Prefabricated component of assembled building and manufacturing method thereof

By using a disassembled-free formwork and a steel bar positioning frame that does not require disassembly, combined with the positioning and connecting components, the column cage mold and beam cage mold are formed, the problem of formwork removal and position error in the existing building construction methods is solved, and the effect of saving materials and improving building efficiency is achieved.

CN114457955BActive Publication Date: 2025-04-11GUANGDONG GUIGUAN GREEN BUILDING TECH CO LTD
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Patent Information

Application Number
CN202210044041.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-14
Publication Date
2025-04-11
Estimated Expiration
2042-01-14

AI Technical Summary

Technical Problem

The existing building construction method requires the demolition of the outer peripheral formwork, wasting wood resources, and the location and verticality errors are large, making it difficult to control quality.

Method used

The column cage formwork without disassembly is adopted, and the column cage form and beam cage form are formed through the steel bar positioning frame and the positioning connection assembly. After the concrete is poured, only the positioning connection assembly needs to be removed, and no outer peripheral formwork needs to be removed.

Benefits of technology

Save raw materials, reduce processes, improve building efficiency, accurate positioning, and apply to a variety of building concrete beam and column sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a prefabricated component of an assembled building, including a plurality of non-disassembly formworks, a steel bar positioning frame, a plurality of column steel bars, the steel bar positioning frame, and a plurality of pieces of the non-disassembly formworks form a column cage formwork, and a plurality of beam steel bars, the steel bar positioning frame, and a plurality of pieces of the non-disassembly formworks form a beam cage formwork; the prefabricated component also includes a positioning connection assembly for positioning the beam cage formwork on the column cage formwork; the interior of the column cage formwork and the beam cage formwork is poured with concrete, and the column cage formwork and the beam cage formwork with concrete poured inside form a building structure. The periphery of the beam-column prefabricated parts of the present invention is established by a non-disassembly formwork, and the non-disassembly formwork does not need to be removed after the construction is completed, saving concrete raw materials; a plurality of steel bars are crisscrossedly arranged inside the non-disassembly formwork by means of a steel bar positioning frame, and the beam cage formwork can have a plurality of positioning positions on the column cage formwork through the positioning connection assembly, which is suitable for a variety of building concrete beam and column sizes and has a wide range of applications.
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Description

Technical Field

[0001] The present invention relates to the technical field of building prefabricated parts, and mainly to a prefabricated component of an assembled building, and a method for manufacturing the prefabricated component. Background Art

[0002] The existing construction method of buildings is: first, fix the positions of several criss-crossed steel bars, then use several templates to build the outer contour template of concrete beams and columns, splice the templates on the outside of the steel bars and combine and fix them; finally, pour concrete into the cavity inside the concrete beam and column template, and remove the outer concrete column template after the concrete solidifies, and the construction of concrete beams and columns is completed.

[0003] The concrete column formwork is constructed from several pieces of bamboo and wood formwork. After the concrete beam and column are completed, the outer formwork needs to be removed, which increases the process and wastes wood resources. The two pieces of bamboo and wood formwork are fixed with nails, which will cause large errors in position and verticality, making it difficult to control the quality; it will be difficult to disassemble. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a prefabricated component for assembled buildings that does not require disassembly of the concrete outer formwork, saves raw materials, is suitable for a variety of building concrete beam and column sizes, has a small steel cage error and accurate positioning, has a simple manufacturing method, and improves construction efficiency.

[0005] The technical problem to be solved by the present invention can be achieved by adopting the following technical solutions:

[0006] A prefabricated component of an assembled building, characterized in that it includes a plurality of non-disassembly formworks, a steel bar positioning frame for positioning a plurality of steel bars, a plurality of column steel bars for providing support force for concrete, and a plurality of beam steel bars for providing support force for concrete.

