Fully automatic bottle washing and drying integrated machine

Abstract

The present invention provides a full-automatic bottle washing and drying integrated machine, which includes a frame body, a partition board, a bottle feeding system and a rotating system. The partition board divides the frame body into an ultrasonic cleaning system, a rinsing system and a drying system. The ultrasonic cleaning system can roughly clean the bottles, the rinsing system can finely clean the bottles after rough cleaning, and the drying system can dry the bottles after fine cleaning. The rotating system includes a bottle frame and a power device. The bottle frame is arranged in the ultrasonic cleaning system, the rinsing system and the drying system to form different workstations. The power device drives the bottle frame to switch different workstations. The workstation corresponding to the position of the bottle feeding system is the bottle inlet workstation. The bottle feeding system can continuously convey the bottles into the bottle frame located at the bottle inlet workstation. The bottles move successively in the ultrasonic cleaning system, the rinsing system and the drying system through pushing, and finally are removed from the drying system. The bottle frame switches different workstations to comprehensively clean and dry the inside and outside of the carried bottles, realizing continuous full-automatic cleaning and drying of the bottles.

Description

Technical Field

[0001] The present invention relates to the technical field of washing and drying equipment, and particularly relates to a full-automatic bottle washing and drying integrated machine. Background Art

[0002] In the coal industry, it is generally necessary to sample and prepare coal samples for analysis. In most cases, plastic bottles are used to store coal samples. Since the bottles for storing coal samples are relatively costly, the bottles need to be reused. Due to the diversity and water-containing characteristics of coal samples, after the coal samples are cleaned, coal samples often adhere to the inner and outer walls of the bottles. In order not to affect coal quality analysis, the reused bottles need to be cleaned and dried. Currently, most of them are manually brushed, and then dried in a natural state, or semi-automatic equipment is used, which requires manual intervention to put the bottles into a frame or directly into an ultrasonic bath for ultrasonic cleaning, then manually placed at the cleaning station for rinsing, and then transferred to other positions for natural drying. Since these methods all require manual intervention, the working environment is relatively poor, it is difficult to thoroughly clean, and the efficiency is low, which does not meet the requirements of the intelligent development of the coal industry.

[0003] Patent CN108889715A discloses an ultrasonic bottle washer with a drying function, including a base assembly, a water circuit system, an air circuit system, and a heating system, and further including a cylinder assembly and a turntable assembly; the cylinder assembly is provided with a cylinder, placed on the base assembly, and the cylinder assembly is used to arrange each system inside and outside; the turntable assembly is located inside the cylinder, including a rotating shaft, a support frame, and a number of assembled bottle baskets evenly arranged along the circumference of the rotating shaft, and each assembled bottle basket is installed on the rotating shaft through the support frame; the turntable assembly is also connected to a power device, and the power device includes a reduction motor and a brake; each bottle basket is surrounded by a railing and a basket frame, and is provided with a bottle inlet opening structure; an inlet and outlet bottle mechanism is provided on the top side of the cylinder, and this mechanism has an opening structure on the top cylinder wall and is equipped with two groups of support rods to facilitate the opening of the top wall for convenient inlet and outlet of bottles, mainly for the inlet and outlet of sample bottles. This technical solution only performs ultrasonic rough cleaning on the bottle body, the cleaning is not thorough enough, and the cleaning quality is difficult to guarantee; at the same time, cleaning and air drying are placed in the same closed space, and the air drying effect will be affected by steam; furthermore, this bottle washer requires manual operation to open the top wall, and the bottle basket requires manual opening of the railing to manually place the bottle body, and cannot achieve fully automated cleaning, and cannot be well integrated into the fully automated production line.

[0004] It should be noted that the above introduction of the technical background is only for the convenience of clearly and completely explaining the technical solution of the present application and facilitating the understanding of those skilled in the art. It cannot be considered that the above technical solutions are well-known to those skilled in the art just because these solutions are described in the background art part of the present application. Summary of the Invention

[0005] The object of the present invention is to overcome the deficiencies of the prior art and provide a pipeline-type integrated bottle washing and drying machine applicable to industrial automated production, which can continuously and efficiently perform full-automatic washing and drying of bottles.

[0006] To achieve the above object, the present invention provides a full-automatic integrated bottle washing and drying machine, including a frame body, a partition board, a bottle feeding system and a rotating system. The partition board divides the frame body into an ultrasonic cleaning system, a rinsing system and a drying system. The ultrasonic cleaning system can roughly clean the bottles, the rinsing system can perform fine cleaning on the bottles after rough cleaning, and the drying system can dry the bottles after fine cleaning;

[0007] The rotating system includes a bottle frame and a power device. The bottle frame is arranged in the ultrasonic cleaning system, the rinsing system and the drying system to form different work positions. The power device drives the bottle frame to switch different work positions, and the work position corresponding to the bottle feeding system is the bottle inlet position;

[0008] The bottle feeding system can continuously convey the bottles into the bottle frame located at the bottle inlet position.

