A triangle debugging mechanism for a single-sided machine, a single-sided machine and a method for adjusting the feeding position

By using the adjustment method of saddle bottom ring in a single-sided machine to adjust the feeding position, the offset problem caused by the adjustment of the axial position of the upper disc in the traditional method is solved, the position accuracy of the knitting needles and settlement sheets is ensured, and the fabric quality and debugging efficiency are improved.

CN114753050BActive Publication Date: 2025-03-14QUANZHOU HENGYI MACHINE
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Patent Information

Application Number
CN202210423181.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-21
Publication Date
2025-03-14
Estimated Expiration
2042-04-21

AI Technical Summary

Technical Problem

During the feeding position adjustment process of traditional single-sided machines, due to the deviation of the upper plate center relative to the center of the syringe when the axial position of the upper plate seat is adjusted, the settlement plate triangle is laterally displaced, affecting the quality of the fabric.

Method used

A single-sided machine triangular debugging mechanism is adopted to adjust the feeding position by adjusting the bottom ring of the saddle, replacing the traditional method of adjusting the upper and lower seats to ensure the accurate up and down lifting position of the knitting needle and the accurate left and right movement position of the settlement piece. The mechanism includes a large disc, saddle bottom ring, knitting needle triangle, stop, alignment block and limit block, and uses adjustable top wire and locking screw to achieve accurate positioning of the saddle bottom ring.

Benefits of technology

This method ensures the accuracy of the position of the knitting needles and sinking sheets after the feeding position, avoids the decline in the quality of the fabric, and reduces the cost of machine modification, and improves the convenience and accuracy of the debugging process.

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Abstract

The present invention relates to the technical field of circular knitting machines, and in particular to a triangle debugging mechanism for a single-sided machine, a single-sided machine, and a method for adjusting the feeding position. The single-sided machine includes a large plate, a saddle bottom ring, a knitting needle triangle, a stopper, and an alignment block. The stopper is protruding from the side of the saddle bottom ring, and the alignment block is fixed on the large plate. The alignment block is provided with two groups, which are respectively located on both sides of the stopper. The two groups of alignment blocks are respectively provided with adjustable top screws, and the ends of the two groups of adjustable top screws respectively press against the stopper from both sides. The feeding position is adjusted by adjusting the saddle bottom ring, replacing the traditional method of adjusting the upper plate seat. This debugging structure ensures that the knitting needle is accurately positioned up and down and the sinker moves accurately left and right after adjustment, thereby ensuring the quality of the fabric.
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Description

Technical Field

[0001] The invention relates to the technical field of circular knitting machines, and in particular to a triangle debugging mechanism of a single-sided knitting machine, a single-sided knitting machine and a method for adjusting a feeding position. Background Art

[0002] The single-sided knitting machine is a common type of circular knitting machine. During the production process of the single-sided knitting machine, due to the raw materials used, fabric requirements and other reasons, the single-sided knitting machine needs to be fine-tuned frequently, such as adjusting the relative position of the sinker throat trajectory and the knitting needle head trajectory, that is, adjusting the relative position of the sinker triangle and the knitting needle triangle, which is commonly known as adjusting the food position in the industry.

[0003] The traditional adjustment method is generally to adjust the sinker triangle, refer to Figure 1 Figure 2 As shown, the sinker triangle is installed on the upper disc seat, and the upper disc seat is installed on the seven-shaped foot. Loosen the bolts between the upper disc seat and the seven-shaped foot, and adjust the circumferential position of the upper disc seat of the structure, thereby adjusting the circumferential position of the sinker triangle relative to the needle triangle. This traditional adjustment method has a defect. When adjusting the axial position of the upper disc seat, the center of the upper disc seat will inevitably shift relative to the center of the needle cylinder. This shift will cause the sinker triangle to shift laterally, that is, the in and out movement of the sinker will change. Although this offset is small, it is enough to be reflected on the cloth surface when producing sensitive materials, resulting in a decrease in the quality of the cloth surface. Summary of the invention