[0007] A number of the column steel bars are installed and positioned inside the steel bar positioning frame, and four pieces of the non-disassembly formwork are surrounded around the steel bar positioning frame. The steel bar positioning frame provides fixation for the non-disassembly formwork on the outside to form a number of column cage formworks for filling and making concrete columns; a number of the beam steel bars are installed and positioned inside the steel bar positioning frame, and three pieces of the non-disassembly formwork are surrounded around the steel bar positioning frame. The steel bar positioning frame provides fixation for the non-disassembly formwork on the outside to form a number of beam cage formworks for filling and making concrete beams;

[0008] The prefabricated component also includes a positioning and connecting assembly for positioning the beam cage mold on the column cage mold, the positioning and connecting assembly is installed above the outer side of the column cage mold, and the beam cage mold is positioned and installed above the positioning and connecting assembly; the beam cage mold is positioned on the side of the column cage mold by the positioning and connecting assembly, and the positioning and connecting assembly provides several positions for the beam cage mold to be installed and positioned; the interior of the column cage mold and the beam cage mold is poured with concrete, and the column cage mold and the beam cage mold with concrete poured inside form a building structure.

[0009] In a preferred embodiment of the present invention, the steel bar positioning frame includes a fixed plate fixedly installed on the inner side of the disassembly-free formwork, a positioning plate connected to the inner side of the bottom of the fixed plate, a number of supporting steel bars crisscrossedly connected between the fixed plates, and a number of positioning grooves arranged on the inner side of the positioning plate; the fixed plate and the disassembly-free formwork are fixedly connected by internal connecting bolts, and the supporting steel bars support the interior of the fixed plate; a number of the steel bars are arranged along the length direction of the disassembly-free formwork, wherein the outer ring surfaces of a number of the first steel bars vertically pass through the positioning grooves for positioning, and a number of the second steel bars vertically pass through the included angles of a number of the supporting steel bars for positioning.

[0010] In a preferred embodiment of the present invention, the positioning groove includes four first positioning grooves arranged on each edge of the positioning plate and one second positioning groove arranged on each corner of the positioning plate; the width of the second positioning groove is greater than the width of the first positioning groove, the first positioning groove is a small U-shaped groove, and the second positioning groove is a large U-shaped groove.

[0011] In a preferred embodiment of the present invention, the positioning and connecting assembly includes a plurality of column connecting members, a plurality of beam positioning members, and fasteners connecting the column connecting members and the beam positioning members; the column connecting members are arranged on the outer sides of both ends of the column cage mold in the length direction, the beam positioning members are arranged on both sides of the bottom of the beam cage mold, and the fasteners have a plurality of connection positions on the column connecting members and the beam positioning members, respectively.

[0012] In a preferred embodiment of the present invention, the column connecting parts include a plurality of L-shaped connecting plates, a plurality of first connecting bolt holes evenly spaced on the longitudinal sides of the L-shaped connecting plates, and a plurality of external connecting bolts fixing the L-shaped connecting plates to the outer periphery of the top end of the non-removal formwork of the beam cage formwork; a plurality of second connecting bolt holes are evenly spaced laterally on the outer periphery of the top end of the non-removal formwork of the beam cage formwork, and a plurality of the external connecting bolts are sequentially passed through a plurality of the first connecting bolt holes and a plurality of the second connecting bolt holes laterally and fixed.

[0013] In a preferred embodiment of the present invention, the beam positioning member includes a plurality of L-shaped positioning plates, the lateral sides of the L-shaped positioning plates are detachably connected to the lateral sides of the L-shaped connecting plates via the fasteners, and the beam cage mold is positioned in the middle of the longitudinal sides of two L-shaped positioning plates.

[0014] In a preferred embodiment of the present invention, the fastener includes a plurality of first fastening holes evenly spaced on the lateral side of the L-shaped connecting plate, a second fastening hole arranged on the lateral side of the L-shaped positioning plate, and a removable or fixed fastening bolt; the fastening bolt is successively passed through one of the positions of the second fastening holes and one of the first fastening holes for fixation; the fastener has a plurality of connection positions on the column connecting member and the beam positioning member, and the plurality of connection positions correspond to the positions of the plurality of the first fastening holes and the plurality of positions of the second fastening holes.