[0009] Further, the bottle feeding system further includes a first conveyor belt and a second conveyor rack. The tails of the first conveyor belt and the second conveyor rack are fixedly connected in parallel on one side of the frame body. A transverse movement device and a sensor are arranged at the tail of the first conveyor belt. A push rod is slidably connected to the second conveyor rack. The second conveyor rack is provided with a driving device for driving the push rod to perform reciprocating movement with a preset stroke. The push rod can continuously push the bottles from the second conveyor rack into the bottle frame and can also push the bottles in the bottle frame out. The transverse movement device can transfer the bottles from the first conveyor belt to the second conveyor rack.

[0010] Further, the transverse movement device includes a transverse movement bracket. The upper end of the transverse movement bracket is fixedly connected with a transverse movement guide rod. The transverse movement guide rod is slidably connected with a transverse movement bottle cage. A transverse movement cylinder is arranged on the transverse movement bracket. The moving shaft of the transverse movement cylinder is fixedly connected with the transverse movement bottle cage. The first conveyor belt automatically conveys the bottles into the transverse movement bottle cage. A baffle is fixedly connected to the side of the bottle inlet of the transverse movement bottle cage close to the first conveyor belt. The number of bottles that the transverse movement bottle cage and the bottle frame can accommodate is the same.

[0011] Further, the bottle loading system further includes a rotating shaft. Bearings are arranged on the partition board. The rotating shaft is rotatably connected to the partition board through the bearings. The bottle frames are uniformly installed along the circumference of the rotating shaft to form different work positions, and the work positions in the ultrasonic cleaning system, the rinsing system and the drying system are all kept consistent. Through holes corresponding to the bottle inlet positions of the bottle frames are opened on the partition board.

[0012] Further, the power device is a reduction motor fixed to one end of the frame body, and the reduction motor is drivingly connected to the rotating shaft through a transmission device.

[0013] Further, the bottle frame is fixedly installed with a vertical fixing rod. The vertical fixing rod is provided with a strip-shaped sliding hole. The vertical fixing rod is slidably connected to a movable bracket. The movable bracket is provided with a fixing bolt. The fixing bolt passes through the strip-shaped sliding hole and is threadedly connected to the movable bracket.

[0014] Further, a water tank is installed at the lower end of the ultrasonic cleaning system. An ultrasonic vibration source, a constant temperature device and a first water outlet pipe are respectively arranged at the bottom of the water tank. A first water inlet pipe and a liquid level sensor are arranged on the side wall of the water tank. A water outlet valve is arranged on the first water outlet pipe. An inlet solenoid valve is arranged on the first water inlet pipe. The constant temperature device can heat the water and keep it at a constant temperature.

[0015] Further, a second water inlet pipe, a second water outlet pipe and a water spraying straight pipe are arranged at the bottom end of the flushing system. The second water inlet pipe is provided with a pressurizing port. The pressurizing port is connected to compressed air to increase the water pressure in the second water inlet pipe. The water spraying straight pipe is arranged at the lower end of the working station where the bottle body in the bottle frame has its mouth facing downwards. Spraying nozzles are arranged on both sides of the flushing system. The spraying nozzles can adjust the spraying angle. Both the water spraying straight pipe and the spraying nozzles are communicated with the second water inlet pipe.

[0016] Further, the drying system includes a third water outlet pipe, a drying guide rail and a drying cylinder arranged at the bottom. A straight pipe support is slidably connected to the guide rail. The movable shaft of the drying cylinder is fixedly connected to the straight pipe support. A air supply straight pipe is arranged at the lower end of the straight pipe support. A wind nozzle is arranged at the upper end of the straight pipe support. The air supply straight pipe can enter the interior of the bottle body under the drive of the drying cylinder. The wind nozzle can adjust the air supply angle. An air inlet pipe is further arranged in the drying system. The air inlet pipe is communicated with the air supply straight pipe and the wind nozzle. A heater is further arranged at the inlet end of the air inlet pipe so that the high-pressure air sent through the air inlet pipe is hot air, and the heating temperature of the heater can be adjusted.

[0017] Further, a control system is further included. The bottle body at the bottle inlet station has its mouth facing upwards, and the bottle frame in the rotating system rotates counterclockwise to switch different workstations.

[0018] The above solution of the present invention has the following beneficial effects:

[0019] The fully automatic bottle washing and drying integrated machine provided by the present invention integrates an automatic bottle inlet and outlet system, an ultrasonic rough washing system, a tap water rinsing and fine washing system, a high-pressure hot air drying system, etc. It continuously conveys the bottles to perform ultrasonic rough washing, tap water rinsing, and high-pressure hot air drying respectively, and then conveys the bottles out. The structural layout is reasonable, the connection and cooperation are compact, and it is controlled in a fully automatic manner, enabling online connection and operation with other links such as automatic sample preparation, pneumatic conveying, and sample storage;

[0020] In the present invention, ultrasonic rough washing, rinsing, and air drying are carried out in independent partitions without affecting each other. Both the inside and outside of the bottle can be efficiently cleaned and dried, and the quality is stable and reliable; each system is highly concentrated, safe and reliable, and also significantly reduces the floor area required for conventional cleaning, and the working environment is clean; there is no need for manual intervention in the intermediate links, which can reduce the bottle cleaning cost;