[0004] In order to overcome the deficiencies in the prior art, the present invention provides a triangle adjustment mechanism for a single-sided machine and a single-sided machine which do not affect the quality of the fabric after adjusting the food position.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a single-sided machine cam debugging mechanism, including a large plate, a saddle bottom ring, and a knitting needle cam, the knitting needle cam is arranged on the saddle bottom ring, the saddle bottom ring is placed on the large plate, an elongated hole is opened on the saddle bottom ring, and a locking screw for locking the saddle bottom ring and the large plate is arranged in the elongated hole, characterized in that it also includes a stopper and an alignment block, the stopper protrudes on the side of the saddle bottom ring, the alignment block is fixed on the large plate, the alignment block is provided with two groups, which are respectively located on both sides of the stopper, and the two groups of alignment blocks are respectively provided with adjustable top screws, and the ends of the two groups of adjustable top screws respectively press against the stopper from both sides.

[0006] Furthermore, a threaded hole is provided on the side wall of the saddle bottom ring, a screw is provided on the stopper, and the stopper is connected to the saddle bottom ring by screwing the screw into the threaded hole.

[0007] Furthermore, the alignment block includes a transverse portion and a longitudinal portion, the transverse portion is fixed to the large plate by a bolt structure, the longitudinal portion is provided with a transversely extending through screw hole, and the adjustable top screw is arranged in the through screw hole by a threaded structure.

[0008] Furthermore, it also includes a limit block, which is fixed on the large plate. The limit block is provided with a plurality of blocks, each of which is distributed on the periphery of the saddle bottom ring, and the limit block is close to the side wall of the saddle bottom ring.

[0009] Furthermore, the limit blocks are provided in at least three groups, and the limit blocks are distributed circumferentially around the axis of the large disk.

[0010] A single-sided machine, characterized by comprising a single-sided machine triangle debugging mechanism as described in any one of the above claims.

[0011] A method for adjusting the feeding position of a cam of a single-sided machine, characterized in that: based on any one of the above-mentioned cam adjustment mechanisms of a single-sided machine, comprising:

[0012] S1. Keep the upper disc seat and the sinker triangle on the upper disc seat unchanged, and keep the position of the syringe unchanged;

[0013] S2. Loosen the locking screws between the saddle bottom ring and the large plate;

[0014] S3. Adjust the adjustable top wires on both sides to rotate and adjust the telescopic amount. The adjustable top wire on one side retracts to form a space to make way, and the adjustable top wire on the other side extends out, and the end is against the block and the bottom circle of the saddle is pushed to rotate, so as to change the relative position of the knitting needle triangle trajectory and the sinker triangle trajectory;

[0015] S4. Adjust the adjustable top screws on both sides again, keep the position of the saddle bottom circle unchanged, and make the ends of the two adjustable top screws press against the stopper from opposite sides to form a clamping positioning state;

[0016] S5. Tighten the locking screws between the saddle bottom ring and the large plate to position them and adjust the food position.

[0017] From the above description of the present invention, it can be seen that compared with the prior art, the present invention provides a triangle debugging mechanism for a single-sided machine, a single-sided machine and a method for adjusting the feeding position. The feeding position is adjusted by adjusting the bottom ring of the saddle, replacing the traditional method of adjusting the upper plate seat. This debugging structure ensures that the knitting needles are accurately positioned up and down and the sinkers are accurately positioned left and right after adjustment, thereby ensuring the quality of the fabric. This debugging structure is easy to improve on existing equipment by additional methods, with low machine modification costs, convenient debugging process and high accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the single-sided machine of the present invention.

[0019] Figure 2 It is a schematic diagram of the corresponding structure of the traditional adjustment method in the background technology.

[0020] Figure 3 It is a partial structural schematic diagram of the adjustment method of the present invention.

[0021] Figure 4 For the present invention Figure 3 Enlarged schematic diagram at point A in the middle.

[0022] Figure 5 For the present invention Figure 4 Schematic diagram of the side view section of the location.