[0015] In a preferred embodiment of the present invention, six first fastening holes are arranged on the lateral sides of the L-shaped connecting plate, and the first fastening holes are circular.

[0016] In a preferred embodiment of the present invention, one second fastening hole is provided on the horizontal side of the L-shaped positioning plate, and the second fastening hole is a waist-shaped hole.

[0017] The method for manufacturing the prefabricated components of the assembled building is as follows:

[0018] First, seven rectangular non-disassembly formworks are made, the tail ends of the supporting steel bars are installed in the fixing plates of the steel bar positioning frames, and a number of the column steel bars are passed through the positioning grooves on the steel bar positioning frames to form column steel bar positioning frames; the fixing plates of a number of column steel bar positioning frames are fixed in four non-disassembly formworks by using internal connecting bolts to form a column cage formwork for filling and making concrete columns; a number of the beam steel bars are passed through the positioning grooves on the steel bar positioning frames to form a beam steel bar positioning frame; the fixing plates of a number of beam steel bar positioning frames are fixed in three non-disassembly formworks by using internal connecting bolts to form a beam cage formwork for filling and making concrete columns;

[0019] Then, the column cage molds at the four main corners of the building are positioned, and several column connectors are fixed to the outer sides of the ends of the column cage molds by external connection bolts; according to the size and installation position of the beam, the first appropriate fastening hole on the column connector and the appropriate position of the second fastening hole 820 on the beam positioning member are found, and the fastening bolts are passed through the second fastening hole and the first fastening hole in sequence, and then the beam positioning member is positioned and connected to the appropriate position on the column connector; the bottom edge of the end of the beam cage mold is placed in the U-shaped groove of the beam positioning member, and the positioning of the prefabricated components of the building is completed;

[0020] Finally, concrete is poured into the cavities inside the column cage formwork and the beam cage formwork. The beam formwork and the column formwork are themselves made of special concrete. After the concrete solidifies, only the positioning connection components need to be removed without removing the non-removal formwork on the periphery.

[0021] The beneficial effects of the present invention are: a prefabricated component of an assembled building, the outer periphery of the concrete beam and column prefabricated parts is established by a non-disassembly formwork, and there is no need to dismantle the non-disassembly formwork after the construction of the concrete beam and column is completed. The non-disassembly formwork is directly used as a part of the concrete column, saving concrete raw materials; a plurality of steel bars are crisscrossedly arranged inside the non-disassembly formwork through a steel bar positioning frame to form a column cage form and a beam cage form, and the beam cage form is positioned on the side of the column cage form by a positioning connection assembly; through the positioning connection assembly, the beam cage form can have a plurality of positioning positions on the column cage form, which is suitable for a variety of building concrete beam and column sizes and has a wide range of applications.

[0022] A number of first steel bars are positioned on the inner side of the non-disassembly formwork through positioning grooves, and a number of second steel bars are positioned in the middle through the angle of the supporting steel bars, so as to build a steel cage mold for the prefabricated concrete beam and column. The steel cage mold provides support force buffering when pouring concrete, has precise positioning, and prevents collision between steel bars.

[0023] The overall production process of prefabricated components in prefabricated buildings is simple, which greatly improves construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a prefabricated component of an assembled building of the present invention.

[0025] Figure 2 It is a structural schematic diagram of a steel bar positioning frame of the present invention.

[0026] Figure 3 It is a structural schematic diagram of the positioning connection component of the present invention. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0028] See also Figures 1 to 3 The figure shows a prefabricated component of an assembled building, including a plurality of non-disassembly formworks 100, a steel bar positioning frame for positioning a plurality of steel bars 200, a plurality of column steel bars 210 for providing support force for concrete, and a plurality of beam steel bars 220 for providing support force for concrete.

