A mobile engine ground test comprehensive support system
By integrating fuel, gas pressurization, hydraulic, lubricating oil and power generation systems onto an electric platform vehicle, the problem of difficult movement of traditional test benches is solved, enabling independent testing and multi-terrain adaptability under conditions without external power supply.
Patent Information
- Application Number
- CN202210221934.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-09
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2042-03-09
AI Technical Summary
Traditional aero-engine test stands are large and complex, difficult to disassemble and move, and cannot conduct infrared characteristic tests when external power supply is insufficient, thus failing to meet the mobile test requirements of military aero-engines.
Design a mobile engine ground test comprehensive support system that integrates a fuel system, a gas booster system, a hydraulic system, a lubricating oil system, a power generation system, and an electric platform vehicle. All systems are installed on the electric platform vehicle and have independent power and fuel supply capabilities. The system achieves coordinated operation between the systems through a control system.
It enables independent testing of aircraft engines without external supply, has a high degree of system integration, is easy to install and disassemble, is suitable for various terrains, and meets the testing requirements in different environments.
Smart Images

Figure CN114563193B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of engine testing technology, specifically relating to a mobile engine ground testing comprehensive support system. Background Technology
[0002] Because infrared radiation characteristic testing of military aero-engines requires dedicated testing sites and corresponding experimental testing technologies, the aero-engine test stand needs to be moved to a dedicated testing site. However, traditional aero-engine test stands are bulky, have complex equipment piping, are difficult to disassemble and move, and rely on external power supply. When the external power supply is insufficient, testing cannot be carried out, and infrared characteristic testing of military aero-engines cannot be conducted in the field. Therefore, there is an urgent need for a mobile ground test integrated support equipment that integrates fuel supply, lubricating oil supply, hydraulic oil supply, three-phase AC power supply, and high-pressure gas source. This equipment must be capable of independently completing tests without any external supply conditions. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a comprehensive support system for mobile engine ground testing.
[0004] Compared with the prior art, the advantages of the present invention are as follows: A mobile engine ground test comprehensive support system includes a fuel system, a gas boosting system, a hydraulic system, a lubricating oil system, a power generation system, an electric platform vehicle, and a control system. The fuel system, gas boosting system, hydraulic system, lubricating oil system, power generation system, and control system are all installed on the electric platform vehicle. The power generation system is electrically connected to the fuel system, gas boosting system, lubricating oil system, electric platform vehicle, control system, engine control system under test, and starter motor under test. The control system is also electrically connected to the fuel system, gas boosting system, hydraulic system, lubricating oil system, and electric platform vehicle. The gas boosting system is connected to the fuel system, hydraulic system, and lubricating oil system. The fuel system is connected to the engine under test and the starter motor under test for supplying oil to them. The lubricating oil system is connected to the engine under test and the starter motor under test for opening and sealing the engine under test and the starter motor under test. The hydraulic system is connected to the hydraulic load pump under test for providing a hydraulic oil circulation loop for the external circulation of the hydraulic load pump.
[0005] Preferably, the fuel system comprises a fuel tank, a first manual valve, a first explosion-proof solenoid valve, a first pressure sensor, a coarse filter, an oil-gas separator, a fuel pump, a fine filter, a precision filter, a first electronic pressure regulating valve, a flow meter, a first temperature sensor, and a third explosion-proof solenoid valve. The gas input end of the fuel tank is connected to a gas booster system, and the liquid output end of the fuel tank is connected sequentially via pipelines to the first manual valve, the first explosion-proof solenoid valve, the first pressure sensor, the coarse filter, the first pressure sensor, the oil-gas separator, the fuel pump, the first pressure sensor, the fine filter, the first pressure sensor, the precision filter, the first pressure sensor, the first electronic pressure regulating valve, the flow meter, the first pressure sensor, and the first temperature sensor. The sensor is divided into three paths. The oil pump is connected in parallel with the third explosion-proof solenoid valve. The upper path connects to the engine under test via the first explosion-proof solenoid valve, the first pressure sensor, the flow meter, and the first manual valve to supply oil to the engine under test. The middle path connects to the starter motor under test via the first explosion-proof solenoid valve, the first pressure sensor, the flow meter, and the first manual valve to supply oil to the starter motor under test. The lower path connects to the fuel return port of the fuel tank via the first explosion-proof solenoid valve, the oil pump, the first pressure sensor, the precision filter, the first pressure sensor, and the first manual valve. The first explosion-proof solenoid valve, the oil pump, the first electronic pressure regulating valve, the first pressure sensor, the flow meter, the first temperature sensor, and the third explosion-proof solenoid valve are electrically connected to the control system.
[0006] Preferably, the coarse filter has an accuracy of 20–40 μm, the fine filter has an accuracy of 12–16 μm, and the precision filter has an accuracy of 5–7 μm.
[0007] Preferably, the fuel tank comprises a fuel supply port, a fuel filler port, a fuel return port, a pressurization port, a second fuel level gauge, a second safety valve, a fuel level indicator, a fuel drain port, a filler port, and a fuel tank base. The fuel supply port, fuel filler port, fuel return port, pressurization port, second fuel level gauge, and second safety valve are all located on the top of the fuel tank. The fuel level indicator is located on the side of the fuel tank. The fuel drain port and filler port are located at the bottom of the side of the fuel tank. The fuel tank is filled by gravity through the fuel filler port. The fuel supply port is connected to the engine under test and the starter under test to supply fuel to the engine under test and the starter under test. The pressurization port is connected to a gas booster system for pressurizing and venting the fuel in the fuel tank. The second fuel level gauge is electrically connected to the control system.
[0008] Preferably, the gas booster system comprises an air compressor, a high-pressure gas tank, a first safety valve, a manual master valve, an air filter, a second electronic pressure regulating valve, a second explosion-proof solenoid valve, a second pressure sensor, a second manual valve, a vent valve, and connecting pipelines. The air compressor is connected to the high-pressure gas tank via connecting pipelines, and the high-pressure gas tank is connected to the air filter via connecting pipelines. The connecting pipeline between the high-pressure gas tank and the air filter is equipped with a first safety valve and a manual master valve. The connecting pipeline after the air filter is divided into three paths. The air filter passes through the second electronic pressure regulating valve, the second explosion-proof solenoid valve, the second pressure sensor, the second manual valve, and the vent valve, and then connects to the fuel system, the hydraulic system, and the lubricating oil system, respectively. The air compressor, the second electronic pressure regulating valve, the second explosion-proof solenoid valve, and the second pressure sensor are electrically connected to the control system.
[0009] Preferably, the hydraulic system comprises a hydraulic tank, a first oil level gauge, a third safety valve, a third manual valve, a third pressure sensor, a first-stage hydraulic oil filter, a second-stage hydraulic oil filter, a fourth explosion-proof solenoid valve, and connecting pipelines. The hydraulic tank is connected to the input end of the hydraulic load pump under test in sequence through the third safety valve, the third manual valve, the third pressure sensor, the first-stage hydraulic oil filter, the third pressure sensor, the second-stage hydraulic oil filter, the third pressure sensor, the fourth explosion-proof solenoid valve, and the third manual valve. The output end of the hydraulic load pump under test is connected to the hydraulic tank through the third manual valve and the fourth explosion-proof solenoid valve. The hydraulic tank is equipped with a first oil level gauge, and the first oil level gauge, the third pressure sensor, and the fourth explosion-proof solenoid valve are electrically connected to the control system.