[0021] In the present invention, the bottle frame has a very convenient adjustment mechanism, which can adjust and set different bottle frame heights, and can conveniently adapt to the entry of bottles of different heights; correspondingly, the positions and angles of the specific rinsing and drying components of the rinsing system and the drying system can be adjusted synchronously to adapt to the rinsing and drying of bottles of different heights; the control system can adjust different cleaning and drying durations according to the actual cleaning difficulty of the bottles, etc. This improves the adaptability of this machine to bottles of different heights and different cleaning requirements;

[0022] Other beneficial effects of the present invention will be described in detail in the subsequent specific implementation part. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is the overall structural schematic diagram of the present invention;

[0024] Figure 2 is the top view of the overall structure of the present invention;

[0025] Figure 3 is the overall structural schematic diagram of the bottle feeding system of the present invention;

[0026] Figure 4 is the side structural schematic diagram of the bottle feeding system of the present invention;

[0027] Figure 5 is the structural schematic diagram of the transverse moving device of the present invention;

[0028] Figure 6 is the structural schematic diagram of the partition of the present invention;

[0029] Figure 7 is the overall structural schematic diagram of the bottle frame of the present invention;

[0030] Figure 8 is the side structural schematic diagram of the bottle frame of the present invention;

[0031] Figure 9 Schematic structural diagram of the ultrasonic cleaning system of the present invention;

[0032] Figure 10 Schematic structural diagram of the flushing system of the present invention;

[0033] Figure 11 Schematic structural diagram of the drying system of the present invention;

[0034]

Description of the attached drawing reference numerals

[0035] 10 - Bottle feeding system; 11 - First conveyor belt; 12 - Transverse movement device; 121 - Transverse movement cylinder; 122 - Transverse movement bracket; 123 - Transverse movement guide rod; 124 - Transverse movement bottle cage; 125 - Baffle; 13 - Second conveyor rack; 14 - Push rod; 15 - Driving device; 16 - Inductor; 20 - Rotating system; 21 - Reducing motor; 22 - Transmission device; 23 - Rotating shaft; 24 - Bottle frame; 241 - Vertical fixing rod; 242 - Movable rod; 243 - Fixing bolt; 244 - Strip-shaped sliding hole; 30 - Ultrasonic cleaning system; 31 - Ultrasonic vibration source; 32 - Constant temperature device; 33 - First water inlet pipe; 34 - Water inlet solenoid valve; 35 - First water outlet pipe; 36 - Water outlet valve; 37 - Liquid level sensor; 38 - Water tank; 40 - Flushing system; 41 - Second water inlet pipe; 42 - Pressurizing port; 43 - Second water outlet pipe; 44 - Spraying straight pipe; 45 - Spraying nozzle; 50 - Drying system; 51 - Air inlet pipe; 52 - Heater; 53 - Drying cylinder; 54 - Drying guide rod; 55 - Air nozzle; 56 - Straight pipe support; 57 - Air supply straight pipe; 58 - Third water outlet pipe; 59 - High-pressure blower; 60 - Control system; 70 - Bottle body; 80 - Partition board; 81 - Bearing; 82 - Through hole; 90 - Main body of the frame. Specific embodiments

[0036] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the attached drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Among the specific technical features and each embodiment described in the specific embodiments, without conflict, they can be combined in any suitable manner. For example, different specific technical features / embodiments can be combined to form different embodiments. To avoid unnecessary repetition, various possible combination methods of the specific technical features / embodiments in the present invention will not be described separately.

[0037] It should be noted that the terms "arrangement" and "connection" should be understood in a broad sense. For example, it can be a direct arrangement, installation, or connection, or an indirect arrangement or connection through intermediate components or structures. Additionally, the orientation or positional relationship indicated by "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. in the present invention is based on the orientation or positional relationship shown in the drawings or the conventional placement state or usage state, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the structures, features, devices, or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0038] Such as Figures 1 - 2As shown, the present invention provides a fully automatic bottle washing and drying machine, including a frame body 90, a partition 80, a bottle feeding system 10 and a rotating system 20. The partition 80 divides the frame body 90 into three areas: an ultrasonic cleaning system 30, a flushing system 40 and a drying system 50. The ultrasonic cleaning system 30 can roughly wash the bottle body 70, the flushing system 40 can finely wash the bottle body 70 after the rough washing, and the drying system 50 can dry the bottle body 70 after the fine washing; the rotating system 20 includes a bottle frame 24 and a power device. Preferably, the power device is fixed at one end of the frame body 90. The reduction motor 21 is connected to the rotating shaft 23 through a transmission device 22. The transmission device 22 is preferably a belt and a divider transmission, that is, the reduction motor 21 drives the divider to rotate through the belt, and the divider is fixedly connected to the rotating shaft 23, thereby driving the rotating shaft 23 to rotate; the bottle frame 24 is respectively arranged in the ultrasonic cleaning system, the flushing system and the drying system to form different workstations, and the power device drives the bottle frame 24 to switch different workstations, among which the bottle feeding workstation corresponds to the position of the bottle feeding system 10; the bottle feeding system 10 can continuously transport the bottle body 70 into the bottle feeding workstation. After the machine is started, the bottle feeding system 10 automatically and continuously conveys the bottle body 70 into the bottle frame 24 of the ultrasonic cleaning system 30 located at the bottle feeding station, and then the power device in the rotation system 20 drives the bottle frame 24 to rotate, and the next bottle frame is switched to rotate to the position of the bottle feeding station, and the bottle feeding system continues to convey the bottle body 70 into the next bottle frame 24, and the bottle frame that has been filled with the bottle body 70 will follow the rotation and be ultrasonically roughly cleaned in the ultrasonic cleaning system 30. After one rotation, the bottle body 70 that has been ultrasonically roughly cleaned will return to the position of the bottle feeding station with the bottle frame 24, and at this time, the bottle feeding system 10 continues to convey the bottle body 70 into the bottle frame 24 At this time, the newly-entered bottle body 70 will squeeze the bottle body 70 that has undergone ultrasonic rough washing out of the bottle frame 24, and the squeezed bottle body 70 will enter the bottle frame 24 located at the bottle feeding station in the next rinsing system 40, and then rotate to perform showering and fine washing. Based on the same working principle, the bottle body in the rinsing system 40 continues to enter the drying system 50 for drying operation. After the bottle body 70 is dried, it is output from the drying system 50 based on the same working principle. The output bottle body completes the entire washing and drying process of rough washing, fine washing and drying, and can be directly collected or connected to the next process to realize fully automated cleaning and drying of the bottle body 70.

