Wall tile pasting machine

Abstract

The present invention relates to a wall tile pasting machine, which includes a base, a lifting assembly installed on the base, a lifting plate, a pushing member, and an adsorption assembly for adsorbing tiles. The lifting assembly is used to drive the lifting plate to rise or fall. The pushing member is installed on the lifting plate and is used to push the adsorption assembly to move. When the above-mentioned wall tile pasting machine is in use, the tiles are adsorbed and fixed by the adsorption assembly, and then the pushing member is used to control the movement of the adsorption assembly to perform the tile pasting work. Then, the lifting assembly can control the up and down movement of the adsorption assembly to perform the tile pasting operation on the wall. Different from the traditional pasting method, it is no longer necessary for workers to paste tiles one by one, and multiple tiles can be adsorbed and fitted, improving the tile pasting efficiency.

Description

Technical Field

[0001] The present invention relates to the field of brick pasting, and particularly to a wall brick pasting machine. Background Art

[0002] In the construction industry, wall tiles must be firmly pasted, and the hollowing rate should be within 3%. There are no defects such as skew, missing corners, and cracks. The surface of the wall tiles should be flat, clean, with harmonious colors, reasonable pattern arrangements, no discoloration, efflorescence, stains, and significant gloss damage. The joints between the bricks should be filled densely, straight, with uniform width, and the same color. The lap direction at the internal and external corners is correct. The use position of the non-whole bricks is appropriate and arranged straight. The size of the reserved holes is correct and the edges are neat. The inspection shows that the flatness error is less than 2 mm, the vertical error of the facade is less than 2 mm, the height deviation of the joints is less than 0.5 mm, and the straightness is less than 2 mm.

[0003] Traditional brick pasting work is mainly manual. Only one tile can be pasted at a time, and it is necessary to repeatedly adjust the uniformity of the joints between the bricks during pasting, resulting in low efficiency and large errors. Summary of the Invention

[0004] Based on this, in view of the above technical problems, it is necessary to provide a wall brick pasting machine with higher brick pasting efficiency and smaller errors.

[0005] A wall brick pasting machine includes a base, a lifting assembly installed on the base, a lifting plate, a pushing member, and an adsorption assembly for adsorbing tiles. The lifting assembly is used to drive the lifting plate to rise or fall. The pushing member is installed on the lifting plate and is used to push the adsorption assembly to move.

[0006] Further, the brick pasting machine further includes a grouting machine and a grouting pipe connecting the grouting machine. The grouting machine is installed on the base, and one end of the grouting pipe far from the grouting machine extends above the adsorption assembly.

[0007] Further, the adsorption assembly includes a vacuum pump, a mounting plate, a support plate, and a plurality of tile suction cups and vibration suction cups hermetically connected to the vacuum pump. The vacuum pump is installed on the base. The plurality of vibration suction cups are installed on the mounting plate. A suction cup seat is provided at the bottom of the tile suction cup, and the tile suction cup is fixed to the mounting plate through the suction cup seat. The mounting plate is connected to the thrust output end of the pushing member.

[0008] Further, the mounting plate and the suction cup seat have a connected air passage inside. The air passage communicates with the gas outlets of the vibration suction cups, tile suction cups, and the vacuum pump. A micro vibration motor is provided on the vibration suction cup. The support plate is movably installed at the bottom of the mounting plate through a spring for supporting the tile, and a spirit level is provided on the support plate.

[0009] Further, the support plate is fixedly arranged at the bottom of the lifting plate for supporting the ceramic tile, and a spirit level is arranged on the support plate.

[0010] Further, the mounting plate includes a plate body and a hinge member. The hinge member has two connecting pieces that are hinged to each other. One of the connecting pieces is mounted on the plate body, and the other connecting piece is fixed to the thrust output end of the pushing member. The rotating shaft of the hinge member is located above the hinge member.

[0011] Further, a horizontally arranged chute is provided on one of the connecting pieces of the hinge member, and a horizontally arranged slide rail is provided on the plate body of the mounting plate. The hinge member is mounted on the plate body through the cooperation of the chute and the slide rail.

[0012] Further, a slider is fixedly connected to the bottom of the lifting plate, and a guide rail that is slidably connected to the slider. One end of the guide rail away from the slider is fixedly connected to the bottom of the mounting plate.