[0010] Preferably, the lubricating oil system comprises an oil tank, a second oil level gauge, a fourth safety valve, a fourth manual valve, a third pressure sensor, a first-stage oil filter, a second-stage oil filter, a fifth explosion-proof solenoid valve, a temperature controller, a second temperature sensor, an oil heater, and connecting pipelines. The gas input end of the oil tank is connected to a gas pressurization system, and the liquid output end of the oil tank is connected to the engine under test and the starter under test respectively through the fourth safety valve, the fourth manual valve, the third pressure sensor, the first-stage oil filter, the third pressure sensor, the second-stage oil filter, the third pressure sensor, the fifth explosion-proof solenoid valve, and the fourth manual valve. The oil tank is equipped with a second oil level gauge, and the second temperature sensor, the temperature controller, and the oil heater are installed on the oil tank to heat and dehumidify the lubricating oil in the oil tank. The third pressure sensor, the fifth explosion-proof solenoid valve, the temperature controller, and the second temperature sensor are electrically connected to the control system.
[0011] Preferably, the power generation system comprises a generator, an AC power supply, a circuit breaker, a contactor, a DC power supply, a UPS (Uninterruptible Power Supply), a 500A circuit breaker, a DC regulated power supply A, and a DC regulated power supply B. The generator is connected to the AC power supply, the DC power supply, and the UPS. The AC power supply is divided into four paths, which are connected to the fuel system, the gas booster system, the lubrication system, and the electric flatbed truck after passing through the circuit breaker and contactor. The DC power supply is connected to the starter motor under test through the 500A circuit breaker. The UPS is divided into two paths: the upper path is connected to the engine control system under test through DC regulated power supply A, the circuit breaker, and the contactor; the lower path is connected to the control system through DC regulated power supply B, the circuit breaker, and the contactor. The power generation system supplies power to the fuel system, the gas booster system, the lubrication system, the electric flatbed truck, the control system, the engine control system under test, and the starter motor under test. The UPS continues to supply power to the control system in the event of a power outage. The generator is electrically connected to the control system.
[0012] Preferably, the electric platform vehicle consists of a hook, lifting rings, a carrying platform, wheels, a platform vehicle control component, and a grounding wire. The carrying platform is equipped with a hook at the front, lifting rings at the four corners, wheels at the bottom, and a platform vehicle control component and grounding wire at the rear. The platform vehicle control component is electrically connected to the power generation system and the control system, respectively.
[0013] Preferably, the control system includes a touch screen, a PLC, a battery, and a relay, with the touch screen and the battery respectively connected to the PLC;
[0014] The PLC is electrically connected to the first explosion-proof solenoid valve, the oil pump, and the second explosion-proof solenoid valve of the fuel system via relays; the PLC is also electrically connected to the first pressure sensor, the first electronic pressure regulating valve, the flow meter, the first temperature sensor, and the second oil level gauge.
[0015] The PLC is electrically connected to the air compressor and the third explosion-proof solenoid valve of the gas booster system via relays; the PLC is also electrically connected to the second electronic pressure regulating valve and the second pressure sensor.
[0016] The PLC is electrically connected to the fourth explosion-proof solenoid valve of the hydraulic system via a relay; the PLC is also electrically connected to the first oil level gauge and the third pressure sensor.
[0017] The PLC is electrically connected to the fifth explosion-proof solenoid valve of the lubricating oil system via a relay; the PLC is also electrically connected to the third pressure sensor, the second temperature sensor and the temperature controller respectively.
[0018] The PLC is electrically connected to the generator of the power generation system via relays;
[0019] The PLC is electrically connected to the platform vehicle control components of the electric platform vehicle via relays;
[0020] The PLC is also electrically connected to the engine control system and starter motor under test via relays.
[0021] (1) This invention discloses a mobile engine ground test comprehensive support system. The system integrates fuel supply, lubricating oil supply, hydraulic oil supply, three-phase AC power supply and high-pressure air source. It can simultaneously meet the opening and sealing of aero engines and turbine starters, heat dissipation and cooling of hydraulic load pumps, oil supply and pressurization requirements of fuel system, lubricating oil system and hydraulic system, electrical control system, test system, fuel pressurization and air supply, lubricating oil heating and dehumidification and power supply requirements of electric flatbed truck and starter. It can meet the various test and test requirements of aero engines in different outdoor environments.
[0022] (2) The system of the present invention has the ability to independently complete the test of aero-engine without any external supply conditions. It has a high degree of integration, simple structure, and is convenient to install, replace, disassemble and move as a whole.
[0023] (3) The system of the present invention uses an electric platform vehicle with a hook on the front and lifting rings at the four corners, which makes it easy to move, traction and hoist, and can conduct aircraft engine test runs in various terrains. Attached Figure Description
[0024] Figure 1 A system block diagram of a mobile engine ground test comprehensive support system according to the present invention;
[0025] Figure 2 A schematic diagram of the structure of a mobile engine ground test integrated support system according to the present invention;
[0026] Figure 3 A fuel system pipeline diagram of a mobile engine ground test integrated support system according to the present invention;
[0027] Figure 4 A schematic diagram of the fuel system tank structure of a mobile engine ground test integrated support system according to the present invention;
[0028] Figure 5 A gas pressurization system pipeline diagram of a mobile engine ground test integrated support system according to the present invention;
[0029] Figure 6 A hydraulic system pipeline diagram of a mobile engine ground test integrated support system according to the present invention;
[0030] Figure 7 A diagram of the lubricating oil system pipeline of a mobile engine ground test comprehensive support system according to the present invention;
[0031] Figure 81. A circuit connection diagram of the power generation system of a mobile engine ground test integrated support system according to the present invention;
[0032] Figure 9 A schematic diagram of the structure of an electric platform vehicle for a mobile engine ground test comprehensive support system according to the present invention;
[0033] Figure 10 The present invention provides a circuit connection diagram of the control system for a mobile engine ground test comprehensive support system.
[0034] Explanation of reference numerals in the attached figures:
[0035] 1. Fuel system; 2. Gas booster system; 3. Hydraulic system; 4. Lubricating oil system; 5. Power generation system; 6. Electric platform vehicle; 7. Control system.
[0036] 11. Oil tank; 12. First manual valve; 13. First explosion-proof solenoid valve; 14. First pressure sensor; 15. Coarse filter; 16. Oil-gas separator; 17. Oil pump; 18. Fine filter; 19. Precision filter; 110. First electronic pressure regulating valve; 111. Flow meter; 112. First temperature sensor; 113. Second explosion-proof solenoid valve.
[0037] 1101. Oil supply port; 1102. Oil filling port; 1103. Oil return port; 1104. Pressurization port; 1105. Second oil level gauge; 1106. Second safety valve; 1107. Oil level indicator; 1108. Oil drain port; 1109. Drain port; 1110. Oil tank base.
[0038] 21. Air compressor; 22. High-pressure air tank; 23. First safety valve; 24. Manual main valve; 25. Air filter; 26. Second electronic pressure regulating valve; 27. Third explosion-proof solenoid valve; 28. Second pressure sensor; 29. Second manual valve; 210. Vent valve.
[0039] 31. Hydraulic tank; 32. First oil level gauge; 33. Third safety valve; 34. Third manual valve; 35. Third pressure sensor; 36. First-stage hydraulic oil filter; 37. Second-stage hydraulic oil filter; 38. Fourth explosion-proof solenoid valve.
[0040] 41. Lubricating oil tank; 42. Third oil level gauge; 43. Fourth safety valve; 44. Fourth manual valve; 45. Fourth pressure sensor; 46. First-stage lubricating oil filter; 47. Second-stage lubricating oil filter; 48. Fifth explosion-proof solenoid valve; 49. Temperature controller; 410. Second temperature sensor; 411. Lubricating oil heater.