[0039] At the same time Figure 3As shown in the figure, the bottle feeding system further includes a first conveyor belt 11, a second conveying rack 13 and a sensor 16. The tail ends of the first conveyor belt 11 and the second conveying rack 13 are fixedly arranged in parallel on one side of the rack body 90 close to the ultrasonic cleaning system 30. A transverse movement device 12 and a sensor 16 are arranged at the tail end of the first conveyor belt 11. A push rod 14 is slidably connected to the second conveying rack 13, and a driving device 15 is arranged on the second conveying rack. Preferably, the driving device 15 is a servo motor. The servo motor is connected to the push rod 14 through a lead screw transmission. The servo motor drives the push rod 14 to reciprocate for a preset stroke to continuously push the bottle body 70 from the second conveying rack 13 into the bottle frame 24. The transverse movement device 12 can transfer the bottle body 70 from the first conveyor belt 11 to the second conveying rack 13, so as to continuously push and transfer the bottle body 70 conveyed by the first conveyor belt 11 to the second conveyor belt 13, and then the bottle body is pushed into the bottle frame by the push rod 14 from the second conveying rack 13. The sensor 16 is arranged at the tail end of the first conveyor belt. The sensor 16 can detect whether the bottle body 70 is continuously conveyed on the first conveyor belt 11. If the bottle body 70 on the first conveyor belt 11 cannot be detected, the entire cleaning and drying system will pause and give an alarm to prevent the system from performing invalid work when there is no bottle body 70 input. If it is manually confirmed that the bottle body 70 on the first conveyor belt 11 has been conveyed completely, the bottle cleaning mode can be selected: according to the preset bottle cleaning stroke, first, the push rod 14 moves into the bottle frame 24 at the bottle feeding station A in the ultrasonic cleaning system 30, and directly pushes the bottle body 70 in the ultrasonic cleaning system 30 into the bottle frame 24 in the rinsing system 40. According to the number of stations set in the ultrasonic cleaning system 30, the push rod 14 performs corresponding number of movements to send all the bottle bodies 70 in the ultrasonic cleaning system 30 into the rinsing system 40; similarly, the push rod 14 increases the stroke again to push the bottle body 70 in the rinsing system 40 into the drying system 50, and finally all the bottle bodies 70 in the drying system 50 are pushed out. Thus, all the bottle bodies 70 in the entire bottle washer will be completely cleaned, dried and output.

[0040] In other embodiments, the driving device can also be a large-stroke cylinder. The movable shaft of the cylinder is fixedly connected to the push rod 14, and the reciprocating movement of the cylinder drives the push rod 14 to move back and forth to push the bottle body 70 into the bottle frame 24.

[0041] In other embodiments, the first conveyor belt 11 can be replaced by a manipulator. Each time the manipulator grabs a fixed number of bottle bodies 70 and directly places them on the tail end of the second conveying rack 13, and then the push rod 14 is used to push them into the bottle frame 24.

[0042] At the same time, as Figures 4 - 5As shown in the figure, the transverse movement device 12 includes a transverse movement support 122. The transverse movement support 122 is arranged outside the first conveyor belt 11 and the second conveyor support 13. The upper end of the transverse movement support 122 is fixedly connected to a transverse movement guide rod 123. The transverse movement guide rod 123 is slidably connected to a transverse movement bottle cage 124. A transverse movement cylinder 121 is arranged on the transverse movement support 122 close to the first conveyor belt 11. The moving shaft of the transverse movement cylinder 121 is fixedly connected to the transverse movement bottle cage 124. The first conveyor belt 11 automatically conveys the bottle bodies into the transverse movement bottle cage 124. A baffle 125 is fixedly connected to the side of the inlet of the transverse movement bottle cage 124 close to the first conveyor belt 11. The number of bottle bodies that the transverse movement bottle cage 124 and the bottle frame 24 can accommodate is the same. The first conveyor belt 11 continuously conveys the bottle bodies 70 into the transverse movement bottle cage 124. After receiving an instruction, the transverse movement cylinder 121 pushes the transverse movement bottle cage 124 to move on the transverse movement guide rod 123 to the second conveyor support 13, and then the push rod 14 acts to push the bottle bodies 70 in the transverse movement bottle cage 124 into the bottle frame 24. After the transverse movement bottle cage 124 moves horizontally to the second conveyor support 13, the baffle 125 arranged on the transverse movement bottle cage 124 just moves onto the first conveyor belt 11 to block the bottle bodies 70 being conveyed, preventing the bottle bodies 70 from continuing to be conveyed forward ineffectively.

