An air conditioner fin die with fast switching of point cutting and longitudinal cutting number

By designing separate longitudinal cutting and spot cutting devices in the air-conditioning fin mold and using an adjustable pressure plate to achieve rapid state switching, the problem of the existing mold requiring disassembly and replacement of blades when switching the number of columns is solved, thereby improving production efficiency and reducing manual operation time.

CN114733960BActive Publication Date: 2025-09-19WUXI MICRO RES CO LTD
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Patent Information

Application Number
CN202210540470.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-17
Publication Date
2025-09-19
Estimated Expiration
2042-05-17

AI Technical Summary

Technical Problem

The existing air conditioner fin mold needs to disassemble and replace the blade when cutting the longitudinal rows at the switching point, resulting in low production efficiency and high skill requirements.

Method used

An air conditioner fin mold is designed with a longitudinal cutting device and a spot cutting device separately set. By moving the longitudinal cutting adjustment plate and the spot cutting adjustment plate, the mold working state can be quickly switched without disassembling and replacing the blade.

Benefits of technology

It greatly reduces the debugging work after mold disassembly and assembly, saves labor time, improves production efficiency, and avoids blade damage caused by changing the number of fin rows.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air conditioner fin mold capable of quickly switching between spot cutting and longitudinal cutting rows. The mold comprises an upper mold plate and a lower mold plate, with longitudinal cutting devices and spot cutting devices arranged side by side in the front-to-back direction between the upper and lower mold plates. Compared with the prior art, the present invention provides separate longitudinal cutting and spot cutting devices. Therefore, when producing fins with different spot cutting rows, there is no need to remove and replace the blades. The mold's operating state can be quickly switched using the spot cutting and longitudinal cutting adjustment plates, significantly reducing the debugging work after mold disassembly and assembly, saving labor time, and preventing damage caused by disassembly due to changing the number of fin rows.
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Description

Technical Field

[0001] The invention relates to the field of moulds, and in particular to an air-conditioning fin mould capable of quickly switching the number of point cutting and longitudinal cutting rows. Background Art

[0002] In the existing longitudinal cutting structure of the air conditioner fin mold, the row number of fins is changed by controlling the cutting depth of the upper and lower cutters. Manufacturers often need 2 or more rows of fins when producing, and the middle of each row needs to be cut without being cut off (hereinafter referred to as the virtual cutting state). At present, the mature solution is to modify the row cutter in the position where cutting without being cut off, and add a small notch in the middle of the blade, commonly known as the virtual cutter, such as Figure 1 As shown in the figure, the fins cut in this way will have a continuous state of "cut-connect-cut-connect" in the middle.

[0003] However, the above solution brings another problem while achieving virtual cutting. Figure 2 As shown in the figure, it is a schematic diagram of the production structure of two rows of fins. Figure 3 The figure shows a schematic diagram of the production structure of 3 rows of fins. When switching from 2 rows of fins to 3 rows of fins, some of the positions that originally needed to be virtual cut need to be changed to a cut state, and the positions that were originally cut need to be changed to a virtual cut state. In this way, it is necessary to disassemble these blades and replace them with the required blade types. If a 60-row mold is used to convert the number of rows from point cutting to longitudinal cutting, it will be necessary to disassemble and change the blades more than 10 times for each switch. After changing the blades, the clearance between the upper and lower blades must be debugged to prevent abnormalities such as fin cutting or burrs. The conversion takes at least 2 hours. At the same time, the skills of the on-site conversion personnel are very high. Ordinary personnel may spend half a day on conversion and debugging, which greatly affects production efficiency. Therefore, it is urgent to solve this problem. Summary of the Invention

[0004] The purpose of the present invention is to provide an air-conditioning fin die with a fast switching point cutting and longitudinal cutting number to solve the problems raised in the above background technology.