[0041] 51. Generator, 52. AC power supply, 53. Circuit breaker, 54. Contactor, 55. DC power supply, 56. UPS uninterruptible power supply, 57. 500A circuit breaker, 58. DC regulated power supply A, 59. DC regulated power supply B.
[0042] 61. Hook; 62. Lifting ring; 63. Loading platform; 64. Wheel; 65. Platform vehicle control components; 66. Grounding wire;
[0043] 71. Touch screen; 72. PLC; 73. Battery; 74. Relay. Detailed Implementation
[0044] The specific implementation of the present invention is described below with reference to embodiments:
[0045] It should be noted that the structures, proportions, sizes, etc. shown in this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.
[0046] Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity of description and are not intended to limit the scope of the invention. Any changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.
[0047] Example 1
[0048] like Figures 1-2As shown, this invention discloses a mobile engine ground test comprehensive support system, including a fuel system 1, a gas boosting system 2, a hydraulic system 3, a lubricating oil system 4, a power generation system 5, an electric platform vehicle 6, and a control system 7. The fuel system 1, gas boosting system 2, hydraulic system 3, lubricating oil system 4, power generation system 5, and control system 7 are all mounted on the electric platform vehicle 6. The power generation system 5 is electrically connected to the fuel system 1, gas boosting system 2, lubricating oil system 4, electric platform vehicle 6, control system 7, the engine control system under test, and the starter motor under test. System 7 is also electrically connected to fuel system 1, gas boosting system 2, hydraulic system 3, lubricating oil system 4 and electric platform vehicle 6 respectively. Gas boosting system 2 is connected to fuel system 1, hydraulic system 3 and lubricating oil system 4 respectively. Fuel system 1 is connected to the engine under test and the starter under test respectively, and is used to supply oil to the engine under test and the starter under test. Lubricating oil system 4 is connected to the engine under test and the starter under test respectively, and is used for opening and sealing the engine under test and the starter under test. Hydraulic system 3 is connected to the hydraulic load pump under test, and is used to provide hydraulic oil circulation loop for the external circulation of the hydraulic load pump.
[0049] Example 2
[0050] like Figure 3As shown, preferably, the fuel system 1 comprises a fuel tank 11, a first manual valve 12, a first explosion-proof solenoid valve 13, a first pressure sensor 14, a coarse filter 15, an oil-gas separator 16, a fuel pump 17, a fine filter 18, a precision filter 19, a first electronic pressure regulating valve 110, a flow meter 111, a first temperature sensor 112, and a second explosion-proof solenoid valve 113. The gas input end of the fuel tank 11 is connected to the gas booster system 2, and the liquid output end of the fuel tank 11 is sequentially connected via pipes to the first manual valve 12, the first explosion-proof solenoid valve 13, the first pressure sensor 14, the coarse filter 15, the first pressure sensor 14, the oil-gas separator 16, the fuel pump 17, the first pressure sensor 14, the fine filter 18, the first pressure sensor 14, the precision filter 19, the first pressure sensor 14, the first electronic pressure regulating valve 110, the flow meter 111, and the first pressure sensor 14. After the first temperature sensor 112, the system is divided into three paths. The oil pump 17 is connected in parallel with the second explosion-proof solenoid valve 113. The upper path connects to the engine under test via the first explosion-proof solenoid valve 13, the first pressure sensor 14, the flow meter 111, and the first manual valve 12, supplying oil to the engine under test. The middle path connects to the starter motor under test via the first explosion-proof solenoid valve 13, the first pressure sensor 14, the flow meter 111, and the first manual valve 12, supplying oil to the starter motor under test. The lower path connects to the fuel return port of the fuel tank 11 via the first explosion-proof solenoid valve 13, the oil pump 17, the first pressure sensor 14, the precision filter 19, the first pressure sensor 14, and the first manual valve 12. The first explosion-proof solenoid valve 13, the oil pump 17, the first electronic pressure regulating valve 110, the first pressure sensor 14, the flow meter 111, the first temperature sensor 112, and the second explosion-proof solenoid valve 113 are electrically connected to the control system 7.
[0051] The first manual valve 12, the first explosion-proof solenoid valve 13, the first pressure sensor 14, the oil pump 17, the precision filter 19, and the flow meter 111 are two or more.
[0052] The fuel tank 11 contains fuel oil.
[0053] Preferably, the coarse filter 15 has an accuracy of 20-40 μm, the fine filter 18 has an accuracy of 12-16 μm, and the precision filter 19 has an accuracy of 5-7 μm.
[0054] like Figure 4As shown, preferably, the oil tank 11 consists of an oil supply port 1101, an oil filling port 1102, an oil return port 1103, a pressure port 1104, a second oil level gauge 1105, a second safety valve 1106, an oil level indicator 1107, an oil drain port 1108, a drain outlet 1109, and an oil tank base 1110. The oil supply port 1101, oil filling port 1102, oil return port 1103, pressure port 1104, second oil level gauge 1105, and second safety valve 1106 are all located on the top of the oil tank 11. The oil level indicator... 1107 is located on the side of the fuel tank 11, the drain port 1108 and the filler port 1109 are located at the bottom of the side of the fuel tank 11, the fuel tank seat 1110 is located at the bottom of the fuel tank 11, the fuel tank 11 is filled by gravity through the filler port 1102, the fuel supply port 1101 is connected to the engine under test and the starter under test respectively to supply fuel to the engine under test and the starter under test, the pressurization port 1104 is connected to the gas pressurization system 2 to pressurize and release the fuel in the fuel tank 11, and the second fuel level gauge 1105 is electrically connected to the control system 7.
[0055] The fuel tank 11 is filled by gravity through the filler port 1102, and fuel is supplied to the engine and starter through the fuel supply port 1101. The gas pressurization system 2 pressurizes and releases the fuel in the fuel tank 11 through the pressurization port 1104. The second safety valve 1106 is set with a safety pressure limit value. When the pressure in the fuel tank 11 exceeds the limit value, the second safety valve 1106 automatically releases pressure to prevent the fuel tank 11 from being overpressurized. The fuel level indicator 1107 is used to display the amount of fuel in the fuel tank 11. The second fuel level gauge 1105 is used to remotely measure the amount of fuel remaining in the fuel tank. The drain port 1108 is used to drain the fuel in the fuel tank. The vent port 1109 is used to drain the sediment and impurities in the fuel tank.
[0056] The fuel system 1 can supply fuel using both pressure and pump methods to ensure reliable fuel supply. After the fuel truck adds fuel to the fuel tank 11, the fuel filler port 1102 of the fuel tank 11 is closed. The gas pressurization system 2 is used to pressurize the fuel in the fuel tank 11. When the required pressure is reached, the pressurization stops, and fuel supply can begin. When the pressure is lower than the required pressure, the gas pressurization system 2 will automatically pressurize the fuel tank 11 to ensure stable fuel supply pressure. After the fuel enters the fuel supply pipe from the fuel supply port 1101 of the fuel tank 11, it passes through the first manual valve 12, the first explosion-proof solenoid valve 13, the first pressure sensor 14, the 20-40μm coarse filter 15, the first pressure sensor 14, and the oil-gas separator 16 before entering the fuel pump 17 for fuel pump supply. If the fuel pump 17 malfunctions, the first explosion-proof solenoid valve 13 and the second explosion-proof solenoid valve 113 are opened to supply fuel by pressure. After fuel pump 17, the fuel passes through first pressure sensor 14, 12-16μm fine filter 18, first pressure sensor 14, 5-7μm precision filter 19, and first pressure sensor 14 before entering first electronic pressure regulating valve 110. After adjusting the fuel supply pressure to the specified pressure, it passes through flow meter 111, first explosion-proof solenoid valve 13, first pressure sensor 14, and first temperature sensor 112, then splits into three paths: the upper path is the fuel supply line of the engine under test, passing through first explosion-proof solenoid valve 13, first pressure sensor 14, and first temperature sensor 112. The oil supply line is connected to the test engine via the device 14, flow meter 111, and first manual valve 12; the middle line is the oil supply line for the test starter, which supplies oil to the test starter via the first explosion-proof solenoid valve 13, first pressure sensor 14, flow meter 111, and first manual valve 12; the lower line is the return line, which returns to the oil tank 11 via the first explosion-proof solenoid valve 13, oil pump 17, first pressure sensor 14, 5-7μm precision filter 19, first pressure sensor 14, first manual valve 12, and return port 1103.
