A battery automatic OCV test equipment
By designing automatic OCV testing equipment, using smoke sensors and handling robots to automatically transport the ignition batteries to the fire extinguishing mechanism, the problem of existing equipment lacking automatic fire extinguishing mechanism when the battery catches fire, and improving the safety and operation stability of the equipment.
Patent Information
- Application Number
- CN202210356481.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2042-04-06
AI Technical Summary
During the inspection process, if the battery short circuit or catches fire, the existing battery detection equipment lacks an automatic fire extinguishing mechanism, resulting in low fire extinguishing efficiency and a threat to the safety of the operator.
An automatic battery OCV testing equipment is designed, including a feeding conveying mechanism, a battery measuring mechanism, a feeding conveying mechanism, an NG cache mechanism, a handling robot, a battery fire extinguishing mechanism, a material frame handling mechanism and a smoke sensor. The battery is sensed to be caught by the smoke sensor and it is automatically transported to the battery fire extinguishing mechanism for extinguishing the fire.
It realizes timely detection and automatic fire extinguishing during battery detection, improves the safety and operation stability of the equipment, and avoids the danger of manual fire extinguishing and equipment shutdown.
Smart Images

Figure CN114705987B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of battery processing equipment, and in particular to an automatic OCV testing device for a battery. Background Art
[0002] In the battery production process, the finished battery needs to go through the last inspection process to detect whether the battery's voltage, current, resistance and other parameters are within the qualified range before it can be packaged and sold. When measuring the battery parameters, the probe on the measuring equipment is connected to the positive and negative ears of the battery respectively, and then the battery is powered on for inspection. However, during the inspection process, some unqualified batteries will short-circuit after power is turned on, and even cause the battery to catch fire. The current inspection equipment is not equipped with a fire extinguishing mechanism to deal with battery fires. The burning battery can only be manually moved out of the equipment and then extinguished. Not only is the fire extinguishing efficiency low, but it also poses a threat to the safety of the operator. Therefore, it is necessary to produce a battery automatic OCV testing equipment that can safely and quickly extinguish the burning battery to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a battery automatic OCV testing device to solve the problems mentioned in the background technology.
[0004] In order to achieve the above object, the present invention provides the following technical solutions:
[0005] A battery automatic OCV testing device comprises a frame, a loading and conveying mechanism, a battery measuring mechanism, a unloading and conveying mechanism, an NG buffer mechanism, a handling manipulator, a battery fire extinguishing mechanism, a material frame handling mechanism and a smoke sensor, wherein the loading and conveying mechanism, the battery measuring mechanism, the unloading and conveying mechanism and the NG buffer mechanism are fixed on the right side of the frame in sequence, the handling manipulator is arranged on the right side above the frame, the battery fire extinguishing mechanism is fixed on the left side of the frame, the material frame handling mechanism is arranged on the left side above the frame, the smoke sensor is fixed on the frame, and a plurality of smoke sensors are arranged and correspond to the loading and conveying mechanism, the battery measuring mechanism, the unloading and conveying mechanism and the NG buffer mechanism respectively.
[0006] Further description of the present invention: The battery measuring mechanism includes a transport rail, an X-axis fixing component, a Y-axis fixing component, a first measuring component and a second measuring component. Two groups of transport rails are provided. The workpiece is placed on the transport rails for transportation. The X-axis fixing component is fixed on the transport rails to fix the position of the workpiece in the X-axis direction. The Y-axis fixing component is fixedly provided in the middle of the two groups of transport rails to fix the position of the workpiece in the Y-axis direction. The first measuring component and the second measuring component are respectively provided on the left and right sides of the transport rails.
[0007] The first measuring assembly comprises a first base, a first X-axis motor, a first X-axis slide, a first movable bracket, a first Z-axis driving assembly, a first Z-axis slide, a first clamp mounting plate, a first detection metal clamp and a first clamp driving assembly, wherein the first base is fixedly arranged on the left side of the transport guide rail, the first X-axis motor and the first X-axis slide are fixed on the first base, the first movable bracket is fixed to the power output end of the first X-axis motor and is slidably connected to the first X-axis slide, the first Z-axis driving assembly and the first Z-axis slide are fixed on the first movable bracket, the left end of the first clamp mounting plate is fixed to the power output end of the first Z-axis driving assembly and is slidably connected to the first Z-axis slide, the first detection metal clamp is provided in several groups and is fixed to the right end of the first clamp mounting plate, the first clamp driving assembly is fixed on the first clamp mounting plate and is drivingly connected to the first detection metal clamp, and the first clamp driving assembly drives the first detection metal clamp to open and close;
[0008] The second measuring component includes a second base, a second X-axis motor, a second X-axis slide, a movable slide, a second Z-axis driving component, a second Z-axis slide, a second clamp mounting plate, a second detection metal clamp and a second clamp driving component. The second base is fixedly arranged on the right side of the transport guide rail, the second X-axis motor and the second X-axis slide are fixed on the second base, the movable slide is fixed to the power output end of the second X-axis motor and is slidably connected to the second X-axis slide, the second Z-axis driving component is fixed above the movable slide, the second Z-axis slide is fixed on the second Z-axis driving component, the right end of the second clamp mounting plate is fixed to the power output end of the second Z-axis driving component and is slidably connected to the second Z-axis slide, the second detection metal clamp is arranged in several groups and is fixed to the left end of the second clamp mounting plate, the second clamp driving component is fixed on the second clamp mounting plate and is drivingly connected to the second detection metal clamp, the second clamp driving component drives the second detection metal clamp to open and close, and the second clamp mounting plate, the second detection metal clamp and the second clamp driving component are arranged in two groups on the second Z-axis driving component.
[0009] Further description of the present invention: The transport guide rail includes a support frame and guide rollers. The support frame is provided in two groups along the left and right directions. The guide rollers are provided in multiple groups and are rotatably installed on the inner sides of the two groups of support frames.
