A fermentation system that facilitates raw material handling

Abstract

The present application relates to feed preparation technical field, disclose a kind of fermentation system of raw material handling convenient, including storage tank and the working tank being arranged above storage tank. Drive element is arranged in storage tank, and the connecting portion of storage tank and working tank is equipped with valve mechanism, to control the material in working tank to enter into storage tank. Working tank is equipped with stirring mechanism driven by drive element, and the outside of working tank is equipped with several feeding mechanisms. Stirring mechanism includes vertical crankshaft in working tank, several stirring rods one installed on the outside of crankshaft. The present application can be mixed while adding multiple raw materials for multiple times, automatic operation, simple and convenient, mixed material can be added into storage tank to store and ferment, further improve work efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of feed preparation, in particular to a fermentation system that is convenient for processing raw materials. Background Art

[0002] Fermented feed uses microorganisms and complex enzymes as biological feed starter strains to convert feed ingredients into microbial protein, bioactive small peptide amino acids, microbial active probiotics, and complex enzyme preparations. Fermented feed generally contains multiple feed ingredients, which usually need to be thoroughly mixed before fermentation. However, existing feed fermentation systems are not convenient for automatically adding materials and stirring and mixing the various materials, resulting in low work efficiency and affecting the production efficiency of fermented feed. Summary of the Invention

[0003] The object of the present invention is to provide a fermentation system that is convenient for processing raw materials, so as to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A fermentation system for facilitating raw material processing comprises a storage box and a working box arranged above the storage box.

[0006] A driving member is provided in the storage box, and a valve mechanism is provided at the connection between the storage box and the working box to control the material in the working box to enter the storage box.

[0007] A stirring mechanism driven by a driving member is arranged in the working box, and a plurality of feeding mechanisms are arranged outside the working box.

[0008] The stirring mechanism includes a crankshaft vertically arranged in the working box and a plurality of stirring rods installed on the outside of the crankshaft.

[0009] The feeding mechanism includes a storage bin and a mounting cylinder arranged at the bottom of the storage bin. A feeding port corresponding to the mounting cylinder is opened on the shell of the working box. The bottom of the storage bin is open and connected to the horizontally arranged mounting cylinder. A piston plate is movably arranged in the mounting cylinder, and the piston plates in different feeding mechanisms and different cranks on the crankshaft are connected by connecting rods.

[0010] Furthermore, the driving member is a servo motor, and the output shaft of the servo motor is connected to the crankshaft.

[0011] Furthermore, the side wall of the storage bin is inclined, and an anti-blocking mechanism is provided in the storage bin, and the anti-blocking mechanism is driven by the movement of the piston plate.

[0012] Furthermore, the anti-blocking mechanism includes a mounting bracket, a rotating shaft, a stirring rod 2 and a linkage mechanism. The mounting bracket is connected to the storage bin, the rotating shaft is arranged longitudinally, the bottom end of the rotating shaft is close to the bottom opening of the storage bin, and several stirring rods 2 are installed on the outside of the rotating shaft. The linkage mechanism is used to link the piston plate and the rotating shaft.

[0013] Furthermore, the linkage mechanism includes a transmission shaft arranged at the outer end of the mounting bracket, the top end of the transmission shaft and the rotating shaft are connected by a belt transmission mechanism, a gear is installed at the bottom end of the transmission shaft, a strip hole is opened on the shell of the mounting cylinder along its length direction, a connecting column is movably provided in the strip hole, one end of the connecting column is connected to the piston plate, and the other end of the connecting column is installed with a driving tooth plate located on the outside of the mounting cylinder, and the driving tooth plate and the gear are engaged for transmission.

[0014] Furthermore, a baffle capable of blocking the bottom opening of the corresponding storage bin is provided on the side of the piston plate away from the working box.

[0015] Furthermore, the belt transmission mechanism includes two transmission discs and a transmission belt. The two transmission discs are respectively mounted on the rotating shaft and the transmission shaft, and the transmission belt is used to connect the two transmission discs.