[0057] This system employs a three-stage filtration system: a 20-40μm coarse filter 15, a 12-16μm fine filter 18, and a 5-7μm precision filter 19, to filter impurities in the fuel and provide the engine and starter with fuel that meets the requirements. A first explosion-proof solenoid valve 13 controls the timing of fuel injection. A first pressure sensor 14 measures the fuel injection pressure; the first pressure sensors 14 at both ends of the filter can measure the pressure loss of the fuel after passing through the filter, determine the filter's clogging status, and thus determine when to clean the filter. An oil-gas separator 16 separates air from the fuel to ensure stable engine operation. A first electronic pressure regulating valve 110 is an electronically controlled pressure regulating device used to adjust the fuel injection pressure to meet test run requirements. A first temperature sensor 112 monitors the fuel injection temperature.
[0058] Example 3
[0059] like Figure 5As shown, preferably, the gas booster system 2 consists of an air compressor 21, a high-pressure gas tank 22, a first safety valve 23, a manual master valve 24, an air filter 25, a second electronic pressure regulating valve 26, a third explosion-proof solenoid valve 27, a second pressure sensor 28, a second manual valve 29, a vent valve 210, and connecting pipelines. The air compressor 21 is connected to the high-pressure gas tank 22 through connecting pipelines, and the high-pressure gas tank 22 is connected to the air filter 25 through connecting pipelines. The first safety valve 23 and the manual master valve 24 are installed on the connecting pipeline between the high-pressure gas tank 22 and the air filter 25. The connecting pipeline after the air filter 25 is divided into three paths. The air filter 25 is connected to the fuel system 1, the hydraulic system 3, and the lubricating oil system 4 after passing through the second electronic pressure regulating valve 26, the third explosion-proof solenoid valve 27, the second pressure sensor 28, the second manual valve 29, and the vent valve 210, respectively. The air compressor 21, the second electronic pressure regulating valve 26, the third explosion-proof solenoid valve 27, and the second pressure sensor 28 are electrically connected to the control system 7.
[0060] The gas booster system 2 is used to provide high-pressure air to each oil tank or reservoir of the fuel system 1, hydraulic system 3 and lubricating oil system 4, ensuring that each system can provide the engine with fuel, lubricating oil and hydraulic oil at a stable pressure.
[0061] When the air compressor 21 starts working, it first fills the high-pressure air tank 22 with air. Then, the compressed air is divided into three paths after passing through the manual master valve 24 and the air filter 25. The gas pressure is adjusted to a suitable pressure by the second electronic pressure regulating valve 26. Then, the high-pressure air is provided to each oil tank or oil container of the fuel system 1, hydraulic system 3 and lubricating oil system 4 by the third explosion-proof solenoid valve 27 and the second manual valve 29.
[0062] The first safety valve 23 is set with a safety pressure limit value. When the pressure in the pipe exceeds this limit value, the first safety valve 23 will automatically release pressure. The second electronic pressure regulating valve 26 is an electronic device for controlling the upper limit pressure of the gas, used to ensure that the gas supply pressure meets the requirements. The second pressure sensor 28 is used to measure the pressure of the boosted air and provide data for the pressure regulation of the second electronic pressure regulating valve 26. The vent valve 210 is used to vent the various oil tanks or reservoirs of the fuel system 1, hydraulic system 3 and lubricating oil system 4 after the aircraft engine test is completed.
[0063] Example 4
[0064] like Figure 6As shown, preferably, the hydraulic system 3 consists of a hydraulic tank 31, a first oil level gauge 32, a third safety valve 33, a third manual valve 34, a third pressure sensor 35, a first-stage hydraulic oil filter 36, a second-stage hydraulic oil filter 37, a fourth explosion-proof solenoid valve 38, and connecting pipelines. The hydraulic tank 31 is connected to the input end of the hydraulic load pump under test through the third safety valve 33, the third manual valve 34, the third pressure sensor 35, the first-stage hydraulic oil filter 36, the third pressure sensor 35, the second-stage hydraulic oil filter 37, the third pressure sensor 35, the fourth explosion-proof solenoid valve 38, and the third manual valve 34 in sequence. The output end of the hydraulic load pump under test is connected to the hydraulic tank 31 through the third manual valve 34 and the fourth explosion-proof solenoid valve 38. The hydraulic tank 31 is equipped with a first oil level gauge 32. The first oil level gauge 32, the third pressure sensor 35, and the fourth explosion-proof solenoid valve 38 are electrically connected to the control system 7.
[0065] The third manual valve 34, the third pressure sensor 35, and the fourth explosion-proof solenoid valve 38 are two or more.
[0066] The hydraulic system 3 provides a hydraulic oil circulation loop for the external circulation of the tested hydraulic load pump. The hydraulic tank 31 must have a certain oil pressure, which is increased by compressed air provided by the gas booster system 2. The hydraulic oil supplied by the hydraulic tank 31 passes through the third manual valve 34, the third pressure sensor 35, the first-stage hydraulic oil filter 36, the third pressure sensor 35, the second-stage hydraulic oil filter 37, the third pressure sensor 35, the fourth explosion-proof solenoid valve 38, and the third manual valve 34 before entering the hydraulic load pump. The hydraulic load pump is mounted on the aircraft engine and is driven by the engine to provide the circulation power for the hydraulic oil. The fourth explosion-proof solenoid valve 38 controls the timing of the hydraulic oil supply. After the hydraulic oil is pumped out from the hydraulic load pump, it passes through the third manual valve 36. 4. The fourth explosion-proof solenoid valve 38 returns the hydraulic oil to the hydraulic tank 31, completing the circulation; the first oil level gauge 32 is used to remotely measure the remaining hydraulic oil in the hydraulic tank 31; the first-stage hydraulic oil filter 36 and the second-stage hydraulic oil filter 37 are used to ensure that the hydraulic oil meets the requirements of the hydraulic load pump of the tested engine; the third safety valve 33 is set with a safety pressure limit value. When the pressure in the hydraulic tank 31 exceeds this limit value, the third safety valve 33 will automatically depressurize to prevent the hydraulic tank 31 from being over-pressurized; the third pressure sensor 35 is used to measure the hydraulic oil pressure. The third pressure sensors 35 at both ends of the first-stage hydraulic oil filter 36 and the second-stage hydraulic oil filter 37 can measure the pressure loss of the hydraulic oil after passing through the oil filter, determine the blockage of the oil filter, and determine when to clean the oil filter.
[0067] The hydraulic tank 31 contains hydraulic oil.
