Wastewater Microplastic Removal Device
By designing a microplastic removal device for wastewater, which utilizes magnetic blocks and the siphon principle to remove microplastics from wastewater, the problem of sludge treatment has been solved, and treatment efficiency and energy utilization have been improved.
Patent Information
- Application Number
- CN202210508631.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-10
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2042-05-10
AI Technical Summary
The existing problems of sludge transportation and disposal generated by microplastic flocculation and sedimentation are quite difficult, and the amount of chemical sludge produced after treatment is large, which is difficult to solve effectively.
A microplastic removal device for wastewater was designed, comprising a stirring container, a filter box, a magnetic powder addition box, and a filtration mechanism. It utilizes magnetic blocks to attract microplastics and magnetic powder to form flocs, and achieves wastewater filtration and quantitative addition of magnetic powder through the siphon principle, reducing motor usage and improving energy efficiency.
It achieves efficient removal of microplastics from wastewater, reduces sludge production, simplifies the sludge treatment process, and improves treatment efficiency and energy utilization.
Smart Images

Figure CN114804498B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of microplastic removal technology, specifically to a microplastic removal device for wastewater. Background Technology
[0002] Microplastics are plastics smaller than 5 mm in size, widely found in the atmosphere, soil, oceans, freshwater, and even in sediments of Arctic freshwater lakes. Microplastics may originate from the degradation and weathering of larger plastic products (secondary microplastics); or they may be directly manufactured in industrial processes (primary microplastics), such as microbeads used in facial scrubs. Due to their small size, microplastics easily accumulate in organisms and gradually accumulate along the food chain. The sludge transport and disposal problems arising from existing microplastic flocculation and sedimentation processes are difficult to solve. In most chemical precipitation operations, a large amount of sludge is generated, often reaching 0.5% of the treated water volume, and the treatment of this chemical sludge is quite challenging. Summary of the Invention
[0003] The purpose of this invention is to provide a microplastic removal device for wastewater, in order to solve the problems of sludge transportation and disposal caused by existing microplastic flocculation and sedimentation as mentioned in the background art. In most chemical precipitation operations, a large amount of sludge is generated, often reaching 0.5% of the treated water volume, and the problem of dealing with the generated chemical sludge is quite difficult.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a microplastic removal device for wastewater, comprising a base plate, a mounting base fixedly connected to the top of the base plate, screws installed inside the mounting base, a stirring container installed inside the mounting base by screws, a stirring mechanism inside the stirring container, a first water pipe fixedly connected inside the stirring container, a filter box installed on the top of the base plate, four first L-shaped fixing plates symmetrically fixedly connected to the outside of the filter box, the first L-shaped fixing plates being bolted to the base plate, one end of the first water pipe being fixedly connected to the filter box, a filtering mechanism inside the filter box, a sealing sliding cover slidably connected inside the filter box, a second water pipe fixedly connected inside the stirring container, a water pump installed on the top of the base plate, the output end of the water pump being fixedly connected to the second water pipe, a water pump input end being fixedly connected to a water pipe, a magnetic powder adding box bolted to the top of the stirring container, and an adding mechanism cooperating with the stirring container on one side of the magnetic powder adding box.
[0005] As a preferred embodiment of the present invention: the stirring mechanism includes a first motor, the first motor is installed inside the stirring container, the output end of the first motor is fixedly connected to a stirring fan blade, the top of the stirring container is bolted to an oil suction pump, the output end of the oil suction pump is connected to the stirring container through a pipe, and the input end of the oil suction pump is fixedly connected to an inlet pipe.
[0006] As a preferred embodiment of the present invention: a second L-shaped fixing plate is fixedly connected to one side of the oil suction pump, and the second L-shaped fixing plate is connected to the stirring container by bolts.
[0007] As a preferred embodiment of the present invention: the adding mechanism includes a quantitative magnetic powder disc, a rotating rod is rotatably connected inside the magnetic powder adding box, a quantitative magnetic powder disc is fixedly connected to the outside of the rotating rod, the quantitative magnetic powder disc is rotatably connected to the magnetic powder adding box, two feeding troughs that cooperate with the stirring container are symmetrically opened on the outside of the quantitative magnetic powder disc, a rotating disc is fixedly connected to the outside of the rotating rod, a mounting plate is fixedly connected to one side of the magnetic powder adding box, and the rotating rod is rotatably connected to the mounting plate, the rotating disc is rotatably connected to the mounting plate, the quantitative magnetic powder disc is rotatably connected to the mounting plate, and a second motor is provided inside the magnetic powder adding box, the output end of the second motor is fixedly connected to the rotating rod.