[0013] Further, the lifting assembly includes a first bracket, a first servo motor, a first lead screw, a first lifting block that is threadedly engaged with the first lead screw, a second bracket, a second servo motor, a second lead screw, and a second lifting block that is threadedly engaged with the second lead screw. The first bracket is mounted on the base. The first lifting block is slidably mounted on the first bracket. One end of the first lead screw is connected to the torque output end of the first servo motor. The first lifting block is fixedly connected to the second bracket. The second lifting block is slidably mounted on the second bracket. A bearing plate is fixedly connected to the bottom of the second bracket. The second servo motor is mounted on the bearing plate. One end of the second lead screw is connected to the torque output end of the second servo motor. The second lifting block is fixedly connected to the lifting plate.

[0014] Further, the base includes a seat body, adjustable legs, and pulleys. The pulleys are mounted on the lower part of the seat body. The adjustable legs include a first screw, a first crank, a second screw, a second crank, a connecting block, a support, and a support plate. The first screw is screwed onto the seat body. The first crank is mounted on one end of the first screw. The support plate is rotatably mounted on the lower part of the first screw. The upper part of the connecting block is fixedly connected to the support plate on the side away from the ceramic tile suction cup. The connecting block is slidably mounted on the support. The second crank is fixedly connected to one end of the second screw. Both ends of the second screw are supported on the support, and the middle part is screwed to the connecting block.

[0015] The above-mentioned wall tile pasting machine adsorbs and fixes tiles through an adsorption component, then controls the adsorption component to move through a pusher to perform tile pasting work, and then can control the adsorption component to move up and down through a lifting component to paste tiles on the wall. Different from the traditional pasting method, it no longer requires workers to paste one by one, and can adsorb and fit multiple tiles, improving the tile pasting efficiency.

[0016] For the above-mentioned wall tile pasting machine, tiles are placed on a support plate, and a spirit level can be used to assist in calibrating the inclination angle of the support plate. Then, the vacuum pump is started. There is a connected air passage inside the mounting plate and the suction cup seat, and the air passage connects the vibration suction cup, the tile suction cup and the gas outlet of the vacuum pump, so that the tile suction cup and the vibration suction cup perform adsorption and fixation operations. Move the tile to a fixed position and start the micro vibration motor after perfusion to vibrate the cement slurry, effectively reducing the bubbles during fitting and achieving better fitting.

[0017] For the above-mentioned wall tile pasting machine, the pusher is selected from a pusher device such as an electric cylinder to control the tile to move towards the wall. By rotating the connecting piece installed on the plate body through a rotating hinge, the angle of the adsorbed tile changes, so that tile pasting operations can be carried out for inclined walls.

[0018] For the above-mentioned wall tile pasting machine, the first lifting block and the second lifting block are respectively limited by the first bracket and the second bracket to prevent the first lifting block and the second lifting block from rotating. Start the second servo motor to perform forward and reverse operations, which can control the second lead screw to rotate in two directions, so that the second lifting block sleeved on the second lead screw starts to move up and down along the second lead screw, thereby controlling the lifting plate to move, so that the tile can move up and down through the lifting component. Start the first motor, and the first lead screw can start to rotate to control the movement of the first lifting block sleeved on the first lead screw, which can pull the bearing plate to move. When the second lifting block reaches the highest point of the first lead screw, the first lifting block can be controlled to rise, so that the bearing plate rises, and the position of the lifting plate also rises, enabling the present invention to perform tile fitting at higher positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of a wall tile pasting machine;

[0020] Figure 2 It is a schematic diagram of the structure of another angle of a wall tile pasting machine;

[0021] Figure 3 It is a schematic diagram of the hinge structure of a wall tile pasting machine;

[0022] Figure 4 It is a schematic diagram of the slide rail structure of a wall tile pasting machine;

[0023] Figure 5 Schematic diagram of the base structure of a wall tile - pasting machine

[0024] Figure 6 Schematic diagram of the first screw structure of a wall tile - pasting machine