[0043] At the same time, as shown in Figure 6 and Figure 9 the figure, the bottling system 20 further includes a rotating shaft 23. Bearings 81 are arranged on the partition plate 80. The rotating shaft 23 is rotatably connected to the partition plate 80 through the bearings 81. The bottle frames 24 are evenly arranged around the rotating shaft 23 to form different workstations, preferably six workstations A, B, C, D, E, and F. Among them, workstation A is the bottle inlet workstation. The workstation settings in the ultrasonic cleaning system 30, the rinsing system 40, and the drying system 50 are all the same. The bottle frames 24 in each system are coaxial and rotate together, and the switching positions are the same. That is, whenever the rotating shaft 23 rotates once, all the bottle frames 24 switch workstations once. The bottle frames 24 located at the bottle inlet workstation A are at the same horizontal plane, which is convenient for the bottle bodies 70 to be transferred in each system. Through holes 82 corresponding to the bottle frames 24 at the bottle inlet workstation A are opened on the partition plate 80. The bottle bodies 70 in adjacent cleaning and drying systems are transferred and output through the through holes 82.

[0044] In other embodiments, a transition plate can also be arranged at the bottom end of the through hole 82. The transition plate is parallel to the bottom of the bottle frame 24 at the bottle inlet workstation. The transition plate is used to connect the movement of the bottle bodies 70 between the bottle frames 24 at two different bottle inlet workstations. When there is a certain distance between the bottle frames 24 at two different bottle inlet workstations, the bottle bodies 70 between the two bottle frames 24 can be pushed and moved across the distance through the transition plate.

[0045] In other embodiments, the bottle frames 24 evenly arranged around the rotating shaft 23 can also form other different numbers of workstations, which can be selected and set according to actual needs.

[0046] Meanwhile, as shown in Figures 7 - 8 , the bottle frame 24 includes a vertical fixing rod 241 and a movable rod 242. The movable rod 242 and the vertical fixing rod 241 form a square structure. The two ends of the bottle frame 24 are open, and the bottle body 70 can move in and out at both ends of the bottle frame 24. The vertical fixing rod 241 of the bottle frame 24 is fixedly installed, and a strip-shaped sliding hole 244 is formed in the vertical fixing rod 241. The vertical fixing rod 241 is slidably connected to the movable rod 242. The movable rod 242 is provided with a fixing bolt 243. The fixing bolt 243 passes through the strip-shaped sliding hole 244 and is threadedly connected to the movable rod 242. By sliding the movable rod 242 to a suitable position in the strip-shaped sliding hole 244, the height inside the bottle frame 24 can be adjusted. After adjusting to a suitable height, the position of the movable rod 242 is fixed by using the fixing bolt 243, so that the height of the bottle frame 24 can be conveniently adjusted to adapt to bottle bodies 70 of different heights, improving the adaptability to bottle bodies of different heights and expanding the application range.