[0010] Further description of the present invention: The X-axis fixed assembly includes a third X-axis slide, an X-axis cylinder, an X-axis slider and a first push plate. The third X-axis slide is fixedly arranged on the outside of one of the support frames, the X-axis cylinder is fixed on the third X-axis slide, the X-axis slider is fixed on the power output end of the X-axis cylinder and is slidably connected to the third X-axis slide, one end of the first push plate is fixed on the X-axis slider, and the other end passes through the support frame and corresponds to the top of the guide roller.
[0011] Further description of the present invention: The Y-axis fixing assembly includes a first Z-axis cylinder, a first baffle, a second Z-axis cylinder, a lifting connecting plate, a first Y-axis cylinder and a second baffle, the first Z-axis cylinder is fixedly arranged in the middle of the front ends of the two groups of support frames, the first baffle is fixed at the power output end of the first Z-axis cylinder, the second Z-axis cylinder is fixedly arranged in the middle of the rear ends of the two groups of support frames, the lifting connecting plate is fixed at the power output end of the second Z-axis cylinder, the first Y-axis cylinder is fixed on the upper side of the lifting connecting plate, and the second baffle is fixed at the power output end of the first Y-axis cylinder and faces the side of the first baffle.
[0012] Further description of the present invention: The handling robot includes a supporting tripod, a supporting top plate, a battery handling assembly and a material frame pushing assembly. The supporting tripod is provided with multiple groups and is fixed below the supporting top plate. The battery handling assembly and the material frame pushing assembly are respectively fixed on the front and rear sides above the supporting top plate. The battery handling assembly includes a first Y-axis motor, a first Y-axis slide, a first slide plate, a mounting bracket, a first Z-axis motor, a clamping assembly, a second Y-axis cylinder and a support plate. The first Y-axis motor is fixed on the supporting top plate, the first Y-axis slide is fixed below the front end of the supporting top plate, the first slide plate is fixed to the power output end of the first Y-axis motor and is slidably connected to the first Y-axis slide, the mounting bracket is vertically fixed to one side of the first slide plate, the first Z-axis motor is fixed on the mounting bracket, the clamping assembly is fixed to the power output end of the first Z-axis motor for clamping the workpiece, the second Y-axis cylinder is fixed to the lower end of the mounting bracket, and the support plate is fixed to the power output end of the second Y-axis cylinder and corresponds to the bottom of the clamping assembly.
[0013] Further description of the present invention: The clamping assembly includes a second slide plate, a third Z-axis slide, a fixed top plate, a movable slider, a spring, a clamping claw connecting plate, a first clamping cylinder and a clamping plate. The second slide plate is fixed to the power output end of the first Z-axis motor and is slidably connected to the mounting bracket. The third Z-axis slide is vertically fixed on the second slide plate. The fixed top plate is fixed on the second slide plate and corresponds to the top of the third Z-axis slide. The movable slider is slidably connected to the third Z-axis slide. The two ends of the spring are respectively fixedly connected to the fixed top plate and the movable slider. The clamping claw connecting plate is fixed to the movable slider. The first clamping cylinder is arranged in two groups along the X-axis direction and is fixed on the clamping claw connecting plate. The clamping plate is fixed to the power output end of the first clamping cylinder and corresponds to the top of the support plate. The first clamping cylinder drives the clamping plate to clamp.
[0014] Further description of the present invention: The material frame pushing assembly includes a second Y-axis motor, a second Y-axis slide, a second movable bracket, a bracket connecting rod, a second clamping cylinder and a material frame clamp, the second Y-axis motor is fixed on the support top plate, the second Y-axis slide is fixed on the upper rear side of the support top plate, one end of the second movable bracket is slidably connected to the second Y-axis slide, two groups of second movable brackets are arranged and one group is fixed to the power output end of the second Y-axis motor, the two ends of the bracket connecting rod are respectively fixed to the two groups of second movable brackets, the second clamping cylinder is fixed to the other end of the second movable bracket, the material frame clamp is fixed to the power output end of the second clamping cylinder, and the second clamping cylinder drives the material frame clamp to clamp.
[0015] Further description of the present invention: the battery fire extinguishing mechanism includes a water tank, a cover assembly, a guide assembly and a positioning assembly. The water tank is used to hold liquid. The cover assembly includes a Y-axis drive assembly, a third Y-axis slide, a third slide plate, a third Z-axis cylinder, a movable cover plate, a guide sleeve and a guide column. The Y-axis drive assembly is fixedly arranged on one side of the water tank, the third Y-axis slide is fixedly arranged on both sides of the water tank, the third slide plate is fixed to the power output end of the Y-axis drive assembly and is slidably connected to the third Y-axis slide, the Y-axis drive assembly drives the third slide plate to move along the Y-axis direction, the third Z-axis cylinder is fixed on the third slide plate, the movable cover plate is fixed to the power output end of the third Z-axis cylinder and corresponds to the top of the water tank, the guide sleeve is fixed on the third slide plate, the lower end of the guide column is fixed on the movable cover plate, the upper end of the guide column passes through the guide sleeve and is slidably connected to the guide sleeve, the guide assembly is fixedly arranged on both sides of the water tank, the positioning assembly is fixed to the end of the guide assembly, and is used to fix the water tank. Four sets of universal wheels are provided at the bottom of the water tank, and the four sets of universal wheels correspond to the four corners of the bottom of the water tank.
