Automatic glass bottle boxing system

Abstract

The present invention relates to the technical field of automated equipment, and particularly to an automatic glass bottle boxing system, comprising: a box storage device for automatically providing empty packaging boxes; a sorting and counting device for sorting glass bottles into rows and counting them; a pushing, boxing and flipping integrated device, connected to the sorting and counting device and cooperating with the box storage device, for pushing the sorted glass bottles to a designated position and boxing a set number of glass bottles; and a continuous packaging box stacking device, connected to the pushing, boxing and flipping integrated device, for stacking the packaging boxes filled with glass bottles. The automatic glass bottle boxing system provided by the present invention realizes the automatic boxing of glass bottles, improves work efficiency and saves a large amount of manpower and material resources.

Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, and particularly relates to an automatic glass bottle boxing system. Background Art

[0002] In industries such as biomedicine, a large number of glass bottles are needed to store drugs. After the production of glass bottles, they need to be placed in packaging boxes according to the required quantity for packaging. Existing medicinal glass bottle production enterprises have adopted the process of using automatic boxing equipment for automatic boxing. For example, Chinese Patent CN113716096A discloses an automatic medicinal glass bottle boxing system. This solution uses a grasping mechanism to grasp medicinal glass bottles one by one and place them in the packaging box, which has the technical problem of low working efficiency. And the disclosed automatic medicinal glass bottle boxing system cannot achieve closed filling of the packaging box. Summary of the Invention

[0003] In view of the technical problem of low boxing efficiency of the existing glass bottle boxing equipment in the prior art, the present invention provides an automatic glass bottle boxing system.

[0004] The technical solution for the present invention to solve the above technical problems is as follows:

[0005] An automatic glass bottle boxing system, comprising:

[0006] A box storage device; used for automatically providing empty packaging boxes;

[0007] A sorting and counting device; used for sorting glass bottles into rows and counting them;

[0008] A pushing, boxing and flipping integrated device; connected to the sorting and counting device and the box storage device and cooperating with the box storage device; used for pushing the sorted glass bottles to a designated position and boxing a set number of glass bottles;

[0009] A continuous packaging box stacking device; connected to the pushing, boxing and flipping integrated device, used for stacking the packaging boxes filled with glass bottles.

[0010] Further: The box storage device includes: a base body, a first circulating chain, a second circulating chain, a first sprocket wheel group, a second sprocket wheel group, a connecting block, a support rod, a baffle mechanism, a pushing mechanism, a placement table and a driving mechanism;

[0011] The first sprocket wheel group and the second sprocket wheel group are installed on the base body, and the first sprocket wheel group is arranged directly above the second sprocket wheel group; the first circulating chain is installed on the first sprocket wheel group and the second sprocket wheel group, the second circulating chain is installed on the first sprocket wheel group and the second sprocket wheel group, and the first circulating chain and the second circulating chain are arranged in parallel;

[0012] The connecting blocks are respectively installed on the outer sides of the links of the first circulating chain and the second circulating chain; a support rod is fixed on each connecting block, and the support rod is arranged outward; the support rods on the first circulating chain and the second circulating chain are arranged in pairs facing each other;

[0013] The baffle mechanism is arranged above one side of the base body, and the first circulating chain and the second circulating chain descend on this side; the pushing mechanism is arranged below the baffle mechanism, and the pushing mechanism is fixed on the base body; the placing table is arranged outside the pushing mechanism, and the placing table is fixedly connected to the base body, and the pushing mechanism is used to push the packaging box placed on the support rod to the placing table;

[0014] The driving mechanism is connected to the second sprocket wheel group.

[0015] Furthermore: The sorting and counting device includes: a mounting bracket, a first reduction motor, a first centrifugal disc, a guiding component, a separating component, a second reduction motor, a second centrifugal disc, a third reduction motor, a dial, a belt conveyor, a counter, a first sensor, a second sensor and a cylinder;

[0016] The first reduction motor is fixed on the mounting bracket, the first centrifugal disc is horizontally arranged above the mounting bracket, and the output end of the first reduction motor is connected to the first centrifugal disc; the guiding component is fixed on the mounting bracket, and the guiding component is used to sort the glass bottles on the first centrifugal disc; the separating component is fixed on the mounting bracket, the separating component is arranged above the first centrifugal disc, and the front end of the separating component is thin and the rear end is thick, and is used to separate the glass bottles into a single row and then convey them to the second centrifugal disc;

[0017] The second reduction motor is fixed on the mounting bracket, the second centrifugal disc is horizontally arranged above the mounting bracket, and the second centrifugal disc is arranged adjacent to the first centrifugal disc; the output end of the second reduction motor is connected to the second centrifugal disc;

[0018] The third reduction motor is fixed on the mounting bracket, the dial is horizontally arranged above the mounting bracket, and the dial is arranged adjacent to the second centrifugal disc; the belt conveyor is arranged adjacent to the dial, the counter is arranged on the belt conveyor, and the counter is arranged opposite to the dial; the first sensor is arranged on the front side of the belt conveyor, and the second sensor is arranged on the rear side of the belt conveyor; the cylinder is arranged on the rear side of the belt conveyor.

[0019] Furthermore: The guiding component includes: a first upright post, a connecting rod, a second upright post and a guiding part;

[0020] One end of the first upright post is fixed on the mounting bracket, the other end of the first upright post is fixedly connected with one end of the connecting rod, and the other end of the connecting rod is fixedly connected with the guiding part;

[0021] The guiding part is arranged above the first centrifugal disc; a curved surface structure is arranged on the outer edge of the guiding part.

