An integrated airtight oiling machine for airtight detection of automobile front frame
By designing an integrated airtight oil filling machine, multiple functional components are integrated to realize the airtight detection and handling process of the automobile front frame, the problems of low efficiency and high cost of airtight detection of automobile front frames in the prior art are solved, and efficient and automated inspection and handling processes are achieved.
Patent Information
- Application Number
- CN202210423556.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-21
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-04-21
AI Technical Summary
The existing automotive front frame airtight detection process is low efficiency and high cost, and manual operation is difficult to ensure the coordination and consistency of each process.
An integrated airtight oil filling machine is designed to integrate frame components, lifting components, side positioning components, compression components, airtight detection components, transmission components and side support components. Through the coordinated work of these components, the positioning, clamping, airtight detection and handling of the front frame of the automobile are realized.
Through automated control and collaborative operation of multiple stations, processing efficiency and product consistency are significantly improved, labor costs are reduced, and dependence on manual operations is reduced.
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Figure CN114778008B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile technology, and in particular to an integrated airtight oiling machine used for airtight detection of an automobile front frame. Background Art
[0002] The front frame of a car is an important component of the car system and needs to be inspected for quality before leaving the factory. One important part of this is the airtightness test. The existing processing and inspection method is to manually move them to the corresponding workstations one by one for fixation, and then move them to the airtightness inspection equipment for gas injection inspection. After the inspection is completed, they are moved to other workstations for the next process. Each workstation needs to be equipped with at least one technician to perform the corresponding operations. Due to the limitations of the technicians' work experience, the rhythm between the processes and the consistency of the process completion are difficult to guarantee, resulting in uneven final costs, and there are problems of low processing efficiency and high costs. Summary of the invention
[0003] In order to overcome the shortcomings of related products in the prior art, the present invention proposes an integrated airtight oiling machine for automobile front frame airtightness detection. The automobile front frame airtightness detection has the problems of low processing efficiency and high cost.
[0004] The present invention provides an integrated airtight oiling machine for airtight detection of a front frame of an automobile, comprising: a frame assembly, a first lifting assembly, a side positioning assembly, a clamping assembly, an airtight detection assembly, a transmission assembly and a side support assembly; the frame assembly is respectively provided with the first lifting assembly, the side positioning assembly, the clamping assembly, the airtight detection assembly, the transmission assembly and the side support assembly, wherein the first lifting assembly and the transmission assembly are respectively arranged in the middle area of the frame assembly, two groups of the side positioning assemblies are respectively arranged on both sides of the first lifting assembly, two groups of the clamping assemblies are arranged on the outside of the side positioning assembly, the airtight detection assembly is also arranged on one side of the side positioning assembly, and two groups of the side support assemblies are correspondingly arranged on both sides of the transmission assembly.
[0005] In certain embodiments of the present invention, the frame assembly includes a profile frame that provides physical support, and two groups of transmission guide rail assemblies are respectively arranged in parallel in the middle area of the profile frame, and the first lifting assembly and the transmission assembly are respectively slidably arranged on the transmission guide rail assemblies in sequence; the lower end of the profile frame is respectively provided with a first driving cylinder assembly and a second driving cylinder assembly corresponding to the positions of the first lifting assembly and the transmission assembly, the first driving cylinder assembly is connected to the first lifting assembly, and the second driving cylinder assembly is connected to the transmission assembly.
[0006] In certain embodiments of the present invention, the first lifting assembly includes a first lifting cylinder, a lower support plate, a sleeve, a guide rod, a support platform, a first positioning frame and a first roller group, the first lifting cylinder is located at the bottom of the middle area of the lower support plate, the output end of the first lifting cylinder passes through the lower support plate and is connected to the bottom middle area of the support platform, a plurality of groups of guide rods are respectively arranged at the bottom of the support platform, the lower support plate is respectively passed through sleeves at positions corresponding to the guide rods, the guide rods are arranged in the sleeves one by one, a first positioning frame is arranged at the upper end of the support platform, the first lifting cylinder drives the support platform to realize up and down movement, and the guide rod cooperates with the sleeve to provide a longitudinal guiding function; a first roller group is also arranged at the bottom of the lower support plate, and the first roller group is slidably arranged on the transmission guide rail assembly.
