Horizontal construction intelligent template device and construction method

Abstract

The present invention provides a horizontal construction intelligent formwork device, comprising a horizontal rod, an inclined rod, an electric telescopic rod, and a controller. The inclined rod is used to be installed on an inclined wall. One end of the inclined rod is hinged to the horizontal rod. An electric telescopic rod is hinged between the horizontal rod and the inclined rod. A fixed plate is installed on the horizontal rod. A rotating weight and a trigger mechanism are installed on the fixed plate. When the horizontal rod rotates to a horizontal position, the rotating weight and the trigger mechanism are linked to trigger the controller to operate, and the controller drives the electric telescopic rod to be fixed. The present invention also provides a construction method for the horizontal construction intelligent formwork device. The present invention adopts a trigger mechanism and a rotating weight. Only when the horizontal rod is in a horizontal state will the trigger mechanism operate, thereby connecting the circuit of the trigger controller, fixing the electric telescopic rod, and then determining the horizontal position. In addition, the horizontal construction intelligent formwork device and the construction method have wide adaptability to inclined walls and can be operated on any inclined wall.

Description

Technical Field

[0001] The present invention relates to the field of intelligent manufacturing technology, and in particular to a horizontal construction intelligent template device and a construction method. Background Art

[0002] Installing a horizontal construction intelligent formwork device on a sloping wall has always been a difficult construction project in the industry. The current solutions are as follows: Method 1: Use other horizontal surfaces as the reference surface to install the construction formwork;

[0003] Method 2: Use angle measurement to estimate the installation of the construction formwork relative to the sloped wall; Method 3: Use a stepped horizontal formwork. In actual construction, these methods have the following technical drawbacks: Method 1: The horizontal surface may be far from the construction surface, making it difficult to set up the construction formwork; Method 2: Angle measurement may be inaccurate, resulting in tilted formwork; Method 3: The stepped horizontal formwork has poor applicability and can only accommodate limited tilt angles. Summary of the Invention

[0004] In order to solve the above problems, the present invention aims to propose a horizontal construction intelligent formwork device and construction method, in which an inclined rod is installed on the inclined wall, one end of the inclined rod is hinged to the horizontal rod, and an electric telescopic rod is hinged between the horizontal rod and the inclined rod. A fixed plate is installed on the horizontal rod, and a rotating weight and a trigger mechanism are installed on the fixed plate. When the horizontal rod is rotated to a horizontal position, the rotating weight and the trigger mechanism are linked to trigger the controller to act, and the controller drives the electric telescopic rod to be fixed and stop extending and retracting, thereby completing the positioning and installation of the horizontal formwork, which has wide applicability.

[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0006] A horizontal construction intelligent formwork device includes a horizontal rod, an inclined rod, an electric telescopic rod and a controller. The inclined rod is used to be installed on a sloping wall. One end of the inclined rod is hinged to the horizontal rod. The electric telescopic rod is hinged between the horizontal rod and the inclined rod. A fixed plate is installed on the horizontal rod. A rotating weight and a trigger mechanism are installed on the fixed plate. When the horizontal rod is rotated to a horizontal position, the rotating weight and the trigger mechanism are linked to trigger the controller to operate, and the controller drives the electric telescopic rod to be fixed.

[0007] Furthermore, the inclined rod is fixedly mounted on the inclined wall via a mounting plate, and the controller is electrically connected to the electric telescopic rod.

[0008] Furthermore, the trigger mechanism includes a first trigger slot opened on the fixed disk, a first movable block is provided in the first trigger slot, the rotating weight is rotatably connected to the fixed disk via a rotating shaft, a first trigger block corresponding to and matching the first movable block and attracting each other is provided on the top of the rotating weight, a first electrode and a second electrode are respectively provided on the left and right sides of the inner wall of the first trigger slot, the first electrode and the second electrode are electrically connected to the controller, when the horizontal rod is in a horizontal position, the first movable block in the first trigger slot and the first trigger block on the top of the rotating weight attract each other, and the first electrode and the second electrode are connected by the downward movement of the first movable block to trigger the action of the controller.