[0047] Meanwhile, as shown in Figure 9As shown, a water tank 38 is installed at the lower end of the ultrasonic cleaning system 30. The workstations located below the bottle feeding station A are all inside the water tank. An ultrasonic vibration source 31, a constant temperature device 32, and a first water outlet pipe 35 are respectively arranged at the bottom end of the water tank 38. A first water inlet pipe 33 and a liquid level sensor 37 are arranged on the side wall of the ultrasonic cleaning system 30. An inlet solenoid valve 34 is arranged on the first water inlet pipe 33. The liquid level sensor 37 can detect the liquid level height after the ultrasonic cleaning system 30 is filled with water. An outlet valve 36 is arranged on the first water outlet pipe 35. The outlet valve 36 can be an ordinary ball valve or a solenoid valve, preferably a solenoid valve, which can cooperate with the inlet solenoid valve 34 to realize automatic water filling and drainage of the water tank; the constant temperature device 32 can heat the water in the water tank 38 and keep it at a constant temperature. After the inlet valve 34 is controlled to open, the first water inlet pipe 33 continuously fills water into the water tank 38. The liquid level sensor 37 detects the filling height. When the filling reaches the preset height, the inlet solenoid valve 34 is closed to stop water filling. The filling height is lower than the position of the bottle feeding station A and is close to the bottle feeding station A. In this way, it can prevent water from overflowing from the through hole 82 corresponding to the position of the bottle feeding station and can also ensure the water level height for ultrasonic cleaning as much as possible; then the ultrasonic vibration source 31 is turned on. At this time, the constant temperature device 32 starts to heat the water. The constant temperature device includes a heating device and a temperature detection device, which can heat the water and automatically keep the water temperature constant after reaching the preset temperature. After the water filling is completed and the water temperature reaches the preset temperature, the rotating system 20 starts to drive the bottle frame 24 to rotate counterclockwise. The bottle bodies 70 in the bottle frame 24 have their bottle mouths facing upward. The bottle frame 24 drives the carried bottle bodies 70 into the liquid surface. The bottle mouths face upward and the bottle bottoms enter the water first. The water surges into the bottles along the bottle mouths, which can empty the air in the bottles and increase the ultrasonic cleaning effect; using hot water as the medium, the bottle bodies 70 soaked in the water are heated and ultrasonically roughly cleaned 360 degrees without dead angle inside and outside, and the attachments such as pulverized coal adhering to the inside and outside of the bottle bodies 70 are vibrated and shed; when the residence time reaches the set time, the rotating shaft 23 drives the bottle frame 24 to change the working station again. The bottle bodies 70 after ultrasonic rough cleaning will be rotated out of the water surface. The bottle bodies 70 rotating counterclockwise will be in the state of having their bottle mouths facing downward at this time, pouring out the water in the bottle bodies 70 and draining it. The bottle bodies 70 after draining the water finally rotate back to the position of the bottle feeding station A and are squeezed and moved into the next rinsing system 40 by the bottle bodies 70 to be cleaned sent by the bottle feeding system 10. Among them, the time interval for the rotating shaft 23 to rotate and change the working station of the bottle frame 24 determines the time for the bottle bodies 70 to be ultrasonically roughly cleaned in the water, which can be preset according to the cleaning difficulty of the bottle bodies 70. During the cleaning process, the water in the water tank 38 will decrease with the progress of cleaning and evaporation, thereby reducing the liquid level. When the liquid level sensor 37 detects that the liquid level is lower than the preset liquid level height, it will automatically cut off the ultrasonic vibration source 31 and the constant temperature device 32, and automatically turn on the ultrasonic vibration source 31 and the constant temperature device 32 when the water filling reaches the preset height, improving the safety of cleaning and preventing dry burning.

[0048] At the same time, as Figure 10As shown, at the bottom end of the flushing system 40, there are a second water inlet pipe 41, a second water outlet pipe 43 and a water spraying straight pipe 44. The second water inlet pipe 41 is provided with a pressurizing port 42, and the pressurizing port 42 is connected to compressed air to increase the water pressure in the second water inlet pipe 41. The water spraying straight pipe 44 is arranged at the lower end of the working position where the bottle body 70 in the bottle frame 24 has its bottle mouth facing downwards. On both sides of the flushing system 40, there are water spraying nozzles 45, and the water spraying nozzles 45 can adjust the water spraying angle. Both the water spraying straight pipe 44 and the water spraying nozzles 45 are communicated with the second water inlet pipe 41. After the bottle body 70 rotates with the bottle frame 24 to the D working position, it will be in an inverted state with the bottle mouth facing downwards. At this time, the water spraying straight pipe 44 located at the lower end of the bottle body 70 can directly flush water into the bottle body 70 to efficiently flush the inside of the bottle body 70. After the water spraying nozzles 45 on both sides of the flushing system 40 adjust the water spraying angle, they can flush the outer side and the bottom of the bottle body 70. Compressed air is injected from the pressurizing port 42 to pressurize the water path of the second water inlet pipe 41, increasing the water column height of the water spraying straight pipe 44 and the water spraying nozzles 45. At the same time, using the principle of pressure difference, the sprayed water is dispersed, increasing the spraying diameter of the water, and high-pressure flushing away all the attached substances such as coal samples that have been vibrated loose by the ultrasonic cleaning system 30 inside and outside the bottle body 70 in all directions. It can adapt to the cleaning of bottles of different heights, and the flushing sewage also directly flows out from the inverted bottle mouth. The flushing is efficient and residue-free. The specific flushing time can be arbitrarily adjusted and preset according to needs to achieve the purposes of fine cleaning and energy saving. Finally, the flushing sewage is discharged in time from the second water outlet pipe 43. The flushing system 40 uses clean water to flush the bottle body 40 that has undergone ultrasonic rough cleaning, further flushing away the residual stains in the ultrasonic cleaning process with clean water, making the cleaning inside the bottle body 70 more thorough and effectively guaranteeing the cleaning quality.

[0049] In other embodiments, different numbers and different angles of multiple groups of water spraying nozzles 45 can be set according to actual needs to facilitate the all-round flushing of the bottle body 70.