[0007] In certain embodiments of the present invention, the side positioning assembly includes a first mounting seat, a wedge-shaped positioning block and a support block, the first mounting seat is fixedly arranged on the frame assembly, the upper end of the first mounting seat is respectively provided with symmetrically distributed wedge-shaped positioning blocks, a support block is provided in the middle position of the two groups of wedge-shaped positioning blocks, the support block is used to support the front frame of the automobile, and the two groups of wedge-shaped positioning blocks are used to limit the wedge-shaped positioning blocks; a position sensor is also provided on the first mounting seat.
[0008] In certain embodiments of the present invention, the clamping assembly includes a second mounting seat, a thin cylinder, a first positioning pin, a clamping cylinder, a swing arm and a positioning seat. The second mounting seat is fixedly arranged on the frame assembly, and the upper end of the second mounting seat is respectively provided with a thin cylinder, a clamping cylinder and a positioning seat. The output end of the thin cylinder is connected to the first positioning pin, and the output end of the clamping cylinder is hinged with a swing arm. The thin cylinder and the clamping cylinder drive the first positioning pin and the swing arm respectively.
[0009] In certain embodiments of the present invention, the airtight detection assembly includes a base plate, a first guide rail, a slider, a double guide rod cylinder, a pneumatic table, a pneumatic connector, a latex head and a second positioning pin. The base plate is fixedly arranged on the frame assembly, and two groups of first guide rails are arranged in parallel on the base plate. The slider is slidably connected to the first guide rail. The bottom of the double guide rod cylinder is fixedly connected to the slider, and the output end of the double guide rod cylinder is fixedly connected to a pneumatic table. Pneumatic connectors and a second positioning pin are respectively arranged on the pneumatic table. A detachable latex head is arranged on the pneumatic connector, and an air injection hole is arranged at the end of the latex head. A limit block is also arranged in the middle area of the two groups of the first guide rails to limit the movement range of the slider.
[0010] In certain embodiments of the present invention, the transmission component includes at least one group of motion lifting mechanisms, and two adjacent groups of motion lifting mechanisms are connected as a whole through a connecting plate, and one group of the motion lifting mechanisms is connected to the output end of the second driving cylinder assembly, so that the overall horizontal movement is achieved under the drive of the second driving cylinder assembly.
[0011] In certain embodiments of the present invention, the motion lifting mechanism includes a second lifting cylinder, a lower mounting plate, a translation cylinder, an upper mounting plate, a positioning and handling assembly, a second guide rail, a first positioning and placement block, a second roller group and a guide support portion. The second lifting cylinder is located at the bottom of the middle area of the lower mounting plate, and the output end of the second lifting cylinder passes through the lower mounting plate and is connected to the bottom middle area of the upper mounting plate. A plurality of guide support portions are also provided at the bottom of the upper mounting plate. The second lifting cylinder drives the upper mounting plate to move up and down, and the guide support portion passes through the lower mounting plate to play a role in motion. Guiding function; a translation cylinder is fixedly arranged on the upper end of the upper mounting plate, and first positioning and placing blocks are symmetrically arranged on both sides of the translation cylinder, and the output end of the translation cylinder is connected to a positioning and conveying assembly, and two groups of second guide rails are arranged in parallel on both sides of the positioning and conveying assembly, and the positioning and conveying assembly is slidably connected to the second guide rails. The translation cylinder drives the positioning and conveying assembly to move horizontally along the extension direction of the second guide rails, thereby driving the front frame of the automobile to move at each workstation; a second roller group is arranged at the bottom of the lower mounting plate, and the second roller group is slidably connected to the transmission guide rail assembly.
[0012] In certain embodiments of the present invention, the side support assembly includes a third mounting seat, the bottom of which is fixedly disposed on the frame assembly, and a plurality of groups of second positioning blocks are respectively disposed on the third mounting seat corresponding to the positions of the guide support portion and the positioning and transport assembly on the motion lifting mechanism.
