A wire quality detection device

By designing a wire quality inspection device, which utilizes a rotating arm and servo motor to automate repeated bending and stretching of wires, the problem of uniform and efficient quality inspection of different types of wires is solved, thereby improving inspection efficiency and accuracy.

CN114371084BActive Publication Date: 2025-11-25TIANJIN POLYTECHNIC UNIV
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Patent Information

Application Number
CN202210135824.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-15
Publication Date
2025-11-25
Estimated Expiration
2042-02-15

AI Technical Summary

Technical Problem

Existing technologies are insufficient for automatically testing the quality of different types of wires under a unified standard, and lack flexibility and efficiency.

Method used

A conductor quality detection device was designed, comprising a rotating angle measuring platform, a rotating arm, a servo motor, a temperature sensor, and a spring force gauge. The device enables repeated bending and stretching of the conductor, and controls the number of bends and tension through the servo motor. The conductor quality is detected by combining temperature and continuity status.

Benefits of technology

It has achieved automation and unified standards for conductor quality inspection, reduced the labor intensity of inspection personnel, improved inspection efficiency and accuracy, and features flexibility and low cost.

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Abstract

The present application relates to a kind of wire quality detection device, including rotating angle measuring platform, rotating arm, rotating arm connection terminal, rotating arm middle terminal, stationary arm, stationary arm connection terminal, spring dynamometer;Stationary arm end nut, tension adjusting screw rod, conductive ring connection terminal, conductive ring, servo motor etc., can be measured in wire quality detection Automatic setting the bending angle of measuring wire, the tension of the measured wire, temperature etc., record bending frequency, impedance change in the process of wire bending etc., until wire breaks, the present application is simple in design, control is easy, flexible, low cost, high safety, detection process is more scientific, and the wire quality detection device can alleviate the labor intensity of wire quality inspection personnel, it is great to help to enrich inspection means, unify and clear inspection standard.
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Description

TECHNICAL FIELD

[0001] The present application relates to a detection device, in particular for wire quality detection device. BACKGROUND

[0002] Quality inspection refers to the determination of one or more quality characteristics of a product by means of a certain means or method, and then comparing the measured results with the specified product quality standards to make a pass or fail judgment of the product. Quality inspection is an indispensable work of quality management, which requires that the enterprise must have three conditions:

[0003] (1) sufficient number of qualified inspection personnel;

[0004] (2) reliable and perfect detection means;

[0005] (3) clear and clear inspection standards.

[0006] Inspection work is the key to good product quality. Through quality inspection of each link and each process in the production process, the enterprise ensures that unqualified raw materials are not put into production; unqualified semi-finished products are not flowed into the next process; unqualified products are not shipped. The product inspection system reports and feeds back the quality inspection information to the enterprise in time, provides basis for the enterprise to study and solve product quality problems, so as to continuously improve and improve product quality, and improve the economic benefit and social benefit of the enterprise.

[0007] Various wires of various types are applied to various electrical equipment in production and life, and the quality of the wire is an important guarantee for the reliability of the electrical equipment. The wire is continuously folded under the action of a certain tension, which is the main reason for the problem of the wire. Under the same detection standard, timely and accurate detection of the quality of various wires and obtaining of the reliability data of the wire are the requirements for the wire quality detection device.

[0008] Based on the principle of improving the wire quality detection capability, the present application provides a wire quality detection device which is simple in design, simple and flexible in control, low in cost, high in safety, and can be set in function according to the detection needs. The wire quality detection device can greatly help to reduce the labor intensity of the wire quality inspection personnel, enrich the inspection means, and unify and clarify the inspection standards. SUMMARY

[0009] The technical problem to be solved by the present application is to provide a relatively simple device which can automatically complete the quality inspection of different types of wires under more unified standards.

[0010] The technical scheme adopted by the present application is:

[0011] A wire quality detection device, comprising a rotation angle measuring platform, further comprising: a rotating arm for realizing repeated bending of the measured wire; a rotating arm connecting terminal for fixing the measured wire while contacting with a conductive ring; a rotating arm middle terminal connected with the rotating arm for driving the rotating arm to move back and forth; a static arm for extending the measured wire and fixing a static arm connecting terminal, a spring dynamometer and a static arm end nut; the static arm connecting terminal for connecting and fixing the measured wire while connecting the spring dynamometer and connecting an A terminal of an auxiliary power supply; the spring dynamometer connected with the static arm connecting terminal at one end and connected with a tension adjusting screw at the other end for displaying the tension applied on the measured wire; the static arm end nut for fixing the tension adjusting screw; the tension adjusting screw passing through the static arm end nut and adjusting the tension applied on the measured wire by rotating; a conductive ring connecting terminal connected with the conductive ring for connecting a B terminal of the auxiliary power supply; the conductive ring connected with the rotating arm connecting terminal for realizing power supply of the measured wire; and a servo motor for driving the rotating arm to move back and forth.