[0016] Further description of the present invention: the guide assembly includes a guide mounting plate and guide wheels, the guide mounting plate is fixedly arranged on both sides of the water storage tank, the guide wheels are arranged in multiple groups and can be rotatably mounted on the guide mounting plate, and the guide wheels correspond to the outer wall of the water storage tank;
[0017] The positioning assembly includes a base plate, a third Y-axis cylinder, a guide block, a positioning block, a first sensor and a second sensor. The base plate is fixed to the end of the guide mounting plate. The third Y-axis cylinder and the guide block are both fixed to the base plate and can be adjusted along the Y-axis direction. The positioning block passes through the guide block and is slidably connected to the guide block. One end of the positioning block is fixed to the power output end of the third Y-axis cylinder, and the other end corresponds to one side of the water tank. The first sensor is fixed to the guide mounting plate and the sensing end corresponds to the water tank. The second sensor is fixed above the guide block and the sensing end corresponds to the outside of the water tank. Two groups of positioning assemblies are arranged symmetrically on both sides of the water tank.
[0018] The beneficial effects of the present invention are as follows: the batteries are neatly placed in the material frame, the material frame is placed on the loading and conveying mechanism for loading, and under the drive of the handling robot, the material frame is transported to the battery measuring mechanism and the unloading and conveying mechanism in turn. For the defective products detected by the battery measuring mechanism, the handling robot places them on the NG buffer mechanism. For the material frame in which the battery catches fire during the detection process, after being sensed by the smoke sensor, the material frame handling mechanism quickly transports the entire material frame to the battery fire extinguishing mechanism for fire extinguishing. The advantage is that the battery fire phenomenon can be discovered in time, and the fire can be automatically and efficiently extinguished. On the one hand, the stable operation of the equipment can be maintained, and on the other hand, the safety of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the overall structure diagram of the present invention;
[0020] Figure 2 It is the overall structure diagram of the battery measuring mechanism of the present invention;
[0021] Figure 3 is a top view of the battery measuring mechanism of the present invention;
[0022] Figure 4 It is a front view of the battery measuring mechanism of the present invention;
[0023] Figure 5 It is the overall structure diagram of the handling robot of the present invention;
[0024] Figure 6 yes Figure 5 A partial enlarged view of position A in the middle;
[0025] Figure 7 is a structural diagram of the clamping assembly of the present invention;
[0026] Figure 8 yes Figure 5 A partial enlarged view of position B in the middle;
[0027] Fig. 9 It is the overall structural diagram of the battery fire extinguishing mechanism of the present invention;
[0028] Fig.10 It is a structural diagram of the guide assembly and the positioning assembly of the present invention;
[0029] Description of reference numerals:
[0030] 1. Frame; 2. Material feeding and conveying mechanism; 3. Battery measuring mechanism; 31. Transport rail; 311. Support frame; 312. Guide roller; 32. X-axis fixing assembly; 321. Third X-axis slide; 322. X-axis cylinder; 323. X-axis slide; 324. First push plate; 33. Y-axis fixing assembly; 331. First Z-axis cylinder; 332. First baffle; 333. Second Z-axis cylinder; 334. Lifting connecting plate; 33 5. First Y-axis cylinder; 336. Second baffle; 34. First measuring assembly; 341. First base; 342. First X-axis motor; 343. First X-axis slide; 344. First movable bracket; 345. First Z-axis drive assembly; 346. First Z-axis slide; 347. First clamp mounting plate; 348. First detection metal clamp; 349. First clamp drive assembly; 35. Second measuring assembly; 351. Second base;
[0031] 352, second X-axis motor; 353, second X-axis slide; 354, movable slide; 355, second Z-axis drive assembly; 356, second Z-axis slide; 357, second clamp mounting plate; 358, second detection metal clamp; 359, second clamp drive assembly; 4, unloading conveying mechanism; 5, NG buffer mechanism; 6, handling manipulator; 61, supporting footrest; 62, supporting top plate; 63, battery handling assembly; 631, first Y-axis motor; 632, first slide; 633, mounting bracket; 634, first Z-axis motor; 635, clamping assembly; 6351, second slide; 6352, third Z-axis slide; 6353, fixed top plate; 6354, movable slide movable slider; 6355, spring; 6356, clamping claw connecting plate; 6357, first clamping cylinder; 6358, clamping plate; 636, second Y-axis cylinder; 637, supporting plate; 64, material frame pushing assembly; 641, second Y-axis motor; 642, second Y-axis slide; 643, second movable bracket; 644, bracket connecting rod; 645, second clamping cylinder; 646, material frame clamping claw; 7, battery fire extinguishing mechanism; 71, water tank; 711, universal wheel; 72, cover plate assembly; 721, Y-axis driving assembly; 722, third Y-axis slide; 723, third slide plate; 724, third Z-axis cylinder; 725, movable cover plate; 726, guide sleeve; 727, guide column;
[0032] 73. Guide assembly; 731. Guide mounting plate; 732. Guide wheel; 74. Positioning assembly; 741. Bottom plate;
[0033] 742. The third Y-axis cylinder; 743. The guide block; 744. The positioning block; 745. The first sensor; 746. The second sensor; 8. The material frame transport mechanism. DETAILED DESCRIPTION
[0034] The present invention will be further described below in conjunction with the accompanying drawings:
[0035] like Figure 1 As shown, a battery automatic OCV testing equipment includes a frame 1, a loading and conveying mechanism 2, a battery measuring mechanism 3, a unloading and conveying mechanism 4, an NG buffer mechanism 5, a handling robot 6, a battery fire extinguishing mechanism 7, a material frame handling mechanism 8 and a smoke sensor. The loading and conveying mechanism 2, the battery measuring mechanism 3, the unloading and conveying mechanism 4 and the NG buffer mechanism 5 are fixed on the right side of the frame 1 in sequence, the handling robot 6 is arranged on the right side above the frame 1, the battery fire extinguishing mechanism 7 is fixed on the left side of the frame 1, and the material frame handling mechanism 8 is arranged on the left side above the frame 1. The smoke sensor is fixed on the frame 1, and a plurality of smoke sensors are arranged and correspond to the loading and conveying mechanism 2, the battery measuring mechanism 3, the unloading and conveying mechanism 4 and the NG buffer mechanism 5 respectively.