[0013] In certain embodiments of the present invention, a cooling assembly is provided on the profile frame at the bottom of the side of the transmission guide rail assembly, and the cooling assembly is an air-cooled blower; casters with a locking function are also provided at the bottom of the profile frame; and protective covers and baffles are respectively provided on the rack assembly at positions corresponding to the first lifting assembly and the transmission assembly.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] The integrated airtight oiling machine used for airtight detection of automobile front frames described in the embodiment of the present invention integrates the original processes of multiple scattered workstations into one device, which greatly improves the coordination between the various processes. At the same time, the improvement in the degree of automation also reduces the demand for manpower. The original configuration of one person per workstation is reduced to one person per multiple workstations to complete all the processes. Through the cooperation of multiple components in the equipment, the workpiece positioning and clamping, oiling detection, workpiece handling and other processes are accurately realized, and a standardized process is achieved through automated control. Compared with the existing technology, it saves labor costs and improves the consistency of product processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of the integrated airtight oiling machine used for airtightness detection of the front frame of an automobile according to the present invention;
[0018] Figure 2 It is a structural schematic diagram of the rack assembly of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the first lifting assembly of the present invention;
[0020] Figure 4 It is a structural schematic diagram of the side positioning assembly of the present invention;
[0021] Figure 5 It is a structural schematic diagram of the clamping assembly of the present invention;
[0022] Figure 6 It is a structural schematic diagram of the airtight detection assembly of the present invention;
[0023] Figure 7 It is a structural schematic diagram of the motion lifting mechanism of the present invention;
[0024] Figure 8 It is a schematic structural diagram of the side support assembly of the present invention.
[0025] Description of reference numerals:
[0026] 1. Rack assembly; 2. First lifting assembly; 3. Side positioning assembly; 4. Pressing assembly; 5. Airtight detection assembly; 6. Transmission assembly; 7. Side support assembly; 8. Protective cover; 9. Baffle; 11. Profile frame; 12. First drive cylinder assembly; 13. Second drive cylinder assembly; 14. Cooling assembly; 15. Transmission guide rail assembly; 16. Dust plate; 17. Casters; 21. First lifting cylinder; 22. Lower support plate; 23. Bushing; 24. Guide rod; 25. Support table; 26. First positioning frame; 27. First roller group; 31. First mounting seat; 32. Wedge positioning block; 33. Support block; 34. Position sensor; 41. Second mounting seat Mounting seat; 42. Thin cylinder; 43. First positioning pin; 44. Clamping cylinder; 45. Swing arm; 46. Positioning seat; 50. Bottom plate; 51. First guide rail; 52. Slider; 53. Double guide rod cylinder; 54. Pneumatic table; 55. Pneumatic connector; 56. Latex head; 57. Air injection hole; 58. Second positioning pin; 59. Limit block; 60. Second lifting cylinder; 61. Lower mounting plate; 62. Upper mounting plate; 63. Translation cylinder; 64. Positioning and transporting assembly; 65. Second guide rail; 66. First positioning placement block; 67. Second roller group; 68. Guide support; 69. Connecting plate; 71. Third mounting seat; 72. Second positioning placement block. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments, and the preferred embodiments of the present invention are shown in the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0028] See also Figure 1As shown, the integrated airtight oiling machine applied to the airtightness detection of the front frame of the automobile comprises a frame assembly 1, a first lifting assembly 2, a side positioning assembly 3, a pressing assembly 4, an airtightness detection assembly 5, a transmission assembly 6 and a side support assembly 7; the frame assembly 1 is divided into three stations in sequence along the axial direction, namely, an airtightness detection station, a handling station and an oiling station, and the frame assembly 1 is respectively provided with the first lifting assembly 2, the side positioning assembly 3, the pressing assembly 4, the airtightness detection assembly 5, the transmission assembly 6 and the side support assembly 7, wherein the first lifting assembly 2 and the transmission assembly 6 are respectively arranged in the middle area of the frame assembly 1, and the two groups of the side positioning assemblies 3 are respectively It is arranged on both sides of the first lifting component 2, two groups of the clamping components 4 are arranged on the outside of the side positioning component 3, and the airtight detection component 5 is also arranged on one side of the side positioning component 3. The two groups of the side support components 7 are correspondingly arranged on both sides of the transmission component 6. The front frame of the automobile to be tested is first positioned and placed on the first lifting component 2, and the side positioning component 3 cooperates with the clamping component 4 to position, clamp and fix the two side arms of the front frame of the automobile. The airtight detection component 5 performs airtightness detection on the positioned front frame of the automobile. After the detection is completed, the front frame of the automobile is transported by the first lifting component 2 and the transmission component 6 to the oiling station at the end to perform rust-proof oiling work.
