can contact the tube stopper (48); A connecting pipe blanking groove (49) is provided on the upper end surface of the connecting pipe plate (47); the connecting pipe blanking groove (49) and the first tube drop groove (352) are located on the same straight line, and the connecting pipe blanking groove (49) and the first tube drop groove (352) are connected; the connecting pipe plate (47) is provided with a group of second vacuum air holes (491) at the position of the connecting pipe blanking groove (49); a solenoid valve (410) and a vacuum valve (411) are provided on the support frame (2); and the group of second vacuum air holes (491) are connected to the solenoid valve (410) and the vacuum valve (411).
2. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 1 is characterized in that: The tube pushing unit (3) comprises a tube pushing drive assembly (31), a push plate slide (32), a push plate slide rail (33), a tube body push handle (34) and a tube drop pipe assembly (35). The tube pushing drive assembly (31), the push plate slide rail (33) and the tube drop pipe assembly (35) are all arranged on the upper table surface of the support frame (2). The tube pushing drive assembly (31) is connected to the push plate slide (32), and the tube pushing drive assembly (31) can drive the push plate slide (32) to move horizontally. The push plate slide (32) and the push plate slide rail (33) are slidably connected. The tube body push handle (34) is connected to the push plate slide (32), and the tube body push handle (34) is located above the tube drop pipe assembly (35).
3. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 2 is characterized in that: The tube push drive assembly (31) comprises a tube push drive motor (311), a driving wheel (312), a tube push belt (313), a driven wheel (314), a belt tensioning wheel (315) and a clamping plate (316). The tube push drive motor (311), the driven wheel (314) and the belt tensioning wheel (315) are all arranged on an upper surface of the support frame (2). The tube push drive motor (311) is connected to the driving wheel (312). The driving wheel (312) is connected to the driven wheel (314) via the tube push belt (313). The belt tensioning wheel (315) is pressed and fitted with the tube push belt (313). The clamping plate (316) is fixedly connected to the tube push belt (313). The push plate slide plate (32) is fixedly connected to the clamping plate (316).
4. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 3 is characterized in that: The pipe drop pipe assembly (35) is composed of a group of pipe body blanking plates (351) arranged in parallel, and a pipe drop groove (352) is provided on the upper end surface of the pipe body blanking plate (351). The group of pipe body blanking plates (351) arranged in parallel and a group of pipe bodies are arranged in a one-to-one correspondence, and the pipe bodies are arranged in the pipe drop groove (352). The pipe body pusher (34) can contact the pipe body in the pipe drop groove (352). The pipe body blanking plate (351) is provided with a group of vacuum air holes (353) at the position of the pipe drop groove (352). The group of vacuum air holes (353) can absorb the pipe body, and the group of vacuum air holes (353) is connected to the vacuum air path (354).
5. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 1 is characterized in that: The ferry support frame (55) is fixedly arranged on the support platform (1), the ferry drive assembly (51) is arranged on the ferry support frame (55), and the ferry drive assembly (51) is connected to the suction nozzle bracket (52), the group of tube body suction nozzles (53) are arranged on the suction nozzle bracket (52), and the group of tube body suction nozzles (53) are connected to the vacuum air path 2 (54), and the group of tube body suction nozzles (53) can absorb the tube body in the tube blanking trough (49).
6. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 5, characterized in that: The ferry driving assembly (51) comprises a ferry driving motor (511), a ferry driving wheel (512), a ferry transmission belt 1 (513), a ferry driven wheel 1 (514), a transmission shaft 1 (515), a ferry driven wheel 2 (516), a ferry transmission belt 2 (517), a ferry driven wheel 3 (518), a ferry tensioning wheel (519), a ferry rotating shaft (510) and a swing arm (520); the ferry driving motor (511) is connected to the ferry driving wheel (512); the ferry driving wheel (512) is connected to the ferry driven wheel 1 (514) via the ferry transmission belt 1 (513); the ferry driven wheel 1 (514) and the ferry driven wheel 2 (516) are both sleeved on the transmission shaft 1 (515). 5), the ferry driven wheel two (516) is connected to the ferry driven wheel three (518) through the ferry transmission belt two (517), one end of the swing arm (520) is connected to the transmission shaft one (515), and the swing arm (520) swings in a circle with the center of the transmission shaft one (515) as the center, the ferry tensioning wheel (519) and the ferry transmission belt two (517) are pressed and fitted, the ferry driven wheel three (518) is connected to the ferry rotating shaft (510), and the ferry rotating shaft (510) is arranged at the other end of the swing arm (520) away from the transmission shaft one (515), the upper end of the suction nozzle bracket (52) is sleeved on the ferry rotating shaft (510), and the suction nozzle bracket (52) is in a vertical downward position.