[0008] As a preferred embodiment of the present invention: a swing rod is rotatably connected to one side of the mounting plate via a rotating shaft, a through groove is provided inside the swing rod, a fixing rod that cooperates with the through groove is fixedly connected to one side of the rotating disk, a square fixing plate is fixedly connected to one side of the swing rod, and a stirring rod is fixedly connected inside the square fixing plate.
[0009] As a preferred embodiment of the present invention: the filtering mechanism includes a filter sheet, and four slots are equally spaced inside the filter box, each of the four slots is fitted with a filter sheet, and the filter sheet is fitted with a plurality of magnets.
[0010] As a preferred embodiment of the present invention, a valve is installed on the outside of the first water pipe.
[0011] As a preferred embodiment of the present invention, the first water pipe has a Z-shaped structure.
[0012] As a preferred embodiment of the present invention: a control power supply is installed on the top of the base plate, and the water pump, oil pump, first motor and second motor are electrically connected to the control power supply.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: By adding a magnetic block and placing it in a slot, the present invention avoids direct contact between the magnetic block and the ferromagnetic fluid. When cleaning, simply remove the magnetic block from the slot, and the ferromagnetic fluid will automatically fall off due to the loss of magnetic attraction. By adding a first water pipe, which is U-shaped, the water is transported using a traditional mechanical device called a siphon, ensuring that the sewage can completely flow into the filter box and reducing the use of a motor, thus maximizing energy efficiency. By adding an addition mechanism, the output end of the second motor drives the rotating rod to rotate, which in turn drives the quantitative magnetic powder disc and the feeding trough to rotate, quantitatively conveying the magnetic powder in the magnetic powder addition box. The magnetic powder combines with oil droplets to form a ferromagnetic fluid that removes microplastics from the sewage. Attached Figure Description
[0014] Figure 1 This is a top view of the overall structure of the present invention;
[0015] Figure 2 This is a front view of the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the stirring container of the present invention;
[0017] Figure 4 This is a schematic diagram of the internal structure of the stirring container of the present invention;
[0018] Figure 5 This is a left view of the stirring container of the present invention;
[0019] Figure 6 Add a schematic diagram of the mechanism structure to this invention;
[0020] Figure 7 This is a schematic diagram of the internal structure of the magnetic powder addition box of the present invention;
[0021] Figure 8 This is a schematic diagram of the three-dimensional structure of the magnetic powder addition box of the present invention;
[0022] Figure 9 This is a schematic diagram of the internal structure of the quantitative magnetic powder disk of the present invention;
[0023] Figure 10 This is a top view of the filter box of the present invention;
[0024] Figure 11 This is a schematic diagram of the three-dimensional structure of the filter box of the present invention;
[0025] Figure 12 This is a front view of the filter box of the present invention.