[0012] The rotating arm middle terminal comprises a wire via for the measured wire to pass through, so that the measured wire forms a bending angle when the rotating arm rotates; a temperature sensor arranged inside the wire via for measuring the temperature of the measured wire; and a rotating arm connecting shaft connected with an A terminal of the servo motor for driving the rotating arm middle terminal to move.

[0013] The auxiliary power supply (13) is installed on the rotation angle measuring platform (1).

[0014] The auxiliary power supply (13) is connected with a power supply indicator.

[0015] The wire quality detection device of the present application can flexibly set detection parameters, realize unified detection standard, automatically complete wire quality detection and improve wire quality detection capacity.

[0016] The conductive ring of the application is connected with the rotating arm connecting terminal, in the process of rotating the measured wire driven by the rotating arm, the auxiliary power supply can continuously supply power to the measured wire, which will not cause the A terminal of the auxiliary power supply to be repeatedly pulled, ensuring the stability of the test system; the temperature sensor is built in the wire through hole of the middle terminal of the rotating arm, the measured wire passes through the wire through hole, and the temperature of the measured wire can be measured in real time when the rotating arm rotates; the tension adjusting screw rod passes through the end nut of the stationary arm, and the tension adjusting screw rod can be rotated at any time to adjust the tension applied to the measured wire; the B terminal of the auxiliary power supply, the conductive ring connecting terminal, the conductive ring, the rotating arm connecting terminal, the measured wire, the stationary arm connecting terminal, the A terminal of the auxiliary power supply and the auxiliary power supply can constitute a closed loop, which can directly judge the on-off state of the measured wire. The application has the advantages of simple design, flexible control, low cost, high safety, great economic benefit and social benefit. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the main structure diagram of the wire quality detection device

[0018] Figure 2 is the front view of the middle terminal of the rotating arm

[0019] Figure 3 is the top view of the middle terminal of the rotating arm

[0020] Figure 4 is the schematic diagram of the auxiliary power supply

[0021] Figure 5 is the schematic diagram of the servo motor

[0022] Among them:

[0023] 1, rotating angle measuring platform

[0024] 2, rotating arm

[0025] 3, rotating arm connecting terminal

[0026] 4, measured wire

[0027] 5, middle terminal of rotating arm

[0028] 6, stationary arm

[0029] 7, stationary arm connecting terminal

[0030] 8, spring force gauge

[0031] 9, end nut of stationary arm

[0032] 10, tension adjusting screw rod

[0033] 11, conductive ring connecting terminal

[0034] 12, conductive ring

[0035] 13. Auxiliary power supply

[0036] 14. Servo motor

[0037] 51. Temperature sensor

[0038] 53. Rotating arm connecting shaft

[0039] 52. Wire through hole. Detailed Implementation

[0040] The present invention provides a wire quality testing device in detail below with reference to embodiments and accompanying drawings.

[0041] like Figure 1 As shown, this invention proposes a conductor quality testing device, comprising a rotating angle measuring platform 1, characterized in that it further comprises: a rotating arm 2 for repeatedly bending the conductor 4 to be tested; a rotating arm connecting terminal 3 for fixing the conductor 4 to be tested and simultaneously contacting a conductive ring 12; a rotating arm intermediate terminal 5 connected to the rotating arm 2 for driving the rotating arm 2 to reciprocate; a stationary arm 6 for extending the conductor 4 to be tested and fixing a stationary arm connecting terminal 7, a spring force gauge 8, and a stationary arm end nut 9; the stationary arm connecting terminal 7 is used to connect and fix the conductor 4 to be tested, and simultaneously connects to the spring force gauge 8, and also connects to an auxiliary power supply. The A end of power source 13; spring force gauge 8; one end connected to the stationary arm connection terminal 7, and the other end connected to the tension adjustment screw 10, used to display the tension applied to the test lead 4; stationary arm end nut 9, used to fix the tension adjustment screw 10; tension adjustment screw 10 passes through the stationary arm end nut 9 and is used to adjust the tension applied to the test lead 4 by rotation; conductive ring connection terminal 11, connected to conductive ring 12, used to connect to the B end of auxiliary power source 13; conductive ring 12, connected to rotating arm connection terminal 3, used to power the test lead 4; servo motor 14, used to make the rotating arm 2 reciprocate.

