A vertical winding coil forming tooling and method

Abstract

The present invention provides a vertical winding coil forming tooling and method, which relates to the technical field of processing and assembly. The forming tooling includes: a base; a forming disk, the forming disk is arranged on the base; a bushing, the bushing is arranged at the central position of the forming disk; a rotating structure, the rotating structure is rotationally connected with the base; wherein, a first limiting wall and a second limiting wall are arranged on the forming disk, and the rotating structure can rotate between the first limiting wall and the second limiting wall around the bushing. The forming tooling and structure provided by the present invention are simple, the degree of assembly automation is high, the processes are reduced, the control operation is convenient, the assembly efficiency, quality progress and production cost can be effectively improved, and the problems of complex vertical winding coil forming and low efficiency in the prior art are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of processing and assembly, and particularly relates to a vertical winding coil forming tooling and method. Background Art

[0002] At present, for large-sized vertical winding coils, the single cross-sectional area of the conductor specification of a single strand is mostly 30-85 mm 2 , mostly copper flat wires and aluminum flat wires, and the forming is quite difficult. In the prior art, it is generally manually formed, the operation process is quite difficult, the labor intensity is high, the consistency is difficult to guarantee, and in the actual operation process, defects such as uneven turn spacing and insulation damage are extremely likely to occur, resulting in scratching of the wire insulation when assembling the magnetic core, leading to a decrease in the inductance insulation resistance and fatal faults such as inter-turn short circuit, posing a great threat to the production and use safety of the product and being unable to meet the quality requirements. Therefore, in order to meet the quality and safety reliability requirements of the product, it is necessary to improve the existing forming process. Summary of the Invention

[0003] Embodiments of the present invention provide a vertical winding coil forming tooling and method to solve the problems of complex forming and low efficiency of vertical winding coils in the prior art.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions:

[0005] Embodiments of the present invention provide a vertical winding coil forming tooling, including:

[0006] A base;

[0007] A forming disk, the forming disk is arranged on the base;

[0008] A bushing, the bushing is arranged at the central position of the forming disk;

[0009] A rotating structure, the rotating structure is rotationally connected with the base;

[0010] Wherein, a first limiting wall and a second limiting wall are arranged on the forming disk, and the rotating structure can rotate around the bushing between the first limiting wall and the second limiting wall.

[0011] Optionally, the forming disk includes: an annular end face, and a first step face and a second step face at different heights are arranged on the annular end face, and the connection position between the first step face and the second step face forms the first limiting wall and the second limiting wall.

[0012] Optionally, the forming tooling further includes:

[0013] A central shaft, the central shaft passes through the center of the forming disk and is rotationally connected with the base;

[0014] Wherein, the bushing is sleeved on the central shaft above the forming disc;

[0015] The rotating structure is connected to the central shaft.

[0016] Optionally, there is a spaced space between the forming disc and the base, and at least part of the rotating structure extends into the spaced space and is connected to the central shaft.

[0017] Optionally, the diameter range of the bushing is between 30 mm and 60 mm.

[0018] Optionally, the rotating structure includes:

[0019] A rotating bracket provided with a first slot hole extending in a first direction; the rotating bracket extends into the spaced space and is connected to the central shaft;

[0020] A bent handle extending in the first direction, and the bent handle is connected to the rotating bracket;

[0021] A bent clamping plate, and the bent clamping plate is connected to the rotating bracket through the first slot hole.

[0022] Optionally, the forming tooling further includes:

[0023] A fixed clamping plate and a fixed seat;

[0024] The fixed seat is arranged on the base;

[0025] The fixed clamping plate is connected to the fixed seat, and the fixed clamping plate extends to the first limiting wall.

[0026] Optionally, on the fixed clamping plate, a second slot hole is arranged along the length direction of the fixed clamping plate, and the fixed clamping plate is connected to the fixed seat through the second slot hole.

[0027] Optionally, the forming tooling further includes:

[0028] A locking buckle and an unlocking handle;

[0029] The locking buckle is arranged on the base and maintains a first preset distance from the fixed seat;

[0030] The unlocking handle is connected to the locking buckle;

[0031] Wherein, when the locking buckle and the unlocking handle are in a locked state, at least part of the rotating structure is clamped within the first preset distance; when the locking buckle and the unlocking handle are in an unlocked state, the rotating structure can rotate between the first limiting wall and the second limiting wall.