[0016] Furthermore, the top end of the crankshaft is rotatably connected to a connector located outside the working box, and the other side of the connector is connected to a feed pipe, which is used to connect to an external liquid supply mechanism. A liquid storage chamber is opened in the crankshaft, and the liquid storage chamber and the feed pipe are connected, and a pressurizing mechanism is installed at the crank.

[0017] Furthermore, the pressurizing mechanism includes two symmetrically arranged mounting plates, and electromagnets are installed on adjacent sides of the two mounting plates. One of the mounting plates is connected to the crankshaft, and one side of the other mounting plate is connected to a piston rod. One end of the piston rod extends into the liquid storage chamber and is installed with a pressurizing piston plate. When the two electromagnets are energized, they magnetically attract and repel each other.

[0018] Furthermore, a liquid storage hole penetrating the crankshaft is provided on the inner wall of the liquid storage cavity, and a spray head is installed at the outer end of the liquid storage hole communicating with the liquid storage cavity located above.

[0019] The beneficial effects of the present invention are:

[0020] The fermentation system designed in the present invention includes a storage box and a working box located above the storage box. A drive member is provided within the storage box, and a valve mechanism is provided at the connection between the storage box and the working box to control the flow of materials from the working box into the storage box. A stirring mechanism driven by the drive member is provided within the working box, and a plurality of feeding mechanisms are provided on the outside of the working box. The stirring mechanism includes a crankshaft vertically disposed within the working box and a plurality of stirring rods mounted on the outside of the crankshaft. A stirring rod is mounted at the bottom of the crankshaft, capable of stirring and mixing the various raw materials entering the working box at the bottom of the working box.

[0021] The present invention can quantitatively add multiple raw materials in a cycle multiple times while mixing, has automatic operation, and is simple and convenient to work. The mixed materials can be put into a storage box for storage and fermentation together with the added bacterial liquid, thereby further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present application and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 Schematic diagram of the cross-sectional structure of the working box of the present invention;

[0025] Figure 3 For the present invention Figure 1 A magnified view of point A;

[0026] Figure 4 For the present invention Figure 1 Schematic diagram of the local structure.

[0027] In the figure: storage box 1, working box 2, crankshaft 3, feed port 4, connector 5, feed pipe 6, drive mechanism 7, liquid storage chamber 8, stirring rod 1 9, connecting rod 10, mounting cylinder 11, storage bin 12, anti-blocking mechanism 13, transmission shaft 14, crank 15, piston plate 16, connecting hole 17, pressurizing piston plate 18, spray head 19, piston rod 20, mounting plate 21, electromagnet 22, strip hole 23, connecting column 24, baffle 25, gear 26, driving gear plate 27, transmission disk 28, mounting bracket 29, transmission belt 30, rotating shaft 31, stirring rod 2 32. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.

[0030] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0032] In the description of the embodiments of the present application, it should be noted that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the application is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, or the orientation or positional relationship in which the product of the application is usually placed when in use. This is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0033] In the description of the embodiments of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0034] See also Figure 1-4 A fermentation system for facilitating raw material processing includes a storage box 1 and a working box 2 arranged above the storage box 1.

[0035] Storage box 1 is equipped with a drive element, and a valve mechanism is installed at the connection between storage box 1 and working box 2 to control the flow of material from working box 2 into storage box 1. In this solution, the valve mechanism includes a feed port (not shown) at the top of storage box 1, a receiving groove on one side of the feed port, a sealing plate slidably connected to the receiving groove, and a driving cylinder that drives the sealing plate. The outer end of the sealing plate can block the feed port, and the driving cylinder is mounted on storage box 1.

[0036] A stirring mechanism driven by a driving member is provided in the working box 2 , and a plurality of feeding mechanisms are provided outside the working box 2 .

[0037] The stirring mechanism includes a crankshaft 3 vertically arranged in the working box 2 and a plurality of stirring rods 9 installed on the outside of the crankshaft 3. A stirring rod 9 is installed at the bottom of the crankshaft 3, which can stir and mix the various raw materials entering the working box 2 at the bottom of the working box 2.