[0022] Further: a plurality of grooves cooperating with the bottle-shaped containers are evenly arranged on the outer edge of the dial.

[0023] Further: the pushing, box loading and flipping integrated device includes: a box loading platform, a pushing unit, a grasping unit, a packing box picking and placing unit and a flipping unit;

[0024] The box loading platform is arranged inside the initial position of the flipping unit; the pushing unit is arranged on one side of the box loading platform, a belt conveyor is arranged between the pushing unit and the box loading platform, and the pushing unit is used for pushing the glass bottles on the belt conveyor onto the box loading platform; the packing box picking and placing unit is arranged on one side of the box loading platform and is used for obtaining the packing boxes from the packing box feeding device and buckling the packing boxes onto the glass bottles on the box loading platform; the grasping unit is arranged on the flipping unit and is used for grasping the packing boxes containing the glass bottles on the box loading platform; the flipping unit is used for driving the packing boxes containing the glass bottles to be flipped and then placed at the designated position.

[0025] Further: the flipping unit includes: a second mounting plate, a fourth reduction motor, a first belt pulley, a belt, a second belt pulley, a bearing assembly, a rotating shaft and a flipping frame;

[0026] The flipping frame is arranged as a hollow frame structure; the flipping frame is fixed on the second mounting plate; the bearing assembly is fixed on the mounting plate;

[0027] The first belt pulley is installed at the output end of the fourth reduction motor, the second belt pulley is installed on the rotating shaft, and the first belt pulley is connected with the second belt pulley through the belt;

[0028] The rotating shaft passes through the bearing assembly, one end of the rotating shaft is fixedly connected with one side of the flipping frame, and the other end of the rotating shaft is fixedly connected with the other side of the flipping frame.

[0029] Further: the packing box continuous stacking device includes:

[0030] A mounting bracket, a transverse conveying component, a longitudinal moving component and a clamping component;

[0031] The lateral conveying component is connected to the mounting bracket. The lateral conveying component is used to receive the packaging box containing glass bottles from the automatic box loading equipment of the packaging box and convey it forward; the longitudinal moving component is connected to the mounting bracket, and the clamping component is connected to the upper end of the longitudinal moving component. The longitudinal moving component is used to drive the clamping component to move longitudinally, and the clamping component is used to clamp the packaging box containing glass bottles on the lateral conveying component.

[0032] Furthermore: The lateral conveying component includes: a first cylinder, a first linear slide rail, a first slider, and a box receiving plate;

[0033] The mounting bracket is provided in two parts on the left and right;

[0034] The first linear slide rail is horizontally fixed at the position between the two parts on the left and right of the mounting bracket; the first slider is arranged on the first linear slide rail; the box receiving plate is fixed to the upper end of the first slider;

[0035] The movable end of the first cylinder is connected to the box receiving plate, and the stroke direction of the first cylinder is consistent with the distribution direction of the first linear slide rail.

[0036] Furthermore: The longitudinal moving component includes: a fifth reduction motor, a belt, a transmission shaft, a first gear-rack mechanism, a second linear slide rail, a second slider, a first support plate, a second gear-rack mechanism, a third linear slide rail, a third slider, and a second support plate;

[0037] The first end of the transmission shaft is installed on the left part of the mounting frame through a bearing assembly, and the first end of the transmission shaft is connected to the second slider through the first gear-rack structure; the second slider is arranged on the second linear slide rail, and the second linear slide rail is longitudinally fixed on the left part of the mounting frame;

[0038] The second end of the transmission shaft is installed on the right part of the mounting frame through a bearing assembly, and the second end of the transmission shaft is connected to the third slider through the second gear-rack structure; the third slider is arranged on the third linear slide rail, and the third linear slide rail is longitudinally fixed on the right part of the mounting frame;

[0039] The output end of the fifth reduction motor is connected to the transmission shaft through the belt.

[0040] The automatic box loading system for glass bottles provided by the present invention at least has the following beneficial effects or advantages:

[0041] The automatic box loading system for glass bottles provided by the present invention automatically provides empty packaging boxes through a box storage device; arranges the glass bottles into rows and counts them through a sorting and counting device; pushes the glass bottles arranged in rows to a designated position and loads a set number of glass bottles into the box through a pushing, box loading and flipping integrated device; and stacks the packaging boxes containing the glass bottles through a continuous packaging box stacking device. The automatic box loading of glass bottles is achieved, improving work efficiency and saving a large amount of manpower and material resources. Moreover, the automatic box loading system for glass bottles provided by the present invention can achieve the filling of closed packaging boxes and can be directly provided to customers. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a schematic structural diagram of the automatic box loading system for glass bottles provided by an embodiment of the present invention;

[0043] Figure 2 It is a schematic structural diagram of the box storage device provided by an embodiment of the present invention;

[0044] Figure 3 It is a schematic structural diagram of the sorting and counting device provided by an embodiment of the present invention;

[0045] Figure 4 It is a schematic structural diagram of the pushing, box loading and flipping integrated device provided by an embodiment of the present invention;

[0046] Figure 5 It is a schematic structural diagram of the packaging box picking and placing unit provided by an embodiment of the present invention;

[0047] Figure 6 It is a schematic structural diagram of the flipping unit provided by an embodiment of the present invention;

[0048] Figure 7 It is a schematic structural diagram of the continuous packaging box stacking device provided by an embodiment of the present invention;

[0049] Figure 8 It is another schematic structural diagram of the continuous packaging box stacking device provided by an embodiment of the present invention;

[0050] Figure 9 It is a schematic structural diagram of the longitudinal moving member provided by an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0051] Aiming at the technical problem of low box loading efficiency of glass bottle box loading equipment in the prior art, the present invention provides an automatic box loading system for glass bottles.