[0032] Optionally, the locking buckle is a hinge structure, the unlocking handle is connected to the hinge moving part of the hinge structure, and the angle between the unlocking handle and the hinge structure is between a first angle and a second angle;

[0033] Wherein, when the unlocking handle and the hinge structure form a first angle, it is in the unlocking state, and when the unlocking handle and the hinge structure form a second angle, it is in the locking state; the second angle is greater than the first angle.

[0034] Optionally, the forming tooling further includes:

[0035] A plurality of fixing cylinders;

[0036] The fixing cylinders are arranged in the spaced space and are respectively fixedly connected to the forming disc and the base.

[0037] Optionally, the forming disc is an annular concave disc; the thickness of the side wall of the annular concave disc is between 10 mm and 15 mm.

[0038] Optionally, the rotating structure includes:

[0039] A rotating motor and a connecting member; the connecting member is respectively connected to the central shaft and the rotating motor.

[0040] An embodiment of the present invention provides a method applied to the vertical winding coil forming tooling as described above, and the method includes:

[0041] Sheath a coil to be processed on the shaft sleeve;

[0042] The first turn of the coil to be processed is fixed, and the last turn is connected to the rotating structure located at the position of the second limiting wall;

[0043] Control the rotating structure to rotate from the position of the second limiting wall to the position of the first limiting wall;

[0044] After the rotating structure is locked at the position of the first limiting wall for a preset duration, control the rotating structure to rotate from the position of the first limiting wall to the position of the second limiting wall to complete the forming of the vertical winding coil.

[0045] The beneficial effects of the present invention are:

[0046] In the above technical solution, by adopting the coaxial setting of the base, the forming disk and the bushing, and the rotating structure can rotate between the first limiting wall and the second limiting wall around the bushing. The present invention can realize the automatic processing or semi-automatic processing of the coil to be processed arranged in the forming disk; the forming tooling and structure provided by the present invention are simple, the degree of assembly automation is high, the number of processes is reduced, the control operation is convenient, and the assembly efficiency, quality progress and production cost can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] Figure 1 FIG. shows a schematic structural view of a vertical winding coil forming tooling provided by an embodiment of the present invention;

[0048] Figure 2 FIG. shows a front view of a vertical winding coil forming tooling provided by an embodiment of the present invention;

[0049] Figure 3 FIG. shows a left view of a vertical winding coil forming tooling provided by an embodiment of the present invention;

[0050] Figure 4 FIG. shows a top view of a vertical winding coil forming tooling provided by an embodiment of the present invention;

[0051] Figure 5 FIG. shows a schematic flow chart of a vertical winding coil forming method provided by an embodiment of the present invention.

[0052] DESCRIPTION OF THE REFERENCE NUMERALS:

[0053] 1 - Base; 2 - Forming disk; 21 - First step surface; 22 - Second step surface; 3 - Rotating bracket; 4 - Fixed cylinder; 5 - Central shaft; 6 - Bushing; 7 - Fixed clamping plate; 8 - Fixed seat; 9 - Bending handle; 10 - Bending clamping plate; 11 - Locking buckle; 12 - Unlocking handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0054] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will be described in detail with reference to the drawings and specific embodiments. In the following description, specific details such as specific configurations and components are provided only to help a comprehensive understanding of the embodiments of the present invention. Therefore, those skilled in the art should clearly understand that various changes and modifications can be made to the embodiments described here without departing from the scope and spirit of the present invention. In addition, descriptions of known functions and structures are omitted for clarity and conciseness.

[0055] It should be understood that the "one embodiment" or "an embodiment" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present invention. Therefore, the "in one embodiment" or "in an embodiment" that appears throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner.

[0056] In various embodiments of the present invention, it should be understood that the magnitude of the serial numbers of the following processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present invention.

[0057] It should be known that before the large wire gauge vertical winding coil is sleeved with a magnetic ring, the coil needs to be bent and formed according to the shape of the magnetic ring to facilitate the smooth sleeving of the magnetic ring into the coil and prevent the magnetic core from scratching the coil insulation. The problem solved by the present invention is to solve the forming problem of the large wire gauge vertical winding coil before sleeving the magnetic ring. A vertical winding coil forming tooling and method are provided for the problems of complex forming and low efficiency of the vertical winding coil in the prior art.

