Lead tape processing device for a capacitor production apparatus

By designing a lead strip processing device for capacitor production equipment, automated cutting and U-shaped bending of the lead strip were achieved, solving the problem of low lead strip processing efficiency in existing technologies and improving production efficiency and the degree of automation of welding operations.

CN114446652BActive Publication Date: 2025-12-30ZHEJIANG QIXING CAPACITOR
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Patent Information

Application Number
CN202210242876.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-11
Publication Date
2025-12-30
Estimated Expiration
2042-03-11

AI Technical Summary

Technical Problem

In the current capacitor production process, the processing efficiency of lead strips is low, especially in the cutting and U-bending operations, which have a low degree of automation and affect the efficiency of subsequent welding operations.

Method used

A lead wire processing device for capacitor production equipment has been designed, including a paper tape feeding mechanism, an adhesive tape feeding mechanism, a lead wire feeding mechanism, and a pressing mechanism. Through the coordinated work of the lead wire conduction component, the lead wire traction component, the lead wire cutting component, and the lead wire forming and pushing component, the automatic cutting and U-shaped bending of the lead wire are realized, and the U-shaped lead wire is attached to the paper tape by the adhesive tape to form a lead wire strip.

Benefits of technology

The automated processing of lead strips has been achieved, improving the production efficiency of lead strips and ensuring the smooth progress of subsequent welding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a lead tape processing device of a capacitor production equipment, which comprises a rack, a paper tape feeding mechanism, an adhesive tape feeding mechanism, a lead feeding mechanism, a pressing mechanism and a conveying track arranged on the rack, the conveying track is arranged along the X-axis direction, the lead feeding mechanism comprises a lead conducting assembly, a lead pulling assembly, a lead cutting assembly and a lead forming and pushing assembly arranged along the X-axis direction in sequence. The above scheme can automatically feed the lead, the paper tape and the adhesive tape, cut the long lead into appropriate lengths, bend the cut lead into a U shape, move the bent lead to a sticking area, stick the U-shaped lead on the paper tape through the adhesive tape, form a lead tape, realize automatic processing of the lead tape, and facilitate subsequent welding operation.
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Description

Technical Field

[0001] This invention relates to the field of capacitor technology, and in particular to a lead wire processing device for capacitor production equipment. Background Technology

[0002] A capacitor is a device that stores electrical charge. It is one of the most widely used electronic components in electronic devices, and is widely used in circuits for DC blocking and AC passing, coupling, bypassing, filtering, tuning circuits, energy conversion, and control.

[0003] The manufacturing process of existing film capacitors mainly includes the following steps: (1) Making the core: The core can be made by overlapping and winding metal foil (the metal foil serves as the electrode) and plastic film together, or by depositing a very thin layer of metal (the deposited metal layer serves as the electrode) onto the plastic film to obtain a metallized film, and then winding the metallized film to make the core; The core made by winding is usually cylindrical (usually, the cylindrical core is flattened by hot pressing to make a flat cylindrical core); (2) Energizing the core: Energizing is to apply voltage to the two conductive ends of the core to eliminate the internal conductive defects of the core and make the internal conductive defects of the core self-heal; (3) Welding the leads: Welding is to weld conductive leads to the two conductive ends of the core; (4) Encapsulation: Encapsulation is to impregnate the core with welded leads with epoxy resin, or to put the core with welded leads into a plastic shell and fill the plastic shell with epoxy resin to fix the core. After the core goes through the processes of energizing, welding leads, and encapsulation, it becomes a finished capacitor.

[0004] Before soldering the pins, several pins need to be attached to a paper tape at intervals. This allows the pin tape to move the pins to the soldering area so that conductive pins can be soldered to the two conductive ends of the core. To improve processing efficiency, long conductive leads need to be fed into the paper tape, cut to appropriate lengths, and then U-bent. The bent leads are then moved to the attaching area, while the paper tape and adhesive tape are automatically conveyed to the attaching area. The adhesive tape is used to attach the U-shaped leads to the paper tape, forming a lead tape to meet the subsequent soldering requirements. Summary of the Invention

[0005] This invention overcomes the shortcomings of the prior art and provides a lead strip processing device for capacitor production equipment. It can automatically feed leads, paper tape, and adhesive tape, cut long leads into appropriate lengths, bend the cut leads into U-shapes, and then transfer the bent leads to the bonding area. The U-shaped leads are then bonded to the paper tape with adhesive tape to form lead strips, thus realizing automated processing of lead strips for subsequent soldering operations.

[0006] To achieve the above objectives, the technical solution adopted by the present invention is: a lead wire processing device for capacitor production equipment, comprising a frame, characterized in that: the frame is provided with a paper tape feeding mechanism, an adhesive tape feeding mechanism, a lead wire feeding mechanism, a pressing mechanism, and a conveying track, the conveying track being arranged along the X-axis direction, and the lead wire feeding mechanism comprising, sequentially arranged along the X-axis direction, a lead wire conducting component, a lead wire traction component, a lead wire cutting component, and a lead wire forming and pushing component.

