Iron block smelting device

Abstract

The present invention relates to a smelting device, and in particular to an iron block smelting device. The technical problem to be solved by the present invention is to provide an iron block smelting device that does not require workers to be constantly on duty and has high safety. In order to solve the above technical problems, the present invention provides such an iron block smelting device, including: a support frame, on which a material receiving frame is connected; a support plate, which is connected to the support frame; a smelting furnace, which is connected to the support plate; an opening mechanism, which is connected to the support frame; and a first transmission mechanism, which is connected to the support frame. The opening mechanism can automatically flow out the smelted iron block and molten iron to shape it, saving manpower and improving smelting safety. The flip cover mechanism makes it convenient for people to add iron blocks. Covering the lid can also increase the internal temperature of the smelting furnace and improve smelting efficiency.

Description

Technical Field

[0001] The invention relates to a smelting device, in particular to an iron block smelting device. Background Art

[0002] Smelting is one of the casting production processes. Smelting iron blocks helps to purify the iron blocks, which can be used in manufacturing and industry.

[0003] At present, people generally use a smelting furnace to heat iron blocks and then pour them out through a machine to shape them. During the smelting process, workers are required to keep watch and pay attention to the smelting conditions inside the smelting furnace. It is dangerous and uncomfortable for workers to work under high temperatures.

[0004] Therefore, it is necessary to design an iron block smelting device which does not require workers to watch all the time and has higher safety. Summary of the invention

[0005] (1) Technical issues to be resolved

[0006] In order to overcome the current shortcomings that people need workers to watch over iron blocks all the time when smelting iron blocks, and working at high temperatures is dangerous and uncomfortable, the technical problem to be solved by the present invention is to provide an iron block smelting device that does not require workers to watch over it all the time and has higher safety.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the present invention provides an iron block smelting device, comprising: a support frame, on which a material receiving frame is connected; a support plate, which is connected to the support frame; a smelting furnace, which is connected to the support plate; an opening mechanism, which is connected to the support frame; and a first transmission mechanism, which is connected to the support frame.

[0009] Preferably, the opening mechanism includes: a first support block connected to the support frame; a rodless cylinder slidably connected to the first support block; a baffle connected to the rodless cylinder; and a first wedge block connected to the baffle.

[0010] Preferably, the first transmission mechanism includes: a second support block connected to the support frame; a screw rod rotatably connected to the second support block; a first gear connected to the screw rod, a one-way clutch being provided inside the first gear; a slide groove connected to the support frame; a first rack connected to the first slider, the first gear meshing with the first rack; a second wedge block connected to the first slider, the first wedge block cooperating with the second wedge block; a first slider slidably connected to the slide groove; a first spring connected between the slide groove and the first slider.

[0011] Preferably, a second transmission mechanism is also included, which includes: a limit rod connected to the second support block; a second slider slidably connected between the limit rods, and the second slider cooperates with the screw rod; a second rack connected to the second slider; a second gear rotatably connected to the support plate, and the second gear meshes with the second rack.

[0012] Preferably, a flip mechanism is also included, which includes: a third support block connected to the support plate; a first rotating shaft rotatably connected to the third support block; a third gear connected to the first rotating shaft, the second gear and the third gear are meshed; and a cover connected to the first rotating shaft.

[0013] Preferably, a warning mechanism is also included, which includes: a support frame, which is connected to the support frame; a third wedge-shaped block, which is slidably connected to the support frame; a connecting plate, which is connected to the third wedge-shaped block; a second spring, which is connected between the support frame and the connecting plate; an action rod, which is slidably connected to the limit rod, and the third wedge-shaped block cooperates with the action rod; and a horn, which is connected to the support frame, and the horn cooperates with the third wedge-shaped block.

[0014] Preferably, a stirring mechanism is also included, which includes: a second rotating shaft, which is rotatably connected to the smelting furnace; a fourth gear, which is connected to the second rotating shaft; a fourth support block, which is slidably connected to the smelting furnace; a third rack, which is connected to the fourth support block, and the third rack is meshed with the fourth gear; a handle, which is connected to the fourth support block; and a stirring rod, which is connected to the second rotating shaft.

[0015] Preferably, slide rails are symmetrically connected to the left and right sides of the lower portions of the support frames on both sides for guiding the connecting plates.