[0058] As Figures 1 to 4 shown, the vertical winding coil forming tooling provided by the optional embodiment of the present invention includes:

[0059] Base 1;

[0060] Forming disk 2, the forming disk 2 is arranged on the base 1;

[0061] Bushing 6, the bushing 6 is arranged at the central position of the forming disk 2;

[0062] Rotating structure, the rotating structure is rotationally connected with the base 1;

[0063] Wherein, a first limiting wall and a second limiting wall are arranged on the forming disk 2, and the rotating structure can rotate between the first limiting wall and the second limiting wall around the bushing 6.

[0064] The vertical winding coil forming tooling of this embodiment includes a base 1 and a forming disk 2 arranged on the base 1; the bushing 6 is arranged at the central position of the forming disk 2, that is, the base 1, the forming disk 2 and the bushing 6 are coaxially arranged; it also includes a rotating structure, the rotating structure is rotationally connected with the base 1, and the rotating structure can rotate between the first limiting wall and the second limiting wall around the bushing 6 to realize the processing of the coil to be processed and complete the forming of the vertical winding coil. This embodiment is based on mechanical principles, with a simple structure, flexible and light operation, short forming time, no need for auxiliary materials, and strong applicability for vertical winding coil special forming tools.

[0065] Optionally, the base 1 is provided with a plurality of through holes, and each through hole is preferably a fixed threaded hole.

[0066] In this embodiment, the number of the through holes is preferably 4, which are respectively arranged at four corners of the base 1. Preferably, the diameter of each through hole is 12 mm, which is used for temporarily fixing the whole forming tooling to the workbench. The functions of the base 1 are, firstly, to support the whole forming tooling, and secondly, to be installed with the workbench, and it can be arranged at different working places according to requirements.

[0067] Optionally, the forming disk 2 includes: an annular end face, and a first step surface 21 and a second step surface 21 at different heights are arranged on the annular end face, wherein the connection position between the first step surface and the second step surface forms the first limiting wall and the second limiting wall.

[0068] In this embodiment, the horizontal height of the first step surface 21 is lower than that of the second step surface 21, and the rotating structure can rotate around the sleeve 6 between the first limiting wall and the second limiting wall, that is, the rotating structure rotates on the first step surface 21; here, the purpose of setting the step surface is to ensure the rotation range on the forming disk 2, that is, the included angle range between the first step surface 21 and the center of the annular end face, and preferably the included angle range is 10 to 220°; through the rotation range formed by setting the first step surface 21 and the second step surface 21, the forming efficiency is high in one-time forming within the rotation range, no auxiliary materials are required, the applicability is strong, the shape is regular, and the consistency requirements can be met.

[0069] Optionally, the vertical winding coil forming tooling further includes:

[0070] A central shaft 5, the central shaft 5 passes through the center of the forming disk 2 and is rotatably connected with the base 1;

[0071] Wherein, the sleeve 6 is sleeved on the central shaft 5 above the forming disk 2;

[0072] The rotating structure is connected with the central shaft 5.

[0073] In this embodiment, the central shaft 5 passes through the center of the forming disk 2 and is rotatably connected with the base 1, and the clearance fit is adopted among the three; the sleeve 6 is sleeved on the central shaft 5 above the forming disk 2; the present invention adopts mechanical principles, through the fixation of the base 1, the positioning of the central shaft 5, the support of the forming disk 2, and the adjustment and cooperation of the sleeve 6 and the rotating structure, the forming size requirements of different vertical winding coils can be met.

[0074] Optionally, there is a spaced-apart space between the forming disk 2 and the base 1, and at least part of the rotating structure extends into the spaced-apart space and is connected to the central shaft 5.

[0075] It can be understood that at least part of the central shaft 5, the forming disk 2, and the rotating structure are coaxially installed, and the forming disk 2 is installed on top of at least part of the rotating structure. Preferably, the distance between at least part of the rotating structure and the forming disk 2 is 1 to 2 mm to ensure the smoothness of the rotation of the rotating structure between the first limiting wall and the second limiting wall.

[0076] Optionally, the diameter range of the bushing 6 is between 30 mm and 60 mm.

[0077] This embodiment can be seen from Figure 4 that the maximum diameter range of the bushing 6 is 60 mm, and the minimum range is 30 mm. Preferably, every 5 mm within the diameter range of the bushing 6 is set as one level, with a total of 7 levels to achieve flexible adjustment. The bushing 6 is flush with the bottom of the forming disk 2 and the top of the central shaft 5, and is a detachable hierarchical structure that can be adjusted according to different vertical winding coils, increasing the applicability of vertical winding coil forming in this embodiment.