[0007] The pressing mechanism includes a support platform, a pressing block, and a first driving unit. The support platform is located at the end of the conveying track, and the area above the support platform is the adhesive area. The pressing block is slidably mounted on the frame in the vertical direction. The first driving unit can drive the pressing block to move up and down, thereby pressing against the support platform. The frame is provided with a material distribution block near the support platform.

[0008] The paper tape feeding mechanism can convey the paper tape from below the dispensing block to the bonding area;

[0009] The tape feeding mechanism can convey the tape from above the dispensing block to the bonding area;

[0010] The lead conduction assembly can guide and transmit the lead to the lead traction assembly;

[0011] The lead wire traction assembly includes a traction seat, a second drive unit, a first clamping plate, a second clamping plate, and a third drive unit. The traction seat is slidably mounted on the frame along the X-axis direction. The second drive unit drives the traction seat to reciprocate along the X-axis direction. The first clamping plate and the second clamping plate form a clamping cavity for clamping the lead wire. The first clamping plate and / or the second clamping plate are slidably mounted on the traction seat along the Y-axis direction. The third drive unit can drive the first clamping plate and the second clamping plate to clamp or release the lead wire.

[0012] The lead wire cutting assembly includes a cutter holder, a first cutter, and a fourth drive unit. The cutter holder is fixedly mounted on the frame and has a lead wire hole for the lead wire to pass through. The first cutter is slidably mounted on the cutter holder along the Y-axis direction. The fourth drive unit can drive the first cutter to slide along the Y-axis direction, thereby causing the first cutter to cut the lead wire.

[0013] The lead forming and pushing assembly includes a base, a forming seat, a stop block, and a fifth drive unit. The base is fixedly mounted on the frame, and the forming seat is slidably mounted on the base along the Y-axis. The fifth drive unit can drive the forming seat to slide along the Y-axis. The forming seat has a cavity, and the stop block is placed in the cavity. The forming seat has abutment blocks on both sides of the cavity. When the forming seat moves backward, the two abutment blocks can press against both ends of the lead wire, and the middle of the lead wire is stopped by the stop block, thereby forming a U-shaped lead wire. When the forming seat moves forward, it can move the U-shaped lead wire to the bonding area.

[0014] By adopting the above scheme, when the first and second clamping plates clamp the lead wire, the second drive unit moves the traction seat towards the cutter seat, thus pulling the lead wire to the cutter seat. Then, the first cutter cuts the lead wire to a suitable length. When a section of lead wire needs to be cut off, the first and second clamping plates release the lead wire. At this time, the second drive unit moves the traction seat away from the cutter seat, then the first and second clamping plates clamp the lead wire again, and the second drive unit moves the traction seat towards the cutter seat again. This cycle repeats, enabling automatic lead wire loading and cutting of the lead wire to a suitable length. The length of the cut lead wire is the travel length of the traction seat along the X-axis. The lead wire will not fall off due to the stop effect of the lead wire hole. Meanwhile, the forming seat moves towards the cutter seat under the drive of the fifth drive unit. After moving backward, the two contact blocks on the forming seat press against both ends of the lead wire, while the middle of the lead wire is stopped by the stop block, thus forming a U-shaped lead wire. Then, the forming seat moves forward under the drive of the fifth drive unit, carrying the U-shaped lead wire and transferring it to the bonding area. When the forming seat moves backward again, it can form the next U-shaped lead wire, and so on. The paper tape is conveyed from below the material distribution block to the bonding area, and the adhesive tape is conveyed from above the material distribution block to the bonding area. The forming seat pushes the U-shaped lead wire between the paper tape and the adhesive tape. At this time, the first drive unit drives the pressure block to move down, and by pressing against the adhesive tape, the U-shaped lead wire can be adhered to the paper tape through the adhesive tape to form a lead wire strip. With automated processing, the U-shaped lead wires are distributed at intervals on the lead wire strip, realizing the automated processing of the lead wire strip for subsequent welding operations.

[0015] A further feature of the present invention is that: the bottom of the cavity has grooves on the two opposite inner walls, and the ends of the two abutting blocks are respectively provided with guide surfaces, which are inclined toward one side of the grooves.

[0016] By adopting the above scheme, the guide surface can drive the lead wire to move down during the bending process, so that the U-shaped lead wire is placed in the groove. This makes it easy for the forming seat to move the U-shaped lead wire to the support platform. The structure is simple and the design is reasonable.

[0017] A further feature of the present invention is that the stop block is movably mounted on the frame in a vertical direction, and a sixth drive unit is provided on the frame to drive the stop block to move up and down. When the stop block moves down, it can press the U-shaped lead wire into the groove.