[0029] A number of column steel bars 210 are installed vertically and crisscrossed inside the steel bar positioning frame to form a column steel bar cage mold; the non-disassembly formwork 100 is a rectangular block, and every 4 longitudinally arranged non-disassembly formworks 100 are combined one by one to form a group of column formworks 110, and a group of column formworks 110 is a rectangular column with a hollow interior as a whole; a number of column steel bars 210 are parallel to the column formwork, and a group of column formworks 110 are arranged on the outer periphery of each steel bar positioning frame to form a number of groups of column cage molds for longitudinal filling and making concrete columns.

[0030] A number of beam reinforcements 220 are installed vertically and crisscrossed inside the reinforcement positioning frame to form a beam reinforcement cage mold; every three horizontally arranged non-removal formworks 100 are combined one by one to form a group of beam formworks 120, and a group of beam formworks 120 is a rectangular column with a hollow interior as a whole, and the width of the beam formwork 120 is smaller than the width of the column formwork 110; a number of beam reinforcements 220 are parallel to the beam formwork, and a group of beam formworks 120 are arranged on the periphery of each reinforcement positioning frame to form a number of groups of beam cage molds for horizontal filling and making concrete beams.

[0031] The prefabricated components also include a positioning and connecting assembly for positioning the beam cage formwork on the column cage formwork, the positioning and connecting assembly providing several positions for the beam cage formwork to be installed and positioned; the positioning and connecting assembly is installed above the outer side of the column cage formwork, the beam cage formwork is positioned and installed above the positioning and connecting assembly, the interior of the column cage formwork and the beam cage formwork are poured with concrete, and the column cage formwork and the beam cage formwork with concrete poured inside form a building structure.

[0032] The periphery of the concrete beam and column prefabricated parts is established by the non-disassembly formwork. After the concrete beam and column are constructed, the non-disassembly formwork 100 does not need to be removed. The non-disassembly formwork 100 is directly used as part of the concrete column, saving concrete raw materials. Several steel bars 200 are arranged crisscrossed inside the non-disassembly formwork 100 through a steel bar positioning frame to form a column cage form and a beam cage form. The beam cage form is positioned on the side of the column cage form through a positioning connection component; through the positioning connection component, the beam cage form can have several positioning positions on the column cage form, which is suitable for a variety of building concrete beam and column sizes and has a wide range of applications.

[0033] The steel bar positioning frame includes a fixed plate 300 fixedly installed on the inner side of the non-removal formwork 100, a positioning plate 400 connected to the inner side of the bottom of the fixed plate 300, a plurality of support steel bars 500 crisscrossedly connected between the plurality of fixed plates 300, and a plurality of positioning grooves 410 arranged on the inner side of the positioning plate. The support steel bars 500 open the inside of the fixed plate 300, and the two ends of the support steel bars 500 are fixedly welded on the inner side of the fixed plate 300. A plurality of steel bars 200 are arranged along the length direction of the non-removal formwork 100; wherein the outer annular surfaces of a plurality of first steel bars 230 vertically pass through the positioning grooves 410 for positioning, and a plurality of second steel bars 240 vertically pass through the angles of the plurality of support steel bars 500 for positioning and clamping, thereby building a steel bar cage mold for concrete beam and column prefabricated parts; the positions of the support steel bars 500 and the positioning grooves 410 on the steel bar positioning frame inside the column formwork 110 and the beam formwork 120 are different, and a plurality of column steel bars 210 and beam steel bars 220 are arranged staggered with each other, so that there will be no collision of steel bars. A plurality of steel bars 200 are positioned by a steel bar positioning frame to form a steel bar cage mold, which saves the time and effort of manually fixing the steel bars with wires. The steel bar cage mold provides a support force buffer when pouring concrete, and the positioning is accurate with small error, preventing collision between the steel bars.