[0025] Figure 7 Schematic diagram of the support plate

[0026] In the figure: 100, base; 110, seat body; 120, adjustable support leg; 121, first screw; 122, first crank; 123, second screw; 124, second crank; 125, connecting block; 126, support; 127, support plate; 130, pulley; 200, lifting assembly; 210, first bracket; 220, first servo - motor; 230, first lead screw; 240, first lifting block; 250, second bracket; 251, bearing plate; 260, second servo - motor; 270, second lead screw; 280, second lifting block; 300, lifting plate; 400, pusher; 500, adsorption assembly; 510, vacuum pump; 520, mounting plate; 521, plate body; 522, hinge; 523, chute; 524, slide rail; 530, tile suction cup; 540, vibrating suction cup; 550, support plate; 560, spirit level; 570, slider; 580, guide rail; 600, grouting machine. Detailed implementation manners

[0027] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0028] As Figure 1 shown, in one embodiment, a wall tile - pasting machine includes a base 100, a lifting assembly 200 installed on the base 100, a lifting plate 300, a pusher 400 and an adsorption assembly 500 for adsorbing tiles. The lifting assembly 200 is used to drive the lifting plate 300 to rise or fall. The pusher 400 is installed on the lifting plate 300 and is used to push the adsorption assembly 500 to move.

[0029] When the above-mentioned wall tile pasting machine is in use, the tile is adsorbed and fixed by the adsorption component 500, and then the adsorption component 500 is controlled to move by the pushing component 400 to perform the tile pasting work. Then, the lifting component 200 can control the adsorption component 500 to move up and down to paste tiles on the wall. Different from the traditional pasting method, it is no longer necessary for workers to paste one by one, and multiple tiles can be adsorbed and fitted, improving the tile pasting efficiency.

[0030] As Figure 2 shown, in this embodiment, the tile pasting machine further includes a grouting machine 600 and a grouting pipe connecting the grouting machine 600. The grouting machine 600 is installed on the base 100, and one end of the grouting pipe far from the grouting machine 600 extends above the adsorption component 500. When in use, when controlling the tile to move to a preset position, the cavity formed between the tile and the wall is grouted through the grouting pipe of the grouting machine 600 to paste the tile.

[0031] As Figure 3 , Figure 4 , Figure 5 and Figure 7As shown, in this embodiment, the adsorption assembly 500 includes a vacuum pump 510, a mounting plate 520, a support plate 550, and a plurality of ceramic tile suction cups 530 and vibration suction cups 540 that are hermetically connected to the vacuum pump 510. The vacuum pump 510 is installed on the base 100. A plurality of vibration suction cups 540 are installed on the mounting plate 520. A suction cup seat is provided at the bottom of the ceramic tile suction cup 530. The ceramic tile suction cup 530 is fixed to the mounting plate 520 through the suction cup seat. The mounting plate 520 is connected to the thrust output end of the pusher 400. There is a communicating air passage inside the mounting plate 520 and the suction cup seat. The air passage communicates with the gas outlets of the vibration suction cups 540, the ceramic tile suction cups 530, and the vacuum pump 510. A micro vibration motor is provided on the vibration suction cup 540. The support plate 550 is movably installed at the bottom of the plate body 521 through a spring for supporting the ceramic tile. A level 560 is provided on the support plate 550. The support plate 550 can also be fixedly installed at the bottom of the lifting plate 300 for supporting the ceramic tile. A level 560 is provided on the support plate 550. The mounting plate 520 includes a plate body 521 and a hinge member 522. In actual use, place the ceramic tile on the support plate 550. The inclination angle of the support plate 550 can be assisted and calibrated through the level 560. Start the vacuum pump 510. Through the communicating air passage inside the mounting plate 520 and the suction cup seat, the air passage communicates with the gas outlets of the vibration suction cups 540, the ceramic tile suction cups 530, and the vacuum pump 510, so that the ceramic tile suction cups 530 and the vibration suction cups 540 perform adsorption and fixation operations. Move the ceramic tile to the fixed position and then start the micro vibration motor to vibrate the cement slurry, effectively reducing the bubbles during fitting and achieving better fitting. When the support plate 550 is installed on the plate body 521, start the pusher 400 to push it towards the wall. The support plate 550 contacts and limits the position with the wall and remains stationary, and the ceramic tile continues to move away from the support plate 550. When the support plate 550 is installed on the lifting plate 300, start the pusher 400 to push it towards the wall, and the ceramic tile gradually moves away from the support plate 550.