[0018] By adopting the above scheme, the sixth drive unit drives the stop block to move down, and the stop block can press the U-shaped lead wire into the groove. Then the stop block moves up to reset. This ensures that the formed U-shaped lead wire will be transferred to the support table by the forming seat, and can work continuously. The structure is simple and the design is reasonable.

[0019] A further feature of the present invention is that the first clamping plate is slidably disposed on the traction seat along the Y-axis direction, the second clamping plate is fixedly or integrally disposed on the traction seat, the traction seat is provided with a first elastic element that drives the first clamping plate to move toward the side closer to the second clamping plate, and the third driving unit can drive the first clamping plate to move away from the second clamping plate.

[0020] By adopting the above scheme, when the traction seat moves away from the cutter seat, the third drive unit drives the first clamping plate to move away from the second clamping plate, which will loosen the clamping of the lead wire. When the traction seat moves into position, the third drive unit removes the force on the first clamping plate, and the first elastic element drives the first clamping plate to move closer to the second clamping plate, which will clamp the lead wire. Then the traction seat moves closer to the cutter seat, which can pull and transmit the lead wire. The structure is simple and the design is reasonable.

[0021] A further feature of the present invention is that the second drive unit includes a drive disk, a transmission rod, and a motor. The drive disk is rotatably mounted on the frame, and the central axis of the drive disk is set along the Y-axis. The drive disk has a first hinge shaft at a position offset from its central axis. The traction seat has a second hinge shaft. One end of the transmission rod is hinged to the first hinge shaft, and the other end of the transmission rod is hinged to the second hinge shaft. The motor drives the drive disk to rotate, and the drive disk drives the traction seat to reciprocate along the X-axis direction via the transmission rod.

[0022] By adopting the above scheme, the drive disc drives the first hinge shaft to make eccentric motion, and the first hinge shaft can drive the traction seat to slide back and forth along the X-axis direction through the transmission rod. The structure is simple and the transmission is stable.

[0023] A further feature of the present invention is that the third driving unit includes a transmission block and a driving member. The transmission block is slidably disposed on the frame along the Y-axis direction. The driving member can drive the transmission block to slide along the Y-axis direction. The transmission block can abut against the first clamping plate, thereby driving the first clamping plate to move closer to the second clamping plate.

[0024] By adopting the above scheme, when the traction seat moves away from the cutter seat, the driving component can drive the transmission block to abut against the first clamping plate, releasing the clamping of the lead wire. When the traction seat moves into position, the driving component can drive the transmission block away from the first clamping plate. Under the action of the first elastic element, the first clamping plate moves towards the side closer to the second clamping plate, thereby clamping the lead wire. Then the traction seat moves towards the cutter seat, which can pull and transmit the lead wire. The structure is simple and the control is convenient.

[0025] A further feature of the present invention is that the frame is provided with a clamping mechanism for clamping the lead wire between the traction seat and the cutter seat. The clamping mechanism includes a first pressure plate and a second pressure plate. The first pressure plate is fixedly mounted on the frame, and the second pressure plate is movably mounted on the frame along the Y-axis direction. The second pressure plate can press the lead wire against the first pressure plate.

[0026] By adopting the above scheme, when the traction seat moves away from the cutter seat, the second pressure plate can press the lead wire against the first pressure plate, thus preventing the traction seat from pulling the lead wire backward. The structure is simple and the design is reasonable.

[0027] A further feature of the present invention is that: a movable seat is fixedly or integrally provided on the transmission block, the second pressure plate is telescopically disposed on the movable seat along the Y-axis direction, the movable seat is provided with a second elastic element that drives the second pressure plate to move closer to the first pressure plate, and also includes a limiting element that restricts the second pressure plate from disengaging from the movable seat.

[0028] By adopting the above scheme, the transmission block can not only drive the first clamping plate to loosen its grip on the lead wire, but also drive the second pressure plate to press the lead wire against the first pressure plate, which simplifies the driving structure. In addition, the second elastic element plays a buffering role to prevent the second pressure plate from damaging the first pressure plate. The limiting element can restrict the second pressure plate from disengaging from the movable seat. The structure is simple and the design is reasonable.

[0029] A further provision of the present invention is as follows: the frame is sequentially provided with a lead wire trimming mechanism, a lead wire spreading mechanism, and a lead wire tail loop cutting mechanism on one side of the conveying track. The lead wire trimming mechanism includes a second cutter and a seventh drive unit. The second cutter is slidably mounted on the frame in the vertical direction. The seventh drive unit drives the second cutter to move up and down, thereby trimming the two ends of the U-shaped lead wire. The lead wire spreading mechanism includes a spreading block and an eighth drive unit. The spreading block is slidably mounted on the frame in the Y-axis direction. The end of the spreading block is provided with a spreading head, and inclined surfaces are symmetrically arranged on the spreading head. The eighth drive unit drives the spreading block to slide in the Y-axis direction, thereby spreading the two ends of the U-shaped lead wire. The lead wire tail loop cutting mechanism includes a third cutter and a ninth drive unit. The third cutter is slidably mounted on the frame in the vertical direction. The ninth drive unit drives the third cutter to move up and down, thereby cutting off the U-shaped tail loop of the U-shaped lead wire.