[0034] The fixing plate 300 includes a plurality of rectangular blocks, and the plurality of rectangular blocks of the fixing plate 300 enclose a square frame; the plurality of fixing plates 300 are arranged along the length direction of the beam template 120 and the column template 110. A plurality of fixing holes 310 are evenly spaced on the fixing plate 300, and a plurality of template fixing holes are arranged at corresponding positions of the beam template 120 and the column template 110. The fixing plate 300 and the non-disassembly template are fixedly connected by internal connecting bolts 320, and the plurality of internal connecting bolts 320 pass through the fixing holes 310 and the template fixing holes in sequence for fixing and locking; preferably, four fixing holes 310 are evenly spaced on each side of the square frame of the fixing plate 300, and four template fixing holes are arranged at corresponding positions of the beam template 120 and the column template 110.

[0035] The positioning plate 400 includes a plurality of rectangular blocks, and the plurality of rectangular blocks of the positioning plate 400 enclose a square frame; the plurality of positioning plates 400 are arranged along the width direction of the beam formwork 120 and the column formwork 110. The bottom ends of the plurality of rectangular fixed plates 300 are spliced ​​together with the outer ends of the plurality of rectangular positioning plates 400 to form a plurality of groups of L-shaped positioning frames; preferably, the fixing plate 300 and the positioning plate 400 are spliced ​​into four groups of L-shaped positioning frames. The positioning groove 410 is formed by the end surface of the positioning plate 400 being concave toward the fixing plate 300, and the positioning groove 410 includes four first positioning grooves 411 arranged on each side of the positioning plate 400 and one second positioning groove 412 arranged on each corner of the positioning plate 400; the width of the second positioning groove 412 is greater than the width of the first positioning groove 411, the first positioning groove 411 is a small U-shaped groove, and the second positioning groove 412 is a large U-shaped groove.

[0036] Preferably, 20 first steel bars 230 are placed on the steel bar positioning frame; 16 second steel bars 240 are placed on the supporting steel bars; 20 first steel bars 230 and 16 second steel bars 240 are arranged in a crisscross pattern to finally form a steel bar cage mold. The positioning grooves 410 are used to position a plurality of steel bars 200, and the installation position of the steel bars 200 has a small precision error.

[0037] In a preferred embodiment of the present invention, the steel bar positioning frame includes a fixed plate fixedly installed inside the column formwork 110 and the beam formwork 120, a positioning plate connected to the inner side of the bottom of the fixed plate, a steel bar frame passing through the angle between the fixed plate and the positioning plate, and a number of supporting steel bars crisscrossedly connected between the steel bar frames; the outer ring surface of a number of first steel bars vertically passes through the inner side of the steel bar frame for positioning and clamping, and a number of supporting steel bars are crisscrossedly connected inside the steel bar frame. The fixed plate and the positioning plate are spliced ​​into 8 groups of L-shaped positioning frames, that is, a group of L-shaped positioning frames are set on each side of the steel bar frame, and a group of L-shaped positioning frames are set on each corner of the steel bar frame; the steel bar frame passes through the angle of the 8 groups of L-shaped positioning frames. The supporting steel bars include a number of first supporting steel bars arranged longitudinally or transversely and in a straight line as a whole, and a number of second supporting steel bars arranged transversely or longitudinally and in a square shape as a whole, that is, the first supporting steel bars and the second supporting steel bars are perpendicular to each other; the two ends of the first supporting steel bar are welded to the inner side of the steel bar frame, and the two ends of the length direction of the second supporting steel bar are welded to the inner side of the steel bar frame, and the first supporting steel bar and the second supporting steel bar are tied together.

[0038] The positioning and connecting assembly includes a plurality of column connecting members 600, a plurality of beam positioning members 700, and fasteners 800 connecting the column connecting members 600 and the beam positioning members 700; the column connecting members 600 are arranged on the outer sides of the two ends of the length direction of the column cage form, and the beam positioning members 700 are arranged on both sides of the bottom of the beam cage form. The fasteners 800 have a plurality of connection positions on the column connecting members 600 and the beam positioning members 700, respectively. The beam cage form can be positioned at a plurality of positions on the column cage form through the positioning and connecting assembly, thereby building concrete beams of different widths, and the concrete beams and columns can be flexibly assembled in the longitudinal and transverse directions.