[0029] A protective cover 8 and a baffle 9 are respectively provided on the frame assembly 1 at positions corresponding to the first lifting assembly 2 and the transmission assembly 6 to isolate the external environment from the working environment, avoid external collisions or parts from bursting out of the inner processing area due to failures and injuring people, thereby improving safety.
[0030] Combination Figure 2 As shown, the frame assembly 1 includes a profile frame 11 for providing physical support, and two groups of transmission guide rail assemblies 15 are respectively arranged in parallel in the middle area of the profile frame 11, and the first lifting assembly 2 and the transmission assembly 6 are respectively slidably arranged on the transmission guide rail assemblies 15 in sequence; the lower end of the profile frame 11 is respectively provided with a first driving cylinder assembly 12 and a second driving cylinder assembly 13 corresponding to the positions of the first lifting assembly 2 and the transmission assembly 6, the first driving cylinder assembly 12 is connected to the first lifting assembly 2, and is used to drive the first lifting assembly 2 to approach or move away from the transmission assembly 6 along the extension direction of the transmission guide rail assembly 15, and the second driving cylinder assembly 13 is connected to the transmission assembly 6, and is used to drive the transmission assembly 6 to reciprocate along the extension direction of the transmission guide rail assembly 15 toward the oiling station at the end.
[0031] A cooling assembly 14 is provided on the profile frame 11 at the bottom of the side of the transmission guide rail assembly 15. The cooling assembly 14 is an air-cooled blower or other forms of cooling devices for cooling the front frame of the automobile passing through the handling station.
[0032] The bottom of the profile frame 11 is also provided with casters 17 with locking function to facilitate overall transportation in different application scenarios.
[0033] The outer sides of the transmission guide rail assemblies 15 are respectively covered with dustproof plates 16 for preventing dust.
[0034] The profile frame 11 may also be provided with electrical components and air source components, which are used to provide power and electrical control, parameter detection and air source respectively.
[0035] Combination Figure 3 As shown, the first lifting assembly 2 includes a first lifting cylinder 21, a lower support plate 22, a sleeve 23, a guide rod 24, a support platform 25, a first positioning frame 26 and a first roller group 27. The first lifting cylinder 21 is located at the bottom of the middle area of the lower support plate 22. The output end of the first lifting cylinder 21 passes through the lower support plate 22 and is connected to the bottom middle area of the support platform 25. A plurality of groups of guide rods 24 are also provided at the bottom of the support platform 25. The lower support plate 22 is respectively provided with sleeves 23 corresponding to the positions of the guide rods 24. The guide rods 24 are arranged in the sleeves 23 one by one. The upper end of the support platform 25 is provided with a first positioning frame 26. The first lifting cylinder 21 drives the support platform 25 to realize up and down movement. The guide rod 24 cooperates with the sleeve 23 to provide a longitudinal guiding function. The bottom of the lower support plate 22 is also provided with a first roller group 27, and the first roller group 27 is slidably arranged on the transmission guide rail assembly 15.
[0036] Combination Figure 4 As shown, the side positioning assembly 3 includes a first mounting seat 31, a wedge-shaped positioning block 32 and a support block 33. The first mounting seat 31 is fixedly arranged on the frame assembly 1. The upper ends of the first mounting seats 31 are respectively provided with symmetrically distributed wedge-shaped positioning blocks 32. A support block 33 is provided in the middle position of two groups of the wedge-shaped positioning blocks 32. The support block 33 is used to support the front frame of the automobile. The two groups of the wedge-shaped positioning blocks 32 are used to limit the wedge-shaped positioning blocks 32. A position sensor 34 is also provided on the first mounting seat 31 to sense whether the front frame of the automobile has reached the position to cooperate with the execution of the corresponding process.