[0052] In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0053] In the description of the present invention, it should be noted that the terms such as "upper", "lower", "front", "rear", "left", "right" and other terms indicating directions in each embodiment are only used to simplify the description of the positional relationship based on the drawings in the specification, and do not represent that the indicated elements and devices must operate according to the specific directions and limited operations, methods, and structures described in the specification. Such terms indicating directions do not constitute a limitation to the present invention.

[0054] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in combination with specific situations.

[0055] As Figure 1 , the embodiment of the present invention provides an automatic box loading system for glass bottles, including:

[0056] A box storage device A; used to automatically provide empty packaging boxes;

[0057] A sorting and counting device B; used to sort the glass bottles into rows and count them;

[0058] A pushing, box loading and flipping integrated device C; connected to the sorting and counting device and the box storage device and cooperating with the box storage device; used to push the sorted glass bottles to a designated position and load a set number of glass bottles into the box;

[0059] A packaging box continuous stacking device D; connected to the pushing, box loading and flipping integrated device C, used to stack the packaging boxes containing glass bottles.

[0060] Specifically:

[0061] As Figure 2, the storage box includes: a base A1, a first endless chain A2, a second endless chain A3, a first sprocket wheel group A4, a second sprocket wheel group A5, a connecting block, a support rod A7, a baffle mechanism A8, a pushing mechanism A9, a placing table A10 and a driving mechanism A6. Among them: the base 1 includes: a first vertical plate A11 and a second vertical plate A12., the first vertical plate A11 and the second vertical plate A12 are arranged oppositely; the first vertical plate A11 is connected to the second vertical plate A12 through a connecting piece. The first sprocket wheel group A4 is installed on the first vertical plate A11 and the second vertical plate A12, and the second sprocket wheel group A5 is installed on the first vertical plate A11 and the second vertical plate A12; the first sprocket wheel group A4 is arranged directly above the second sprocket wheel group A5; the first endless chain A2 is installed on the first sprocket wheel group A4 and the second sprocket wheel group A5, the second endless chain A3 is installed on the first sprocket wheel group A4 and the second sprocket wheel group A5, and the first endless chain A2 and the second endless chain A3 are arranged side by side. The driving mechanism A6 is connected to the second sprocket wheel group A5; specifically, the driving mechanism A6 can adopt a reduction motor structure, the driving mechanism A6 drives the second sprocket wheel group A5 to rotate, the second sprocket wheel group A5 drives the first endless chain A2 and the second endless chain A3 to rotate synchronously, and the first endless chain A2 and the second endless chain A3 drive the first sprocket wheel group 4 to rotate.

[0062] Connecting blocks are respectively installed on the outer sides of the links of the first endless chain A2 and the second endless chain A3, and the connecting blocks are evenly distributed; a support rod A7 is fixed on each connecting block, and the support rod A7 is arranged outward; the support rods A7 on the first endless chain A2 and the second endless chain A3 are arranged in pairs. A packing box is arranged on every two oppositely arranged support rods A7; the support rods A7 arranged on the first endless chain A2 and the second endless chain A3 move synchronously with the first endless chain A2 and the second endless chain A3, thereby realizing the transfer of the packing box.

[0063] The baffle mechanism A8 is arranged above one side of the base A1, on this side the first endless chain A2 and the second endless chain A3 descend, and the baffle mechanism A8 is used to prevent the packing box from spilling when changing from the ascending process to the descending process. The pushing mechanism A9 is arranged below the baffle mechanism A8, and the pushing mechanism A9 is fixed on the base A1; the placing table A10 is arranged outside the pushing mechanism A9, the placing table A10 is fixedly connected to the base A1, and the pushing mechanism A9 is used to push the packing box placed on the support rod A7 onto the placing table A10.

[0064] As Figure 2, the first sprocket wheel set A4 includes: a first left sprocket wheel, a first transmission shaft, and a first right sprocket wheel. One end of the first rotating shaft passes through the first vertical plate A11, and the other end passes through the second vertical plate A12; the first left sprocket wheel and the first right sprocket wheel are installed on the first rotating shaft. One end of the first endless chain A2 is installed on the first left sprocket wheel; one end of the second endless chain A3 is installed on the first right sprocket wheel. The second sprocket wheel set A5 includes: a second left sprocket wheel, a second transmission shaft, and a second right sprocket wheel. One end of the second rotating shaft passes through the first vertical plate A11, and the other end passes through the second vertical plate A12; the second left sprocket wheel and the second right sprocket wheel are installed on the second rotating shaft. The other end of the first endless chain A2 is installed on the second left sprocket wheel; the other end of the second endless chain A3 is installed on the second right sprocket wheel.

[0065] As Figure 2 , the baffle mechanism A8 includes: a mounting beam A82 and a baffle A81. The baffle A81 is arranged outside the support rod A7; the baffle A81 is perpendicular to the support rod A7; the baffle A81 is fixed on the mounting beam A82. During the turning process of the packaging box, the baffle A81 limits the packaging box to prevent the packaging box from detaching from the support rod A7.