[0050] At the same time, as Figure 11As shown, the drying system 50 includes a third water outlet pipe 58, a drying guide rod 54 and a drying cylinder 53 arranged at the bottom. The drying guide rod 54 is slidably connected to a straight pipe bracket 56. The movable shaft of the drying cylinder 53 is fixedly connected to the straight pipe bracket 56. An air supply straight pipe 57 is arranged at the lower end of the straight pipe bracket 56. An air nozzle 55 is arranged at the upper end of the straight pipe bracket 56. The air supply straight pipe 57 can follow the straight pipe bracket 56 and enter the bottle body 70 under the drive of the drying cylinder 53. The air nozzle 55 can adjust the air supply angle. The drying system 50 is also provided with an air inlet pipe 51, and the air inlet pipe 51 is connected to a high-pressure fan 59. The high-pressure fan 59 is arranged at one end of the frame body 90. The air inlet pipe 51 is connected to the air supply straight pipe 57 and the air nozzle 55. A heater 52 is also arranged at the inlet end of the air inlet pipe 51. The high-pressure air source sent into the bottle body 70 by the high-pressure fan 59 through the air inlet pipe 51 is hot air, and the heating temperature of the heater 52 can be adjusted. When the bottle body 70 in the bottle frame 24 is in a state with the bottle mouth vertically facing downward, it is the drying station D, and the air supply straight pipe 57 is located directly below the drying station D and corresponds to the position of the bottle mouth of the bottle body 70. When the rotating shaft 23 drives the bottle frame 24 to change a station once, the drying cylinder 53 drives the straight pipe bracket 56 to move upward, and the straight pipe bracket 56 drives the air supply straight pipe 57 and the air nozzle 55 to move upward. At this time, the air supply straight pipe 57 can be inserted upward into the bottle body 70 with the bottle mouth in the inverted position in the drying station D, and the air nozzle 55 can also move to one side of the bottle body 70. The air supply straight pipe 57 can directly blow the hot air delivered by the air inlet pipe 51 directly into the interior of the bottle body 70, so as to efficiently and quickly dry the inside of the bottle body 70. At the same time, the air nozzle 55 also continues to dry the outside of the bottle body 70, thereby achieving the effect of drying the inside and outside of the bottle body 70. When the preset drying time is reached, the drying cylinder 53 drives the air supply straight pipe 56 to move downward and move out of the bottle body 70, so that the rotating shaft 23 drives the bottle frame 24 to rotate and change a working position. The movement height of the air supply straight pipe 57 can be preset according to the height of different bottle bodies 70 to adapt to the drying of bottles of different heights; at the same time, the drying time can also be preset according to the difficulty and degree of drying to ensure that the inside and outside of the bottle body 70 are fully dried.

[0051] In this embodiment, the present invention provides a fully automatic bottle washer-dryer which also includes a control system 60 , which can automatically control the entire process flow, thereby truly realizing fully automatic transportation, washing and drying of the bottles 70 .

[0052] The process flow of the solution provided in this embodiment is as follows:

[0053] The bottle body 70 is conveyed from the first conveyor belt 11 into the transverse bottle cage 124. Driven by the transverse cylinder 121, the transverse bottle cage 124 enters the second conveying rack 13. Then, the push rod 14, driven by the driving device 15, pushes the bottle body 70 in the transverse bottle cage 124 into the bottle frame 24 in the ultrasonic cleaning system 30. The reduction motor 21 drives the rotating shaft 23 to rotate to change the working position, immersing the bottle body 70 in the bottle frame 24 into the hot water with ultrasonic waves for ultrasonic rough cleaning. Continuing to change the working position, the bottle body 70 is switched to the D working position with the bottle mouth facing down to drain the water. Finally, it returns to the bottle inlet working position A. After the push rod 14 pushes the next group of bottle bodies 70 in, the bottle body 70 that has been roughly cleaned in the bottle inlet working position A will be squeezed into the flushing system 40 for flushing and fine cleaning; after the fine cleaning is completed, based on the same principle, the bottle body 70 will be squeezed into the drying system 50 for drying. The dried bottle body 70 is finally output from the frame main body 90 and can be directly collected for use, or directly connected to the next process to directly convey the cleaned and dried bottle body 70 into the next process; when all the bottle bodies 70 on the first conveyor belt 11 have been pushed into the ultrasonic cleaning, since there are no new bottle bodies 70 available to push the bottle bodies 70 in the bottle frame 24 for horizontal movement, at this time, the cleaning state can be selected in the control system. After entering the cleaning state, the push rod 14 will gradually increase the pushing stroke, directly pushing all the bottle bodies 70 in the ultrasonic cleaning system 30 into the flushing system 40 in sequence, and then all sending them into the drying system 50. Finally, output from the drying system 50, all the bottle bodies 70 remaining in the entire device can be output, realizing a fully automated production process.

[0054] The above is the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle described in the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A fully automatic bottle washing and drying integrated machine, characterized in that, It includes a frame body (90), a partition plate (80), a bottle feeding system (10) and a rotating system (20). The partition plate (80) divides the frame body (90) into an ultrasonic cleaning system (30), a rinsing system (40) and a drying system (50). The ultrasonic cleaning system (30) can roughly clean the bottle body (70), the rinsing system (40) can finely clean the bottle body (70) after rough cleaning, and the drying system (50) can dry the bottle body (70) after fine cleaning. The rotating system (20) includes a bottle frame (24) and a power device. The bottle frame (24) is arranged in the ultrasonic cleaning system (30), the rinsing system (40) and the drying system (50) to form several work positions. The power device drives the bottle frame (24) to switch different work positions, and the work position corresponding to the bottle feeding system (10) is the bottle inlet work position. The bottle feeding system (10) can continuously convey the bottle body (70) into the bottle frame (24) located at the bottle inlet work position. The bottle feeding system (10) further includes a first conveyor belt (11) and a second conveying rack (13). The tail ends of the first conveyor belt (11) and the second conveying rack (13) are fixedly parallel to one side of the frame body (90). A transverse movement device (12) and a sensor (16) are arranged at the tail end of the first conveyor belt (11). A push rod (14) is slidably connected to the second conveying rack (13). The second conveying rack (13) is provided with a driving device (15). The driving device (15) is used to drive the push rod (14) to perform a reciprocating movement with a preset stroke. The push rod (14) can continuously push the bottle body (70) from the second conveying rack (13) into the bottle frame (24), and can also push out the bottle body (70) in the bottle frame (24). The transverse movement device (12) can transfer the bottle body (70) from the first conveyor belt (11) to the second conveying rack (13). The rotating system further includes a rotating shaft (23). A bearing (81) is arranged on the partition plate (80). The rotating shaft (23) is rotatably connected to the partition plate (80) through the bearing (81). The bottle frames (24) are uniformly installed along the circumference of the rotating shaft (23) to form different work positions. The work positions in the ultrasonic cleaning system (30), the rinsing system (40) and the drying system (50) are all kept consistent. Through holes (82) corresponding to the bottle inlet work positions of the bottle frames (24) are opened on the partition plate (80).