[0036] The batteries are neatly placed in the material frame, which is placed on the loading and conveying mechanism 2 for loading. Driven by the handling robot 6, the material frame is transported to the battery measuring mechanism 3 and the unloading and conveying mechanism 4 in turn. The defective products detected by the battery measuring mechanism 3 are placed on the NG buffer mechanism 5 by the handling robot 6. For the material frame in which the battery catches fire during the detection process, after being sensed by the smoke sensor, the material frame handling mechanism 8 quickly transports the entire material frame to the battery fire extinguishing mechanism 7 for fire extinguishing.
[0037] like Figures 2 to 4 As shown, the battery measuring mechanism 3 includes a transport rail 31, an X-axis fixing component 32, a Y-axis fixing component 33, a first measuring component 34 and a second measuring component 35. Two groups of transport rails 31 are provided, and the workpiece is placed on the transport rails 31 for transportation. The X-axis fixing component 32 is fixed on the transport rail 31 to fix the position of the workpiece in the X-axis direction. The Y-axis fixing component 33 is fixedly provided in the middle of the two groups of transport rails 31 to fix the position of the workpiece in the Y-axis direction. The first measuring component 34 and the second measuring component 35 are respectively provided on the left and right sides of the transport rail 31.
[0038] The batteries are neatly arranged in a material frame, which is transported to the transport rail 31 through the previous process. Then, the X-axis fixing component 32 and the Y-axis fixing component 33 fix the material frame in the X-axis direction and the Y-axis direction respectively to prevent the material frame from shifting and improve the accuracy of detection. Then, according to the distribution position of the positive and negative ears on the battery, the first measuring component 34 and the second measuring component 35 are used to test various parameters of the battery, such as voltage, resistance, etc.
[0039] The first measuring assembly 34 comprises a first base 341, a first X-axis motor 342, a first X-axis slide 343, a first movable bracket 344, a first Z-axis driving assembly 345, a first Z-axis slide 346, a first clamp mounting plate 347, a first detection metal clamp 348 and a first clamp driving assembly 349. The first base 341 is fixedly arranged on the left side of the transport guide rail 31, the first X-axis motor 342 and the first X-axis slide 343 are fixed on the first base 341, and the first movable bracket 344 is fixed on the power output end of the first X-axis motor 342 and connected to the first X-axis slide 343 is slidingly connected, the first Z-axis driving component 345 and the first Z-axis slide 346 are fixed on the first movable bracket 344, the left end of the first clamp mounting plate 347 is fixed to the power output end of the first Z-axis driving component 345 and is slidingly connected to the first Z-axis slide 346, the first detection metal clamp 348 is arranged in several groups and is fixed on the right end of the first clamp mounting plate 347, the first clamp driving component 349 is fixed on the first clamp mounting plate 347 and is drivingly connected to the first detection metal clamp 348, and the first clamp driving component 349 drives the first detection metal clamp 348 to open and close.
[0040] The first X-axis motor 342 drives the first movable bracket 344 to slide on the first X-axis slide 343, and the first Z-axis drive assembly 345 drives the first clamp mounting plate 347 to rise and fall on the first Z-axis slide 346, thereby adjusting the position of the first detection metal clamp 348 in the X-axis and Z-axis directions and approaching the battery pole ear. The first clamp drive assembly 349 controls the opening and closing of the first detection metal clamp 348. During detection, the first detection metal clamp 348 clamps the pole ear. After the detection is completed, the first detection metal clamp 348 opens.
[0041] The second measuring assembly 35 comprises a second base 351, a second X-axis motor 352, a second X-axis slide 353, a movable slide 354, a second Z-axis driving assembly 355, a second Z-axis slide 356, a second clamp mounting plate 357, a second detection metal clamp 358 and a second clamp driving assembly 359. The second base 351 is fixedly arranged on the right side of the transport guide rail 31, the second X-axis motor 352 and the second X-axis slide 353 are fixed on the second base 351, the movable slide 354 is fixed on the power output end of the second X-axis motor 352 and is slidably connected to the second X-axis slide 353, the second Z-axis driving assembly 355 is fixed above the movable slide 354, and the second Z The axis slide 356 is fixed on the second Z-axis drive assembly 355, the right end of the second clamp mounting plate 357 is fixed to the power output end of the second Z-axis drive assembly 355 and is slidably connected to the second Z-axis slide 356, the second detection metal clamps 358 are arranged in several groups and are fixed to the left end of the second clamp mounting plate 357, the second clamp driving assembly 359 is fixed on the second clamp mounting plate 357 and is drivingly connected to the second detection metal clamp 358, the second clamp driving assembly 359 drives the second detection metal clamp 358 to open and close, and the second clamp mounting plate 357, the second detection metal clamp 358 and the second clamp driving assembly 359 are arranged in two groups on the second Z-axis drive assembly 355.
[0042] The second X-axis motor 352 drives the movable slide 354 to slide on the second X-axis slide 353, and the second Z-axis drive assembly 355 drives the second clamp mounting plate 357 to rise and fall on the second Z-axis slide 356, so as to adjust the position of the second detection metal clamp 358 in the X-axis and Z-axis directions and approach the battery pole ear. The second clamp drive assembly 359 controls the opening and closing of the second detection metal clamp 358. The second clamp mounting plate 357, the second detection metal clamp 358 and the second clamp drive assembly 359 are arranged in two groups on the second Z-axis drive assembly 355, and one or both groups can be activated according to the distribution of the positive and negative pole ears of the battery, which is more flexible to use.
[0043] The transport guide rail 31 includes a support frame 311 and a guide roller 312. The support frame 311 is arranged in two groups along the left and right directions. The guide rollers 312 are arranged in multiple groups and can be rotatably installed on the inner sides of the two groups of support frames 311. The bottom sides of the material frame are placed on the guide rollers 312 on both sides and can slide on the guide rollers 312.