[0030] By adopting the above scheme, after the lead strip is formed, the two ends of the U-shaped lead and the U-shaped tail ring are exposed on the paper strip. The conveyor rail will transport the lead strip to the lead trimming mechanism, where the second cutter can trim the two ends of the U-shaped lead. Then the conveyor rail will transport the lead strip to the lead spreading mechanism, where the spreading block can spread the two ends of the U-shaped lead. Finally, the conveyor rail will transport the lead strip to the lead tail ring cutting mechanism, where the third cutter can cut the U-shaped tail ring of the U-shaped lead. This can cut the lead on the lead strip for subsequent soldering operations.

[0031] A further embodiment of the present invention is as follows: the paper tape feeding mechanism includes a paper tape feeding wheel and a first transmission wheel set; the adhesive tape feeding mechanism includes an adhesive tape feeding wheel and a second transmission wheel set; the first transmission wheel set is located below the second transmission wheel set; the lead wire conduction assembly includes a horizontal wheel set and a vertical wheel set; the horizontal wheel set includes two sets of first guide wheels, each first guide wheel being spaced apart along the X-axis direction, and the axial direction of the first guide wheels being arranged along the vertical direction; the vertical wheel set includes two sets of second guide wheels, each second guide wheel being spaced apart along the X-axis direction, and the axial direction of the second guide wheels being arranged along the Y-axis direction.

[0032] By adopting the above scheme, the first transmission wheel group includes several first transmission wheels, each of which is spaced apart on the frame along the X-axis direction to play a transmission role. The second transmission wheel group includes several second transmission wheels, each of which is spaced apart on the frame from high to low along the X-axis direction to play a transmission role. The lead wire is guided and transmitted along the first guide wheel and the second guide wheel. The structure is simple and the position design is reasonable.

[0033] The present invention will now be further described with reference to the accompanying drawings. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;

[0035] Figure 2 Schematic diagrams of the paper tape feeding mechanism and the adhesive tape feeding mechanism;

[0036] Figure 3 This is a schematic diagram of the pressing mechanism;

[0037] Figure 4 This is a schematic diagram of the feed mechanism on the lead wire;

[0038] Figure 5 A schematic diagram of the mating structure of the lead wire cutting assembly and the lead wire forming and pushing assembly;

[0039] Figure 6 This is a schematic diagram of the molding base.

[0040] Figure 7 This is a schematic diagram of the mating structure between the molding base and the fifth drive unit;

[0041] Figure 8 A schematic diagram showing the U-shaped lead wire being pushed forward by the forming seat, with the next section of the lead wire in a state ready to be bent.

[0042] Figure 9 This is a schematic diagram of the lead wire cutting assembly.

[0043] Figure 10 This is a schematic diagram of the traction seat structure;

[0044] Figure 11 This is a schematic diagram of the mating structure between the drive disc and the transmission rod.

[0045] Figure 12 This is a schematic diagram of the structure of the first clamping plate;

[0046] Figure 13 This is a schematic diagram of the clamping mechanism;

[0047] Figure 14 This is a schematic diagram of the lead wire trimming mechanism;

[0048] Figure 15 A schematic diagram of the lead wire spreading mechanism;

[0049] Figure 16 This is a schematic diagram of the lead wire tail ring cutting mechanism;

[0050] Figure 17 This is a schematic diagram of the lead wire cutting process. Detailed Implementation

[0051] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0052] like Figures 1-17 As shown, a lead wire processing device for capacitor production equipment includes a frame. The frame 1 is equipped with a paper tape feeding mechanism, an adhesive tape feeding mechanism, a lead wire feeding mechanism, a pressing mechanism 4, and a conveying track 5. The conveying track 5 is arranged along the X-axis. The lead wire feeding mechanism includes, sequentially along the X-axis, a lead wire conduction assembly 61, a lead wire traction assembly 62, a lead wire cutting assembly 63, and a lead wire forming and pushing assembly 64.