[0038] In this solution, the feeding mechanism includes a storage bin 12 and a mounting cylinder 11 located at the bottom of the bin 12. The housing of the work box 2 is provided with a feed port 4 corresponding to the mounting cylinder 11. The bottom of the storage bin 12 is open and connected to the horizontal mounting cylinder 11. A piston plate 16 is movably mounted within the mounting cylinder 11. The piston plates 16 in different feeding mechanisms are connected to different cranks 15 on the crankshaft 3 via connecting rods 10. The rotation of the crankshaft 3 drives the cranks, which in turn, via the connecting rods 10, reciprocate the piston plates 16 in each mounting cylinder 11, pushing any material that has fallen into the mounting cylinder 11 into the work box 2. This automated operation improves work efficiency.

[0039] In this solution, the driving member is a servo motor, and the output shaft of the servo motor is connected to the crankshaft 3.

[0040] The side wall of the storage bin 12 is tilted, and an anti-blocking mechanism 13 is provided in the storage bin 12, which is movably driven by a piston plate 16. The anti-blocking mechanism 13 can effectively prevent the raw materials from adhering to the wall of the storage bin 12 and being unable to enter the installation cylinder smoothly.

[0041] The anti-blocking mechanism 13 includes a mounting bracket 29, a rotating shaft 31, a stirring rod 32 and a linkage mechanism. The mounting bracket 29 is connected to the storage bin 12. The rotating shaft 31 is arranged longitudinally. The bottom end of the rotating shaft 31 is close to the bottom opening of the storage bin 12, and several stirring rods 32 are installed on the outside of the rotating shaft 31. The linkage mechanism is used to link the piston plate 16 and the rotating shaft 31.

[0042] The linkage mechanism includes a transmission shaft 14 provided at the outer end of the mounting bracket 29. The top end of the transmission shaft 14 and the rotating shaft 31 are connected by a belt transmission mechanism. A gear 26 is installed at the bottom end of the transmission shaft 14. A strip hole 23 is opened on the shell of the mounting cylinder 11 along its length direction. A connecting column 24 is movably provided in the strip hole 23. One end of the connecting column 24 is connected to the piston plate 16. The other end of the connecting column 24 is installed with a driving tooth plate 27 located on the outside of the mounting cylinder 11. The driving tooth plate 27 and the gear 26 are engaged for transmission.

[0043] The side of the piston plate 16 away from the working box 2 is provided with a baffle 25 that can block the bottom opening of the corresponding storage bin 12. The designed baffle 25 can prevent the raw materials in the storage bin from entering the side of the raw material working box of the piston plate 16 when the piston plate 16 slides in the mounting cylinder 11, and the operation is stable and reliable.

[0044] In an optional embodiment of the present invention, the belt transmission mechanism includes two transmission discs 28 and a transmission belt 30 . The two transmission discs 28 are respectively mounted on the rotating shaft 31 and the transmission shaft 14 . The transmission belt 30 is used to connect the two transmission discs 28 .

[0045] The top end of the crankshaft 3 is rotatably connected to a connector 5 located outside the working box 2. A feed pipe 6 is connected to the other side of the connector 5. This feed pipe 6 is used to connect to an external liquid supply mechanism, which is used to provide fermentation liquid to each liquid storage chamber. A liquid storage chamber 8 is defined within the crankshaft 3 and communicates with the feed pipe 6. A pressurizing mechanism is also mounted on the crank 15. Connecting holes 17 corresponding to the liquid storage chambers 8 are defined on the crankshaft's top. These connecting holes 17 are connected by an external water pipe provided on the outer wall of the crankshaft 3, ensuring that each liquid storage chamber 8 can receive liquid.

[0046] The pressurizing mechanism includes two symmetrically arranged mounting plates 21, each with an electromagnet 22 mounted on adjacent sides. One mounting plate 21 is connected to the crankshaft 3, while the other mounting plate 21 is connected to a piston rod 20. One end of the piston rod 20 extends into the liquid reservoir 8 and is mounted on the pressurizing piston plate 18. When energized, the two electromagnets 22 magnetically attract and repel each other. This pressurizing mechanism ensures smooth injection of the bacterial solution into the mixed material.