[0066] Furthermore, as Figure 2 , the pushing mechanism A9 includes: a cylinder and a push plate. The cylinder is fixed on the base A1; the push plate is arranged in a 90° bent structure; the movable end of the cylinder is connected to the push plate; the push plate is located between the support rods A7 on the first endless chain A2 and the support rods A7 on the second endless chain A3; the push plate is arranged opposite to the placing table A10. The cylinder is used to push the push plate to move back and forth. During the process that the cylinder drives the push plate to move outwards, the push plate pushes the packaging box on the corresponding support rod A7 to the placing table A10.

[0067] As Figure 2 , the placing table A10 includes: a slideway A101 and a limiting plate A102; the slideway A101 is arranged horizontally, and the slideway A101 is arranged outside the pushing mechanism A9; the inner side of the slideway A101 is fixedly connected to the base A1; the limiting plate A102 is fixedly connected to the outer end of the slideway A101. The pushing mechanism A9 pushes the packaging box to move linearly along the slideway A101 and pushes the packaging box to the outside of the slideway A101 to be blocked by the limiting plate 102.

[0068] As Figure 2, the working process of the box storage device provided by the embodiment of the present invention is as follows: First, place the packaging boxes on the support rods A7 of each layer respectively; the box storage device moves automatically. When the sensor on the placement table A10 detects that there is no packaging box, control the first circulating chain A2 and the second circulating chain A3 to run one step length, and convey the next packaging box to the outside of the pushing mechanism A9. The pushing mechanism A9 pushes the current packaging box to the placement table A10, and moves the packaging box to the pushing, box loading and flipping integrated device C through the vacuum adsorption mechanism; at this time, the sensor on the placement table A10 detects that there is no packaging box, and repeats the above actions.

[0069] Such as Figure 3, the sorting and counting device mainly includes: mounting bracket B1, first reduction motor B3, first centrifugal disk B2, guiding component B4, sorting component B5, second reduction motor B7, second centrifugal disk B6, third reduction motor B9, dial B8, belt conveyor B10 and counter B11. The first reduction motor B3 is fixed on the mounting bracket B1. The first centrifugal disk B2 is horizontally arranged above the mounting bracket B1. The output end of the first reduction motor B3 is connected to the first centrifugal disk B2, and the first reduction motor B3 is used to drive the first centrifugal disk B2 to rotate. The guiding component B4 is fixed on the mounting bracket B1. The guiding component B4 sorts the glass bottles on the first centrifugal disk B2 into one or more columns during the rotation following the first centrifugal disk B2. The sorting component B5 is fixed on the mounting bracket B1. The sorting component B5 is arranged above the first centrifugal disk B2. The sorting component B5 is an arc-shaped component with a thin front end and a thick rear end. The sorting component B5 is used to separate the glass bottles into one column and then convey them to the second centrifugal disk B6. The second reduction motor B7 is fixed on the mounting bracket B1. The second centrifugal disk B6 is horizontally arranged above the mounting bracket B1. The second centrifugal disk B6 is arranged adjacent to the first centrifugal disk B2. The output end of the second reduction motor B7 is connected to the second centrifugal disk B6, and the second reduction motor B7 is used to drive the second centrifugal disk B6 to rotate. The second centrifugal disk B6 is a transition buffer area between the first centrifugal disk B2 and the dial B8. The third reduction motor B9 is fixed on the mounting bracket B1. The dial B8 is horizontally arranged above the mounting bracket B1. The dial B8 is arranged adjacent to the second centrifugal disk B6. A plurality of grooves matching with the bottle-shaped containers are evenly arranged on the outer edge of the dial B8. The dial B8 is used to sort the distance between adjacent two glass bottles into the same value. The belt conveyor B10 is arranged adjacent to the dial B8. The counter B11 is arranged on the belt conveyor B10. The counter B11 is arranged opposite to the dial B8. The first sensor B11 is arranged on the front side of the belt conveyor B10. The second sensor B12 is arranged on the rear side of the belt conveyor B10. The glass bottles sent out by the dial B8 are conveyed to the belt conveyor B10 and counted by the counter B11. During the forward conveyance of the glass bottles, the first sensor B11 first detects the glass bottle at the head. After a certain number of glass bottles are reached, the belt conveyor B10 conveys this batch of glass bottles forward. When the second sensor B12 detects this batch of glass bottles, the belt conveyor B10 is controlled to stop. At this time, this batch of glass bottles is exactly in the pushing area, which is convenient for the pushing mechanism to push them forward. The air cylinder B14 is arranged on the rear side of the belt conveyor B10. Since the glass bottles need to be placed as compactly as possible during the box loading process, the front and rear rows of glass bottles need to be arranged alternately in the box loading area. For example, 13 glass bottles are placed in the front row and 12 glass bottles are placed in the rear row. By setting the air cylinder B14, when the air cylinder B14 pushes forward a certain distance, exactly 12 glass bottles are placed. When the air cylinder resets, exactly 12 glass bottles are placed.