[0044] The X-axis fixed assembly 32 includes a third X-axis slide 321, an X-axis cylinder 322, an X-axis slider 323 and a first push plate 324. The third X-axis slide 321 is fixedly arranged on the outside of one group of support frames 311, the X-axis cylinder 322 is fixed on the third X-axis slide 321, the X-axis slider 323 is fixed on the power output end of the X-axis cylinder 322 and is slidably connected to the third X-axis slide 321, and one end of the first push plate 324 is fixed on the X-axis slider 323, and the other end passes through the support frame 311 and corresponds to the top of the guide roller 312.
[0045] When the material frame is placed on the transport track, the X-axis cylinder 322 drives the X-axis slider 323 to slide on the third X-axis slide 321, thereby driving the first push plate 324 to slide and push the material frame to the support frame 311 on the other side. After the material frame contacts the support frame 311, the first push plate 324 and the support frame 311 fix the position of the material frame in the X-axis direction.
[0046] The Y-axis fixing assembly 33 includes a first Z-axis cylinder 331, a first baffle 332, a second Z-axis cylinder 333, a lifting connecting plate 334, a first Y-axis cylinder 335 and a second baffle 336. The first Z-axis cylinder 331 is fixedly arranged in the middle of the front ends of the two groups of support frames 311, the first baffle 332 is fixed at the power output end of the first Z-axis cylinder 331, the second Z-axis cylinder 333 is fixedly arranged in the middle of the rear ends of the two groups of support frames 311, the lifting connecting plate 334 is fixed at the power output end of the second Z-axis cylinder 333, the first Y-axis cylinder 335 is fixed on the upper side of the lifting connecting plate 334, and the second baffle 336 is fixed at the power output end of the first Y-axis cylinder 335 and faces the side of the first baffle 332.
[0047] After the X-axis fixing assembly 32 fixes the material frame, the material frame can still move in the Y-axis direction. At this time, the first Z-axis cylinder 331 drives the first baffle 332 to rise and block the front side of the material frame. The second Z-axis cylinder 333 drives the lifting connecting plate 334 to rise. Correspondingly, on the rear side of the material frame, the first Y-axis cylinder 335 drives the second baffle 336 to extend and push the material frame to the side of the first baffle 332, thereby fixing the position of the material frame in the Y-axis direction through the first baffle 332 and the second baffle 336.
[0048] like Figures 5 to 8As shown, the handling robot 6 includes a supporting tripod 61, a supporting top plate 62, a battery handling assembly 63 and a material frame pushing assembly 64. The supporting tripod 61 is provided with multiple groups and is fixed below the supporting top plate 62. The battery handling assembly 63 and the material frame pushing assembly are respectively fixed on the front and rear sides above the supporting top plate 62. The battery handling assembly 63 includes a first Y-axis motor 631, a first Y-axis slide, a first slide plate 632, a mounting bracket 633, a first Z-axis motor 634, a clamping assembly 635, a second Y-axis cylinder 636 and a support plate 637. The first Y-axis motor 631 is fixed to the supporting top plate 62. On, the first Y-axis slide is fixed below the front end of the support top plate 62, the first slide plate 632 is fixed to the power output end of the first Y-axis motor 631 and is slidably connected to the first Y-axis slide, the mounting bracket 633 is vertically fixed to one side of the first slide plate 632, the first Z-axis motor 634 is fixed on the mounting bracket 633, the clamping assembly 635 is fixed to the power output end of the first Z-axis motor 634, and is used to clamp the workpiece, the second Y-axis cylinder 636 is fixed to the lower end of the mounting bracket 633, and the support plate 637 is fixed to the power output end of the second Y-axis cylinder 636 and corresponds to the bottom of the clamping assembly 635.
[0049] In the inspection process, the batteries are neatly placed in the material frame, and the material frame is placed on the transport rail 31. When the battery inspection is completed, the material frame is transported to the side of the battery handling component 63 through the material frame pushing component 64. According to the inspection result, the battery handling component 63 takes the defective products in the material frame out of the material frame and places them in the designated placement area. When the battery handling component 63 grabs the battery, it first drives the first slide 632 to run on the first Y-axis slide through the first Y-axis motor 631, so that the clamping component 635 corresponds to the top of the defective product, and then the first Z-axis motor 634 drives the clamping component 635 to descend, and the clamping component 635 rises after clamping the battery, and then the second Y-axis cylinder 636 drives the pallet 637 to extend, so that the pallet 637 corresponds to the bottom of the battery. Finally, under the joint drive of the first Y-axis motor 631 and the first Z-axis motor 634, the battery is transported to the designated area. The pallet 637 can prevent the battery from falling during transportation, avoid equipment shutdown due to battery falling, and improve the stability of the equipment during operation.
[0050] The clamping assembly 635 includes a second slide 6351, a third Z-axis slide 6352, a fixed top plate 6353, a movable slider 6354, a spring 6355, a clamping claw connecting plate 6356, a first clamping cylinder 6357 and a clamping plate 6358. The second slide 6351 is fixed to the power output end of the first Z-axis motor 634 and is slidably connected to the mounting bracket 633. The third Z-axis slide 6352 is vertically fixed on the second slide 6351. The fixed top plate 6353 is fixed on the second slide 6351 and corresponds to the third Z-axis slide. Above 6352, the movable slider 6354 is slidably connected to the third Z-axis slide 6352, the two ends of the spring 6355 are respectively fixedly connected to the fixed top plate 6353 and the movable slider 6354, the clamping claw connecting plate 6356 is fixed on the movable slider 6354, the first clamping cylinder 6357 is arranged in two groups along the X-axis direction and fixed on the clamping claw connecting plate 6356, the clamping plate 6358 is fixed at the power output end of the first clamping cylinder 6357 and corresponds to the top of the support plate 637, and the first clamping cylinder 6357 drives the clamping plate 6358 to clamp.