[0005] The purpose of the present invention is to be achieved through the following technical solutions:

[0006] An air conditioner fin die capable of quickly switching the number of spot cutting and longitudinal cutting rows, comprising an upper die plate and a lower die plate, wherein a longitudinal cutting device and a spot cutting device are arranged side by side between the upper die plate and the lower die plate along the front-to-back direction;

[0007] The longitudinal cutting device includes a plurality of longitudinal cutting upper knives and a plurality of longitudinal cutting lower knives, the plurality of longitudinal cutting lower knives are arranged side by side in the left-right direction, the plurality of longitudinal cutting upper knives are arranged in a one-to-one correspondence with the plurality of longitudinal cutting lower knives, the longitudinal cutting upper knives are connected to the longitudinal cutting upper knife fixing plate so as to be movable up and down, and the longitudinal cutting device also includes a longitudinal cutting adjustment component for adjusting the upper and lower positions of the longitudinal cutting upper knives;

[0008] The point cutting device includes multiple point cutting upper knives and multiple point cutting lower knives. The multiple point cutting lower knives are arranged side by side in the left and right directions. The multiple point cutting upper knives and the multiple point cutting lower knives are arranged in a one-to-one correspondence. The point cutting upper knives can be moved up and down and are connected to the point cutting upper knife fixing plate. The point cutting device also includes a point cutting adjustment component for adjusting the upper and lower positions of the point cutting upper knives.

[0009] As a preferred solution of the present invention, the longitudinal cutting adjustment assembly includes a longitudinal cutting adjustment pressure plate that can move in the left and right directions, and a plurality of longitudinal cutting adjustment grooves are provided on the lower end surface of the longitudinal cutting adjustment pressure plate at intervals in the left and right directions. The upper end of the longitudinal cutting upper knife is fixedly connected to the longitudinal cutting push rod, and the top end of the longitudinal cutting push rod can extend into the longitudinal cutting adjustment groove. A first spring is fixedly installed on the longitudinal cutting upper knife fixing plate, and the bottom end of the first spring is fixedly connected to the longitudinal cutting upper knife fixing plate. A first convex ring is fixedly connected to the longitudinal cutting push rod, and the top end of the first spring rests on the first convex ring.

[0010] As a preferred solution of the present invention, the point cutting adjustment assembly includes a point cutting adjustment pressure plate that can move in the left and right directions, and a plurality of point cutting adjustment grooves are provided on the lower end surface of the point cutting adjustment pressure plate at intervals in the left and right directions. The upper end of the point cutting upper knife is fixedly connected to a point cutting top rod, and the top end of the point cutting top rod can extend into the point cutting adjustment groove. A second spring is fixedly installed on the point cutting upper knife fixing plate, and the bottom end of the second spring is fixedly connected to the point cutting upper knife fixing plate. A second convex ring is fixedly connected to the point cutting top rod, and the top end of the second spring rests on the second convex ring.

[0011] As a preferred solution of the present invention, a longitudinal cutting pressure plate limit block is provided above the longitudinal cutting adjustment pressure plate, and the longitudinal cutting pressure plate limit block is connected to the longitudinal cutting adjustment screw, and the upper end of the longitudinal cutting adjustment screw is threadedly connected to the longitudinal cutting adjustment nut, and the longitudinal cutting adjustment nut is fixed on the mounting plate.

[0012] As a preferred solution of the present invention, a point cutting pressure plate limit block is provided above the point cutting adjustment pressure plate, the point cutting pressure plate limit block is connected to the point cutting adjustment screw, the upper end of the point cutting adjustment screw is threadedly connected to a point cutting adjustment nut, and the point cutting adjustment nut is fixed on the mounting plate.

[0013] As a preferred solution of the present invention, a longitudinal cutting lower knife fixing plate is fixedly installed on the lower template, and the longitudinal cutting lower knife is fixedly connected to the longitudinal cutting lower knife fixing plate.

[0014] As a preferred solution of the present invention, a spot cutting lower knife fixing plate is fixedly installed on the lower template, and the spot cutting lower knife is fixedly connected to the spot cutting lower knife fixing plate.