[0009] Furthermore, a second trigger slot is provided on the fixed disk, and the second trigger slot is symmetrically arranged with the first trigger slot. A second movable block is provided in the second trigger slot, and a second trigger block corresponding to and matching the second movable block and attracting each other is also provided on the top of the rotating weight. A third electrode and a fourth electrode are respectively provided on the left and right sides of the inner wall of the second trigger slot, and the second electrode is electrically connected to the third electrode, and the first electrode and the fourth electrode are both electrically connected to the controller. When the horizontal rod is in a horizontal position, the first movable block and the second movable block in the first trigger slot and the second trigger slot are respectively attracted to the first trigger block and the second trigger block on the left and right sides of the top of the rotating weight, and the first electrode and the second electrode are connected by the downward movement of the first movable block, and the third electrode and the fourth electrode are connected by the downward movement of the second movable block to trigger the action of the controller.

[0010] Furthermore, springs are provided in the first trigger slot and the second trigger slot, and the first trigger slot and the second trigger slot are connected to the first moving block and the second moving block respectively through the springs.

[0011] Furthermore, the first moving block and the second moving block are respectively loosely matched with the first triggering slot and the second triggering slot.

[0012] Furthermore, the longitudinal sections of the first moving block and the second moving block are respectively the same as the longitudinal sections of the first triggering block and the second triggering block, and the attraction force when the first moving block and the first triggering block are facing each other is greater than the spring coefficient multiplied by the distance between the first moving block and the first electrode; the attraction force when the second moving block and the second triggering block are facing each other is greater than the spring coefficient multiplied by the distance between the second moving block and the third electrode.

[0013] Furthermore, the other end of the horizontal rod is also hinged with an oblique rod.

[0014] Furthermore, one end of the oblique rod is hinged to the horizontal rod through a damping mechanism.

[0015] In order to achieve the above object, the present invention also provides a construction method of the horizontal construction intelligent formwork device as described above, comprising the following steps:

[0016] S1: Fix the end of the diagonal rod on the inclined wall;

[0017] S2: Slowly rotate the end of the horizontal rod;

[0018] S3: When the horizontal rod rotates to a horizontal position, the first trigger block and the second trigger block are respectively opposite to the first moving block and the second moving block, and the first moving block and the second moving block are attracted to each other, thereby connecting the first electrode and the second electrode, and the third electrode and the fourth electrode respectively;

[0019] S4: When the first electrode, the second electrode, the third electrode and the fourth electrode are connected at the same time, the controller forms a loop with the first electrode, the second electrode, the third electrode and the fourth electrode, and the controller sends a command to the electric telescopic rod to fix it.

[0020] Beneficial effects: The present invention adopts the cooperation mode of trigger mechanism and rotating heavy hammer. Only when the horizontal rod is in a horizontal state, the trigger mechanism will be activated, and then the trigger controller circuit will be connected to fix the electric telescopic rod, thereby determining the horizontal position. Moreover, the horizontal construction intelligent template device and construction method have wide adaptability to inclined walls and can be operated on any inclined wall. The present invention has a novel design and a high degree of automation. When the horizontal rod is in a horizontal state, the corresponding intelligent control can be triggered to lock the automatic telescopic rod, thereby achieving a high-precision horizontal state. It belongs to intelligent manufacturing equipment and is suitable for wide promotion in this field. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 This is a structural diagram of the horizontal construction intelligent formwork device according to an embodiment of the present invention;

[0023] Figure 2 This is a structural diagram of the horizontal construction intelligent formwork device according to an embodiment of the present invention (with inclined rods at both ends);

[0024] Figure 3 This is a structural diagram of the horizontal construction intelligent formwork device according to an embodiment of the present invention (without a rotating weight);

[0025] Figure 4 This is a schematic diagram of the fixed plate structure of the horizontal construction intelligent formwork device according to an embodiment of the present invention;

[0026] Figure 5 for Figure 4 A local enlarged view of point A in FIG;

[0027] Figure 6 This is a schematic diagram of the fixed plate and rotating weight structure of the horizontal construction intelligent formwork device according to an embodiment of the present invention (the trigger block and the moving block are facing each other);

[0028] Figure 7 This is a schematic diagram of the electrodes and controller circuit of the horizontal construction intelligent formwork device according to an embodiment of the present invention (non-triggering state);

[0029] Figure 8 This is a schematic diagram of the electrode and controller circuit of the horizontal construction intelligent formwork device described in an embodiment of the present invention (trigger state). DETAILED DESCRIPTION

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other.