[0032] In this embodiment, the hinge member 522 has two connecting pieces that are hinged to each other. One of the connecting pieces is installed on the plate body 521, and the other connecting piece is fixed to the thrust output end of the pusher 400. The rotating shaft of the hinge member 522 is located above the hinge member 522. The pusher 400 selects a pushing device such as an electric cylinder to control the movement of the ceramic tile towards the wall. By rotating the connecting piece of the hinge member 522 installed on the plate body 521, the angle of the adsorbed ceramic tile changes, so that tiling operations can be performed on the inclined wall.

[0033] In this embodiment, a connecting piece of the hinge 522 has a horizontally arranged chute 523, and the plate body 521 of the mounting plate 520 has a horizontally arranged slide rail 524. The hinge 522 is mounted on the plate body 521 through the cooperation of the chute 523 and the slide rail 524. The bottom of the lifting plate 300 is fixedly connected with a slider 570 and a guide rail 580 that is slidably connected with the slider 570. One end of the guide rail 580 away from the slider 570 is fixedly connected to the bottom of the mounting plate 520. During actual use, by moving the slide rail 524 within the chute 523, the user can adjust the position of the mounting plate 520 along the moving direction of the slide rail 524. Since the bottom of the lifting plate 300 is fixedly connected with a slider 570 and a guide rail 580 that is slidably connected with the slider 570, sliding support operation can be performed when the pushing member 400 performs a pushing operation.

[0034] In this embodiment, the lifting assembly 200 includes a first bracket 210, a first servo motor 220, a first lead screw 230, a first lifting block 240 that is threadedly engaged with the first lead screw 230, a second bracket 250, a second servo motor 260, a second lead screw 270, and a second lifting block 280 that is threadedly engaged with the second lead screw 270. The first bracket 210 is mounted on the base 100, the first lifting block 240 is slidably mounted on the first bracket 210, and one end of the first lead screw 230 is connected to the torque output end of the first servo motor 220; the first lifting block 240 is fixedly connected to the second bracket 250, the second lifting block 280 is slidably mounted on the second bracket 250, the bottom of the second bracket 250 has a fixedly connected bearing plate 251, the second servo motor 260 is mounted on the bearing plate 251, one end of the second lead screw 270 is connected to the torque output end of the second servo motor 260, and the second lifting block 280 is fixedly connected to the lifting plate 300. During use, the first bracket 210 and the second bracket 250 are provided with limiting tracks to respectively perform sliding limit on the first lifting block 240 and the second lifting block 280, preventing the first lifting block 240 and the second lifting block 280 from rotating along with the first lead screw 230 and the second lead screw 270. By starting the second servo motor 260 to perform forward and reverse operations, the second lead screw 270 can be controlled to rotate in two directions, so that the second lifting block 280 sleeved on the second lead screw 270 starts to move up and down along the second lead screw 270, thereby controlling the movement of the lifting plate 300, enabling the ceramic tile to move up and down through the lifting assembly 200. By starting the first motor, the first lead screw 230 can start to rotate, controlling the movement of the first lifting block 240 sleeved on the first lead screw 230, and the bearing plate 251 can be pulled to move. When the second lifting block 280 reaches the highest position of the first lead screw 230, the first lifting block 240 can be controlled to rise, causing the bearing plate 251 to rise, and the position of the lifting plate 300 to rise accordingly, enabling the present invention to perform ceramic tile fitting at a higher position.

[0035] As Figure 6 shown, in this embodiment, the base 100 includes a seat body 110, adjustable legs 120 and pulleys 130. The pulleys 130 are installed at the lower part of the seat body 110. The adjustable legs 120 include a first screw 121, a first crank 122, a second screw 123, a second crank 124, a connecting block 125, a support 126 and a support plate 127. The first screw 121 is screwed onto the seat body 110. The first crank 122 is installed at one end of the first screw 121. The support plate 127 is rotatably installed at the lower part of the first screw 121. The upper part of the connecting block 125 is fixedly connected to the support plate 127 on the side away from the tile suction cup 530. The connecting block 125 is slidably installed on the support 126. The second crank 124 is fixedly connected to one end of the second screw 123. Both ends of the second screw 123 are supported on the support 126, and the middle part is screwed to the connecting block 125. When in use, the present invention can be moved through the pulleys 130, and then by rotating the first crank 122, the first screw 121 can be rotated to raise the position of the seat body 110, and it is supported by the support plate 127 and the support 126. By rotating the second crank 124, the second screw 123 can be rotated to move the connecting block 125 for fine adjustment.