[0015] The beneficial effect of the present invention is that, compared with the prior art, the present invention separately sets the longitudinal cutting device and the point cutting device, so when producing fins with different point cutting rows, there is no need to remove and replace the blade, and the mold working state can be quickly switched through the point cutting adjustment plate and the longitudinal cutting adjustment plate, thereby greatly reducing the debugging work after the mold is disassembled and assembled, saving labor time, and avoiding damage caused by disassembly due to changing the number of fin rows. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the structure of the virtual cutter;

[0017] Figure 2 This is a schematic diagram of the production structure of two rows of fins;

[0018] Figure 3 This is a schematic diagram of the production structure of three rows of fins;

[0019] Figure 4 This is a front view of an air conditioner fin die that can quickly switch between point cutting and longitudinal cutting rows;

[0020] Figure 5 A side view of an air-conditioning fin die that can quickly switch between point-cut and longitudinal-cut columns.

[0021] In the picture:

[0022] 1. Upper template; 2. Lower template; 3. Upper longitudinal cutting knife; 4. Lower longitudinal cutting knife; 5. Longitudinal cutting push rod; 6. Adjustable longitudinal cutting plate; 7. Longitudinal cutting plate limit block; 8. Fixed plate for the lower longitudinal cutting knife; 9. Fixed plate for the upper longitudinal cutting knife; 10. First spring; 11. Adjustable longitudinal cutting screw; 12. Push rod for spot cutting; 13. Adjustable longitudinal cutting plate; 14. Limit block for the spot cutting plate; 15. Fixed plate for the lower longitudinal cutting knife; 16. Fixed plate for the upper longitudinal cutting knife; 17. Second spring; 18. Upper longitudinal cutting knife; 19. Lower longitudinal cutting knife. DETAILED DESCRIPTION

[0023] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific embodiments. It should be understood that the embodiments described herein are only used to explain the present invention, rather than to limit the present invention.

[0024] Please refer to Figure 4 and Figure 5 As shown, Figure 4 This is a front view of an air conditioner fin die that can quickly switch between point cutting and longitudinal cutting rows; Figure 5 A side view of an air-conditioning fin die that can quickly switch between point-cut and longitudinal-cut columns.

[0025] In this embodiment, an air conditioner fin mold with a fast switching of the number of spot cutting and longitudinal cutting rows includes an upper template 1 and a lower template 2, wherein a longitudinal cutting device and a spot cutting device are arranged side by side in the front-to-back direction between the upper template 1 and the lower template 2;

[0026] The longitudinal cutting device includes a plurality of longitudinal cutting upper knives 3 and a plurality of longitudinal cutting lower knives 4. The plurality of longitudinal cutting lower knives 4 are arranged side by side in the left-right direction. The plurality of longitudinal cutting upper knives 3 and the plurality of longitudinal cutting lower knives 4 are arranged in a one-to-one correspondence. The longitudinal cutting upper knives 3 are connected to the longitudinal cutting upper knife fixing plate 9 so as to be movable up and down. The longitudinal cutting device also includes a longitudinal cutting adjustment component for adjusting the vertical position of the longitudinal cutting upper knives 3.

[0027] The point cutting device includes multiple point cutting upper knives 18 and multiple point cutting lower knives 19. The multiple point cutting lower knives 19 are arranged side by side in the left and right directions. The multiple point cutting upper knives 18 and the multiple point cutting lower knives 19 are arranged in a one-to-one correspondence. The point cutting upper knives 18 can be connected to the point cutting upper knife fixing plate 16 and can move up and down. The point cutting device also includes a point cutting adjustment component for adjusting the upper and lower positions of the point cutting upper knives 18.

[0028] Specifically, in this embodiment, the longitudinal cutting adjustment assembly includes a longitudinal cutting adjustment pressure plate 6 that can move in the left and right directions, and a plurality of longitudinal cutting adjustment grooves are provided on the lower end surface of the longitudinal cutting adjustment pressure plate 6 at intervals in the left and right directions. The upper end of the longitudinal cutting upper knife 3 is fixedly connected to the longitudinal cutting push rod 5, and the top end of the longitudinal cutting push rod 5 can extend into the longitudinal cutting adjustment groove. A first spring 10 is fixedly installed on the longitudinal cutting upper knife fixing plate 9, and the bottom end of the first spring 10 is fixedly connected to the longitudinal cutting upper knife fixing plate 9. A first convex ring is fixedly connected to the longitudinal cutting push rod 5, and the top end of the first spring 10 rests on the first convex ring.