[0016] (3) Beneficial effects

[0017] 1. By opening the mechanism, the smelted iron block and molten iron can be automatically flowed out and shaped, saving manpower and improving smelting safety.

[0018] 2. The flip cover mechanism makes it convenient for people to add iron blocks. Closing the cover can also increase the internal temperature of the smelting furnace and improve the smelting efficiency.

[0019] 3. Through the warning mechanism, people are warned to add iron blocks, protect the equipment and improve the smelting efficiency.

[0020] 4. The stirring mechanism can speed up the melting of iron blocks, save melting time and save consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0022] Figure 2It is a partial three-dimensional structural schematic diagram of the present invention.

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the opening mechanism part of the present invention.

[0024] Figure 4 It is a partial three-dimensional structural schematic diagram of the first transmission mechanism of the present invention.

[0025] Figure 5 It is a partial three-dimensional structural schematic diagram of the second transmission mechanism of the present invention.

[0026] Figure 6 It is a partial three-dimensional structural schematic diagram of the flip cover mechanism of the present invention.

[0027] Figure 7 It is a partial three-dimensional structural schematic diagram of the warning mechanism of the present invention.

[0028] Figure 8 It is a schematic diagram of the enlarged three-dimensional structure of part A of the present invention.

[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the stirring mechanism of the present invention.

[0030] The markings in the attached drawings are: 1-support frame, 2-material receiving frame, 3-support plate, 4-smelting furnace, 5-opening mechanism, 51-first support block, 52-rodless cylinder, 53-baffle, 54-first wedge block, 6-first transmission mechanism, 61-second support block, 62-screw rod, 63-first gear, 64-slide, 65-first rack, 66-second wedge block, 67-first slider, 68-first spring, 7-second transmission mechanism, 71-limit rod, 72-second slider , 73-second rack, 74-second gear, 8-flip mechanism, 81-third support block, 82-first rotating shaft, 83-third gear, 84-lid, 9-warning mechanism, 91-support frame, 92-connecting plate, 93-second spring, 94-third wedge block, 95-action rod, 96-speaker, 10-stirring mechanism, 101-second rotating shaft, 102-fourth gear, 103-fourth support block, 104-third rack, 105-handle, 106-stirring rod. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0032] Example 1

[0033] An iron smelting device, such as Figure 1-Figure 4As shown, it includes a support frame 1, a material receiving frame 2, a support plate 3, a smelting furnace 4, an opening mechanism 5 and a first transmission mechanism 6. The material receiving frame 2 is connected to the lower middle side of the support frame 1, the support plate 3 is connected to the upper middle side of the support frame 1, the smelting furnace 4 is connected to the middle of the support plate 3, the opening mechanism 5 is connected to the front middle side of the support frame 1, and the first transmission mechanism 6 is connected to the rear middle side of the support frame 1.

[0034] The opening mechanism 5 includes a first support block 51, a rodless cylinder 52, a baffle 53 and a first wedge block 54. The first support block 51 is connected to the front and rear of the support frame 1, the rodless cylinder 52 is slidably connected to the middle of the first support block 51, the baffle 53 is connected to the middle and rear of the rodless cylinder 52, and the first wedge block 54 is connected to the middle and rear of the baffle 53.

[0035] The first transmission mechanism 6 includes a second support block 61, a screw rod 62, a first gear 63, a slide groove 64, a first rack 65, a second wedge block 66, a first slider 67 and a first spring 68. The second support block 61 is connected to the rear side of the middle of the support frame 1, the screw rod 62 is rotatably connected to the middle of the upper part of the second support block 61, the first gear 63 is connected to the middle of the lower part of the screw rod 62, a one-way clutch is arranged inside the first gear 63, a slide groove 64 is connected to the upper rear side of the support frame 1, the first slider 67 is slidably connected to the middle of the slide groove 64, a first spring 68 is connected between the slide groove 64 and the left side of the first slider 67, the first rack 65 is connected to the middle of the rear part of the first slider 67, the first gear 63 is meshed with the first rack 65, the second wedge block 66 is connected to the middle of the front part of the first slider 67, and the first wedge block 54 cooperates with the second wedge block 66.