[0070] The guiding component B4 includes: a first upright post, a connecting rod, a second upright post, and a guiding portion. One end of the first upright post is fixed to the mounting bracket B1, the other end of the first upright post is fixedly connected to one end of the connecting rod, and the other end of the connecting rod is fixedly connected to the guiding portion. The guiding portion is disposed above the first centrifugal disc B2; a curved surface structure is provided on the outer edge of the guiding portion for arranging the glass bottles into one or more columns in an arc distribution.

[0071] To prevent the movement track of the glass bottles from shifting during transportation, a first guiding channel and a second guiding channel are further provided in a preferred embodiment of the present invention. The first guiding channel is fixed to the dividing component B5, the first guiding channel is located above the first centrifugal disc B2, and the glass bottles are transported to the second centrifugal disc B6 through the inner side of the first guiding channel. The second guiding channel is fixed to the mounting bracket B1, the second guiding channel is located above the second centrifugal disc B6, and the glass bottles are transported to the inner side of the second guiding channel through the inner side of the first guiding channel.

[0072] The working process of the sorting and counting device is as follows: A plurality of glass bottles are placed on the first centrifugal disc B2. During the rotation of the glass bottles above the first centrifugal disc B2 following the first centrifugal disc B2, first, the guiding component B4 arranges the movement tracks of the glass bottles so that the glass bottles are distributed in one or more columns; then, the dividing component B5 divides the glass bottles into one column and transports them to the second centrifugal disc B6 under the action of centrifugal force. The glass bottles on the second centrifugal disc B6 are transported to the dial B8 under the action of centrifugal force. The distance between two adjacent glass bottles is arranged into the same value by the dial B8, and then transported to the belt conveyor B10. After being counted by the counter B11 on the belt conveyor B10, they are neatly arranged on the belt conveyor B10, which facilitates other pushing mechanisms to push a row of glass bottles on the belt conveyor B10 to a designated position as a whole, facilitating subsequent boxing; the automatic sorting and counting of the glass bottles are achieved.

[0073] See Figures 4 - 6The integrated pushing, boxing and flipping device includes: a boxing platform C6, a pushing unit C1, a grabbing unit C3, a packaging box pick-up and placement unit C2 and a flipping unit C4. The upper end surface of the boxing platform C6 is set as a smooth platform mechanism, and the boxing platform C6 is used to place glass bottles to be boxed. The boxing platform C6 is set on the inner side of the initial position of the flipping unit C4; the pushing unit C1 is set on one side of the boxing platform C6, and a belt conveyor is set between the pushing unit C1 and the boxing platform C6. The pushing unit C1 is used to push the glass bottles arranged in rows on the belt conveyor to the boxing platform C6. In this embodiment, the pushing unit C1 adopts a transmission structure composed of a motor and a screw. The packaging box pick-up and placement unit C2 is set on one side of the boxing platform C6, and is used to obtain the packaging box from the packaging box feeding device and flip the packaging box upside down on the neatly arranged glass bottles on the boxing platform C6. The gripping unit C3 is mounted on the flipping unit C4 and is used to pick up the glass bottle packaging boxes on the cartoning platform C6. In this embodiment, the gripping unit C3 uses pneumatic or electric fingers. The flipping unit C4 is used to flip the glass bottle packaging boxes and place them on the continuous packaging box stacking device D.

[0074] For details, see Figure 5 The packaging box pick-and-place unit C2 includes a biaxial motion mechanism C21, a first mounting plate C22, and vacuum suction cups C23. The biaxial motion mechanism C21 moves linearly in both longitudinal and lateral directions; longitudinal motion is used to adjust the height, and lateral motion is used to adjust the position for picking up and placing the packaging box. The first mounting plate C22 is fixed to the biaxial motion mechanism C21. The first mounting plate C22 is configured as a flat plate and is equipped with multiple vacuum suction cups C23. The vacuum suction cups C23 are generally arranged symmetrically to ensure uniform force when picking up the packaging box. The action process of the packaging box picking and placing unit C2 is as follows: the controller controls the biaxial motion mechanism C21 to move forward horizontally, and moves the vacuum suction cup C23 to the top of the packaging box feeding device. The controller controls the biaxial motion mechanism C21 to move downward longitudinally, and the vacuum suction cup C23 adsorbs the packaging box; the controller further controls the biaxial motion mechanism C21 to move upward longitudinally, and the vacuum suction cup C23 drives the packaging box to move upward synchronously; the controller controls the biaxial motion mechanism C21 to move in the opposite horizontal direction, and the packaging box adsorbed and fixed by the vacuum suction cup C23 moves toward the side of the packaging platform C6; the controller controls the biaxial motion mechanism C21 to move downward longitudinally, and the packaging box is turned upside down on the glass bottle placed on the packaging platform C6.

[0075] See also Figure 6, the flipping unit C4 includes: a second mounting plate C41, a fourth reduction motor C42, a first pulley C43, a belt C45, a second pulley C44, a bearing assembly C46, a rotating shaft C47, and a flipping frame C48. The flipping frame C48 is arranged as a hollow frame structure for arranging a box loading platform C6 inside it. The second mounting plate C41 is a component for providing support and fixation, and the flipping frame C48 is fixed on the second mounting plate C41; the bearing assembly C46 is fixed on the mounting plate; the fixing method is not limited, and it can be fixed by welding or by connectors. The first pulley C43 is installed at the output end of the fourth reduction motor C42, the second pulley C44 is installed on the rotating shaft C47, and the first pulley C43 is connected to the second pulley C44 through the belt C45. The rotating shaft C47 passes through the bearing assembly C46, one end of the rotating shaft C47 is fixedly connected to one side of the flipping frame C48, and the other end of the rotating shaft C47 is fixedly connected to the other side of the flipping frame C48. The operation process of the flipping unit C4 is as follows: the fourth reduction motor C42 drives the first pulley C43 to rotate, the first pulley C43 drives the second pulley C44 to rotate through the belt C45, and the second pulley C44 drives the rotating shaft C47 to rotate synchronously; during the rotation of the rotating shaft C47, the flipping frame C48 is driven to rotate at 0 - 180°.