[0053] The pressing mechanism 4 includes a support platform 41, a pressing block 42, and a first drive unit. The support platform 41 is located at the end of the conveyor track 5. Above the support platform 41 is the adhesive area 43. The pressing block 42 is vertically slidable on the frame 1. The first drive unit can drive the pressing block 42 to move up and down, thereby pressing against the support platform 41. The frame 1 has a material distribution block 44 near the support platform 41, which is located above the support platform 41. A gap for paper feeding is provided between the material distribution block 44 and the support platform 41. The first drive assembly includes a first swing arm. The first swing rod 45, the first pull rod 46, and the first driving component are provided. The middle part of the first swing rod 45 is hinged to the frame 1. One end of the first swing rod 45 is hinged to the pressure block 42, and the other end of the first swing rod 45 is hinged to the first pull rod 46. The first driving component drives the first pull rod 46 to move up and down. The first driving component can be a structure that combines an external motor and an eccentric disk. The external motor drives the eccentric disk to make eccentric movements, thereby driving the first pull rod to move up and down. Of course, the first driving component can also be a cylinder structure, as long as it can drive the pressure block to move up and down.

[0054] The paper tape feeding mechanism can convey the paper tape 101 from below the dispensing block 44 to the bonding area 43;

[0055] The tape feeding mechanism can convey the tape 102 from above the dispensing block 44 to the bonding area 43;

[0056] The lead conduction assembly 61 can guide and transmit the lead to the lead pulling assembly 62;

[0057] The lead wire traction assembly 62 includes a traction seat 621, a second drive unit, a first clamping plate 622, a second clamping plate 623, and a third drive unit. The traction seat 621 is slidably mounted on the frame 1 along the X-axis direction. The second drive unit drives the traction seat 621 to reciprocate along the X-axis direction. The first clamping plate 622 and the second clamping plate 623 form a clamping cavity 624 for clamping the lead wire. The first clamping plate 622 and / or the second clamping plate 623 are slidably mounted on the traction seat 621 along the Y-axis direction. The third drive unit can drive the first clamping plate 622 and the second clamping plate 623 to clamp or release the lead wire.

[0058] The lead wire cutting assembly 63 includes a cutter holder 631, a first cutter 632, and a fourth drive unit. The cutter holder 631 is fixedly mounted on the frame 1 and has a lead wire hole 6311 for the lead wire to pass through. The first cutter 632 is slidably mounted on the cutter holder 631 along the Y-axis. The fourth drive unit can drive the first cutter 632 to slide along the Y-axis, thereby cutting the lead wire. The fourth drive unit can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to perform eccentric motion, thereby driving the first cutter to reciprocate along the Y-axis. Of course, the fourth drive unit can also be a cylinder structure, as long as it can drive the first cutter to reciprocate.

[0059] The lead wire forming and pushing assembly 64 includes a base 641, a forming seat 642, a stop block 643, and a fifth drive unit. The base 641 is fixedly mounted on the frame 1. The forming seat 642 is slidably mounted on the base 641 along the Y-axis. The fifth drive unit can drive the forming seat 642 to slide along the Y-axis. The forming seat 642 is provided with a cavity 6421. The stop block 643 is placed at the cavity 6421. The forming seat 642 has abutment blocks 644 fixed or integrally mounted on both sides of the cavity 6421. When the forming seat 642 moves backward, the two abutment blocks 644 can press against the two ends of the lead wire respectively. The middle position of the lead wire is stopped by the stop block 643, thereby forming a U-shaped lead wire 103. When the forming seat 642 moves forward, it can move the U-shaped lead wire 103 to the bonding area 43. The fifth drive unit can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to perform eccentric motion, thereby causing the molding seat to reciprocate along the Y-axis. Alternatively, the fifth drive unit can be a cylinder structure, as long as it can drive the molding seat to reciprocate. The X-axis direction is... Figure 1 Appendix Figure 4 and attached Figure 5 The direction indicated by B in the middle is the Y-axis direction. Figure 1 Appendix Figure 4 and attached Figure 5 The direction indicated by C in the middle is vertical, which is the attached direction. Figure 1 Appendix Figure 4 and attached Figure 5 The direction indicated by D in the middle.

[0060] In this embodiment, the bottom of the cavity 6421 has grooves 6422 on the two opposite inner walls, and the ends of the two abutting blocks 644 are respectively provided with guide surfaces 6441, which are inclined toward the side of the grooves 6422.

[0061] In this embodiment, the stop block 643 is movably mounted on the frame 1 in a vertical direction. The frame 1 is provided with a sixth drive unit that drives the stop block 643 to move up and down. When the stop block 643 moves down, it can press the U-shaped lead wire 103 into the groove 6422. The sixth drive unit is a first cylinder 645. The first cylinder 645 is fixedly mounted on the frame 1. The telescopic rod of the first cylinder 645 is set in a vertical direction and is fixedly connected to the stop block 643.