[0078] Optionally, the rotating structure includes:

[0079] A rotating bracket 3 provided with a first slot hole extending in a first direction; the rotating bracket 3 extends into the spaced-apart space and is connected to the central shaft 5;

[0080] A bent handle 9 extending in the first direction, and the bent handle 9 is connected to the rotating bracket 3;

[0081] A bent clamping plate 10, and the bent clamping plate 10 is connected to the rotating bracket 3 through the first slot hole.

[0082] In this embodiment, the rotating bracket 3 is processed by splicing aluminum plates and can rotate around the central shaft 5 between the first limiting wall and the second limiting wall; the bent handle 9 extends in the first direction and is connected to the rotating bracket 3. The first direction is preferably parallel to the direction radiating from the central shaft 5 to the forming disk 2. The function of the bent handle 9 is the operating part of the rotating structure, that is, the rotating structure can be controlled by controlling the bent handle 9; the bent clamping plate 10 is connected to the rotating bracket 3 through the first slot hole, and the first slot hole is preferably an 8.5 mm x 61 mm notch; during the process of processing the coil to be processed, the bent clamping plate 10 extends into the head and tail turns of the coil to be processed to play a role in fixing the coil, so that the processed coil meets its consistency.

[0083] Optionally, the forming tooling further includes:

[0084] A fixed clamping plate 7 and a fixed seat 8;

[0085] The fixed seat 8 is arranged on the base 1;

[0086] The fixed clamping plate 7 is connected to the fixed seat 8, and the fixed clamping plate 7 extends to the first limiting wall.

[0087] In this embodiment, the fixed clamping plate 7 is connected to the fixed seat 8, and the fixed clamping plate 7 extends to the first limiting wall, which is used to push the turns between the coils to be processed, and can improve the consistency of the vertical winding coil during the processing. The fixed seat 8 provides a supporting function for the fixed clamping plate 7. The fixed seat 8 is preferably arranged near the first limiting arm, and can define the rotation range of the rotating structure with at least part of the rotating structure, protecting the rotating structure from excessive rotation angle and preventing damage to the rotating structure.

[0088] Optionally, on the fixed clamping plate 7, a second slot is arranged along the length direction of the fixed clamping plate 7, and the fixed clamping plate 7 is connected to the fixed seat 8 through the second slot.

[0089] In this embodiment, the second slot is preferably an 8.5mmx61mm notch. On the fixed clamping plate 7, it extends along the length direction of the fixed clamping plate 7 to the first limiting wall, and can be freely adjusted within a distance of 30mm to 100mm. The function of the fixed clamping plate 7 is to penetrate between the head and tail turns of the coil to be processed, and can be used to ensure the consistency during the processing.

[0090] Optionally, the forming tooling further includes:

[0091] A locking buckle 11 and an unlocking handle 12;

[0092] The locking buckle 11 is arranged on the base 1 and maintains a first preset distance from the fixed seat 8;

[0093] The unlocking handle 12 is connected to the locking buckle 11;

[0094] Wherein, when the locking buckle 11 and the unlocking handle 12 are in a locked state, at least part of the rotating structure is clamped within the first preset distance; when the locking buckle 11 and the unlocking handle 12 are in an unlocked state, the rotating structure can rotate between the first limiting wall and the second limiting wall.

[0095] It should be noted that the locking buckle 11 and the unlocking handle 12 are a locking mechanism for controlling the position of the rotating structure.

[0096] In this embodiment, when the locking buckle 11 and the unlocking handle 12 are in the unlocked state, the rotating structure can rotate between the first limiting wall and the second limiting wall to complete the purpose of processing the coil to be processed; when the locking buckle 11 and the unlocking handle 12 are in the locked state, at least part of the rotating structure is locked in the first preset distance, that is, at this time, the bending handle 9 of the rotating structure can only rotate between the unlocking handle 12 and the fixed seat 8. The purpose of such a setting is not only to limit the position of the rotating structure and reduce the active range, so as to meet the purpose of processing the vertical winding coil, but also to set the first preset distance to prevent the bending handle 9 and the fixed seat 8 or the unlocking handle 12 from being set closely for a long time, affecting the service life of their components.