[0037] Combination Figure 5As shown, the clamping assembly 4 includes a second mounting seat 41, a thin cylinder 42, a first locating pin 43, a clamping cylinder 44, a swing arm 45 and a locating seat 46. The second mounting seat 41 is fixedly arranged on the frame assembly 1. The upper end of the second mounting seat 41 is respectively provided with a thin cylinder 42, a clamping cylinder 44 and a locating seat 46. The output end of the thin cylinder 42 is connected with the first locating pin 43. The output end of the clamping cylinder 44 is hinged with a swing arm 45. The thin cylinder 42 and the clamping cylinder 44 drive the first locating pin 43 and the swing arm 45 respectively. The position of the first locating pin 43 is opposite to the locating hole below the side arm of the front frame of the automobile. The swing arm 45 is pressed above the side arm of the front frame of the automobile. The locating seat 46 is supported below the side arm of the front frame of the automobile. The first locating pin 43, the swing arm 45 and the locating seat 46 cooperate to position and clamp the side arm of the front frame of the automobile.
[0038] Combination Figure 6 As shown, the airtight detection component 5 includes a base plate 50, a first guide rail 51, a slider 52, a double-guide rod cylinder 53, a pneumatic table 54, a pneumatic connector 55, a latex head 56 and a second positioning pin 58. The base plate 50 is fixedly arranged on the frame assembly 1, and two groups of first guide rails 51 are arranged in parallel on the base plate 50. The slider 52 is slidably connected to the first guide rail 51. The bottom of the double-guide rod cylinder 53 is fixedly connected to the slider 52. The output end of the double-guide rod cylinder 53 is fixedly connected to the pneumatic table 54. The pneumatic table 54 is respectively provided with a pneumatic connector 55 and a second positioning pin 58. The pneumatic connector 55 is provided with a detachable latex head 56. , an air injection hole 57 is provided at the end of the latex head 56, and the position of the air injection hole 57 is opposite to the air hole position (airtightness detection position) on the front frame of the car. The second positioning pin 58 is used to assist in positioning the airtightness detection area of the front frame of the car. The double guide rod cylinder 53 is used to adjust the height of the second positioning pin 58 and the air injection hole 57. The second positioning pin 58 can also be used to locate the state of the latex head 56. Since the latex head 56 is a consumable, when it is worn too much, it can be determined whether it needs to be replaced by comparing the height of the second positioning pin 58 and the latex head 56; a limit block 59 is also provided in the middle area of the two groups of the first guide rails 51 to limit the movement range of the slider 52.
[0039] The transmission assembly 6 includes at least one set of motion lifting mechanisms, combined with Figure 7 As shown, two adjacent groups of motion lifting mechanisms are connected as a whole via a connecting plate 69, and one group of the motion lifting mechanisms is connected to the output end of the second driving cylinder assembly 13, so that the entirety realizes horizontal movement under the drive of the second driving cylinder assembly 13.
[0040] The motion lifting mechanism includes a second lifting cylinder 60, a lower mounting plate 61, a translation cylinder 63, an upper mounting plate 62, a positioning and transporting assembly 64, a second guide rail 65, a first positioning and placing block 66, a second roller group 67 and a guide support portion 68. The second lifting cylinder 60 is located at the bottom of the middle area of the lower mounting plate 61. The output end of the second lifting cylinder 60 passes through the lower mounting plate 61 and is connected to the bottom middle area of the upper mounting plate 62. A plurality of guide support portions 68 are also respectively arranged at the bottom of the upper mounting plate 62. The second lifting cylinder 60 drives the upper mounting plate 62 to move up and down. The guide support portion 68 is passed through the lower mounting plate 61 to play a motion guiding role. Use; a translation cylinder 63 is fixedly provided on the upper end of the upper mounting plate 62, and first positioning blocks 66 are symmetrically provided on both sides of the translation cylinder 63, and the output end of the translation cylinder 63 is connected to a positioning and conveying assembly 64, and two groups of second guide rails 65 are parallelly provided on both sides of the positioning and conveying assembly 64, and the positioning and conveying assembly 64 is slidably connected to the second guide rails 65. The translation cylinder 63 drives the positioning and conveying assembly 64 to move horizontally along the extension direction of the second guide rails 65, thereby driving the front frame of the automobile to move at each workstation; a second roller group 67 is provided at the bottom of the lower mounting plate 61, and the second roller group 67 is slidably connected to the transmission guide rail assembly 15.