[0068] Example 5
[0069] like Figure 7As shown, preferably, the lubricating oil system 4 comprises an oil tank 41, a third oil level gauge 42, a fourth safety valve 43, a fourth manual valve 44, a fourth pressure sensor 45, a first-stage oil filter 46, a second-stage oil filter 47, a fifth explosion-proof solenoid valve 48, a temperature controller 49, a second temperature sensor 410, an oil heater 411, and connecting pipelines. The gas input end of the oil tank 41 is connected to the gas pressurization system 2, and the liquid output end of the oil tank 41 is connected to the fourth safety valve 43, the fourth manual valve 44, the fourth pressure sensor 45, and the first-stage oil filter 46. The fourth pressure sensor 45, the second-stage lubricating oil filter 47, the fourth pressure sensor 45, the fifth explosion-proof solenoid valve 48, and the fourth manual valve 44 are respectively connected to the engine under test and the starter under test. The lubricating oil tank 41 is equipped with a third oil level gauge 42. The second temperature sensor 410, the temperature controller 49, and the lubricating oil heater 411 are installed on the lubricating oil tank 41 to heat and dehumidify the lubricating oil in the lubricating oil tank 41. The fourth pressure sensor 45, the fifth explosion-proof solenoid valve 48, the temperature controller 49, and the second temperature sensor 410 are respectively electrically connected to the control system 7.
[0070] The lubricating oil tank 41 contains lubricating oil.
[0071] The fourth manual valve 44 and the fourth pressure sensor 45 are two or more.
[0072] The lubricating oil system 4 is used for opening and sealing the engine and starter under test. When the lubricating oil system 4 is working, the lubricating oil tank 41 must have a certain oil pressure, which is pressurized by the compressed air provided by the gas pressurization system 2. The lubricating oil supplied by the lubricating oil tank 41 enters the engine and starter under test through the fourth manual valve 44, the fourth pressure sensor 45, the first-stage lubricating oil filter 46, the fourth pressure sensor 45, the second-stage lubricating oil filter 47, the fourth pressure sensor 45, the fifth explosion-proof solenoid valve 48, and the fourth manual valve 44. The fifth explosion-proof solenoid valve 48 is used to control the timing of supplying lubricating oil for oil sealing; the third oil level gauge 42 is used to remotely measure the amount of lubricating oil remaining in the lubricating oil tank 41; the first-stage lubricating oil filter 46 and the second-stage lubricating oil filter 47 are used to ensure that the lubricating oil meets the requirements of the aero-engine oil seal; the fourth pressure sensor 45 is used to measure the lubricating oil pressure. The fourth pressure sensor 45 at both ends of the first-stage lubricating oil filter 46 and the second-stage lubricating oil filter 47 can measure the pressure loss of the lubricating oil after passing through the oil filter, judge the blockage of the oil filter, and determine the time to clean the oil filter.
[0073] The temperature controller 49, the second temperature sensor 410, and the lubricating oil heater 411 are used to heat and dehydrate the lubricating oil. The lubricating oil heating temperature and heating time are set by the temperature controller 49. If the lubricating oil temperature is lower than the set temperature, the temperature controller 49 turns on the lubricating oil heater 411 to start heating the lubricating oil. If the lubricating oil temperature is higher than the set temperature, the temperature controller 49 turns off the lubricating oil heater 411 and stops heating. At the same time, the second temperature sensor 410 measures the lubricating oil temperature and feeds it back to the temperature controller 49, which compares the lubricating oil temperature with the set temperature to determine whether to continue heating.
[0074] Example 6
[0075] like Figure 8 As shown, preferably, the power generation system 5 consists of a generator 51, an AC power supply 52, a circuit breaker 53, a contactor 54, a DC power supply 55, a UPS uninterruptible power supply 56, a 500A circuit breaker 57, a DC regulated power supply A 58, and a DC regulated power supply B 59. The generator 51 is connected to the AC power supply 52, the DC power supply 55, and the UPS uninterruptible power supply 56. The AC power supply 52 is divided into four paths, which are connected to the fuel system 1, the gas pressurization system 2, the lubricating oil system 4, and the electric flatbed trolley 6 after passing through the circuit breaker 53 and the contactor 54, respectively. The DC power supply 55 is connected to the 500A circuit breaker 57, the DC regulated power supply A 58, and the DC regulated power supply B 59. Circuit breaker 57 is connected to the starter motor under test; UPS uninterruptible power supply 56 is divided into two paths, the upper path is connected to the engine control system under test via DC regulated power supply A58, circuit breaker 53 and contactor 54, and the lower path is connected to the control system 7 via DC regulated power supply B59, circuit breaker 53 and contactor 54; the generator system 5 is used to supply power to the fuel system 1, gas booster system 2, lubricating oil system 4, electric flatbed 6, control system 7, engine control system under test and starter motor under test, and UPS uninterruptible power supply 56 is used to continue to supply power to control system 7 in the event of a power outage, and generator 51 is electrically connected to control system 7.
[0076] The power generation system 5 supplies power to the fuel system 1, gas booster system 2, lubricating oil system 4, electric flatbed trolley 6, control system 7, and the engine control system and starter motor under test. The AC power generated by generator 51 is divided into three paths: the upper path, after passing through AC power supply 52, is divided into four paths, which then pass through circuit breaker 53 and contactor 54 to power the fuel system 1, gas booster system 2, lubricating oil system 4, and electric flatbed trolley 6; the middle path, after passing through DC power supply 55 and 500A circuit breaker 56, powers the starter motor; the lower path, after passing through UPS uninterruptible power supply 57, is divided into two paths: the upper path, after passing through DC regulated power supply A58, circuit breaker 53, and contactor 54, powers the engine control system; the lower path, after passing through DC regulated power supply B59, circuit breaker 53, and contactor 54, powers the equipment control system. UPS uninterruptible power supply 57 is used to continue supplying power to the control system in the event of a power outage, preventing equipment damage caused by sudden power failures.
[0077] Example 7
[0078] like Figure 9 As shown, preferably, the electric platform vehicle 6 consists of a hook 61, a lifting ring 62, a carrying platform 63, wheels 64, a platform vehicle control component 65, and a grounding wire 66. The carrying platform 63 is provided with a hook 61 on the front side, and lifting rings 62 are provided at the four corners of the carrying platform 63. Wheels 64 are provided on the lower side of the carrying platform 63. The carrying platform 63 is provided with a platform vehicle control component 65 and a grounding wire 66 on the rear side. The platform vehicle control component 65 is electrically connected to the power generation system 5 and the control system 7, respectively.
[0079] The electric platform vehicle 6 can bear a load of 5 to 10 tons. It is used to carry systems and equipment such as the fuel system 1, gas pressurization system 2, hydraulic system 3, lubricating oil system 4, power generation system 5, and control system 7. The electric platform vehicle 6 is powered by the power generation system 5, with a moving speed of less than or equal to 0.1 m / s. It can be operated via the platform vehicle control component 65, and features free steering, braking, anti-skid, anti-rollover, shock absorption, and stability.
[0080] The electric platform vehicle 6 has a hook 61 on the front side for easy and quick towing; it is equipped with lifting rings 62 at the four corners for easy hoisting and loading; it is also equipped with two fire extinguishers and a grounding wire 66 on the rear side, which meets the relevant requirements for anti-static protection; the electric platform vehicle 6 can be powered by the battery 73 of the control system 7 and the generator 51 of the power generation system 5.
[0081] Example 8
[0082] like Figure 10 As shown, preferably, the control system 7 includes a touch screen 71, a PLC 72, a battery 73 and a relay 74, with the touch screen 71 and the battery 73 respectively connected to the PLC 72;
[0083] PLC72 is electrically connected to the first explosion-proof solenoid valve 13, the oil pump 17 and the second explosion-proof solenoid valve 113 of the fuel system 1 via relay 74; PLC72 is also electrically connected to the first pressure sensor 14, the first electronic pressure regulating valve 110, the flow meter 111, the first temperature sensor 112 and the second oil level gauge 1105.
[0084] PLC72 is electrically connected to the air compressor 21 and the third explosion-proof solenoid valve 27 of the gas booster system 2 via relay 74; PLC72 is also electrically connected to the second electronic pressure regulating valve 26 and the second pressure sensor 28.