[0097] Specifically, the locking buckle 11 is a hinge structure, the unlocking handle 12 is connected to a hinge movable part of the hinge structure, and the angle between the unlocking handle 12 and the hinge structure is between a first angle and a second angle;

[0098] Wherein, when the unlocking handle 12 and the hinge structure are at a first angle, it is in the unlocking state, and when the unlocking handle 12 and the hinge structure are at a second angle, it is in the locking state; the second angle is greater than the first angle.

[0099] Here, the first angle is preferably 0°, and the second angle is preferably 10°.

[0100] Optionally, the locking buckle 11 is provided with a spring, and the tail of the unlocking handle 12 is tilted up under the elastic force of the spring, and after tilting up, it is 2 to 5 mm higher than the lower edge of the rotating bracket 3 .

[0101] This embodiment combines Figure 1 and Figure 3 It can be seen that when the unlocking handle 12 and the hinge structure are at 0°, it is the unlocking state, and the rotating structure can rotate between the first limiting wall and the second limiting wall; when the unlocking handle 12 and the hinge structure are at 10°, it is the locking state, and the rotating structure is controlled to be in a relative position relationship with the unlocking handle 12. When the unlocking handle 12 and the hinge structure increase from 0° to 10°, it is a process from an unlocking state to a locking state. For example, when the unlocking handle 12 and the hinge structure are at 5°, it means that it is in the process of changing from an unlocking state to a locking state. At this time, the relative position of the unlocking handle 12 and the hinge structure is in an unstable state, so the spring action of the locking buckle 11 will increase the immediacy of the change from the unlocking state to the locking state.

[0102] It should be noted that the tail of the unlocking handle 12 is tilted up under the elastic force of the spring, and after tilting up, it is 2 to 5 mm higher than the lower edge of the rotating bracket 3. The unlocking handle 12 is installed on the hinge movable part of the locking buckle 11. Pressing the unlocking handle 12 presses down the spring, and the tail of the locking buckle 11 is lower than the lower edge of the rotating bracket 3, and the rotating bracket 3 is unlocked.

[0103] Optionally, the molding tool further includes:

[0104] A plurality of fixed cylinders 4;

[0105] The fixed cylinder 4 is disposed in the spacing space and is fixedly connected to the forming plate 2 and the base 1 respectively.

[0106] In this embodiment, the molding plate 2 is fixedly connected to the base 1 through a plurality of the fixing cylinders 4, and the fixing cylinders 4 are arranged in the spacing space, thereby ensuring the stability of the spacing space. The fixing cylinders 4 also increase the stability of the molding plate 2 and the base 1. The plurality of the fixing cylinders 4 can ensure that the molding plate 2 and the base 1 are in a relatively horizontal relationship, thereby improving the consistency during the processing.

[0107] Optionally, the forming disk 2 is an annular concave disk; the thickness of the side wall of the annular concave disk is between 10 mm and 15 mm.

[0108] It should be noted that the forming disk 2 is an annular concave disk, and the inner diameter of the cavity of the annular concave disk is preferably 210 mm, and of course the inner diameter of the cavity can be set according to actual needs. The thickness of the side wall of the annular concave disk is between 10 mm and 15 mm, which can ensure the rigidity requirements of the forming disk 2.

[0109] In another optional embodiment, the rotating structure includes:

[0110] A rotary motor and a connecting piece; the connecting piece is connected to the central shaft 5 and the rotary motor respectively.

[0111] In this embodiment, the above-mentioned rotating bracket 3, bending handle 9 and bending clamp 10 are replaced with a rotating motor and a connecting piece, and other parts are not changed. The connecting piece is connected to the central axis 5 and the rotating motor respectively, and the rotating motor can be connected to an electric control device, through which the automatic control of the rotating motor can be realized, thereby further changing the above-mentioned semi-automatic forming tool to an automatic forming tool. Of course, this embodiment and the above-mentioned embodiment can both use a highly applicable special forming tool for vertical winding coils, which can be flexibly adjusted according to different vertical winding coil forming sizes.

[0112] In summary, the forming tooling of the present invention is based on mechanical principles, has a simple structure, is flexible and portable to operate, has a short forming time, does not require auxiliary materials, and is a special forming tool for vertical winding coils with strong applicability. It can be flexibly adjusted within the range of an inner diameter (bushing diameter Φ) of 30 mm to 60 mm and a maximum outer diameter (forming disc diameter) Φ of within 210 mm according to different forming size requirements of vertical winding coils. It has a high forming efficiency in one time, regular shapes, can meet the consistency requirements, does not damage the coil insulation, is easy to operate, does not generate toxic and harmful gases, and is safe and environmentally friendly.