7. The linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to claim 5, characterized in that: A vacuum pump blower (11) is provided on the support platform (1); the air path of the first group of vacuum air holes (353), the air path of the second group of vacuum air holes (491) and the second vacuum air path (54) are all connected to the vacuum pump blower (11); and a limit proximity switch (21) and a pipe discharge channel (22) are provided on the upper surface of the support frame (2).
8. The working method of the linkage device for pipe connection, pipe delivery and pipe ferrying of a pipe making machine according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. The tube making machine of the previous process synchronously conveys a group of manufactured tube bodies to a group of tube body blanking plates (351) arranged in parallel. A group of tube bodies are simultaneously dropped from above a group of tube body blanking plates (351) arranged in parallel into a tube drop groove 1 (352). As the tube bodies drop, a vacuum air path (354) is evacuated through a group of vacuum air holes 1 (353), thereby forming a negative pressure on the inner wall of the tube drop groove 1 (352), so that the tube bodies stably fall into the tube drop groove 1 (352) to avoid bouncing. S2, the tube push driving motor (311) is started, driving the driving wheel (312) to rotate, thereby causing the tube push belt (313) to drive, and the tube push belt (313) drives the push plate slide (32) to move linearly along the push plate slide rail (33), and the movement direction is from the tube blanking plate (351) to the connecting pipe plate (47); S3, the push plate slide (32) drives the tube body pusher (34) to move linearly, and the tube body pusher (34) pushes the tube body arranged in the tube drop groove (352) into the tube drop groove (49) of the tube plate (47). When the tube body pusher (34) pushes the tube body, the air path of the group of vacuum air holes (353) is disconnected, and the tube drop groove (352) can release the tube body; S4, the tube body enters the tube blanking trough (49), a second set of vacuum vents (491) are evacuated, and negative pressure is formed on the inner wall of the tube blanking trough (49), so that the tube body stably enters the tube blanking trough (49) until the tube body in the tube blanking trough (49) contacts the tube body stopper (48), the tube body pusher (34) stops pushing, and the tube body pusher (34) returns to the initial position of the tube blanking plate (351); S5, the ferry driving motor (511) is started, driving the ferry driving wheel (512) to rotate, the ferry driving wheel (512) drives the ferry driven wheel (514) to rotate through the ferry transmission belt (513), the ferry driven wheel (514) drives the transmission shaft (515) to rotate, the transmission shaft (515) drives the swing arm (520) to swing in a circle with the center of the transmission shaft (515) as the center, so that a group of tube body suction nozzles (53) connected to the suction nozzle bracket (52) move to the top of the connecting plate (47); S6, while step S5 is being performed, the second ferry driven wheel (516) rotates following the transmission shaft (515), the second ferry driven wheel (516) drives the third ferry driven wheel (518) to rotate via the second ferry transmission belt (517), and the third ferry driven wheel (518) drives the ferry rotating shaft (510) to rotate, so that a group of tube body suction nozzles (53) connected to the suction nozzle bracket (52) are in a vertical downward position; S7, the air path of the second set of vacuum air holes (491) is disconnected, the pipe blanking trough (49) releases the pipe body, and at the same time a set of pipe body suction nozzles (53) suck the pipe body in the pipe blanking trough (49) of the pipe plate (47); S8, the ferry drive motor (511) is started in the reverse direction relative to step S5, and the principle is the same as S5 and S6, so that a group of tube body suction nozzles (53) that adsorb the tube body swing to the direction of the tube body conveyor belt, and a group of tube body suction nozzles (53) release the tube body on the tube body conveyor belt; S9, continuously repeating the above steps S1 to S8, continuously and automatically conveying a group of tubes to the tube conveyor belt.
Citation Information
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