[0029] Specifically, in this embodiment, the point cutting adjustment assembly includes a point cutting adjustment pressure plate 13 that can move in the left and right directions, and a plurality of point cutting adjustment grooves are provided on the lower end surface of the point cutting adjustment pressure plate 13 at intervals in the left and right directions. The upper end of the point cutting upper knife 18 is fixedly connected to the point cutting top rod 12, and the top end of the point cutting top rod 12 can extend into the point cutting adjustment groove. A second spring 17 is fixedly installed on the point cutting upper knife fixing plate 16, and the bottom end of the second spring 17 is fixedly connected to the point cutting upper knife fixing plate 16. A second convex ring is fixedly connected to the point cutting top rod 12, and the top end of the second spring 17 rests on the second convex ring.

[0030] Specifically, in this embodiment, a longitudinal cutting pressure plate limit block 7 is provided above the longitudinal cutting adjustment pressure plate 6, and the longitudinal cutting pressure plate limit block 7 is connected to the longitudinal cutting adjustment screw 11. The upper end of the longitudinal cutting adjustment screw 11 is threadedly connected to the longitudinal cutting adjustment nut, and the longitudinal cutting adjustment nut is fixed on the mounting plate.

[0031] Specifically, in this embodiment, a point cutting pressure plate limit block 14 is provided above the point cutting adjustment pressure plate 13, and the point cutting pressure plate limit block 14 is connected to the point cutting adjustment screw, and the upper end of the point cutting adjustment screw is threadedly connected to a point cutting adjustment nut, and the point cutting adjustment nut is fixed on the mounting plate.

[0032] Specifically, in this embodiment, a longitudinal cutting lower knife fixing plate 8 is fixedly installed on the lower template 2 , and the longitudinal cutting lower knife 4 is fixedly connected to the longitudinal cutting lower knife fixing plate 8 .

[0033] Specifically, in this embodiment, a spot-cutting lower knife fixing plate 15 is fixedly installed on the lower template 2 , and the spot-cutting lower knife 19 is fixedly connected to the spot-cutting lower knife fixing plate 15 .

[0034] Specifically, in this embodiment, in order to facilitate the operation of the staff, digital scales are provided on the longitudinal cutting adjustment plate 6 and the point cutting adjustment plate 13.

[0035] During operation, if you want to change the number of fin rows produced, you only need to move the longitudinal cutting adjustment plate 6 and the point cutting adjustment plate 13 to the corresponding digital scale. The longitudinal cutting adjustment groove on the longitudinal cutting adjustment plate 6 will correspond to the longitudinal cutting push rod 5 that does not participate in the longitudinal cutting. Under the action of the first spring 10, the longitudinal cutting push rod 5 will be pushed into the longitudinal cutting adjustment groove. Similarly, the point cutting adjustment groove on the point cutting adjustment plate 13 will correspond to the point cutting push rod 12 that does not participate in the point cutting. Under the action of the second spring 17, the point cutting push rod 12 will be pushed into the point cutting adjustment groove, thereby realizing the switching between cutting and non-cutting states.

[0036] The above embodiments merely illustrate the basic principles and features of the present invention. The present invention is not limited to the above embodiments. Various modifications and variations are possible without departing from the spirit and scope of the present invention. Such modifications and variations are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims.