[0023] The symbols in the figure correspond to the following: 1. Large plate, 2. Saddle bottom ring, 21. Long hole, 22. Locking screw, 23. Threaded hole, 3. Needle triangle, 4. Stopper, 41. Screw, 5. Alignment block, 51. Adjustable top screw, 52. Horizontal part, 53. Longitudinal part, 531. Through screw hole, 6. Limit block, 7. Seven-shaped foot, 8. Upper plate seat, 9. Sinker triangle. DETAILED DESCRIPTION

[0024] The present invention is further described below through specific implementation modes.

[0025] Reference Figure 1 , Figure 3-Figure 5 As shown, a single-sided knitting machine includes a large plate 1, a saddle bottom ring 2, a needle triangle 3, a stopper 4, a positioning block 5, a limiting block 6, a seven-shaped foot 7, an upper plate seat 8, and a sinker triangle 9.

[0026] The sinker triangle 9 is used to drive the sinker to move forward and backward horizontally. The sinker triangle 9 is arranged on the upper plate seat 8, and the upper plate seat 8 is arranged on a plurality of seven-shaped feet 7, and each seven-shaped foot 7 is arranged on the large plate 1.

[0027] The knitting needle triangle 3 is arranged on the saddle bottom ring 2, and the saddle bottom ring 2 is placed on the large plate. The saddle bottom ring 2 is provided with an elongated hole 21, and a locking screw 22 is provided in the elongated hole 21 for locking and positioning the saddle bottom ring 2 and the large plate 1. The stopper 4 is protrudingly arranged on the side of the saddle bottom ring 2, and specifically, a threaded hole 23 is provided on the side wall of the saddle bottom ring 2. The stopper 4 is provided with a screw 41, and the stopper 4 is connected to the saddle bottom ring 2 by screwing the screw 41 into the threaded hole 23. The alignment block 5 is fixedly arranged on the large plate 1, and the alignment block 5 is provided with two groups, which are respectively located on both sides of the stopper 4, and the two groups of alignment blocks 5 are respectively provided with adjustable top screws 51, and the ends of the two groups of adjustable top screws 51 respectively press against the stopper 4 from both sides. The alignment block 5 includes a transverse portion 52 and a longitudinal portion 53. The transverse portion 52 is fixed to the large plate 1 by a bolt structure. The longitudinal portion 53 is provided with a transversely extending through screw hole 531. The adjustable top screw 51 is arranged in the through screw hole 531 by a threaded structure.

[0028] The limit blocks 6 are fixed on the large plate 1. The limit blocks 6 are provided with a plurality of blocks, each of which is distributed around the periphery of the saddle bottom ring 2 and close to the side wall of the saddle bottom ring 2. The limit blocks 6 are provided with at least three groups, each of which is distributed circumferentially around the axis of the large plate 1.

[0029] The working principle of this single-sided machine is as follows:

[0030] In actual production, the relative position of the sinker cam 9 to the knitting needle cam 3 needs to be adjusted to adjust the feeding position according to the raw materials used, the requirements of the fabric surface, etc. In the debugging method adopted in the present invention, the sinker cam 9 remains stationary, and the knitting needle cam 3 is adjusted to adjust the feeding position. The position of the upper disc seat and the sinker cam 9 arranged on the upper disc seat is kept unchanged, and the position of the needle cylinder is kept unchanged, that is, the upper disc seat and the needle cylinder are kept in a coaxial state.

[0031] The locking screws 22 of the saddle bottom circle 2 are loosened to make the saddle bottom circle 2 and the large plate 1 adjustable, and the two adjustable top screws 51 of the positioning blocks 5 on both sides are rotated to adjust. The adjustable top screw 51 on one side retracts to form a clearance space, and the adjustable top screw 51 on the other side extends out, and the end thereof abuts against the stopper 4 and pushes the saddle bottom circle 2 to rotate, so as to change the relative position of the track of the knitting needle cam 3 and the track of the sinker cam 9, so that the saddle bottom circle 2 is rotated circumferentially to the desired position; the adjustable top screws 51 on both sides are adjusted again, and the position of the saddle bottom circle 2 is kept unchanged, so that the ends of the two adjustable top screws 51 abut against the stopper 4 from the opposite sides to form a clamping and positioning state; and then the locking screws 22 are tightened again to position the saddle bottom circle 2 and the large plate 1, and the food position is adjusted.