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0032] Example 1

[0033] See also Figure 1-8 : A horizontal construction intelligent formwork device includes a horizontal rod 1, an inclined rod 4, an electric telescopic rod 5 and a controller 7. The inclined rod 4 is used to be installed on a sloping wall. One end of the inclined rod 4 is hinged to the horizontal rod 1. An electric telescopic rod 5 is hinged between the horizontal rod 1 and the inclined rod 4. A fixed plate 2 is installed on the horizontal rod 1, and a rotating weight 3 and a trigger mechanism are installed on the fixed plate 2. When the horizontal rod is rotated to a horizontal position, the rotating weight 3 is linked with the trigger mechanism to trigger the controller 7 to act, and the electric telescopic rod 5 is driven to be fixed by the controller 7.

[0034] This embodiment adopts the cooperation mode of trigger mechanism and rotating heavy hammer. The trigger mechanism will only be activated when the horizontal rod is in a horizontal state, thereby connecting the circuit of the trigger controller, fixing the electric telescopic rod, and then determining the horizontal position. In addition, the horizontal construction intelligent template device and construction method are widely adaptable to inclined walls and can be operated on any inclined wall.

[0035] In a specific example, the inclined rod 4 is fixedly mounted on the inclined wall via a mounting plate 6 , and the controller 7 is electrically connected to the electric telescopic rod 5 .

[0036] In a specific implementation, the trigger mechanism includes a first trigger slot 251 opened on the fixed disk 2, a first movable block 22 is provided in the first trigger slot 251, the rotating weight 3 is rotatably connected to the fixed disk 2 through a rotating shaft 21, and a first trigger block 31 corresponding to and matching the first movable block 22 and attracting each other is provided on the top of the rotating weight 3. The left and right sides of the inner wall of the first trigger slot 251 are respectively provided with a first electrode 81 and a second electrode 82. The first electrode 81 and the second electrode 82 are both electrically connected to the controller 7. When the horizontal rod 1 is in a horizontal position, the first movable block 22 in the first trigger slot 251 and the first trigger block 31 on the top of the rotating weight 3 attract each other, and the first electrode 81 and the second electrode 82 are connected by the downward movement of the first movable block 22 to trigger the action of the controller 7.

[0037] It should be noted that the top of the rotating weight in this embodiment is always in a horizontal state. In addition, only when the horizontal rod is flush with the top of the rotating weight, at this time, the first moving block on the fixed plate on the horizontal rod and the first trigger slot correspond to the first trigger block on the top of the rotating weight, thereby generating attraction, driving the first moving block to move downward, so that the first electrode and the second electrode are connected through the first moving block to trigger the controller action.

[0038] In a specific implementation, a second trigger slot 252 is further provided on the fixed disk 2. The second trigger slot 252 is symmetrically arranged with the first trigger slot 251. A second moving block 23 is provided in the second trigger slot 252. A second trigger block 32 corresponding to and attracting the second moving block 23 is also provided on the top of the rotating weight 3. A third electrode 83 and a fourth electrode 84 are respectively provided on the left and right sides of the inner wall of the second trigger slot 252. The second electrode 82 is electrically connected to the third electrode 83. The first electrode 81 and the fourth electrode 84 are both electrically connected to the controller 7. When the horizontal rod 1 is in a horizontal position, the first moving block 22 and the second moving block 23 in the first trigger slot 251 and the second trigger slot 252 are respectively attracted to the first trigger block 31 and the second trigger block 32 on the left and right sides of the top of the rotating weight 3. The first electrode 81 and the second electrode 82 are connected by the downward movement of the first moving block 22, and the third electrode 83 and the fourth electrode 84 are connected by the downward movement of the second moving block 23 to trigger the action of the controller 7.

[0039] It should be noted that, in this embodiment, the two triggering slots and two moving blocks that are symmetrically arranged on the left and right cooperate with the corresponding two triggering blocks, so that the triggering action is more precise, thereby improving the accuracy of the horizontal positioning of the horizontal construction intelligent formwork device.

[0040] In a specific example, springs 24 are provided in the first trigger slot 251 and the second trigger slot 252 , and the first trigger slot 251 and the second trigger slot 252 are connected to the first moving block 22 and the second moving block 23 respectively through the springs 24 .