[0042] like Figure 2 and Figure 3 As shown, the intermediate terminal 5 of the rotating arm includes a wire through hole 52 for the wire 4 to be passed through, so that the wire 4 to be tested forms a bending angle when the rotating arm 2 rotates; a temperature sensor 51 is placed inside the wire through hole 52 for measuring the temperature of the wire 4 to be tested; and a rotating arm connecting shaft 53 is connected to the A end of the servo motor 14 for driving the intermediate terminal 5 of the rotating arm to move.

[0043] Example 1:

[0044] like Figure 1 , Figure 3 So and Figure 5The A end of the servo motor 14 is connected to the rotating arm connecting shaft 53, and drives the rotating arm 2 to reciprocate, and the movement angle can be set in the range of -135° to 135°. Under the drive of the rotating arm 2, the measured wire 4 passing through the wire via hole 52 is repeatedly bent at the set bending angle. The number of reciprocating movements of the rotating arm 2, i.e. the number of bending of the measured wire 4, can be directly recorded by the controller of the servo motor 14.

[0045] The tension required to be set during the repeated bending of the measured wire 4 is set by rotating the tension adjusting screw 10, and the value of the tension is displayed by the spring dynamometer 8.

[0046] The B end of the auxiliary power supply 13, the conductive ring connecting terminal 11, the conductive ring 12, the rotating arm connecting terminal 3, the measured wire 4, the stationary arm connecting terminal 7, the A end of the auxiliary power supply 13 and the auxiliary power supply 13 can form a power supply closed loop. The auxiliary power supply 13 changes the power supply current, which can indirectly change the body temperature of the measured wire 4, and the temperature value can be measured by the temperature sensor 51.

[0047] During the repeated bending of the measured wire 4, the auxiliary power supply 13 detects the impedance change parameter in the power supply closed loop, judges the working condition and quality cracking degree of the measured wire 4, and when the power supply closed loop appears open circuit, the auxiliary power supply 13 cannot continue to provide current for the measured wire 4, and the power supply indicator light is turned off. At this time, it indicates that the measured wire 4 is broken, the controller of the servo motor 14 records the number of reciprocating movements, and the test will be completed.

[0048] The wire quality detection device of the present application can flexibly set the detection parameters, realize unified detection standard, automatically complete the wire quality detection, and realize the purpose of improving the wire quality detection capability. The system control is simple, flexible, low cost, and high safety, which greatly helps to reduce the labor intensity of the wire quality inspection personnel, enrich the inspection means, and unify and clarify the inspection standard.

[0049] The basic principles and main features of the present application are shown and described, and the advantages of the present application are shown and described. The components mentioned in the present application are common technologies in the prior art, and those skilled in the art should understand that the present application is not limited by the above examples. The above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A wire quality detection device comprising a rotating goniometric platform (1), characterized in that, Also include: The rotating arm (2) is connected to the terminal (3), the rotating arm middle terminal (5), the static arm (6), the static arm connecting terminal (7), the spring force sensor (8); The rotating arm (2) is installed on the rotating angle measuring platform (1) through the rotating arm middle terminal (5), and the rotating arm (2) is installed on the rotating arm connecting terminal (3) on the upper side of the rotating arm (2), one end of the rotating arm connecting terminal (3) is connected with the conductive ring (12), and the other end of the rotating arm connecting terminal (3) is provided with a fixing hole; the static arm (6) is provided with a static arm connecting terminal (7), a spring force sensor (8) and a static arm end nut (9) on the upper side, one end of the static arm connecting terminal (7) is used for connecting and fixing the measured wire (4), the other end of the static arm connecting terminal (7) is connected with the spring force sensor (8), the static arm end nut (9) is installed at the end of the static arm (6), the static arm end nut (9) is connected with the tension adjusting screw rod (10), the upper side of the tension adjusting screw rod (10) is connected with the spring force sensor (8), the static arm connecting terminal (7) is connected with the A end of the auxiliary power supply (13), the conductive ring (12) is installed with a conductive ring connecting terminal (11), the conductive ring connecting terminal (11) is connected with the B end of the auxiliary power supply (13); The rotating arm middle terminal is composed of a body, a wire through hole (52) and a rotating arm connecting shaft (53), the body is provided with the wire through hole (52) on the upper side, the wire through hole (52) is internally provided with a temperature sensor (51), and the body is connected with the rotating arm connecting shaft (53) on the lower side, and the rotating arm connecting shaft (53) is connected with the A end of the servo motor (14); The auxiliary power supply (13) is installed on the rotating angle measuring platform (1).

2. The device for detecting the quality of a wire according to claim 1, wherein The auxiliary power supply (13) is connected with the power indicator light.

Citation Information

Patent Citations

  • Wire quality detection device

    CN217605534U