2. The fully automatic bottle washing and drying integrated machine according to claim 1, wherein, The transverse movement device (12) comprises a transverse movement bracket (122), the upper end of the transverse movement bracket (122) is fixedly connected to a transverse movement guide rod (123), the transverse movement guide rod (123) is slidably connected to a transverse movement bottle cage (124), a transverse movement cylinder (121) is arranged on the transverse movement bracket (122), a movement axis of the transverse movement cylinder (121) is fixedly connected to the transverse movement bottle cage (124), the first conveyor belt (11) automatically conveys the bottle body (70) into the transverse movement bottle cage (124), a baffle (125) is fixedly connected to a side of a bottle inlet of the transverse movement bottle cage (124) close to the first conveyor belt (11), and the transverse movement bottle cage (124) and the bottle frame (24) can accommodate the same number of bottles (70).

3. The fully automatic bottle washing and drying integrated machine according to claim 1, characterized in that, The power device is a reduction motor (21) fixed to one end of the frame body (90), and the reduction motor (21) is transmission-connected to the rotating shaft (23) via a transmission device (22).

4. The fully automatic bottle washing and drying integrated machine according to claim 1, characterized in that, The bottle frame (24) is fixedly mounted with a vertical fixing rod (241), the vertical fixing rod (241) being provided with a strip-shaped sliding hole (244), the vertical fixing rod (241) being slidably connected to a movable rod (242), the movable rod (242) being provided with a fixing bolt (243), the fixing bolt (243) passing through the strip-shaped sliding hole (244) and being threadedly connected to the movable rod (242).

5. The full-automatic bottle washing and drying integrated machine according to claim 1, characterized in that, A water tank (38) is installed at the lower end of the ultrasonic cleaning system (30); an ultrasonic vibration source (31), a constant temperature device (32) and a first water outlet pipe (35) are respectively arranged at the bottom of the water tank (38); a first water inlet pipe (33) and a liquid level sensor (37) are arranged on the side wall of the water tank (38); a water outlet valve (36) is arranged on the first water outlet pipe (35); a water inlet solenoid valve (34) is arranged on the first water inlet pipe (33); and the constant temperature device (32) can heat water and maintain a constant temperature.

6. The fully automatic bottle washing and drying integrated machine according to claim 1, wherein, The bottom end of the flushing system (40) is provided with a second water inlet pipe (41), a second water outlet pipe (43) and a water spray straight pipe (44); the second water inlet pipe (41) is provided with a pressurizing port (42); the pressurizing port (42) is connected to compressed air to increase the water pressure in the second water inlet pipe (41); the water spray straight pipe (44) is arranged at the lower end of a station located in the bottle frame (24) with the bottle mouth of the bottle body (70) facing downward; water spray nozzles (45) are arranged on both sides of the flushing system (40); the water spray nozzles (45) are capable of adjusting the water spray angle; the water spray straight pipe (44) and the water spray nozzles (45) are both in communication with the second water inlet pipe (41).

7. The fully automatic bottle washing and drying integrated machine according to claim 1, wherein, The drying system (50) includes a third water outlet pipe (58) arranged at the bottom, a drying guide rod (54) and a drying cylinder (53). A straight pipe bracket (56) is slidably connected to the drying guide rod (54). The movable shaft of the drying cylinder (53) is fixedly connected to the straight pipe bracket (56). A blowing straight pipe (57) is arranged at the lower end of the straight pipe bracket (56), and a wind nozzle (55) is arranged at the upper end of the straight pipe bracket (56). The blowing straight pipe (57) can enter the interior of the bottle body (70) under the drive of the drying cylinder (53). The wind nozzle (55) can adjust the blowing angle. The drying system (50) is further provided with an air inlet pipe (51). The air inlet pipe (51) is communicated with the blowing straight pipe (57) and the wind nozzle (55). A heater (52) is further arranged at the inlet end of the air inlet pipe (51) so that the air sent through the air inlet pipe (51) is hot air, and the heating temperature of the heater (52) can be adjusted.

8. The fully automatic bottle washing and drying integrated machine according to claim 1, wherein It further includes a control system (60). The bottle body (70) at the bottle feeding station has its bottle mouth facing upwards, and the bottle frame (24) in the rotating system (20) rotates counterclockwise to switch different stations.

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