[0039] The column connecting member 600 includes a plurality of L-shaped connecting plates 610, a plurality of first connecting bolt holes 620 evenly spaced on the longitudinal sides of the L-shaped connecting plates 610, and a plurality of external connecting bolts 630 for fixing the L-shaped connecting plates to the outer periphery of the top end of the non-removal formwork of the beam cage formwork; a plurality of second connecting bolt holes are evenly spaced laterally on the outer periphery of the top end of the non-removal formwork 100 of the beam cage formwork, and a plurality of external connecting bolts 630 are passed through the plurality of first connecting bolt holes 620 and the plurality of second connecting bolt holes in sequence and are fixed laterally.

[0040] Preferably, the cross section of the L-shaped connecting plate 610 is an L-shape with equal sides, and a triangular support plate 611 is arranged in the L-shaped groove of the L-shaped connecting plate 610, and the triangular support plate 611 is an isosceles right triangle; 2 L-shaped connecting plates 610 and 3 triangular support plates 611 are arranged on each outer side of the top end of the column template 110, that is, a total of 8 L-shaped connecting plates 610 and 12 triangular support plates 611 are arranged on the top end of the column template 110. Two first connecting bolt holes 620 are arranged transversely on the longitudinal side of the L-shaped connecting plate 610, and four second connecting bolt holes are arranged transversely on the top periphery of the column template 110. There are a total of four first connecting bolt holes 620 on the two L-shaped connecting plates 610 corresponding to the four second connecting bolt holes one by one.

[0041] The beam positioning member 700 includes a plurality of L-shaped positioning plates 710, the horizontal sides of the L-shaped positioning plates 710 are detachably connected to the horizontal sides of the L-shaped connecting plates 610 by fasteners 800, and a beam cage mold is positioned in the middle of the longitudinal sides of the two L-shaped positioning plates 710. Two beam positioning members 700 are arranged on both sides of the bottom of each beam template 120, and the two sides of the bottom of the beam template 120 are clamped between the two beam positioning members 700. Eight beam positioning members 700 are arranged on the top of a column template 110, that is, one beam template 120 is connected to each of the four sides of a column template 110.

[0042] The fastener 800 includes a plurality of first fastening holes 810 evenly spaced on the horizontal side of the L-shaped connecting plate 610, a second fastening hole 820 disposed on the horizontal side of the L-shaped positioning plate 710, and a removable or fixed fastening bolt 830; the fastening bolt 830 is sequentially passed through one position of the second fastening hole 820 and one of the first fastening holes 810 for fixing. The fastener 800 has a plurality of connection positions on the column connector 600 and the beam positioning member 700, and the plurality of connection positions correspond to the positions of the plurality of first fastening holes 810 and the plurality of positions of the second fastening holes 820.

[0043] Preferably, six first fastening holes 810 are provided on the horizontal side of the L-shaped connecting plate 610; one second fastening hole 820 is provided on the horizontal side of the L-shaped positioning plate 710, and the second fastening hole 820 is a waist-shaped hole. According to the width of the beam template 120, the distance between the two beam positioning members 700 can be adjusted through the first fastening hole 810, and the position can be fine-tuned through the waist-shaped hole of the second fastening hole 820; the position and width of the beam built on the foundation are more accurate, which can ensure the stability of the connection between the beam and the column, and is easy to disassemble.

[0044] like Figure 1 As shown, the production process of the prefabricated components of the prefabricated building of the present invention is:

[0045] First, make 7 rectangular non-disassembly formworks 100, install the tail end of the supporting steel bar 500 in the fixing plate 300 of the steel bar positioning frame, pass a number of column steel bars 210 through the positioning grooves 410 on the steel bar positioning frames to form a column steel bar positioning frame; fix the fixing plates 300 of the column steel bar positioning frames in 4 non-disassembly formworks 100 by using internal connecting bolts 320 to form a column cage formwork for filling and making concrete columns; pass a number of beam steel bars 220 through the positioning grooves 410 on the steel bar positioning frames to form a beam steel bar positioning frame; fix the fixing plates 300 of the beam steel bar positioning frames in 3 non-disassembly formworks 100 by using internal connecting bolts 320 to form a beam cage formwork for filling and making concrete columns.