[0041] Combination Figure 8 As shown, the side support assembly 7 includes a third mounting seat 71, the bottom of which is fixedly arranged on the frame assembly 1, and a plurality of groups of second positioning and placing blocks 72 are respectively arranged on the third mounting seat 71 corresponding to the positions of the guide support portion 68 and the positioning and transporting assembly 64 on the motion jacking mechanism. When the motion jacking mechanism drives the front frame of the automobile to move, it is temporarily placed on the second positioning and placing blocks 72, and after the front frame of the automobile in the previous process completes the corresponding operation, it cooperates with the motion jacking mechanism to move to the second positioning and placing blocks 72 at the rear station in sequence.
[0042] Of course, it should be noted that, in the embodiment of the present invention, a marking mechanism may be provided on the frame assembly 1, so as to mark the front frame of the automobile after the airtightness detection process is completed, thereby facilitating identification in subsequent processes and improving processing efficiency.
[0043] The working process of the integrated airtight oiling machine used for airtightness detection of the front frame of an automobile according to the embodiment of the present invention is specifically as follows:
[0044] The workpiece (front frame of the car) is placed at the airtightness detection station (on the first lifting assembly 2) by manual or mechanical arm control, and the side positioning assembly 3, the clamping assembly 4, and the airtightness detection assembly 5 on the left and right sides cooperate to perform reference positioning on the workpiece through the first positioning pin 43 and the second positioning pin 58. The clamping assembly 4 clamps the front frame of the car after the reference positioning is completed. The double guide rod cylinder 53 of the airtightness detection assembly 5 controls the air injection hole 57 to communicate with the oil injection hole of the workpiece, and ventilates the oil injection hole through the pneumatic connector 55, so as to feedback whether the information is qualified by detecting the corresponding air pressure gauge. The main air enters from the left end of the pressure gauge and exits from the right end, thereby entering the workpiece for inflation. When the pressure gauge shows 50Kpa, the PLC controls the air to be cut off. In the next 10s, if the pressure gauge value is between 45 and 50Kpa, it proves that the airtightness is good (OK). When it is lower than 45Kpa, it proves that the workpiece has serious air leakage and abnormal airtightness (NG).
[0045] After the air tightness detection process is completed, the clamping assembly 4 releases the swing arm 45, the first lifting assembly 2 lifts the workpiece, and the first driving cylinder assembly 12 drives the first lifting assembly 2 to move the workpiece to the side support assembly 7. The multiple groups of moving lifting mechanisms in the transmission assembly 6 move as a whole, and the workpiece is lifted and translated in sequence. The workpiece is horizontally transported under the drive of the second driving cylinder assembly 13, so that different batches of workpieces are transported in sequence at different workstations.
[0046] The integrated airtight oiling machine used for airtight detection of automobile front frames described in the embodiment of the present invention integrates the original processes of multiple scattered workstations into one device, which greatly improves the coordination between the various processes. At the same time, the improvement in the degree of automation also reduces the demand for manpower. The original configuration of one person per workstation is reduced to one person per multiple workstations to complete all the processes. Through the cooperation of multiple components in the equipment, the workpiece positioning and clamping, oiling detection, workpiece handling and other processes are accurately realized, and a standardized process is achieved through automated control. Compared with the existing technology, it saves labor costs and improves the consistency of product processing.