[0036] The above embodiments only represent several implementation manners of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.

Claims

1. A wall tile pasting machine, characterized in that, It includes a base, a lifting assembly installed on the base, a lifting plate, a pushing member, and a suction assembly for adsorbing tiles. The lifting assembly is used to drive the lifting plate to rise or fall. The pushing member is installed on the lifting plate and is used to push the suction assembly to move; The tile pasting machine further includes a grouting machine and a grouting pipe connecting the grouting machine. The grouting machine is installed on the base, and one end of the grouting pipe away from the grouting machine extends above the suction assembly; The suction assembly includes a vacuum pump, a mounting plate, a support plate, and a plurality of tile suction cups and vibration suction cups hermetically connected to the vacuum pump. The vacuum pump is installed on the base. The plurality of vibration suction cups are installed on the mounting plate. A suction cup seat is provided at the bottom of the tile suction cup. The tile suction cup is fixed to the mounting plate through the suction cup seat. The mounting plate is connected to the thrust output end of the pushing member; The mounting plate includes a plate body and a hinge member. The hinge member has two connecting pieces hinged to each other. One of the connecting pieces is installed on the plate body, and the other connecting piece is fixed to the thrust output end of the pushing member. The rotating shaft of the hinge member is located above the hinge member.

2. The wall tile pasting machine according to claim 1, characterized in that, An air passage communicating with each other is provided inside the mounting plate and the suction cup seat. The air passage communicates with the gas outlets of the vibration suction cups, the tile suction cups, and the vacuum pump. A micro vibration motor is provided on the vibration suction cup. The support plate is movably installed at the bottom of the mounting plate through a spring for supporting the tile, and a spirit level is provided on the support plate.

3. The wall tile pasting machine according to claim 1, characterized in that, The support plate is fixedly provided at the bottom of the lifting plate for supporting the tile, and a spirit level is provided on the support plate.

4. The wall tile pasting machine according to claim 1, characterized in that, A horizontally arranged chute is provided on one of the connecting pieces of the hinge member, and a horizontally arranged slide rail is provided on the plate body of the mounting plate. The hinge member is installed on the plate body through the cooperation of the chute and the slide rail.

5. The wall tile pasting machine according to claim 1, characterized in that, A slider is fixedly connected to the bottom of the lifting plate, and a guide rail slidably engaged with the slider is provided. One end of the guide rail away from the slider is fixedly connected to the bottom of the mounting plate.

6. The wall tile pasting machine according to claim 1, wherein, The lifting assembly includes a first bracket, a first servo motor, a first lead screw, a first lifting block threadedly engaged with the first lead screw, a second bracket, a second servo motor, a second lead screw, and a second lifting block threadedly engaged with the second lead screw. The first bracket is installed on the base. The first lifting block is slidably installed on the first bracket. One end of the first lead screw is connected to the torque output end of the first servo motor; The first lifting block is fixedly connected to the second bracket. The second lifting block is slidably installed on the second bracket. A bearing plate is fixedly connected to the bottom of the second bracket. The second servo motor is installed on the bearing plate. One end of the second lead screw is connected to the torque output end of the second servo motor. The second lifting block is fixedly connected to the lifting plate.

7. The wall tile pasting machine according to claim 1, characterized in that, The base includes a seat body, adjustable legs and pulleys. The pulleys are installed at the lower part of the seat body. The adjustable legs include a first screw rod, a first crank, a second screw rod, a second crank, a connecting block, a support and a support plate. The first screw rod is screwed on the seat body. The first crank is installed at one end of the first screw rod. The support plate is rotatably installed at the lower part of the first screw rod. The upper part of the connecting block is fixedly connected to the support plate on the side away from the tile suction cup. The connecting block is slidably installed on the support. The second crank is fixedly connected to one end of the second screw rod. Both ends of the second screw rod are supported on the support, and the middle part is screwed to the connecting block.

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