[0076] During the actual working process, relying only on the grasping unit C3 for fastening may result in poor pressing at the edge of the packaging box C5. Therefore, a preferred embodiment provided by the present invention further provides a first pressing mechanism and a second pressing mechanism. The first pressing mechanism and the second pressing mechanism are symmetrically arranged on the flipping structure, and the first pressing mechanism and the second pressing mechanism are used to press the packaging box tightly on the flipping mechanism when the grasping unit C3 grasps the packaging box containing glass bottles on the box loading platform C6. Specifically, the structures of the first pressing mechanism and the second pressing mechanism are the same. The first pressing mechanism and the second pressing mechanism respectively include: a cylinder and a baffle; the baffle is fixed at the movable end of the cylinder; the cylinder is fixed on the flipping mechanism, and the baffle cooperates with the packaging box to press the edge part of the packaging box.

[0077] See Figures 7 - 9, the continuous stacking device D of the packaging box includes: a mounting bracket D1, a transverse conveying component D2, a longitudinal moving component D3, and a clamping component D4. Specifically: The transverse conveying component D2 is connected to the mounting bracket D1, and the transverse conveying component D2 is used to receive the packaging box containing glass bottles from the automatic box loading equipment of the packaging box and convey it forward. The longitudinal moving component D3 is connected to the mounting bracket D1, the clamping component D4 is connected to the upper end of the longitudinal moving component D3, the longitudinal moving component D3 is used to drive the clamping component D4 to move longitudinally, and the clamping component D4 is used to clamp the packaging box containing glass bottles on the transverse conveying component D2. For example, the transverse conveying component D2 is used to receive materials from the automatic box loading equipment of the packaging box and convey the received packaging box to a designated position. Specifically: The transverse conveying component D2 includes: a first cylinder, a first linear slide rail D21, a first slider D22, and a box receiving plate D23. The mounting bracket D1 is arranged in left and right parts, and there is a certain gap between the left and right parts of the mounting bracket 1. The first linear slide rail D21 is horizontally fixed at the position between the left and right parts of the mounting bracket D1; the first slider D22 is arranged on the first linear slide rail D21, and the first slider D22 can freely slide on the first slide rail. The box receiving plate D23 is fixed to the upper end of the first slider D22, and the bonding plate is a horizontally arranged flat plate structure. The movable end of the first cylinder is connected to the box receiving plate D23, the stroke direction of the first cylinder is the same as the distribution direction of the first linear slide rail D21, and the first cylinder is used to drive the box receiving plate D23 and the slider to move linearly. The working process of the transverse conveying component D2 is as follows: The first cylinder starts to work, the movable end of the first cylinder retreats, the first cylinder drives the box receiving plate D23 to move to the output end of the automatic box loading equipment of the packaging box, and the automatic box loading equipment of the packaging box places the packaging box containing glass bottles on the box receiving plate D23. Control the movable end of the first cylinder to advance, and the first cylinder drives the box receiving plate D23 and the first slider D22 to move to the area between the left and right parts of the mounting bracket D1.

[0078] Such as Figures 7 - 9, the longitudinal moving part D3 is used to drive the clamping part D4 to move longitudinally. Specifically: the longitudinal moving part D3 includes: a fifth reduction motor D31, a belt D32, a transmission shaft D33, a first gear-rack mechanism D34, a second linear slide rail D35, a second slider D36, a first support plate D37, a second gear-rack mechanism D38, a third linear slide rail D39, a third slider D310 and a second support plate D311. The first end of the transmission shaft D33 is installed on the left part of the mounting bracket through a bearing assembly, and the first end of the transmission shaft D33 is connected to the second slider D36 through a first gear-rack structure; the second slider D36 is arranged on the second linear slide rail D35, and the second linear slide rail D35 is longitudinally fixed on the left part of the mounting bracket. The second end of the transmission shaft D33 is installed on the right part of the mounting bracket through a bearing assembly, and the second end of the transmission shaft D33 is connected to the third slider D310 through a second gear-rack structure; the third slider D310 is arranged on the third linear slide rail D39, and the third linear slide rail D39 is longitudinally fixed on the right part of the mounting bracket. The output end of the fifth reduction motor D31 is connected to the transmission shaft D33 through the belt D32. The working process of the longitudinal moving part D3 is as follows: when the fifth reduction motor D31 rotates forward, the fifth reduction motor D31 drives the transmission shaft D33 to rotate forward through the belt D32. During the forward rotation of the transmission shaft D33, the rotational motion is converted into a linear motion through the first gear-rack mechanism D34 and the second gear-rack mechanism, and the second slider D36 moves upward along the second slide rail, and the second slider D36 moves upward along the third slide rail; the second support plate D311 and the third support plate move upward synchronously.