[0051] When grabbing unqualified batteries, the first Z-axis motor 634 drives the second slide plate 6351 to descend, and the clamping plates 6358 correspond to the two sides of the battery. When the bottom of the first clamping cylinder 6357 contacts the top of the battery, the movable slider 6354 slides upward on the third Z-axis slide 6352, and the spring 6355 is compressed, so that the first clamping cylinder 6357 acts as a buffer when it contacts the battery to prevent the battery from being damaged. Then the first clamping cylinder 6357 drives the clamping plate 6358 to clamp the battery, and then the battery is lifted under the drive of the first Z-axis motor 634.
[0052] The material frame pushing assembly 64 includes a second Y-axis motor 641, a second Y-axis slide 642, a second movable bracket 643, a bracket connecting rod 644, a second clamping cylinder 645 and a material frame clamping claw 646. The second Y-axis motor 641 is fixed on the supporting top plate 62, the second Y-axis slide 642 is fixed on the upper rear side of the supporting top plate 62, one end of the second movable bracket 643 is slidably connected with the second Y-axis slide 642, the second movable bracket 643 is provided with two groups and one group is fixed to the power output end of the second Y-axis motor 641, the two ends of the bracket connecting rod 644 are respectively fixed to the two groups of second movable brackets 643, the second clamping cylinder 645 is fixed to the other end of the second movable bracket 643, the material frame clamping claw 646 is fixed to the power output end of the second clamping cylinder 645, and the second clamping cylinder 645 drives the material frame clamping claw 646 to clamp.
[0053] When the material frame is moved by using the material frame pushing assembly 64, the material frame is placed on the transport guide rail 31, and the second Y-axis motor 641 drives the second movable bracket 643 to slide on the second Y-axis slide 642, so that the material frame clamp 646 is above the edge of the material frame, and then the second clamping cylinder 645 drives the material frame clamp 646 to clamp the edge of the material frame, and under the drive of the second Y-axis motor 641, the material frame slides along the transport guide rail 31, and the bracket connecting rod 644 simultaneously connects the two groups of second movable brackets 643, so that the front and rear groups of clamps always maintain a certain distance between each other, and the distance corresponds to the distance between the front and rear edges of the material frame, so that the clamp can accurately clamp the edge of the material frame.
[0054] like Figures 9 to 10 As shown, the battery fire extinguishing mechanism 7 includes a water tank 71, a cover assembly 72, a guide assembly 73 and a positioning assembly 74. The water tank 71 is used to hold liquid. The cover assembly 72 includes a Y-axis driving assembly 721, a third Y-axis slide 722, a third slide 723, a third Z-axis cylinder 724, a movable cover 725, a guide sleeve 726 and a guide column 727. The Y-axis driving assembly 721 is fixedly arranged on one side of the water tank 71, the third Y-axis slide 722 is fixedly arranged on both sides of the water tank 71, and the third slide 723 is fixed at the power output end of the Y-axis driving assembly 721 and slides with the third Y-axis slide 722. The third slide plate 723 is dynamically connected, the Y-axis driving assembly 721 drives the third slide plate 723 to move along the Y-axis direction, the third Z-axis cylinder 724 is fixed on the third slide plate 723, the movable cover plate 725 is fixed on the power output end of the third Z-axis cylinder 724 and corresponds to the top of the water tank 71, the guide sleeve 726 is fixed on the third slide plate 723, the lower end of the guide column 727 is fixed on the movable cover plate 725, the upper end of the guide column 727 passes through the guide sleeve 726 and is slidably connected to the guide sleeve 726, the guide assembly 73 is fixedly arranged on both sides of the water tank 71, and the positioning assembly 74 is fixed on the end of the guide assembly 73, which is used to fix the water tank 71.
[0055] The battery fire extinguishing mechanism 7 of the present design is installed on the battery detection equipment for supporting use. The water tank 71 contains liquid for fire extinguishing. The water tank 71 is pushed under the cover assembly 72 along the guide assembly 73, and then the water tank 71 is fixed by the positioning assembly 74. When the battery on the battery detection equipment catches fire, the Y-axis drive assembly 721 immediately drives the movable cover 725 to open, and the manipulator on the battery detection equipment can place the burning battery or the entire material frame containing the battery into the water tank 71. After the Y-axis drive assembly 721 drives the movable cover 725 to reset, the third Z-axis cylinder 724 drives the movable cover 725 to move downward and block the opening of the water tank 71, so that oxygen cannot enter the water tank 71. In the state of isolating oxygen and under the action of the liquid in the water tank 71, the burning battery can be safely and quickly extinguished, and the detection equipment can still operate normally, avoiding shutdown operations and improving production efficiency.
[0056] The water tank 71 is provided with four sets of universal wheels 711 at the bottom thereof, and the four sets of universal wheels 711 correspond to the four corners of the bottom of the water tank 71 , so as to facilitate the movement of the water tank 71 .
[0057] The guide assembly 73 includes a guide mounting plate 731 and a guide wheel 732. The guide mounting plate 731 is fixedly arranged on both sides of the water tank 71. The guide wheels 732 are arranged in multiple groups and are rotatably mounted on the guide mounting plate 731. The guide wheels 732 correspond to the outer wall of the water tank 71. When the water tank 71 is pushed under the cover assembly 72, the outer walls on both sides of the water tank 71 contact with the guide wheels 732, and under the guiding action of the guide wheels 732, the water tank 71 is placed under the cover assembly 72 in an accurate position.