[0036] When people need to melt iron blocks, the device can be used. First, the iron blocks to be melted are manually placed into the melting furnace 4, and then the iron blocks in the melting furnace 4 are melted into molten iron by heating. When the iron blocks are melted, the rodless cylinder 52 is started, and the rodless cylinder 52 drives the baffle 53 and the first wedge block 54 to move upward. The baffle 53 moves upward to release the molten iron in the melting furnace 4, and flows into the receiving frame 2 for solidification and forming. The first wedge block 54 moves upward, and the stretched first spring 68 is reset to drive the first rack 65, the second wedge block 66 and the first slider 67 to move leftward, and the first rack 65 moves leftward to contact with the first rack The first gear 63 is engaged, the first gear 63 rotates clockwise to drive the screw 62 to rotate clockwise. When a certain amount of molten iron in the smelting furnace 4 flows out, the rodless cylinder 52 drives the baffle 53 and the first wedge block 54 to move downward. The baffle 53 moves downward to prevent the smelted molten iron in the smelting furnace 4 from flowing out. The first wedge block 54 moves downward to squeeze the second wedge block 66. The second wedge block 66 moves rightward to drive the first rack 65 and the first slider 67 to move rightward. The first spring 68 is stretched, and the first rack 65 is engaged with the first gear 63. The first gear 63 is idle because it is provided with a one-way clutch, so it will not drive the screw 62 to rotate counterclockwise.

[0037] Example 2

[0038] On the basis of Example 1, Figure 5 As shown, it also includes a second transmission mechanism 7, which includes a limiting rod 71, a second slider 72, a second rack 73 and a second gear 74. The limiting rod 71 is connected to the left and right sides of the upper part of the second support block 61, and the second slider 72 is slidably connected between the middle parts of the limiting rod 71. The second slider 72 cooperates with the screw rod 62, and the second rack 73 is connected to the middle of the front part of the second slider 72. The second gear 74 is rotatably connected to the middle of the rear side of the support plate 3, and the second gear 74 is meshed with the second rack 73.

[0039] When the screw rod 62 rotates, the screw rod 62 rotates clockwise to drive the second slider 72 and the second rack 73 to move upward along the limit rod 71. When the rodless cylinder 52 moves a certain number of times, the second rack 73 moves upward and engages with the second gear 74, thereby driving the second gear 74 to rotate clockwise.

[0040] Example 3

[0041] On the basis of Example 2, Figure 6As shown, it also includes a flip mechanism 8, which includes a third support block 81, a first rotating shaft 82, a third gear 83 and a cover 84. The third support blocks 81 are connected to the left and right sides of the upper part of the support plate 3, and the middle of the third support blocks 81 on both sides are rotatably connected to the first rotating shaft 82, the middle of the first rotating shaft 82 is connected to the third gear 83, the second gear 74 and the third gear 83 are meshed, and the front of the first rotating shaft 82 is connected to the cover 84.

[0042] When the second gear 74 rotates clockwise, the second gear 74 meshes with the third gear 83, and the third gear 83 rotates counterclockwise to drive the first rotating shaft 82 to rotate counterclockwise. The first rotating shaft 82 rotates counterclockwise to open the cover 84 upward.

[0043] Example 4

[0044] On the basis of Example 3, Figure 7-Figure 9 As shown, a warning mechanism 9 is also included, which includes a support frame 91, a connecting plate 92, a second spring 93, a third wedge block 94, an action rod 95 and a speaker 96. The left and right sides of the upper part of the support frame 1 are connected to the support frame 91, the bottom of the support frame 91 is slidably connected to the third wedge block 94, the upper parts of the third wedge blocks 94 on both sides are connected to the connecting plate 92, and the second spring 93 is connected between the support frame 91 and the connecting plate 92. The middle of the upper part of the limit rod 71 is slidably connected to the action rod 95, the third wedge block 94 cooperates with the action rod 95, and the middle of the rear part of the support frame 91 on both sides is connected to the speaker 96, which cooperates with the third wedge block 94.

[0045] When the cover 84 is opened upward, the cover 84 will contact the action rods 95 on both sides, so that the action rods 95 on both sides squeeze the third wedge blocks 94 on both sides, the third wedge blocks 94 and the connecting plate 92 move upward, the second spring 93 is compressed, and the third wedge block 94 moves upward to turn on the speaker 96, thereby achieving the effect of reminding people.