[0113] As Figure 5 shown, an embodiment of the present invention provides a method applied to the above-mentioned forming tooling for vertical winding coils, and the method includes:

[0114] Step 100, sleeving a coil to be processed on the bushing;

[0115] In this embodiment, the coil to be processed is sleeved on the bushing 6, and at least part of the rotating structure is near the second limiting arm. Preferably, the bending clamping plate 10 of the rotating structure is connected to the rotating bracket 3, and the bending clamping plate 10 extends to the second limiting wall.

[0116] Step 200, fixing the first turn of the coil to be processed and connecting the last turn to the rotating structure located at the position of the second limiting wall;

[0117] In this embodiment, the first turn of the coil to be processed is fixed by the fixing clamping plate 7 of the above-mentioned forming tooling, and the last turn is pushed by the bending clamping plate 10 to be connected to the rotating structure located at the position of the second limiting wall, so as to complete the fixing of the coil to be processed before the rotating structure works.

[0118] Step 300, controlling the rotating structure to rotate from the position of the second limiting wall to the position of the first limiting wall;

[0119] In this embodiment, the bending handle 9 of the rotating structure can be controlled to drive the bending clamping plate 10 to rotate from the position of the second limiting wall to the position of the first limiting wall to complete one rotation operation.

[0120] Step 400, after the rotating structure is locked at the position of the first limiting wall for a preset duration, controlling the rotating structure to rotate from the position of the first limiting wall to the position of the second limiting wall to complete the forming of the vertical winding coil.

[0121] Here, at least part of the rotating structure, that is, the bending handle 9 of the rotating structure, is clamped within the first preset distance between the locking buckle 11 and the fixed seat 8 for a preset time through the locking buckle 11 and the unlocking handle 12, and the reliability of forming is increased through the action of pressure. Preferably, the preset time is 10 s to 15 s.

[0122] Specifically, through the above steps 100 to 400, adjust the size of the bushing 6 according to the forming size of the vertical winding coil. Press the unlocking handle 12, rotate the bending handle 9 to the position of the second limiting wall, place the coil to be processed, move the bending clamping plate 10 and the fixed clamping plate 7 into the head and tail turns of the coil to be processed, rotate the bending handle 9 to drive the coil to be processed to rotate and form along the bushing 6. After the rotating bracket 3 presses down and crosses the locking buckle 11, the unlocking handle 12 and the locking buckle 11 are in a 10° state, so that the rotating bracket 3 is locked. Release the bending handle 9 and keep it for 10 to 15 s. After the internal stress of the coil to be processed is released, press the unlocking handle 12, rotate the bending handle 9 to the position of the second limiting wall again, and retract the bending clamping plate 10 and the fixed clamping plate 7 to achieve the purpose of forming the vertical winding coil.

[0123] In summary, the present invention is specially developed for the pre-forming of large-size vertical winding coils before sleeving annular magnetic cores. The tool has a simple structure, is flexible and lightweight in operation, has a short forming time, adopts a mechanical principle, and through the fixation of the base, the positioning of the central shaft, the support of the forming disc, and the adjustment and cooperation of the adjusting bushing, rotating bracket, fixed clamping plate, bending clamping plate, locking buckle and unlocking handle, it can meet the forming size requirements of different vertical winding coils, can be flexibly adjusted according to the diameters of the bushing and the forming disc. During the forming process, only the head and tail turns of the vertical winding coil need to be fixed, and rotating the rotating bracket can achieve the purpose of forming. The one-time forming efficiency is high, no auxiliary materials are required, the applicability is strong, the shape is regular, the consistency requirements can be met, the insulation of the coil is not damaged, and a special handle is equipped, making the operation more convenient.

[0124] The above is the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and refinements can be made without departing from the principle described in the present invention, and these improvements and refinements are also within the protection scope of the present invention.