[0041] This embodiment uses a spring to make the triggering action between the first moving block, the second moving block and the corresponding first triggering block, the second triggering block more accurate and convenient. In addition, when necessary, a reset operation can also be performed through the spring. It should be noted that when the moving block and the triggering block are not facing each other, the electrodes will not be connected.

[0042] In a specific example, the first moving block 22 and the second moving block 23 are respectively loosely fitted with the first triggering slot 251 and the second triggering slot 252 .

[0043] The clearance fit of this embodiment can increase the clearance space for the two moving blocks and the corresponding trigger blocks. In addition, it should be noted that in order to further reduce the resistance between the moving block and the trigger slot, a pulley can also be set between the moving block and the trigger slot.

[0044] In a specific example, the longitudinal sections of the first moving block 22 and the second moving block 23 are respectively the same as the longitudinal sections of the first trigger block 31 and the second trigger block 32. When the first moving block 22 is facing the first trigger block 31, the attractive force is greater than the spring constant of the spring 24 multiplied by the distance between the first moving block 22 and the first electrode 81; when the second moving block 23 is facing the second trigger block 32, the attractive force is greater than the spring constant multiplied by the distance between the second moving block 23 and the third electrode 83.

[0045] It should be noted that the same longitudinal cross-section of this embodiment is conducive to fixing the trigger position. In addition, the stiffness coefficient of this embodiment can ensure that when the moving block and the trigger block are facing each other, the moving block can be attracted between the electrodes, thereby conducting the circuit.

[0046] In a specific example, the other end of the horizontal rod 1 is also hinged with an oblique rod 4 .

[0047] Both sides of the horizontal rod of this embodiment can be used to install the diagonal rods. Therefore, this embodiment can perform positioning and installation of the horizontal construction intelligent formwork device from other angles.

[0048] In a specific example, one end of the oblique rod 4 is hinged to the horizontal rod 1 through a damping mechanism.

[0049] The addition of a damping mechanism in this embodiment can make operation easier. By slowly rotating, the stability of the horizontal rod rotation positioning adjustment process can be improved, thereby preventing the horizontal rod from excessively rotating during the rotation level adjustment process, and improving the accuracy of the use of the horizontal construction intelligent template device.

[0050] Example 2

[0051] In order to achieve the above-mentioned purpose, this embodiment further provides a construction method of the horizontal construction intelligent formwork device as described above, comprising the following steps:

[0052] S1: Fix the end of the diagonal rod 4 on the inclined wall;

[0053] S2: Slowly rotate the end of the horizontal rod 1;

[0054] S3: When the horizontal rod 1 rotates to the horizontal position, the first trigger block 31 and the second trigger block 32 are respectively opposite to the first moving block 22 and the second moving block 23, and the first moving block 22 and the second moving block 23 are attracted, thereby connecting the first electrode 81 and the second electrode 82, and the third electrode 83 and the fourth electrode 84 respectively;

[0055] S4: When the first electrode 81, the second electrode 82, the third electrode 83 and the fourth electrode 84 are connected at the same time, the controller 7 forms a loop with the first electrode 81, the second electrode 82, the third electrode 83 and the fourth electrode 84, and the controller 7 sends a command to the electric telescopic rod 5 to fix it.