[0046] It also includes a stirring mechanism 10, which includes a second rotating shaft 101, a fourth gear 102, a fourth supporting block 103, a third rack 104, a handle 105 and a stirring rod 106. The second rotating shaft 101 is rotatably connected to the middle of the lower side of the inside of the smelting furnace 4, the fourth gear 102 is connected to the middle of the upper part of the second rotating shaft 101, the fourth supporting block 103 is slidably connected to the front side of the upper part of the smelting furnace 4, the third rack 104 is connected to the middle of the rear part of the fourth supporting block 103, the third rack 104 is meshed with the fourth gear 102, the handle 105 is connected to the middle of the front part of the fourth supporting block 103, and a plurality of stirring rods 106 are connected to the lower part of the second rotating shaft 101 along the circumference.

[0047] When the smelting furnace 4 is smelting the iron block, the handle 105 is grasped to push and pull, the third rack 104 is engaged with the fourth gear 102, the fourth gear 102 rotates and drives the second shaft 101 and the stirring rod 106 to rotate, the stirring rod 106 rotates to achieve the stirring effect, and the rodless cylinder 52 and the horn 96 are closed after the iron block is smelted.

[0048] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. An iron block smelting device, characterized in that: include: A support frame (1) to which a material receiving frame (2) is connected; A support plate (3) connected to the support frame (1); A smelting furnace (4) connected to the support plate (3); An opening mechanism (5) connected to the support frame (1); A first transmission mechanism (6) connected to the support frame (1); The opening mechanism (5) comprises: A first support block (51) connected to the support frame (1); A rodless cylinder (52) slidably connected to the first support block (51); A baffle (53) connected to the rodless cylinder (52); A first wedge-shaped block (54) connected to the baffle (53); The first transmission mechanism (6) comprises: A second support block (61) connected to the support frame (1); A screw rod (62) rotatably connected to the second support block (61); A first gear (63) connected to the screw rod (62), wherein a one-way clutch is provided inside the first gear (63); A slide groove (64) connected to the support frame (1); A first rack (65) connected to the first slider (67), the first gear (63) meshing with the first rack (65); A second wedge-shaped block (66) connected to the first sliding block (67), the first wedge-shaped block (54) being matched with the second wedge-shaped block (66); A first sliding block (67) slidably connected to the sliding groove (64); A first spring (68) connected between the slide groove (64) and the first slider (67); It also includes a second transmission mechanism (7), which includes: A limiting rod (71) connected to the second supporting block (61); A second sliding block (72) is slidably connected between the limiting rods (71), and the second sliding block (72) cooperates with the screw rod (62); A second rack (73) connected to the second slider (72); A second gear (74) is rotatably connected to the support plate (3), and the second gear (74) is meshed with the second rack (73); The invention also includes a flip cover mechanism (8), which includes: A third support block (81), which is connected to the support plate (3); A first rotating shaft (82) rotatably connected to the third supporting block (81); A third gear (83) connected to the first rotating shaft (82), the second gear (74) and the third gear (83) being meshed; A cover (84) connected to the first rotating shaft (82); The device further comprises a warning mechanism (9), wherein the warning mechanism (9) comprises: A support frame (91) connected to the support frame (1); A third wedge-shaped block (94) slidably connected to the support frame (91); A connecting plate (92) connected to the third wedge-shaped block (94); a second spring (93) connected between the support frame (91) and the connecting plate (92); An action rod (95) is slidably connected to the limiting rod (71), and a third wedge-shaped block (94) cooperates with the action rod (95); The speaker (96) is connected to the support frame (91), and the speaker (96) cooperates with the third wedge-shaped block (94).

2. The iron block smelting device according to claim 1, characterized in that: The stirring mechanism (10) is also included. The stirring mechanism (10) includes: A second rotating shaft (101) rotatably connected to the smelting furnace (4); a fourth gear (102), connected to the second rotating shaft (101); a fourth supporting block (103) slidably connected to the smelting furnace (4); A third rack (104) connected to the fourth support block (103), the third rack (104) meshing with the fourth gear (102); A handle (105) connected to the fourth support block (103); A stirring rod (106) is connected to the second rotating shaft (101).

3. The iron block smelting device according to claim 1, characterized in that: The lower parts of the support frames (91) on both sides are symmetrically connected with slide rails on the left and right sides for guiding the connecting plates (92).

Images