[0085] PLC72 is electrically connected to the fourth explosion-proof solenoid valve 38 of hydraulic system 3 via relay 74; PLC72 is also electrically connected to the first oil level gauge 32 and the third pressure sensor 35.
[0086] PLC72 is electrically connected to the fifth explosion-proof solenoid valve 48 of the lubricating oil system 4 via relay 74; PLC72 is also electrically connected to the fourth pressure sensor 45, the second temperature sensor 410 and the temperature controller 49 respectively.
[0087] PLC72 is electrically connected to generator 51 of power generation system 5 via relay 74;
[0088] PLC72 is electrically connected to the platform vehicle control component 65 of the electric platform vehicle 6 via relay 74;
[0089] PLC72 is also connected to the engine control system and starter motor of the test engine via relay 74.
[0090] The control system 7 is used to control the fuel system 1, the gas boosting system 2, the hydraulic system 3, the lubricating oil system 4, the power generation system 5, and the electric platform vehicle 6.
[0091] The control system 7 can remotely turn on the oil pump 17 and control the fuel system 1 to supply fuel to the tested engine and starter through the first explosion-proof solenoid valve 13 and the first electronic pressure regulating valve 110, and return fuel after the test. At the same time, it can receive data from the first pressure sensor 14, flow meter 111, and first temperature sensor 112, and display the fuel pressure, temperature, total fuel flow, engine fuel supply, starter fuel supply, fuel level in fuel tank 11, and the working status of the three-stage oil filter in real time.
[0092] The control system 7 can remotely turn on the air compressor 21 to supply air to the high-pressure air tank 22, adjust the boosted air pressure through the second electronic pressure regulating valve 26, and boost the oil tank 11, hydraulic tank 31, and lubricating oil tank 41 through the third explosion-proof solenoid valve 27. At the same time, it can receive data from the pressure sensor 28 and display it in real time.
[0093] The control system 7 can remotely control the hydraulic system 3 to supply hydraulic oil to the hydraulic load pump of the engine under test through the fourth explosion-proof solenoid valve 38, and receive data from the third pressure sensor 35 showing the hydraulic oil pressure.
[0094] The control system 7 can remotely control the hydraulic system 3 to perform oil sealing and opening for the engine under test through the fifth explosion-proof electromagnetic 48, and receive data from the fourth pressure sensor 45 to display the lubricating oil pressure. The lubricating oil heating temperature and heating time can be set through the touch screen 71 and transmitted to the temperature controller 49 via PLC 72 to control the lubricating oil system 44 to perform heating and dehumidification before oil supply.
[0095] Before the power generation system 5 is working, the control system 7 is powered by the storage battery 73 and can remotely turn on the generator 51; after the power generation system 5 is working, it is powered by the power generation system 5. The control system 7 can also control the power supply of the electric platform vehicle 6.
[0096] Example 9
[0097] The mobile engine ground test integrated support system of the present invention has been applied to the aviation turbojet engine equipped on a new type of fighter jet, at Kangding Airport in Sichuan (altitude 4238m) and Neifu General Airport in Shaanxi.
[0098] The mobile engine ground test comprehensive support system uses a DC generator to provide three-phase 16 KVA, 380 / 220VAC power, with dual power supply options. DC power supply 55 (28V 500A) can power the starter motor of the engine under test; AC power supply 52 outputs 220V with a power of 10KW; UPS uninterruptible power supply 56 can power the equipment for 10 minutes; DC regulated power supply A58 and DC regulated power supply B59 output voltage 0~30V and current 0~50A; the gas booster system 2 has a power of 7.5KW, a maximum gas supply pressure of 0.8Mpa, and a maximum gas supply capacity of 60m³. 3 / h; Fuel tank 11: 3-5 tons of fuel, fuel pressure adjustable from 0.15 to 0.25 MPa, fuel flow rate 200-26000 kg / h; Hydraulic tank 31: oil supply pressure 0.35 MPa-0.4 MPa, maximum working pressure 0.5 MPa, flow rate 180 cm³ / h. 3 / min, maximum volume is 80 liters; lubrication system 4 maximum oil supply is 4m 3 The oil supply pressure is 0.25~0.30Mpa, the maximum volume is 80 liters, the lubricating oil heating power is 6KW, and the maximum dehydration and dehumidification oil temperature can reach 150℃.
[0099] Usage process:
[0100] System power generation and gas filling:
[0101] Check that the ground test integrated support system is properly connected to the control cable, test connector, and fuel connector on the engine under test, and close all switches and valves.
[0102] When the switch of control system 7 is turned on, the storage battery 73 supplies power to control system 7, and control system 7 starts to work.
[0103] Turn on the generator 51 switch on the touch screen 71 to supply power to the control system 7 and the engine control system under test;
[0104] Turn on the air compressor 21 switch on the touch screen 71 to inflate the high-pressure air tank 22. When the first air pressure of 0.8 MPa is reached, the inflation stops and the system automatically disconnects the power to the air compressor. The air compressor 21 will automatically start inflating when the pressure in the high-pressure air tank 22 drops to the second air pressure of 0.5 MPa.
[0105] Fuel system boost:
[0106] Check that the first manual valve 12 leading to the engine and starter under test is in the closed position;
[0107] Open the main manual valve 24 and the second manual valve 29;
[0108] The air supply pressure is adjusted to the specified air pressure of 0.25 MPa via the second electronic pressure regulating valve 26 on the touch screen 71.
[0109] The third explosion-proof solenoid valve 27 is opened on the touch screen 71 to pressurize the oil tank 11.
[0110] Hydraulic system pressurization:
[0111] Open the main manual valve 24 and the second manual valve 29;
[0112] The air supply pressure is adjusted to the specified air pressure of 0.4 MPa via the second electronic pressure regulating valve 26 on the touch screen 71.
[0113] The third explosion-proof solenoid valve 27 is opened on the touch screen 71 to pressurize the hydraulic tank 31.
[0114] Fuel supply to the engine and starter under test:
[0115] Open the first manual valve 12;
[0116] Turn on the oil supply line pump 17 on the touch screen 71;
[0117] The oil supply pressure is adjusted to the specified pressure of 0.25 MPa via the first electronic pressure regulating valve 110 on the touch screen 71.
[0118] The first explosion-proof solenoid valve 13 is opened on the touch screen 71 to supply oil to the engine and starter.
[0119] Hydraulic system oil supply:
[0120] Open the third manual valve 34;
[0121] The fourth explosion-proof solenoid valve 38 is opened on the touch screen 71 to supply hydraulic oil to the engine hydraulic load pump.
[0122] Oil seal system dehumidification:
[0123] Set the lubricating oil heating temperature to 120℃ and the time to 1 hour on the touch screen 71;
[0124] Start heating.
[0125] Oil seal system pressurization:
[0126] Open the main manual valve 24 and the second manual valve 29;
[0127] The air supply pressure is adjusted to the specified air pressure of 0.25 MPa via the second electronic pressure regulating valve 26 on the touch screen 71.
[0128] The third explosion-proof solenoid valve 27 is opened on the touch screen 71 to pressurize the lubricating oil tank 41.
[0129] Engine and turbocharger starter oil seals:
[0130] Open the fourth manual valve 44;
[0131] Opening the fifth explosion-proof solenoid valve 48 on the touch screen 71 performs oil sealing or unsealing of the tested engine and turbine starter.
[0132] After the above steps, the on-site test engine integrated support system has completed all preparations for the test engine, enabling it to supply power to the starter motor, conduct engine tests, and operate under various working conditions. After the test is completed, each system is shut down in the following order: fuel system 1, hydraulic system 3, oil seal system 4, gas pressurization system 2, power generation system 5, and control system 7.