[0047] The inner wall of the liquid storage chamber 8 is provided with a liquid storage hole that passes through the crankshaft, and a spray head 19 is installed at the outer end of the liquid storage hole that is connected to the liquid storage chamber 8 located above. Since the outer side of the crankshaft 3 below is covered with mixed materials, the bacterial liquid cannot enter the mixed materials without applying a certain pressure.

[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fermentation system for facilitating raw material processing, characterized in that: It comprises a storage box and a working box arranged above the storage box; A driving member is provided in the storage box, and a valve mechanism is provided at the connection between the storage box and the working box to control the material in the working box to enter the storage box; A stirring mechanism driven by the driving member is provided in the working box, and a plurality of feeding mechanisms are provided outside the working box; The stirring mechanism includes a crankshaft vertically arranged in the working box and a plurality of stirring rods installed on the outside of the crankshaft; The feeding mechanism includes a storage bin and a mounting cylinder provided at the bottom of the storage bin. A feeding port corresponding to and connected to the mounting cylinder is provided on the shell of the working box. The bottom of the storage bin is open and connected to the horizontally arranged mounting cylinder. A piston plate is movably provided in the mounting cylinder. The piston plates in different feeding mechanisms are connected to different cranks on the crankshaft via connecting rods. The top end of the crankshaft is rotatably connected to a connector located outside the working box, and the other side of the connector is connected to a feed pipe, which is used to connect to an external liquid supply mechanism. A plurality of liquid storage chambers are opened in the crankshaft, and the liquid storage chambers are connected to the feed pipes, and a pressurizing mechanism is installed at the crank; The pressurizing mechanism includes two symmetrically arranged mounting plates, each of which is equipped with an electromagnet on one adjacent side. One mounting plate is connected to the crankshaft, and one side of the other mounting plate is connected to a piston rod. One end of the piston rod extends into the liquid storage chamber and is equipped with a pressurizing piston plate. When the two electromagnets are energized, they magnetically attract and repel each other. The inner wall of the liquid storage cavity is provided with a liquid storage hole which penetrates the crankshaft, and the outer end of the liquid storage hole which is communicated with the liquid storage cavity located above is installed with a spray head.

2. A fermentation system for facilitating raw material processing according to claim 1, characterized in that: The driving member is a servo motor, and the output shaft of the servo motor is connected to the crankshaft.

3. A fermentation system for facilitating raw material processing according to claim 2, characterized in that: The side wall of the storage bin is tilted, and an anti-blocking mechanism is provided in the storage bin. The anti-blocking mechanism is movably driven by the piston plate.

4. A fermentation system for facilitating raw material processing according to claim 3, characterized in that: The anti-blocking mechanism includes a mounting bracket, a rotating shaft, two stirring rods and a linkage mechanism. The mounting bracket is connected to the storage bin, the rotating shaft is longitudinally arranged, the bottom end of the rotating shaft is close to the bottom opening of the storage bin, and several two stirring rods are installed on the outside of the rotating shaft. The linkage mechanism is used to link the piston plate and the rotating shaft.

5. A fermentation system for facilitating raw material processing according to claim 4, characterized in that: The linkage mechanism includes a transmission shaft arranged at the outer end of the mounting bracket, the top end of the transmission shaft and the rotating shaft are connected by a belt transmission mechanism, a gear is installed at the bottom end of the transmission shaft, a strip hole is opened on the shell of the mounting cylinder along its length direction, a connecting column is movably provided in the strip hole, one end of the connecting column is connected to the piston plate, and the other end of the connecting column is installed with a driving tooth plate located outside the mounting cylinder, and the driving tooth plate and the gear are engaged for transmission.

6. A fermentation system for facilitating raw material processing according to claim 5, characterized in that: A baffle capable of blocking the bottom opening of the corresponding storage bin is provided on the side of the piston plate away from the working box.

7. The fermentation system for facilitating raw material processing according to claim 5, characterized in that: The belt transmission mechanism includes two transmission discs and a transmission belt. The two transmission discs are respectively mounted on the rotating shaft and the transmission shaft. The transmission belt is used to connect the two transmission discs.

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