[0046] Then, the column cage molds at the four main corners of the building are positioned, and several column connectors 600 are fixed to the outer side of the end of the column cage mold by external connecting bolts 630; according to the size and installation position of the beam, the appropriate first fastening hole 810 on the column connector 600 and the appropriate position of the second fastening hole 820 on the beam positioning member 700 are found, and the fastening bolts 830 are passed through the second fastening hole 820 and the first fastening hole 810 in sequence, and then the beam positioning member 700 is positioned and connected to the appropriate position on the column connector 600; the bottom edge of the end of the beam cage mold is placed in the U-shaped groove of the beam positioning member 700, and the positioning of the prefabricated components of the building is completed.

[0047] Finally, pour concrete into the cavities inside the column cage formwork and the beam cage formwork, and wait for the concrete to solidify. The beam formwork 120 and the column formwork 110 are made of special concrete. After the concrete solidifies, only the positioning connection components need to be removed, and the peripheral non-removable formwork 100 does not need to be removed; saving concrete raw materials to prevent waste and saving time for the construction of foundation concrete beams and columns. The overall production process is simple, which greatly improves construction efficiency.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A prefabricated component of an assembled building, characterized in that: It includes several non-removable formworks, steel bar positioning frames for positioning several steel bars, several column steel bars for providing support for concrete, and several beam steel bars for providing support for concrete. A number of the column steel bars are installed and positioned inside the steel bar positioning frame, and four pieces of the non-disassembly formwork are surrounded around the steel bar positioning frame. The steel bar positioning frame provides fixation for the non-disassembly formwork on the outside to form a number of column cage formworks for filling and making concrete columns; a number of the beam steel bars are installed and positioned inside the steel bar positioning frame, and three pieces of the non-disassembly formwork are surrounded around the steel bar positioning frame. The steel bar positioning frame provides fixation for the non-disassembly formwork on the outside to form a number of beam cage formworks for filling and making concrete beams; The prefabricated component also includes a positioning and connecting assembly for positioning the beam cage mold on the column cage mold, the positioning and connecting assembly is installed above the outer side of the column cage mold, and the beam cage mold is positioned and installed above the positioning and connecting assembly; the beam cage mold is positioned on the side of the column cage mold through the positioning and connecting assembly, and the positioning and connecting assembly provides several positions for the beam cage mold to be installed and positioned; the column cage mold and the beam cage mold are poured with concrete inside, and the column cage mold and the beam cage mold with concrete poured inside form a building structure; The steel bar positioning frame includes a fixing plate fixedly installed on the inner side of the non-disassembly formwork, a positioning plate connected to the inner side of the bottom of the fixing plate, a number of supporting steel bars crisscrossedly connected between the fixing plates, and a number of positioning grooves arranged on the inner side of the positioning plate; the fixing plate and the non-disassembly formwork are fixedly connected by internal connecting bolts, and the supporting steel bars prop up the inside of the fixing plate; a number of the steel bars are arranged along the length direction of the non-disassembly formwork, wherein the outer annular surfaces of a number of the first steel bars vertically pass through the positioning grooves for positioning, and a number of the second steel bars vertically pass through the angles of a number of the supporting steel bars for positioning; The positioning grooves include four first positioning grooves arranged on each side of the positioning plate and one second positioning groove arranged on each corner of the positioning plate; the width of the second positioning groove is greater than the width of the first positioning groove, the first positioning groove is a small U-shaped groove, and the second positioning groove is a large U-shaped groove; The positioning and connecting assembly includes a plurality of column connecting members, a plurality of beam positioning members, and fasteners connecting the column connecting members and the beam positioning members; the column connecting members are arranged on the outer sides of the two ends in the length direction of the column cage mold, and the beam positioning members are arranged on both sides of the bottom of the beam cage mold, and the fasteners have a plurality of connection positions on the column connecting members and the beam positioning members respectively.