[0058] The positioning assembly 74 includes a base plate 741, a third Y-axis cylinder 742, a guide block 743, a positioning block 744, a first sensor 745 and a second sensor 746. The base plate 741 is fixed to the end of the guide mounting plate 731. The third Y-axis cylinder 742 and the guide block 743 are both fixed to the base plate 741 and can be adjusted in position along the Y-axis direction. The positioning block 744 passes through the guide block 743 and is slidably connected to the guide block 743. One end of the positioning block 744 is fixed to the power output end of the third Y-axis cylinder 742, and the other end corresponds to one side of the water tank 71. The first sensor 745 is fixed to the guide mounting plate 731 and the sensing end corresponds to the water tank 71. The second sensor 746 is fixed Above the guide block 743 and with the sensing end corresponding to the outside of the water tank 71, two groups of positioning assemblies 74 are arranged and are symmetrically arranged on both sides of the water tank 71. When the water tank 71 is pushed under the cover assembly 72, the first sensor 745 senses the water tank 71, while the second sensor 746 does not sense the water tank 71, which means that the water tank 71 is parked in the correct position. At this time, the third Y-axis cylinder 742 drives the positioning block 744 to slide in the guide block 743. The positioning block 744 approaches the water tank 71 and corresponds to the outer wall on one side of the water tank 71. The outer wall on the other side of the water tank 71 contacts the frame 1 on the equipment, thereby fixing the water tank 71 between the frame 1 and the positioning block 744.
[0059] The above does not limit the technical scope of the present invention in any way. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A battery automatic OCV test equipment, characterized by: It includes a frame, a loading and conveying mechanism, a battery measuring mechanism, a unloading and conveying mechanism, an NG buffer mechanism, a handling manipulator, a battery fire extinguishing mechanism, a material frame handling mechanism and a smoke sensor, wherein the loading and conveying mechanism, the battery measuring mechanism, the unloading and conveying mechanism and the NG buffer mechanism are fixed on the right side of the frame in sequence, the handling manipulator is set on the right side above the frame, the battery fire extinguishing mechanism is fixed on the left side of the frame, the material frame handling mechanism is set on the left side above the frame, the smoke sensor is fixed on the frame, and the smoke sensors are arranged in multiple groups and correspond to the loading and conveying mechanism, the battery measuring mechanism, the unloading and conveying mechanism and the NG buffer mechanism respectively; The battery fire extinguishing mechanism includes a water tank, a cover assembly, a guide assembly and a positioning assembly. The water tank is used to hold liquid. The cover assembly includes a Y-axis drive assembly, a third Y-axis slide, a third slide plate, a third Z-axis cylinder, a movable cover plate, a guide sleeve and a guide column. The Y-axis drive assembly is fixedly arranged on one side of the water tank. The third Y-axis slide plate is fixedly arranged on both sides of the water tank. The third slide plate is fixed to the power output end of the Y-axis drive assembly and is slidably connected to the third Y-axis slide plate. The Y-axis drive assembly drives the third slide plate to move along the Y-axis direction. The third Z-axis cylinder is fixed on the third slide plate, the movable cover plate is fixed at the power output end of the third Z-axis cylinder and corresponds to the top of the water tank, the guide sleeve is fixed on the third slide plate, the lower end of the guide column is fixed on the movable cover plate, the upper end of the guide column passes through the guide sleeve and is slidably connected with the guide sleeve, the guide assembly is fixedly arranged on both sides of the water tank, the positioning assembly is fixed to the end of the guide assembly, and is used to fix the water tank, and four groups of universal wheels are provided at the bottom of the water tank, and the four groups of universal wheels correspond to the four corners of the bottom of the water tank.
2. The automatic OCV test equipment for batteries according to claim 1, characterized in that: The battery measuring mechanism comprises a transport rail, an X-axis fixing component, a Y-axis fixing component, a first measuring component and a second measuring component. The transport rails are provided in two groups, and the workpiece is placed on the transport rails for transportation. The X-axis fixing component is fixed on the transport rails to fix the position of the workpiece in the X-axis direction. The Y-axis fixing component is fixedly provided in the middle of the two groups of transport rails to fix the position of the workpiece in the Y-axis direction. The first measuring component and the second measuring component are respectively provided on the left and right sides of the transport rails. The first measuring assembly includes a first base, a first X-axis motor, a first X-axis slide, a first movable bracket, a first Z-axis driving assembly, a first Z-axis slide, a first clamp mounting plate, a first detection metal clamp and a first clamp driving assembly, wherein the first base is fixedly arranged on the left side of the transport guide rail, the first X-axis motor and the first X-axis slide are fixed on the first base, the first movable bracket is fixed to the power output end of the first X-axis motor and is slidably connected to the first X-axis slide, the first Z-axis driving assembly and the first Z-axis slide are fixed on the first movable bracket, the left end of the first clamp mounting plate is fixed to the power output end of the first Z-axis driving assembly and is slidably connected to the first Z-axis slide, the first detection metal clamp is provided in several groups and is fixed to the right end of the first clamp mounting plate, the first clamp driving assembly is fixed on the first clamp mounting plate and is drivingly connected to the first detection metal clamp, and the first clamp driving assembly drives the first detection metal clamp to open and close; The second measuring assembly includes a second base, a second X-axis motor, a second X-axis slide, a movable slide, a second Z-axis driving assembly, a second Z-axis slide, a second clamp mounting plate, a second detection metal clamp and a second clamp driving assembly. The second base is fixedly arranged on the right side of the transport guide rail. The second X-axis motor and the second X-axis slide are fixed on the second base. The movable slide is fixed to the power output end of the second X-axis motor and is slidably connected to the second X-axis slide. The second Z-axis driving assembly is fixed above the movable slide. The second Z-axis slide is fixed on the second Z-axis driving assembly. The right end of the second clamp mounting plate is fixed to the power output end of the second Z-axis driving assembly and is slidably connected to the second Z-axis slide. The second detection metal clamp is arranged in several groups and is fixed on the left end of the second clamp mounting plate. The second clamp driving assembly is fixed on the second clamp mounting plate and is drivingly connected to the second detection metal clamp. The second clamp driving assembly drives the second detection metal clamp to open and close. The second clamp mounting plate, the second detection metal clamp and the second clamp driving assembly are arranged in two groups on the second Z-axis driving assembly.