[0133] The working principle of this invention is as follows:
[0134] like Figures 1-2As shown, this invention discloses a mobile engine ground test comprehensive support system, including a fuel system 1, a gas boosting system 2, a hydraulic system 3, a lubricating oil system 4, a power generation system 5, an electric platform vehicle 6, and a control system 7. The fuel system 1, gas boosting system 2, hydraulic system 3, lubricating oil system 4, power generation system 5, and control system 7 are all mounted on the electric platform vehicle 6. The power generation system 5 is electrically connected to the fuel system 1, gas boosting system 2, lubricating oil system 4, electric platform vehicle 6, control system 7, the engine control system under test, and the starter motor under test. The control system 7 is also electrically connected to the fuel system 1, gas boosting system 2, hydraulic system 3, lubricating oil system 4, and electric platform vehicle 6. The gas boosting system 2 is connected to the fuel system 1, hydraulic system 3, and lubricating oil system 4. The fuel system 1 is connected to the engine under test and the starter motor under test. The starter motor supplies oil to the engine and starter motor under test. The lubricating oil system 4 is connected to the engine and starter motor under test respectively, and is used for opening and sealing the engine and starter motor under test. The hydraulic system 3 is connected to the hydraulic load pump under test and is used to provide a hydraulic oil circulation loop for the external circulation of the hydraulic load pump. The power generation system 5 supplies power to the lubricating oil heater in the fuel system 1, gas booster system 2, oil seal system 4, electric flatbed trolley 6, engine control system under test, and starter motor. The gas booster system 2 injects high-pressure air into the oil tanks or reservoirs of the fuel system 1, hydraulic system 3, and oil seal system 4 respectively, so that the oil has the required supply pressure. The explosion-proof solenoid valve controls the oil supply from the fuel, hydraulic and lubricating oil systems to the engine, starter motor, hydraulic load pump, etc. under test. The lubricating oil heater is used to heat and dehumidify the lubricating oil in the oil seal of the lubricating oil system 4 before supplying oil.
[0135] This invention discloses a mobile engine ground test integrated support system. The system integrates fuel supply, lubricating oil supply, hydraulic oil supply, three-phase AC power supply, and high-pressure air source. It can simultaneously meet the opening and sealing of aero engines and turbine starters, heat dissipation and cooling of hydraulic load pumps, oil supply and pressurization requirements of fuel system, lubricating oil system and hydraulic system, and power supply requirements of electrical control system, testing system, fuel pressurization and air supply, lubricating oil heating and dehumidification, electric flatbed truck and starter. It can meet the various test and test requirements of aero engines in different outdoor environments.
[0136] The system of this invention has the ability to independently complete the test of aero-engines without any external supply conditions. It has a high degree of integration, simple structure, and is convenient for installation, replacement, disassembly and overall relocation.
[0137] The system of this invention uses an electric platform vehicle with a hook on the front and lifting rings at the four corners, making it easy to move, tow, and lift. It can be used for aircraft engine testing in various terrains.
[0138] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
[0139] Many other changes and modifications can be made without departing from the concept and scope of this invention. It should be understood that this invention is not limited to the specific embodiments, and the scope of this invention is defined by the appended claims.
Claims
1. A comprehensive support system for mobile engine ground testing, characterized in that: The system includes a fuel system (1), a gas boosting system (2), a hydraulic system (3), a lubricating oil system (4), a power generation system (5), an electric platform vehicle (6), and a control system (7). The fuel system (1), gas boosting system (2), hydraulic system (3), lubricating oil system (4), power generation system (5), and control system (7) are all mounted on the electric platform vehicle (6). The power generation system (5) is connected to the fuel system (1), gas boosting system (2), lubricating oil system (4), electric platform vehicle (6), control system (7), the engine control system under test, and the starter motor under test, respectively. The control system (7) is also connected to... It is electrically connected to the fuel system (1), gas boosting system (2), hydraulic system (3), lubricating oil system (4) and electric platform vehicle (6). The gas boosting system (2) is connected to the fuel system (1), hydraulic system (3) and lubricating oil system (4) respectively. The fuel system (1) is connected to the engine under test and the starter under test respectively, and is used to supply oil to the engine under test and the starter under test. The lubricating oil system (4) is connected to the engine under test and the starter under test respectively, and is used for opening and sealing the engine under test and the starter under test. The hydraulic system (3) is connected to the hydraulic load pump under test, and is used to provide hydraulic oil circulation loop for the external circulation of the hydraulic load pump. The fuel system (1) consists of a fuel tank (11), a first manual valve (12), a first explosion-proof solenoid valve (13), a first pressure sensor (14), a coarse filter (15), an oil-gas separator (16), a fuel pump (17), a fine filter (18), a precision filter (19), a first electronic pressure regulating valve (110), a flow meter (111), a first temperature sensor (112), and a second explosion-proof solenoid valve (113). The gas input end of the fuel tank (11) is connected to the gas boosting system (2), and the liquid output end of the fuel tank (11) is connected in sequence to the first manual valve (12), the first explosion-proof solenoid valve (13), the first pressure sensor (14), the coarse filter (15), the first pressure sensor (14), the oil-gas separator (16), the fuel pump (17), the first pressure sensor (14), the fine filter (18), the first pressure sensor (14), the precision filter (19), the first pressure sensor (14), the first electronic pressure regulating valve (110), the flow meter (111), and the first pressure sensor (113). 4) After the first temperature sensor (112), the oil pump (17) is connected in parallel with the second explosion-proof solenoid valve (113). The upper path connects to the engine under test through the first explosion-proof solenoid valve (13), the first pressure sensor (14), the flow meter (111), and the first manual valve (12) to supply oil to the engine under test. The middle path connects to the starter motor under test through the first explosion-proof solenoid valve (13), the first pressure sensor (14), the flow meter (111), and the first manual valve (12) to supply oil to the starter motor under test. The lower path connects to the engine under test through the first explosion-proof solenoid valve (13), the first pressure sensor (14), the flow meter (111), and the first manual valve (12) to supply oil to the starter motor under test. The first explosion-proof solenoid valve (13), oil pump (17), first pressure sensor (14), precision filter (19), first pressure sensor (14), and first manual valve (12) are connected to the fuel return port of the fuel tank (11). The first explosion-proof solenoid valve (13), oil pump (17), first electronic pressure regulating valve (110), first pressure sensor (14), flow meter (111), first temperature sensor (112), and second explosion-proof solenoid valve (113) are electrically connected to the control system (7). The coarse filter (15) has an accuracy of 20-40 μm, the fine filter (18) has an accuracy of 12-16 μm, and the precision filter (19) has an accuracy of 5-7 μm. The oil tank (11) consists of an oil supply port (1101), an oil filling port (1102), an oil return port (1103), a pressure port (1104), a second oil level gauge (1105), a second safety valve (1106), an oil level indicator (1107), an oil drain port (1108), a filler port (1109), and an oil tank base (1110). The oil supply port (1101), oil filling port (1102), oil return port (1103), pressure port (1104), second oil level gauge (1105), and second safety valve (1106) are all located on the top of the oil tank (11). The oil level indicator... (1107) is located on the side of the fuel tank (11), the drain port (1108) and the filler port (1109) are located at the bottom of the side of the fuel tank (11), the fuel tank seat (1110) is located at the bottom of the fuel tank (11), the fuel tank (11) is filled by gravity through the filler port (1102), the fuel supply port (1101) is connected to the engine under test and the starter under test respectively, and supplies fuel to the engine under test and the starter under test, the pressurization port (1104) is connected to the gas pressurization system (2) and is used to pressurize and release the fuel in the fuel tank (11), and the second fuel level gauge (1105) is electrically connected to the control system (7).