Claims

1. An air conditioner fin die with a fast switching point cutting and longitudinal cutting number, comprising an upper die plate and a lower die plate, characterized in that: A longitudinal cutting device and a spot cutting device are arranged side by side between the upper template and the lower template along the front-to-back direction; The longitudinal cutting device includes a plurality of longitudinal cutting upper knives and a plurality of longitudinal cutting lower knives, the plurality of longitudinal cutting lower knives are arranged side by side in the left-right direction, the plurality of longitudinal cutting upper knives are arranged in a one-to-one correspondence with the plurality of longitudinal cutting lower knives, the longitudinal cutting upper knives are connected to the longitudinal cutting upper knife fixing plate so as to be movable up and down, and the longitudinal cutting device also includes a longitudinal cutting adjustment component for adjusting the upper and lower positions of the longitudinal cutting upper knives; The point cutting device includes a plurality of point cutting upper knives and a plurality of point cutting lower knives, the plurality of point cutting lower knives are arranged side by side in the left-right direction, the plurality of point cutting upper knives are arranged in a one-to-one correspondence with the plurality of point cutting lower knives, the point cutting upper knives are connected to the point cutting upper knife fixing plate so as to be movable up and down, and the point cutting device also includes a point cutting adjustment component for adjusting the upper and lower positions of the point cutting upper knives; The point cutting adjustment assembly includes a point cutting adjustment pressure plate that can move in the left and right directions, and a plurality of point cutting adjustment grooves are provided on the lower end surface of the point cutting adjustment pressure plate at intervals in the left and right directions. The upper end of the point cutting upper knife is fixedly connected to the point cutting push rod, and the top end of the point cutting push rod can extend into the point cutting adjustment groove. A second spring is fixedly installed on the point cutting upper knife fixing plate, and the bottom end of the second spring is fixedly connected to the point cutting upper knife fixing plate. A second convex ring is fixedly connected to the point cutting push rod, and the top end of the second spring abuts against the second convex ring; A longitudinal cutting lower knife fixing plate is fixedly installed on the lower template, and the longitudinal cutting lower knife is fixedly connected to the longitudinal cutting lower knife fixing plate; A point cutting lower knife fixing plate is fixedly installed on the lower template, and the point cutting lower knife is fixedly connected to the point cutting lower knife fixing plate.

2. The air conditioner fin die with fast switching of point cutting and longitudinal cutting rows according to claim 1, characterized in that: The longitudinal cutting adjustment assembly includes a longitudinal cutting adjustment pressure plate that can move in the left and right directions, and a plurality of longitudinal cutting adjustment grooves are provided on the lower end surface of the longitudinal cutting adjustment pressure plate at intervals in the left and right directions. The upper end of the longitudinal cutting upper knife is fixedly connected to the longitudinal cutting push rod, and the top end of the longitudinal cutting push rod can extend into the longitudinal cutting adjustment groove. A first spring is fixedly installed on the longitudinal cutting upper knife fixing plate, and the bottom end of the first spring is fixedly connected to the longitudinal cutting upper knife fixing plate. A first convex ring is fixedly connected to the longitudinal cutting push rod, and the top end of the first spring rests on the first convex ring.

3. The air conditioner fin die with fast switching of point cutting and longitudinal cutting rows according to claim 2, characterized in that: A longitudinal cutting pressure plate limit block is provided above the longitudinal cutting adjustment pressure plate, and the longitudinal cutting pressure plate limit block is connected to the longitudinal cutting adjustment screw. The upper end of the longitudinal cutting adjustment screw is threadedly connected to the longitudinal cutting adjustment nut, and the longitudinal cutting adjustment nut is fixed on the mounting plate.

4. The air conditioner fin die with fast switching of point cutting and longitudinal cutting rows according to claim 1, characterized in that: A point cutting pressure plate limit block is provided above the point cutting adjustment pressure plate, and the point cutting pressure plate limit block is connected to the point cutting adjustment screw. The upper end of the point cutting adjustment screw is threadedly connected to a point cutting adjustment nut, and the point cutting adjustment nut is fixed on the mounting plate.

Citation Information

Patent Citations

  • Adjusting pressure plate structure of longitudinal cutting sub-die

    CN103331356A

  • Longitudinally cutting die capable of switching piece types rapidly

    CN203210459U

  • Transverse cutting die for evaporator fins

    CN209393798U

  • Air conditioner fin mold capable of rapidly switching point cutting and longitudinal cutting column number

    CN217474565U