Claims

1. A vertical winding coil forming tooling, characterized in that, it includes: a base (1); a forming disk (2), and the forming disk (2) is arranged on the base (1); a bushing (6), and the bushing (6) is arranged at the center position of the forming disk (2); a rotating structure, and the rotating structure is rotationally connected to the base (1); wherein, a first limiting wall and a second limiting wall are arranged on the forming disk (2), and the rotating structure can rotate around the bushing (6) between the first limiting wall and the second limiting wall; wherein, characterized in that, the forming disk (2) includes: an annular end face, and a first step surface (21) and a second step surface (22) at different heights are arranged on the annular end face, and the connection position between the first step surface and the second step surface forms the first limiting wall and the second limiting wall; The vertical winding coil forming tooling further includes: a central shaft (5), and the central shaft (5) passes through the center of the forming disk (2) and is rotationally connected to the base (1); wherein, the bushing (6) is sleeved on the central shaft (5) above the forming disk (2); the rotating structure is connected to the central shaft (5).

2. The vertical winding coil forming tooling according to claim 1, characterized in that, there is a spaced space between the forming disk (2) and the base (1), and at least part of the rotating structure extends into the spaced space and is connected to the central shaft (5).

3. The vertical winding coil forming tooling according to claim 1, characterized in that, the diameter range of the bushing (6) is between 30 mm and 60 mm.

4. The vertical winding coil forming tooling according to claim 2, characterized in that, the rotating structure includes: a rotating bracket (3) provided with a first slot hole extending in a first direction; the rotating bracket (3) extends into the spaced space and is connected to the central shaft (5); a bent handle (9) extending in the first direction, and the bent handle (9) is connected to the rotating bracket (3); a bent clamping plate (10), and the bent clamping plate (10) is connected to the rotating bracket (3) through the first slot hole.

5. The vertical winding coil forming tooling according to claim 1, characterized in that, the forming tooling further includes: a fixed clamping plate (7) and a fixed seat (8); the fixed seat (8) is arranged on the base (1); the fixed clamping plate (7), which is connected to the fixed seat (8) and extends to the first limiting wall.

6. The vertical winding coil forming tooling according to claim 5, characterized in that, a second slot hole is arranged on the fixed clamping plate (7) along the length direction of the fixed clamping plate (7), and the fixed clamping plate (7) is connected to the fixed seat (8) through the second slot hole.

7. The vertical winding coil forming tooling according to claim 5, characterized in that, the forming tooling further includes: a locking buckle (11) and an unlocking handle (12); the locking buckle (11) is arranged on the base (1) and maintains a first preset distance from the fixed seat (8); The unlocking handle (12) is connected to the locking buckle (11); Wherein, when the locking buckle (11) and the unlocking handle (12) are in a locked state, at least part of the rotating structure is clamped within the first preset distance; when the locking buckle (11) and the unlocking handle (12) are in an unlocked state, the rotating structure can rotate between the first limiting wall and the second limiting wall.

8. The vertical winding coil forming tooling according to claim 7, Characterized in that, The locking buckle (11) is a hinge structure, the unlocking handle (12) is connected to the hinge moving part of the hinge structure, and the angle between the unlocking handle (12) and the hinge structure is between a first angle and a second angle; Wherein, when the unlocking handle (12) and the hinge structure are at the first angle, it is in the unlocked state, and when the unlocking handle (12) and the hinge structure are at the second angle, it is in the locked state; the second angle is greater than the first angle.

9. The vertical winding coil forming tooling according to claim 2, Characterized in that, The forming tooling further includes: A plurality of fixed cylinders (4); The fixed cylinders (4) are arranged in the spaced space and are respectively fixedly connected to the forming disc (2) and the base (1).

10. The vertical winding coil forming tooling according to claim 1, Characterized in that, The forming disc (2) is an annular concave disc; the thickness of the side wall of the annular concave disc is between 10 mm and 15 mm.

11. The vertical winding coil forming tooling according to claim 1, Characterized in that, The rotating structure includes: A rotating motor and a connecting member; the connecting member is respectively connected to the central shaft (5) and the rotating motor.

12. A vertical winding coil forming method, applied to the vertical winding coil forming tooling according to any one of claims 1 to 11, Characterized in that, The method includes: Sheathing a coil to be processed on the shaft sleeve; Fixing the first turn of the coil to be processed and connecting the last turn to the rotating structure located at the position of the second limiting wall; Controlling the rotating structure to rotate from the position of the second limiting wall to the position of the first limiting wall; After locking for a preset time at the position of the first limiting wall of the rotating structure, controlling the rotating structure to rotate from the position of the first limiting wall to the position of the second limiting wall to complete the vertical winding coil forming.

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