2. The mobile engine ground test comprehensive support system according to claim 1, characterized in that: The gas booster system (2) consists of an air compressor (21), a high-pressure gas tank (22), a first safety valve (23), a manual main valve (24), an air filter (25), a second electronic pressure regulating valve (26), a third explosion-proof solenoid valve (27), a second pressure sensor (28), a second manual valve (29), a vent valve (210), and connecting pipes. The air compressor (21) is connected to the high-pressure gas tank (22) through connecting pipes, and the high-pressure gas tank (22) is connected to the air filter (25) through connecting pipes. The connecting pipe between the high-pressure gas tank (22) and the air filter (25) is equipped with... The system is equipped with a first safety valve (23) and a manual master valve (24). The connecting pipeline after the air filter (25) is divided into three paths. The air filter (25) passes through the second electronic pressure regulating valve (26), the third explosion-proof solenoid valve (27), the second pressure sensor (28), the second manual valve (29), and the vent valve (210) and then connects to the fuel system (1), the hydraulic system (3), and the lubricating oil system (4). The air compressor (21), the second electronic pressure regulating valve (26), the third explosion-proof solenoid valve (27), and the second pressure sensor (28) are electrically connected to the control system (7).
3. The mobile engine ground test comprehensive support system according to claim 1, characterized in that: The hydraulic system (3) consists of a hydraulic tank (31), a first oil level gauge (32), a third safety valve (33), a third manual valve (34), a third pressure sensor (35), a first-stage hydraulic oil filter (36), a second-stage hydraulic oil filter (37), a fourth explosion-proof solenoid valve (38), and connecting pipelines. The hydraulic tank (31) is connected to the input end of the hydraulic load pump under test in sequence through the third safety valve (33), the third manual valve (34), the third pressure sensor (35), the first-stage hydraulic oil filter (36), the third pressure sensor (35), the second-stage hydraulic oil filter (37), the third pressure sensor (35), the fourth explosion-proof solenoid valve (38), and the third manual valve (34). The output end of the hydraulic load pump under test is connected to the hydraulic tank (31) through the third manual valve (34) and the fourth explosion-proof solenoid valve (38). The hydraulic tank (31) is equipped with a first oil level gauge (32). The first oil level gauge (32), the third pressure sensor (35), and the fourth explosion-proof solenoid valve (38) are electrically connected to the control system (7).
4. The mobile engine ground test comprehensive support system according to claim 1, characterized in that: The lubricating oil system (4) consists of an oil tank (41), a third oil level gauge (42), a fourth safety valve (43), a fourth manual valve (44), a fourth pressure sensor (45), a first-stage oil filter (46), a second-stage oil filter (47), a fifth explosion-proof solenoid valve (48), a temperature controller (49), a second temperature sensor (410), an oil heater (411), and connecting pipelines. The gas input end of the oil tank (41) is connected to the gas booster system (2), and the liquid output end of the oil tank (41) is connected to the fourth safety valve (43), the fourth manual valve (44), the fourth pressure sensor (45), the first-stage oil filter (46), the fourth... The pressure sensor (45), the second-stage lubricating oil filter (47), the fourth pressure sensor (45), the fifth explosion-proof solenoid valve (48), and the fourth manual valve (44) are respectively connected to the engine under test and the starter under test. A third oil level gauge (42) is installed on the lubricating oil tank (41). The second temperature sensor (410), the temperature controller (49), and the lubricating oil heater (411) are installed on the lubricating oil tank (41) to heat and dehumidify the lubricating oil in the lubricating oil tank (41). The fourth pressure sensor (45), the fifth explosion-proof solenoid valve (48), the temperature controller (49), and the second temperature sensor (410) are respectively electrically connected to the control system (7).
5. A mobile engine ground test comprehensive support system according to claim 1, characterized in that: The power generation system (5) consists of a generator (51), an AC power supply (52), a circuit breaker (53), a contactor (54), a DC power supply (55), a UPS uninterruptible power supply (56), a 500A circuit breaker (57), a DC regulated power supply A (58), and a DC regulated power supply B (59). The generator (51) is connected to the AC power supply (52), the DC power supply (55), and the UPS uninterruptible power supply (56). The AC power supply (52) is divided into four circuits. The AC power supply (52) is connected to the fuel system (1), the gas pressurization system (2), the lubricating oil system (4), and the electric flatbed vehicle (6) after passing through the circuit breaker (53) and the contactor (54). The DC power supply (55) is connected to the 50A circuit breaker (57), the DC regulated power supply A (58), and the DC regulated power supply B (59). The 0A circuit breaker (57) is connected to the starter under test; the UPS uninterruptible power supply (56) is divided into two paths. The upper path is connected to the engine control system under test through DC regulated power supply A (58), circuit breaker (53) and contactor (54), and the lower path is connected to the control system (7) through DC regulated power supply B (59), circuit breaker (53) and contactor (54); the power generation system (5) is used to supply power to the fuel system (1), gas boosting system (2), lubricating oil system (4), electric flatbed vehicle (6), control system (7), engine control system under test and starter under test. The UPS uninterruptible power supply (56) is used to continue to supply power to the control system (7) in the event of a power outage. The generator (51) is electrically connected to the control system (7).
6. A mobile engine ground test comprehensive support system according to claim 1, characterized in that: The electric platform vehicle (6) consists of a hook (61), a lifting ring (62), a carrying platform (63), wheels (64), a platform vehicle control component (65), and a grounding wire (66). The carrying platform (63) is equipped with a hook (61) on the front side, lifting rings (62) at the four corners of the carrying platform (63), wheels (64) on the lower side of the carrying platform (63), and a platform vehicle control component (65) and a grounding wire (66) on the rear side of the carrying platform (63). The platform vehicle control component (65) is electrically connected to the power generation system (5) and the control system (7) respectively.
7. A mobile engine ground test integrated support system according to any one of claims 1 to 6, characterized in that: The control system (7) includes a touch screen (71), a PLC (72), a battery (73) and a relay (74), with the touch screen (71) and the battery (73) respectively connected to the PLC (72); The PLC (72) is electrically connected to the first explosion-proof solenoid valve (13), the oil pump (17), and the second explosion-proof solenoid valve (113) of the fuel system (1) via relays (74); the PLC (72) is also electrically connected to the first pressure sensor (14), the first electronic pressure regulating valve (110), the flow meter (111), the first temperature sensor (112), and the second oil level gauge (1105); The PLC (72) is electrically connected to the air compressor (21) and the third explosion-proof solenoid valve (27) of the gas booster system (2) via relays (74); the PLC (72) is also electrically connected to the second electronic pressure regulating valve (26) and the second pressure sensor (28); The PLC (72) is electrically connected to the fourth explosion-proof solenoid valve (38) of the hydraulic system (3) via a relay (74); the PLC (72) is also electrically connected to the first oil level gauge (32) and the third pressure sensor (35); The PLC (72) is electrically connected to the fifth explosion-proof solenoid valve (48) of the lubricating oil system (4) via a relay (74); the PLC (72) is also electrically connected to the fourth pressure sensor (45), the second temperature sensor (410) and the temperature controller (49) respectively. The PLC (72) is electrically connected to the generator (51) of the power generation system (5) via a relay (74); The PLC (72) is electrically connected to the platform vehicle control component (65) of the electric platform vehicle (6) via a relay (74); The PLC (72) is also electrically connected to the engine control system and the starter motor under test via a relay (74).
Citation Information
Patent Citations
Mobile test bed system for test run in external field
CN101701874A
Mobile engine ground test comprehensive support system
CN216899640U