3. The automatic OCV test equipment for batteries according to claim 2, characterized in that: The transport guide rail comprises a support frame and guide rollers. The support frame is provided in two groups along the left and right directions. The guide rollers are provided in multiple groups and are rotatably installed on the inner sides of the two groups of support frames.
4. The automatic OCV test equipment for batteries according to claim 3, characterized in that: The X-axis fixed assembly includes a third X-axis slide, an X-axis cylinder, an X-axis slider and a first push plate. The third X-axis slide is fixedly arranged on the outside of one group of the support frames, the X-axis cylinder is fixed on the third X-axis slide, the X-axis slider is fixed on the power output end of the X-axis cylinder and is slidably connected to the third X-axis slide, and one end of the first push plate is fixed on the X-axis slider, and the other end passes through the support frame and corresponds to the top of the guide roller.
5. The automatic OCV test equipment for batteries according to claim 3, characterized in that: The Y-axis fixing assembly includes a first Z-axis cylinder, a first baffle, a second Z-axis cylinder, a lifting connecting plate, a first Y-axis cylinder and a second baffle, the first Z-axis cylinder is fixedly arranged in the middle of the front ends of the two groups of support frames, the first baffle is fixed at the power output end of the first Z-axis cylinder, the second Z-axis cylinder is fixedly arranged in the middle of the rear ends of the two groups of support frames, the lifting connecting plate is fixed at the power output end of the second Z-axis cylinder, the first Y-axis cylinder is fixed on the upper side of the lifting connecting plate, and the second baffle is fixed at the power output end of the first Y-axis cylinder and faces the first baffle side.
6. The automatic OCV test equipment for batteries according to claim 1, characterized in that: The handling robot comprises a supporting tripod, a supporting top plate, a battery handling assembly and a material frame pushing assembly. The supporting tripod is provided with multiple groups and is fixed below the supporting top plate. The battery handling assembly and the material frame pushing assembly are respectively fixed on the front and rear sides above the supporting top plate. The battery handling assembly comprises a first Y-axis motor, a first Y-axis slide, a first slide plate, a mounting bracket, a first Z-axis motor, a clamping assembly, a second Y-axis cylinder and a support plate. The first Y-axis motor is fixed to the supporting top plate, the first Y-axis slide plate is fixed below the front end of the supporting top plate, the first slide plate is fixed to the power output end of the first Y-axis motor and is slidably connected to the first Y-axis slide plate, the mounting bracket is vertically fixed to one side of the first slide plate, the first Z-axis motor is fixed to the mounting bracket, the clamping assembly is fixed to the power output end of the first Z-axis motor for clamping the workpiece, the second Y-axis cylinder is fixed to the lower end of the mounting bracket, and the support plate is fixed to the power output end of the second Y-axis cylinder and corresponds to the bottom of the clamping assembly.
7. The automatic OCV test equipment for batteries according to claim 6, characterized in that: The clamping assembly includes a second slide, a third Z-axis slide, a fixed top plate, a movable slider, a spring, a clamping claw connecting plate, a first clamping cylinder and a clamping plate. The second slide is fixed to the power output end of the first Z-axis motor and is slidably connected to the mounting bracket. The third Z-axis slide is vertically fixed to the second slide, the fixed top plate is fixed to the second slide and corresponds to the top of the third Z-axis slide, the movable slider is slidably connected to the third Z-axis slide, the two ends of the spring are respectively fixedly connected to the fixed top plate and the movable slider, the clamping claw connecting plate is fixed to the movable slider, the first clamping cylinder is arranged in two groups along the X-axis direction and is fixed on the clamping claw connecting plate, the clamping plate is fixed to the power output end of the first clamping cylinder and corresponds to the top of the support plate, and the first clamping cylinder drives the clamping plate to clamp.
8. The automatic OCV test device for batteries according to claim 6, characterized in that: The material frame pushing assembly includes a second Y-axis motor, a second Y-axis slide, a second movable bracket, a bracket connecting rod, a second clamping cylinder and a material frame clamp. The second Y-axis motor is fixed to the support top plate, the second Y-axis slide is fixed to the upper rear side of the support top plate, one end of the second movable bracket is slidably connected to the second Y-axis slide, the second movable bracket is provided in two groups and one group is fixed to the power output end of the second Y-axis motor, the two ends of the bracket connecting rod are respectively fixed to the two groups of the second movable brackets, the second clamping cylinder is fixed to the other end of the second movable bracket, the material frame clamp is fixed to the power output end of the second clamping cylinder, and the second clamping cylinder drives the material frame clamp to clamp.
9. The automatic OCV test equipment for batteries according to claim 1, characterized in that: The guide assembly includes a guide mounting plate and guide wheels, wherein the guide mounting plate is fixedly arranged on both sides of the water storage tank, and the guide wheels are arranged in multiple groups and are rotatably mounted on the guide mounting plate, and the guide wheels correspond to the outer wall of the water storage tank; The positioning assembly includes a base plate, a third Y-axis cylinder, a guide block, a positioning block, a first sensor and a second sensor. The base plate is fixed to the end of the guide mounting plate. The third Y-axis cylinder and the guide block are both fixed to the base plate and are adjustable in position along the Y-axis direction. The positioning block passes through the guide block and is slidably connected to the guide block. One end of the positioning block is fixed to the power output end of the third Y-axis cylinder, and the other end corresponds to one side of the water tank. The first sensor is fixed to the guide mounting plate and the sensing end corresponds to the water tank. The second sensor is fixed above the guide block and the sensing end corresponds to the outside of the water tank. Two groups of the positioning assembly are arranged and are symmetrically arranged on both sides of the water tank.
Citation Information
Patent Citations
Battery OCV test machine and test assembly
CN210730226U
Battery carrying manipulator
CN217097772U
Battery fire extinguishing mechanism
CN217794202U
Battery measuring mechanism
CN217820748U
Battery charge / discharge equipment with fire extinguisher and method of extinguishing fire of the battery charge / discharge equipment
JP2012249803A