[0032] In the above process, due to the obstruction of the limit blocks 6, the saddle bottom ring 2 is restricted from rotating around the central axis, but there will still be an inevitable central axis offset. This offset changes the gap between the needle triangle 3 and the needle cylinder. Since the offset is very small, the change in the gap will not affect the movement of the needle butt in the track of the needle. The movement track of the needle is up and down, while the gap changes to left and right. Therefore, the track of the needle will not be affected, and the needle is accurately raised and lowered. Therefore, this method can be used to complete the feeding position adjustment action, and since the position of the upper disc seat 8 is not changed, the center of the upper disc seat 8 will not be offset relative to the center of the needle cylinder, and the position of the sinker moving forward and backward is accurate, which will not affect the quality of the cloth.

[0033] The above is only a specific implementation of the present invention, but the design concept of the present invention is not limited to this. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.

Claims

1. A cam adjustment mechanism for a single-sided knitting machine, comprising a large plate, a saddle bottom ring, and a knitting needle cam, wherein the knitting needle cam is arranged on the saddle bottom ring, the saddle bottom ring is placed on the large plate, an elongated hole is provided on the saddle bottom ring, and a locking screw for locking and positioning the saddle bottom ring and the large plate is provided in the elongated hole, characterized in that: It also includes a stopper and an alignment block, wherein the stopper protrudes from the side of the saddle bottom ring, the alignment block is fixed on the large plate, and two groups of alignment blocks are respectively located on both sides of the stopper, and the two groups of alignment blocks are respectively provided with adjustable top screws, and the ends of the two groups of adjustable top screws respectively press against the stopper from both sides; a threaded hole is provided on the side wall of the saddle bottom ring, and a screw is provided on the stopper, and the stopper is connected to the saddle bottom ring by screwing the screw into the threaded hole; the alignment block includes a transverse part and a longitudinal part, the transverse part is fixed to the large plate by a bolt structure, and a transversely extending through screw hole is provided on the longitudinal part, and the adjustable top screw is arranged in the through screw hole by a threaded structure.

2. According to claim 1, a triangle debugging mechanism for a single-sided machine is characterized in that: It also includes a limit block, which is fixed on the large plate. The limit block is provided with a plurality of blocks, each of which is distributed on the periphery of the saddle bottom ring, and the limit block is close to the side wall of the saddle bottom ring.

3. According to claim 2, a triangle debugging mechanism for a single-sided machine is characterized in that: The limit blocks are provided with at least three groups, and the limit blocks are distributed circumferentially around the axis of the large disk.

4. A single-sided machine, characterized in that: It comprises a single-sided machine triangle debugging mechanism as described in any one of claims 1-3.

5. A method for adjusting the feeding position of a cam of a single-sided knitting machine, wherein the feeding position adjustment refers to adjusting the relative position of the sinker cam and the knitting needle cam, and the method is characterized in that: A single-sided machine triangle debugging mechanism based on any one of claims 1 to 3, comprising: S1. Keep the upper disc seat and the sinker triangle on the upper disc seat unchanged, and keep the position of the syringe unchanged; S2. Loosen the locking screws between the saddle bottom ring and the large plate; S3. Adjust the adjustable top wires on both sides to rotate and adjust the telescopic amount. The adjustable top wire on one side retracts to form a space to make way, and the adjustable top wire on the other side extends out, and the end is against the block and the bottom circle of the saddle is pushed to rotate, so as to change the relative position of the knitting needle triangle trajectory and the sinker triangle trajectory; S4. Adjust the adjustable top screws on both sides again, keep the position of the saddle bottom circle unchanged, and make the ends of the two adjustable top screws press against the stopper from opposite sides to form a clamping positioning state; S5. Tighten the locking screws between the saddle bottom ring and the large plate to position them and adjust the food position.

Citation Information

Patent Citations

  • Triangle debugging mechanism of single facer and single facer

    CN217479684U