[0047] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The above are only embodiments of the present invention, but do not limit the patent scope of the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the aforementioned specific implementation methods, or replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the present specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. An integrated airtight oiling machine for airtight detection of automobile front frame, characterized in that: include: A frame assembly (1), a first lifting assembly (2), a side positioning assembly (3), a clamping assembly (4), an airtightness detection assembly (5), a transmission assembly (6) and a side support assembly (7); the frame assembly (1) is provided with the first lifting assembly (2), the side positioning assembly (3), the clamping assembly (4), the airtightness detection assembly (5), the transmission assembly (6) and the side support assembly (7), wherein the first lifting assembly (2) and the transmission assembly (6) are respectively arranged in the middle area of the frame assembly (1), two groups of the side positioning assemblies (3) are respectively arranged on both sides of the first lifting assembly (2), two groups of the clamping assemblies (4) are arranged on the outside of the side positioning assembly (3), one side of the side positioning assembly (3) is also provided with the airtightness detection assembly (5), and two groups of the side support assemblies (7) are correspondingly arranged on both sides of the transmission assembly (6); The frame assembly (1) comprises a profile frame (11) for providing physical support, two sets of transmission guide rail assemblies (15) are respectively arranged in parallel in the middle area of the profile frame (11), and the first lifting assembly (2) and the transmission assembly (6) are respectively slidably arranged on the transmission guide rail assemblies (15) in sequence; a first driving cylinder assembly (12) and a second driving cylinder assembly (13) are respectively arranged at the lower end of the profile frame (11) at positions corresponding to the first lifting assembly (2) and the transmission assembly (6), the first driving cylinder assembly (12) is connected to the first lifting assembly (2), and the second driving cylinder assembly (13) is connected to the transmission assembly (6); The first lifting assembly (2) comprises a first lifting cylinder (21), a lower support plate (22), a shaft sleeve (23), a guide rod (24), a support platform (25), a first positioning frame (26) and a first roller group (27), wherein the first lifting cylinder (21) is located at the bottom of the middle area of the lower support plate (22), an output end of the first lifting cylinder (21) passes through the lower support plate (22) and is connected to the middle area of the bottom of the support platform (25), and a plurality of guide rods (24) are respectively arranged at the bottom of the support platform (25), and the lower support plate (2 2) shaft sleeves (23) are respectively provided at positions corresponding to the guide rods (24), the guide rods (24) are arranged in the shaft sleeves (23) in a one-to-one correspondence, a first positioning frame (26) is provided at the upper end of the support platform (25), the first lifting cylinder (21) drives the support platform (25) to achieve up and down movement, and the guide rods (24) cooperate with the shaft sleeves (23) to provide a longitudinal guiding function; a first roller group (27) is also provided at the bottom of the lower support plate (22), and the first roller group (27) is slidably arranged on the transmission guide rail assembly (15); The side positioning assembly (3) comprises a first mounting seat (31), a wedge-shaped positioning block (32) and a support block (33); the first mounting seat (31) is fixedly mounted on the frame assembly (1); symmetrically distributed wedge-shaped positioning blocks (32) are respectively arranged at the upper end of the first mounting seat (31); a support block (33) is arranged at the middle position of two groups of the wedge-shaped positioning blocks (32); the support block (33) is used to support the front frame of the automobile; the two groups of the wedge-shaped positioning blocks (32) are used to limit the position of the wedge-shaped positioning blocks (32); a position sensor (34) is also arranged on the first mounting seat (31); The transmission assembly (6) comprises at least one set of motion lifting mechanisms, two adjacent sets of motion lifting mechanisms being connected as a whole via a connecting plate (69), one set of the motion lifting mechanisms being connected to an output end of the second driving cylinder assembly (13), so that the entire set can achieve horizontal motion under the drive of the second driving cylinder assembly (13).
2. The integrated airtight oiling machine for automobile front frame airtightness detection according to claim 1 is characterized in that: The clamping assembly (4) comprises a second mounting seat (41), a thin cylinder (42), a first positioning pin (43), a clamping cylinder (44), a swing arm (45) and a positioning seat (46); the second mounting seat (41) is fixedly arranged on the frame assembly (1); the upper end of the second mounting seat (41) is respectively provided with a thin cylinder (42), a clamping cylinder (44) and a positioning seat (46); the output end of the thin cylinder (42) is connected to the first positioning pin (43); the output end of the clamping cylinder (44) is hinged to the swing arm (45); the thin cylinder (42) and the clamping cylinder (44) respectively drive the first positioning pin (43) and the swing arm (45).