[0079] As Figure 7 and Figure 8, the clamping component D4 is the core component for clamping the packaging box and stacking it. Specifically: The clamping component D4 includes: a second cylinder D41, a fourth linear slide rail D42, a fourth slider D43, a first clamping plate D44, a third cylinder D45, a fifth linear slide rail D46, a fifth slider D47, and a second clamping plate D48. The fourth linear slide rail D42 is fixed to the upper end of the left part of the mounting bracket D1. The fourth linear slide rail D42 is arranged perpendicular to the first linear slide rail D21. The fourth slider D43 is arranged on the fourth linear slide rail D42; the first clamping plate D44 is fixedly connected to the fourth slider D43; the output end of the second cylinder D41 is connected to the fourth slider D43. The fifth linear slide rail D46 is fixed to the upper end of the right part of the mounting bracket D1. The fifth linear slide rail D46 is arranged perpendicular to the first linear slide rail D21. The fifth slider D47 is arranged on the fifth linear slide rail D46; the second clamping plate D48 is fixedly connected to the fifth slider D47. The second clamping plate D48 is arranged opposite to the first clamping plate D44; the output end of the third cylinder D45 is connected to the fifth slider D47; the third cylinder D45 and the second cylinder D41 move towards each other. Limit plates are respectively fixed on the first clamping plate D44 and the second clamping plate D48 for limiting the packaging box. The working process of the clamping component D4 is as follows: When the first packaging box is conveyed below the clamping component D4, the second cylinder D41 and the third cylinder D45 retreat, and the first clamping plate D44 and the second clamping plate D48 loosen; the longitudinal movement component D3 drives the first clamping plate D44 and the second clamping plate D48 to move to the lower end of the packaging box. The second cylinder D41 and the third cylinder D45 advance, and the first clamping plate D44 and the second clamping plate D48 clamp the packaging box. The longitudinal movement component D3 drives the clamped packaging box to move upward. When the second packaging box is conveyed below the clamping component 4, the longitudinal movement component D3 drives the first clamping plate D44, the second clamping plate D48, and the clamped packaging box to move downward synchronously. The second cylinder D41 and the third cylinder D45 retreat, and the first clamping plate D44 and the second clamping plate D48 loosen, stacking the first packaging box on the upper end of the second packaging box; the longitudinal movement component D3 drives the first clamping plate D44 and the second clamping plate D48 to continue moving downward to the lower end position of the second packaging box. The second cylinder D41 and the third cylinder D45 advance, and the first clamping plate D44 and the second clamping plate D48 clamp the second packaging box. The longitudinal movement component D3 drives the clamped second packaging box and the first packaging box stacked on the upper end of the second packaging box to move upward to the set position; and so on, the automatic stacking of multiple packaging boxes can be completed.

[0080] The glass bottle automatic boxing system provided by the embodiment of the present invention at least has the following beneficial effects or advantages:

[0081] The automatic bottle packing system provided by the embodiment of the present invention automatically provides empty packing boxes through a box storage device; arranges and counts the glass bottles into rows through a sorting and counting device; pushes the glass bottles arranged in rows to a designated position and packs a set number of glass bottles through a pushing, packing and flipping integrated device; and stacks the packing boxes containing the glass bottles through a packing box continuous stacking device. It realizes the automatic packing of glass bottles, improves work efficiency and saves a large amount of manpower and material resources. Moreover, the automatic bottle packing system provided by the present invention can realize the filling of closed packing boxes and can be directly provided to customers.