[0062] In this embodiment, the first clamping plate 622 is slidably disposed on the traction seat 621 along the Y-axis direction, and the second clamping plate 623 is fixedly or integrally disposed on the traction seat 621. The traction seat 621 is provided with a first elastic element that drives the first clamping plate 622 to move towards the side closer to the second clamping plate 623. The first clamping plate 622 is provided with a first guide post 6221 on the side away from the second clamping plate 623. The first guide post 6221 is disposed along the Y-axis direction. The first elastic element is a first spring 625. The first spring 625 is sleeved on the first guide post 6221. One end of the first spring 625 abuts against the first clamping plate 622, and the other end of the first spring 625 abuts against the traction seat 621. The third driving unit can drive the first clamping plate 622 to move away from the second clamping plate 623.

[0063] In this embodiment, the second drive unit includes a drive disk 626, a transmission rod 627, and a motor 6210. The drive disk 626 is rotatably mounted on the frame 1. The central axis of the drive disk 626 is set along the Y-axis. The drive disk 626 has a first hinge shaft 6261 at a position off its central axis. The traction seat 621 has a second hinge shaft 6211. One end of the transmission rod 627 is hinged to the first hinge shaft 6261, and the other end of the transmission rod 627 is hinged to the second hinge shaft 6211. The motor 6210 drives the drive disk 626 to rotate, and the drive disk 626 drives the traction seat 621 to reciprocate along the X-axis through the transmission rod 627.

[0064] In this embodiment, the third drive unit includes a transmission block 628 and a drive component. The transmission block 628 is slidably mounted on the frame 1 along the Y-axis. The drive component can drive the transmission block 628 to slide along the Y-axis. The transmission block 628 can directly or indirectly abut against the first clamping plate 622, thereby driving the first clamping plate 622 to move closer to the second clamping plate 623. The drive component can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to perform eccentric motion, thereby driving the transmission block to reciprocate along the Y-axis. Of course, the drive component can also be a cylinder structure, as long as it can drive the transmission block to reciprocate.

[0065] In this embodiment, the frame 1 is further provided with a clamping mechanism A for clamping the lead wire between the traction seat 621 and the cutter seat 631. The clamping mechanism A includes a first pressure plate A1 and a second pressure plate A2. The first pressure plate A1 is fixedly mounted on the frame 1, and the second pressure plate A2 is movably mounted on the frame 1 along the Y-axis direction. The second pressure plate A2 can press the lead wire against the first pressure plate A1.

[0066] In this embodiment, a movable seat 629 is fixedly or integrally provided on the transmission block 628. The second pressure plate A2 is telescopically disposed on the movable seat 629 along the Y-axis. The movable seat 629 is provided with a second elastic member that drives the second pressure plate A2 to move closer to the first pressure plate A1. It also includes a limiting member that restricts the second pressure plate from disengaging from the movable seat. A second guide post A21 is provided on the side of the second pressure plate A2 away from the first pressure plate A1. The second guide post A21 is slidably disposed on the movable seat 629 along the Y-axis. The second elastic member is a second spring A3. The second spring A3 is sleeved on the second guide post A21. One end of the second spring A3 abuts against the second pressure plate A2, and the other end of the second spring A3 abuts against the movable seat 629. The limiting member is a nut A4 screwed onto the end of the second guide post A21. The nut A4 can restrict the second guide post A21 from disengaging from the movable seat 629.

[0067] In this embodiment, the frame 1 is sequentially equipped with a wire trimming mechanism 7, a wire spreading mechanism 8, and a wire tail ring cutting mechanism 9 on one side of the conveying track. The wire trimming mechanism 7 includes a second cutter 71 and a seventh drive unit. The second cutter is slidably mounted on the frame in a vertical direction. The seventh drive unit drives the second cutter to move up and down, thereby trimming the two ends of the U-shaped lead wire 103. The seventh drive unit includes a second swing rod 72, a second pull rod 73, and a second drive member. The middle part of the second swing rod 72 is hinged to the frame 1. One end of the second swing rod 72 is hinged to the second cutter 71, and the other end of the second swing rod 72 is hinged to the second pull rod 73. The second drive member drives the second pull rod 73 to move up and down. The second drive member can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to make eccentric movements, thereby driving the second pull rod 73 to move up and down. Of course, the second drive member can also be a cylinder structure, as long as it can drive the second cutter to move up and down.

[0068] In this embodiment, the lead wire spreading mechanism 8 includes a spreading block 81 and an eighth drive unit. The spreading block 81 is slidably mounted on the frame 1 along the Y-axis. A spreading head 811 is provided at the end of the spreading block 81, and inclined surfaces 8111 are symmetrically arranged on the spreading head 811. The eighth drive unit drives the spreading block 81 to slide along the Y-axis, thereby spreading the two ends of the U-shaped lead wire 103. The eighth drive unit can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to perform eccentric motion, thereby driving the spreading block 81 to slide along the Y-axis. Alternatively, the eighth drive unit can be a cylinder structure, as long as it can drive the spreading block to slide along the Y-axis.