3. The integrated airtight oiling machine for automobile front frame airtightness detection according to claim 1 is characterized in that: The airtight detection assembly (5) comprises a base plate (50), a first guide rail (51), a slider (52), a double-guide rod cylinder (53), a pneumatic table (54), a pneumatic connector (55), a latex head (56) and a second positioning pin (58); the base plate (50) is fixedly arranged on the frame assembly (1); two sets of first guide rails (51) are arranged in parallel on the base plate (50); the slider (52) is slidably connected to the first guide rail (51); the bottom of the double-guide rod cylinder (53) is fixedly connected to the bottom of the pneumatic table (54); On the slider (52), a pneumatic table (54) is fixedly connected to the output end of the double-guide-rod cylinder (53), and a pneumatic connecting piece (55) and a second positioning pin (58) are respectively provided on the pneumatic table (54). A detachable latex head (56) is provided on the pneumatic connecting piece (55), and an air injection hole (57) is provided at the end of the latex head (56). A limit block (59) is also provided in the middle area of the two groups of the first guide rails (51) to limit the movement range of the slider (52).
4. The integrated airtight oiling machine for automobile front frame airtightness detection according to claim 1 is characterized in that: The motion lifting mechanism comprises a second lifting cylinder (60), a lower mounting plate (61), a translation cylinder (63), an upper mounting plate (62), a positioning and transporting assembly (64), a second guide rail (65), a first positioning and placing block (66), a second roller group (67) and a guide support portion (68). The second lifting cylinder (60) is located at the bottom of the middle area of the lower mounting plate (61). The output end of the second lifting cylinder (60) passes through the lower mounting plate (61) and is connected to the middle area of the bottom of the upper mounting plate (62). A plurality of guide support portions (68) are also respectively arranged at the bottom of the upper mounting plate (62). The second lifting cylinder (60) drives the upper mounting plate (62) to move up and down. The guide support portion (68) is passed through the lower mounting plate (61) to play a role in the motion. The upper end of the upper mounting plate (62) is fixedly provided with a translation cylinder (63), and first positioning blocks (66) are symmetrically provided on both sides of the translation cylinder (63). The output end of the translation cylinder (63) is connected to a positioning and transporting assembly (64), and two sets of second guide rails (65) are respectively provided in parallel on both sides of the positioning and transporting assembly (64). The positioning and transporting assembly (64) is slidably connected to the second guide rails (65). The translation cylinder (63) drives the positioning and transporting assembly (64) to move horizontally along the extension direction of the second guide rails (65), thereby driving the front frame of the automobile to move at each workstation. The bottom of the lower mounting plate (61) is provided with a second roller group (67), and the second roller group (67) is slidably connected to the transmission guide rail assembly (15).
5. The integrated airtight oiling machine for automobile front frame airtightness detection according to claim 4 is characterized in that: The side support assembly (7) comprises a third mounting seat (71), the bottom of the third mounting seat (71) being fixedly arranged on the frame assembly (1), and a plurality of groups of second positioning and placing blocks (72) are respectively arranged on the third mounting seat (71) at positions corresponding to the guide support portion (68) and the positioning and transport assembly (64) on the motion jacking mechanism.
6. The integrated airtight oiling machine for automobile front frame airtightness detection according to claim 1 is characterized in that: A cooling assembly (14) is provided on the profile frame (11) at the bottom of the side of the transmission guide rail assembly (15), and the cooling assembly (14) is an air-cooled blower; casters (17) with a locking function are also provided at the bottom of the profile frame (11); and protective covers (8) and baffles (9) are provided on the rack assembly (1) at positions corresponding to the first lifting assembly (2) and the transmission assembly (6).
Citation Information
Patent Citations
Motor vehicle front structure
CN102145676A
Assembly including an automobile front frame and cradle and vehicle including such an assembly
CN102256864A