[0082] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic cartoning system for glass bottles, characterized by: include: Box storage device; Used to automatically provide empty packaging boxes; Arrange counting devices; Used to arrange glass bottles into rows and count them; An integrated device for pushing, boxing and turning; connected to the arranging and counting device and the box storage device and cooperates with the box storage device; Used to push the glass bottles arranged in rows to the designated location and pack the set number of glass bottles into boxes; Continuous stacking device for packaging boxes; Connected to the integrated pushing, boxing and turning device, it is used to stack the boxes containing glass bottles; The box storage device includes: a base, a first circulating chain, a second circulating chain, a first sprocket set, a second sprocket set, a connecting block, a support rod, a baffle mechanism, a pushing mechanism, a placement table and a driving mechanism; The first sprocket group and the second sprocket group are mounted on the base, with the first sprocket group being arranged directly above the second sprocket group; the first endless chain is mounted on the first sprocket group and the second sprocket group, and the second endless chain is mounted on the first sprocket group and the second sprocket group, with the first endless chain and the second endless chain being arranged in parallel; The connecting blocks are respectively installed on the outer sides of the links of the first and second endless chains; a supporting rod is fixed on each connecting block, and the supporting rod is arranged outward; The support rods on the first endless chain and the second endless chain are arranged opposite each other; The baffle mechanism is arranged above one side of the base, on which the first and second circulating chains descend; the pushing mechanism is arranged below the baffle mechanism, and the pushing mechanism is fixed to the base; the placing table is arranged on the outside of the pushing mechanism, and the placing table is fixedly connected to the base, and the pushing mechanism is used to push the packaging box placed on the support rod to the placing table; The driving mechanism is connected to the second sprocket set; The arranging and counting device includes: a mounting bracket, a first reduction motor, a first centrifugal disc, a guide component, a separation component, a second reduction motor, a second centrifugal disc, a third reduction motor, a dial, a belt conveyor, a counter, a first sensor, a second sensor and a cylinder; The first reduction motor is fixed to the mounting bracket, the first centrifugal disk is horizontally arranged above the mounting bracket, and the output end of the first reduction motor is connected to the first centrifugal disk; the guide component is fixed to the mounting bracket, and the guide component is used to arrange the glass bottles on the first centrifugal disk; the column separation component is fixed to the mounting bracket, and the column separation component is arranged above the first centrifugal disk. The column separation component has a thin front end and a thick rear end, and is used to separate the glass bottles into a column and then transport them to the second centrifugal disk; The second reduction motor is fixed on the mounting bracket, the second centrifugal disc is horizontally arranged above the mounting bracket, and the second centrifugal disc is arranged adjacent to the first centrifugal disc; the output end of the second reduction motor is connected to the second centrifugal disc; The third reduction motor is fixed to the mounting bracket, the dial is horizontally arranged above the mounting bracket, and the dial is arranged adjacent to the second centrifugal disc; the belt conveyor is arranged adjacent to the dial, and the counter is arranged on the belt conveyor, and the counter is arranged opposite to the dial; the first sensor is arranged on the front side of the belt conveyor, and the second sensor is arranged on the rear side of the belt conveyor; the cylinder is arranged on the rear side of the belt conveyor; The integrated pushing, boxing and flipping device includes: a boxing platform, a pushing unit, a grabbing unit, a packaging box picking and placing unit and a flipping unit; The cartoning platform is arranged on the inner side of the initial position of the flip unit; the pushing unit is arranged on one side of the cartoning platform, and a belt conveyor is arranged between the pushing unit and the cartoning platform, and the pushing unit is used to push the glass bottles on the belt conveyor to the cartoning platform; the packaging box picking and placing unit is arranged on one side of the cartoning platform, and is used to obtain packaging boxes from the packaging box feeding device and turn the packaging boxes upside down on the glass bottles on the cartoning platform; the grabbing unit is arranged on the flip unit, and is used to grab the packaging boxes containing glass bottles on the cartoning platform; the flip unit is used to drive the packaging boxes containing glass bottles to flip over and place them at a designated position; The turning unit includes: a second mounting plate, a fourth reduction motor, a first belt pulley, a belt, a second belt pulley, a bearing assembly, a rotating shaft and a turning frame; The turning frame is configured as a hollow frame structure; the turning frame is fixed on the second mounting plate; the bearing assembly is fixed on the mounting plate; The first belt pulley is mounted on the output end of the fourth reduction motor, the second belt pulley is mounted on the rotating shaft, and the first belt pulley is connected to the second belt pulley via the belt; The rotating shaft passes through the bearing assembly, one end of the rotating shaft is fixedly connected to one side of the flip frame, and the other end of the rotating shaft is fixedly connected to the other side of the flip frame.

2. The automatic cartoning system for glass bottles according to claim 1, characterized in that: The guide component includes: a first column, a connecting rod, a second column and a guide portion; one end of the first column is fixed to the mounting bracket, the other end of the first column is fixedly connected to one end of the connecting rod, and the other end of the connecting rod is fixedly connected to the guide portion; The guide portion is arranged above the first centrifugal disk; and the outer edge of the guide portion is arranged on a curved surface structure.

3. The automatic cartoning system for glass bottles according to claim 2, characterized in that: The outer edge of the dial is evenly provided with a plurality of grooves matched with the bottle-shaped container.

4. The automatic cartoning system for glass bottles according to claim 3, characterized in that: The packaging box continuous stacking device comprises: Install brackets, transverse conveying components, longitudinal moving components and clamping components; The transverse conveying component is connected to the mounting bracket, and the transverse conveying component is used to receive the packaging box containing glass bottles from the automatic box loading equipment and convey it forward; the longitudinal motion component is connected to the mounting bracket, and the clamping component is connected to the upper end of the longitudinal motion component, and the longitudinal motion component is used to drive the clamping component to move longitudinally, and the clamping component is used to clamp the packaging box containing glass bottles on the transverse conveying component.

5. The automatic cartoning system for glass bottles according to claim 4, characterized in that: The transverse conveying component includes: a first cylinder, a first linear slide rail, a first slider and a box receiving plate; The mounting bracket is provided in two parts, left and right; The first linear slide is horizontally fixed at a position between the left and right parts of the mounting bracket; the first slider is arranged on the first linear slide; the junction box plate is fixed to the upper end of the first slider; The movable end of the first cylinder is connected to the box-connecting plate, and the stroke direction of the first cylinder is consistent with the distribution direction of the first linear guide rail.

6. The automatic cartoning system for glass bottles according to claim 5, characterized in that: The longitudinal motion components include: a fifth reduction motor, a belt, a transmission shaft, a first gear rack mechanism, a second linear guide rail, a second slider, a first support plate, a second gear rack mechanism, a third linear guide rail, a third slider and a second support plate; The first end of the transmission shaft is mounted on the left side of the mounting frame via a bearing assembly, and the first end of the transmission shaft is connected to the second slider via the first gear rack mechanism; the second slider is disposed on the second linear guide rail, and the second linear guide rail is longitudinally fixed to the left side of the mounting frame; The second end of the transmission shaft is mounted on the right side of the mounting frame via a bearing assembly, and the second end of the transmission shaft is connected to the third slider via the second gear rack mechanism; the third slider is disposed on the third linear slide rail, and the third linear slide rail is longitudinally fixed to the right side of the mounting frame; The output end of the fifth reduction motor is connected to the transmission shaft through the belt.

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