2. A prefabricated component for an assembled building according to claim 1, characterized in that: The column connecting parts include a plurality of L-shaped connecting plates, a plurality of first connecting bolt holes evenly spaced on the longitudinal sides of the L-shaped connecting plates, and a plurality of external connecting bolts fixing the L-shaped connecting plates to the outer periphery of the top end of the non-removal formwork of the beam cage formwork; a plurality of second connecting bolt holes are evenly spaced laterally on the outer periphery of the top end of the non-removal formwork of the beam cage formwork, and a plurality of the external connecting bolts are laterally passed through a plurality of the first connecting bolt holes and a plurality of the second connecting bolt holes in sequence and are fixed.

3. A prefabricated component for an assembled building as claimed in claim 2, characterized in that: The beam positioning member includes a plurality of L-shaped positioning plates, the horizontal sides of the L-shaped positioning plates are detachably connected to the horizontal sides of the L-shaped connecting plates through the fasteners, and the beam cage mold is positioned in the middle of the longitudinal sides of two L-shaped positioning plates.

4. A prefabricated component for an assembled building as claimed in claim 3, characterized in that: The fastener includes a plurality of first fastening holes evenly spaced on the lateral side of the L-shaped connecting plate, a second fastening hole arranged on the lateral side of the L-shaped positioning plate, and a detachable or fixed fastening bolt; the fastening bolt passes through one position of the second fastening hole and one of the first fastening holes in sequence for fixation; the fastener has a plurality of connection positions on the column connecting member and the beam positioning member, and the plurality of connection positions correspond to the positions of the plurality of first fastening holes and the plurality of positions of the second fastening holes.

5. The prefabricated component of an assembled building according to claim 4, characterized in that: Six first fastening holes are arranged on the horizontal side of the L-shaped connecting plate, and the first fastening holes are circular.

6. The prefabricated component of an assembled building according to claim 4, characterized in that: One second fastening hole is arranged on the horizontal side of the L-shaped positioning plate, and the second fastening hole is a waist-shaped hole.

7. A prefabricated component for an assembled building as claimed in any one of claims 1 to 6, characterized in that: The method for manufacturing the prefabricated components of the assembled building is as follows: First, seven rectangular non-disassembly formworks are made, the tail ends of the supporting steel bars are installed in the fixing plates of the steel bar positioning frames, and a number of the column steel bars are passed through the positioning grooves on the steel bar positioning frames to form column steel bar positioning frames; the fixing plates of a number of column steel bar positioning frames are fixed in four non-disassembly formworks by using internal connecting bolts to form a column cage formwork for filling and making concrete columns; a number of the beam steel bars are passed through the positioning grooves on the steel bar positioning frames to form a beam steel bar positioning frame; the fixing plates of a number of beam steel bar positioning frames are fixed in three non-disassembly formworks by using internal connecting bolts to form a beam cage formwork for filling and making concrete columns; Then, the column cage molds at the four main corners of the building are positioned, and a number of the column connecting members are fixed to the outer side of the end of the column cage mold by external connecting bolts; according to the size and installation position of the beam, the first suitable fastening hole on the column connecting member and the suitable position of the second fastening hole on the beam positioning member are found, and the fastening bolts are passed through the second fastening hole and the first fastening hole in sequence, and then the beam positioning member is positioned and connected to the suitable position on the column connecting member; the bottom edge of the end of the beam cage mold is placed in the U-shaped groove of the beam positioning member, and the positioning of the prefabricated components of the building is completed; Finally, concrete is poured into the cavities inside the column cage formwork and the beam cage formwork. The beam cage formwork and the column cage formwork are themselves made of special concrete. After the concrete solidifies, only the positioning connection components need to be removed without removing the non-removal formwork on the periphery.

Citation Information

Patent Citations

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