[0056] It should be noted that, in this embodiment, the end of the horizontal rod can be rotated from bottom to top or from top to bottom. In the specific implementation, the best way of this embodiment is to rotate the end of the horizontal rod from bottom to top. Due to gravity, this rotation method will be more stable and conducive to positioning.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A horizontal construction intelligent formwork device, characterized in that: It includes a horizontal rod (1), an oblique rod (4), and an electric telescopic rod (5) and a controller (7), wherein the inclined rod (4) is used for being installed on an inclined wall, one end of the inclined rod (4) is hinged to a horizontal rod (1), an electric telescopic rod (5) is hinged between the horizontal rod (1) and the inclined rod (4), a fixed plate (2) is installed on the horizontal rod (1), a rotating weight (3) and a trigger mechanism are installed on the fixed plate (2), and when the horizontal rod is rotated to a horizontal position, the rotating weight (3) and the trigger mechanism are linked to trigger the controller (7) to operate, and the electric telescopic rod (5) is driven to be fixed by the controller (7); The trigger mechanism comprises a first trigger slot (251) provided on a fixed disk (2), a first moving block (22) being provided in the first trigger slot (251), the rotating weight (3) being rotatably connected to the fixed disk (2) via a rotating shaft (21), a first trigger block (31) being provided on the top of the rotating weight (3) and correspondingly matching and mutually attracting the first moving block (22), a first electrode (81) and a second electrode (82) being provided on the left and right sides of the inner wall of the first trigger slot (251), both the first electrode (81) and the second electrode (82) being electrically connected to the controller (7), and when the horizontal rod (1) is in a horizontal position, the first moving block (22) in the first trigger slot (251) and the first trigger block (31) on the top of the rotating weight (3) are mutually attracted, and the first electrode (81) and the second electrode (82) are connected by the downward movement of the first moving block (22) to trigger the controller (7) to operate; The fixed disk (2) further comprises a second triggering slot (252), the second triggering slot (252) being symmetrically arranged with the first triggering slot (251), a second moving block (23) being arranged in the second triggering slot (252), a second triggering block (32) being arranged on the top of the rotating weight (3) and correspondingly matching and mutually attracting the second moving block (23), a third electrode (83) and a fourth electrode (84) being arranged on the left and right sides of the inner wall of the second triggering slot (252), the second electrode (82) being electrically connected to the third electrode (83), and the first electrode (81) and the fourth electrode (84) being electrically connected to each other. (84) are electrically connected to the controller (7); when the horizontal rod (1) is in a horizontal position, the first moving block (22) and the second moving block (23) in the first trigger slot (251) and the second trigger slot (252) respectively attract each other with the first trigger block (31) and the second trigger block (32) on the left and right sides of the top of the rotating weight (3); the first electrode (81) and the second electrode (82) are connected by the downward movement of the first moving block (22), and the third electrode (83) and the fourth electrode (84) are connected by the downward movement of the second moving block (23) to trigger the action of the controller (7); A spring (24) is provided in each of the first trigger slot (251) and the second trigger slot (252); the first trigger slot (251) and the second trigger slot (252) are respectively connected to the first moving block (22) and the second moving block (23) via the spring (24); the attraction force when the first moving block (22) and the first trigger block (31) face each other is greater than the spring constant of the spring (24) multiplied by the distance between the first moving block (22) and the first electrode (81); and the attraction force when the second moving block (23) and the second trigger block (32) face each other is greater than the spring constant multiplied by the distance between the second moving block (23) and the third electrode (83).

2. The horizontal construction intelligent formwork device according to claim 1, characterized in that: The inclined rod (4) is fixedly mounted on the inclined wall via a mounting plate (6), and the controller (7) is electrically connected to the electric telescopic rod (5).

3. The horizontal construction intelligent formwork device according to claim 1, characterized in that: The first moving block (22) and the second moving block (23) are respectively clearance-matched with the first triggering slot (251) and the second triggering slot (252).

4. The horizontal construction intelligent formwork device according to claim 1, characterized in that: The longitudinal sections of the first moving block (22) and the second moving block (23) are respectively the same as the longitudinal sections of the first triggering block (31) and the second triggering block (32).

5. The horizontal construction intelligent formwork device according to claim 1, characterized in that: The other end of the horizontal rod (1) is also hinged with an oblique rod (4).

6. The horizontal construction intelligent formwork device according to claim 1, characterized in that: One end of the oblique rod (4) is hinged to the horizontal rod (1) via a damping mechanism.

7. A construction method of the horizontal construction intelligent formwork device according to any one of claims 1 to 4 and 6, characterized in that: The following steps are involved: S1: Fix the end of the diagonal rod (4) on the inclined wall; S2: Slowly rotate the end of the horizontal rod (1); S3: When the horizontal rod (1) rotates to the horizontal position, the first trigger block (31) and the second trigger block (32) are respectively opposite to the first moving block (22) and the second moving block (23), and the first moving block (22) and the second moving block (23) are attracted, thereby respectively connecting the first electrode (81) and the second electrode (82) and the third electrode (83) and the fourth electrode (84); S4: When the first electrode (81), the second electrode (82), the third electrode (83) and the fourth electrode (84) are connected at the same time, the controller (7) forms a circuit with the first electrode (81), the second electrode (82), the third electrode (83) and the fourth electrode (84), and the controller (7) sends a command to the electric telescopic rod (5) to fix it.

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