[0069] In this embodiment, the lead wire tail loop cutting mechanism 9 includes a third cutter 91 and a ninth drive unit. The third cutter 91 is vertically slidably mounted on the frame 1. The ninth drive unit drives the third cutter 91 to move up and down, thereby cutting off the U-shaped tail loop of the U-shaped lead wire 103. The ninth drive unit includes a third swing rod 92, a third pull rod 93, and a third drive member. The middle part of the third swing rod 92 is hinged to the frame 1. One end of the third swing rod 92 is hinged to the third cutter 91, and the other end is hinged to the third pull rod 93. The third drive member drives the third pull rod 93 to move up and down. The third drive member can be a structure consisting of an external motor and an eccentric disk. The external motor drives the eccentric disk to perform eccentric motion, thereby driving the third pull rod 93 to move up and down. Of course, the third drive member can also be a cylinder structure, as long as it can drive the third cutter to move up and down.

[0070] In this embodiment, the paper tape feeding mechanism includes a paper tape feeding wheel 21 and a first transmission wheel set. The first transmission wheel set includes a plurality of first transmission wheels 22, which are spaced apart on the frame 1 along the X-axis. The tape feeding mechanism includes a tape feeding wheel 31 and a second transmission wheel set. The second transmission wheel set includes a plurality of second transmission wheels 32, which are spaced apart on the frame 1 from high to low along the X-axis. The first transmission wheels 22 are located below the second transmission wheels 32. The lead wire conduction assembly 61 includes a horizontal wheel set and a vertical wheel set. The horizontal wheel set includes two sets of first guide wheels 611, which are spaced apart along the X-axis and whose axial direction is vertical. The vertical wheel set includes two sets of second guide wheels 612, which are spaced apart along the X-axis and whose axial direction is Y-axis. The horizontal wheel set and the vertical wheel set are not limited to one set, and can be determined as needed.

[0071] The above embodiments are merely preferred embodiments of the present invention. Ordinary variations and substitutions made by those skilled in the art within the scope of the technical solution of the present invention are all included within the protection scope of the present invention.

Claims

1. A lead tape processing apparatus of a capacitor production apparatus, comprising a frame, characterized by: The rack is provided with a paper tape feeding mechanism, an adhesive tape feeding mechanism, a lead feeding mechanism, a pressing mechanism and a conveying track, the conveying track is arranged along the X-axis direction, the lead feeding mechanism comprises lead conducting components, lead pulling components, lead cutting components and lead forming and pushing components arranged in sequence along the X-axis direction, The pressing mechanism comprises a support table, a pressing block and a first driving unit, the support table is located at the end position of the conveying track, the upper portion of the support table is a sticking area, the pressing block is slidably arranged on the rack in the vertical direction, the first driving unit can drive the pressing block to move up and down so as to press the support table, and the rack is provided with a distribution block near the support table; The paper tape feeding mechanism can convey the paper tape from below the distribution block to the sticking area; The adhesive tape feeding mechanism can convey the adhesive tape from above the distribution block to the sticking area; The lead conducting components can guide the lead to be conveyed to the lead pulling components; The lead pulling components comprise a pulling seat, a second driving unit, a first clamping plate, a second clamping plate and a third driving unit, the pulling seat is slidably arranged on the rack along the X-axis direction, the second driving unit drives the pulling seat to reciprocally slide along the X-axis direction, the first clamping plate and the second clamping plate form a clamping cavity for clamping the lead, the first clamping plate and / or the second clamping plate are slidably arranged on the pulling seat along the Y-axis direction, and the third driving unit can drive the first clamping plate and the second clamping plate to clamp or release the lead; The lead cutting components comprise a cutter seat, a first cutter and a fourth driving unit, the cutter seat is fixedly arranged on the rack, the cutter seat is provided with a lead hole for the lead to pass through, the first cutter is slidably arranged on the cutter seat along the Y-axis direction, and the fourth driving unit can drive the first cutter to slide along the Y-axis direction, so that the first cutter cuts the lead; The lead forming and pushing components comprise a base, a forming seat, a stop block and a fifth driving unit, the base is fixedly arranged on the rack, the forming seat is slidably arranged on the base along the Y-axis direction, and the fifth driving unit can drive the forming seat to slide along the Y-axis direction, the forming seat is provided with a cavity, the stop block is arranged at the cavity, the forming seat is provided with abutting blocks on the two sides of the cavity, when the forming seat moves backward, the two abutting blocks can abut against the two ends of the lead respectively, the middle portion of the lead is stopped by the stop block, so that a U-shaped lead is formed, and when the forming seat moves forward, the U-shaped lead can be conveyed to the sticking area.

2. The lead tape processing apparatus of a capacitor production apparatus according to claim 1, characterized by: The bottom of the cavity is provided with grooves on the opposite two inner walls, and the ends of the two abutting blocks are respectively provided with guide surfaces, which are obliquely arranged towards the side of the grooves.

3. The lead tape processing apparatus of a capacitor production apparatus according to claim 2, characterized by: The stop block is movably arranged on the rack in the vertical direction, the rack is provided with a sixth driving unit for driving the stop block to move up and down, and the stop block can move downward to press the U-shaped lead into the groove.

4. The lead tape processing apparatus of a capacitor production apparatus according to claim 1 or 2 or 3, characterized by: The first clamping plate is slidably arranged on the pulling seat along the Y-axis direction, the second clamping plate is fixedly or integrally arranged on the pulling seat, the pulling seat is provided with a first elastic member for driving the first clamping plate to move towards the side close to the second clamping plate, and the third driving unit can drive the first clamping plate to move away from the second clamping plate.

5. The lead tape processing apparatus of a capacitor production apparatus according to claim 1 or 2 or 3, characterized by: The second driving unit comprises a driving disc, a transmission rod and a motor, the driving disc is rotationally arranged on the rack, the central shaft of the driving disc is arranged along the Y-axis direction, the driving disc is provided with a first hinged shaft at a position deviating from the central shaft, the traction seat is provided with a second hinged shaft, one end of the transmission rod is hingedly matched with the first hinged shaft, the other end of the transmission rod is hingedly matched with the second hinged shaft, the motor drives the driving disc to rotate, and the driving disc drives the traction seat to reciprocally slide along the X-axis direction through the transmission rod.

6. The lead tape processing apparatus of a capacitor production apparatus according to claim 1 or 2 or 3, characterized by: The third driving unit comprises a transmission block and a driving piece, the transmission block is slidably arranged on the rack along the Y-axis direction, the driving piece can drive the transmission block to slide along the Y-axis direction, and the transmission block can abut against the first clamping plate, so as to drive the first clamping plate to move towards the side close to the second clamping plate.

7. The lead tape processing apparatus of a capacitor production apparatus according to claim 6, wherein: The rack is further provided with a pressing mechanism for pressing the lead wire between the traction seat and the cutter seat, the pressing mechanism comprises a first pressing plate and a second pressing plate, the first pressing plate is fixedly arranged on the rack, and the second pressing plate is movably arranged on the rack along the Y-axis direction, and the second pressing plate can press the lead wire against the first pressing plate.

8. The lead tape processing apparatus of a capacitor production apparatus according to claim 7, wherein: The transmission block is fixedly provided or integrally provided with a movable seat, the second pressing plate is telescopically arranged on the movable seat along the Y-axis direction, the movable seat is provided with a second elastic piece for driving the second pressing plate to move towards the side close to the first pressing plate, and the movable seat further comprises a limiting piece for limiting the second pressing plate from being separated from the movable seat.

9. The lead tape processing apparatus of a capacitor production apparatus according to claim 1 or 2 or 3, characterized by: The rack is sequentially provided with a lead wire cutting mechanism, a lead wire opening mechanism and a lead wire tail ring cutting mechanism on one side of the conveying track, the lead wire cutting mechanism comprises a second cutter and a seventh driving unit, the second cutter is slidably arranged on the rack along the vertical direction, the seventh driving unit drives the second cutter to move up and down, so as to cut the two end feet of the U-shaped lead wire, the lead wire opening mechanism comprises an opening block and an eighth driving unit, the opening block is slidably arranged on the rack along the Y-axis direction, the end portion of the opening block is provided with an opening head, and the opening head is symmetrically provided with inclined surfaces, the eighth driving unit drives the opening block to slide along the Y-axis direction, so as to open the two end feet of the U-shaped lead wire, and the lead wire tail ring cutting mechanism comprises a third cutter and a ninth driving unit, the third cutter is slidably arranged on the rack along the vertical direction, and the ninth driving unit drives the third cutter to move up and down, so as to cut the U-shaped tail ring of the U-shaped lead wire.

10. The lead tape processing apparatus of a capacitor production apparatus according to claim 1 or 2 or 3, characterized by: The paper tape feeding mechanism comprises a paper tape feeding wheel and a first transmission wheel set, the adhesive tape feeding mechanism comprises an adhesive tape feeding wheel and a second transmission wheel set, the first transmission wheel set is located below the second transmission wheel set, the lead wire conducting assembly comprises a horizontal wheel set and a vertical wheel set, the horizontal wheel set comprises two groups of first guide wheels, each first guide wheel is distributed along the X-axis direction at intervals, and the axial direction of the first guide wheel is arranged along the vertical direction, the vertical wheel set comprises two groups of second guide wheels, each second guide wheel is distributed along the X-axis direction at intervals, and the axial direction of the second guide wheel is arranged along the Y-axis direction.

Citation Information

Patent Citations

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