[0026] In the diagram: 1. Magnetic powder addition box; 2. Mixing container; 3. Filter box; 4. Sealing sliding cover; 5. Water pump; 6. Screw; 7. Mixing mechanism; 71. Oil suction pump; 72. First motor; 73. Mixing fan blade; 8. Addition mechanism; 81. Rotating disc; 82. Quantitative magnetic powder disc; 83. Fixing rod; 84. Through groove; 85. Mounting plate; 86. Swing rod; 9. Filtering mechanism; 91. Filter plate; 92. Magnet block; 10. Feeding trough; 11. Second motor; 12. Rotating rod; 13. Mixing rod; 14. Square fixing plate; 15. First water pipe; 16. First L-shaped fixing plate; 17. Second L-shaped fixing plate; 18. Base plate; 19. Second water pipe; 20. Control switch power supply; 21. Mounting base; 22. Valve. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see Figure 1-12 This invention provides a technical solution: a microplastic removal device for wastewater, comprising a base plate 18, a mounting base 21 fixedly connected to the top of the base plate 18, screws 6 installed inside the mounting base 21, a stirring container 2 installed on the inner side of the mounting base 21 by the screws 6, a stirring mechanism 7 provided inside the stirring container 2, a first water pipe 15 fixedly connected inside the stirring container 2, a filter box 3 installed on the top of the base plate 18, four first L-shaped fixing plates 16 symmetrically fixedly connected to the outer side of the filter box 3, the first L-shaped fixing plates 16 being bolted to the base plate 18, and one end of the first water pipe 15 being fixedly connected to the filter box 3. The filter box 3 is equipped with a filter mechanism 9 inside. The filter box 3 is slidably connected with a sealing cover 4. The mixing container 2 is fixedly connected with a second water pipe 19. A water pump 5 is installed on the top of the bottom plate 18. The output end of the water pump 5 is fixedly connected to the second water pipe 19. The input end of the water pump 5 is fixedly connected to a water pumping pipe. The sewage that needs to be treated is pumped out by the water pump 5 through the water pumping pipe and pumped into the second water pipe 19 and into the mixing container 2 for mixing. A magnetic powder adding box 1 is bolted to the top of the mixing container 2. A adding mechanism 8 that cooperates with the mixing container 2 is provided on one side of the magnetic powder adding box 1.
[0029] The stirring mechanism 7 includes a first motor 72, which is installed inside the stirring container 2. The output end of the first motor 72 is fixedly connected to a stirring blade 73. An oil suction pump 71 is bolted to the top of the stirring container 2. The output end of the oil suction pump 71 is connected to the stirring container 2 through a pipe. The input end of the oil suction pump 71 is fixedly connected to an inlet pipe. The oil suction pump 71 draws in external wastewater treatment oil and puts it into the stirring container 2 for mixing, thereby improving work efficiency.
[0030] The oil suction pump 71 is fixedly connected to a second L-shaped fixing plate 17 on one side. The second L-shaped fixing plate 17 is connected to the mixing container 2 by bolts. The position of the oil suction pump 71 is further stabilized by the second L-shaped fixing plate 17, which improves the working stability.
[0031] The addition mechanism 8 includes a quantitative magnetic powder disc 82. A rotating rod 12 is rotatably connected inside the magnetic powder addition box 1. The quantitative magnetic powder disc 82 is fixedly connected to the outside of the rotating rod 12. The quantitative magnetic powder disc 82 is rotatably connected to the magnetic powder addition box 1. Two feeding troughs 10 that cooperate with the stirring container 2 are symmetrically opened on the outside of the quantitative magnetic powder disc 82. A rotating disc 81 is fixedly connected to the outside of the rotating rod 12. An installation plate 85 is fixedly connected to one side of the magnetic powder addition box 1, and the rotating rod 12 is rotatably connected to the installation plate 85. The rotating disc 81 is rotatably connected to the installation plate 85. The quantitative magnetic powder disc 82 is rotatably connected to the installation plate 85. A second motor 11 is provided inside the magnetic powder addition box 1. The output end of the second motor 11 is fixedly connected to the rotating rod 12. The output end of the second motor 11 drives the rotating rod 12 and the quantitative magnetic powder disc 82 to rotate. The feeding troughs 10 of the quantitative magnetic powder disc 82 convey and add magnetic powder, thereby improving the processing efficiency.
[0032] One side of the mounting plate 85 is rotatably connected to a swing rod 86 via a rotating shaft. The swing rod 86 has a through groove 84 inside. One side of the rotating disc 81 is fixedly connected to a fixing rod 83 that cooperates with the through groove 84. One side of the swing rod 86 is fixedly connected to a square fixing plate 14. The square fixing plate 14 is fixedly connected to a stirring rod 13 inside. The square fixing plate 14 drives the stirring rod 13 to move. The stirring rod 13 stirs the magnetic powder and flattens the pile of magnetic powder after each scooping to ensure that the next feeding trough 10 can scoop an equal amount of magnetic powder.
[0033] The filtration mechanism 9 includes a filter element 91. The filter box 3 has four slots equidistantly arranged inside. Each of the four slots is equipped with a filter element 91. The filter element 91 is equipped with multiple magnet blocks 92. The magnet blocks 92 are placed in the slots to adsorb the flocs formed by microplastics and magnetic powder in the sewage.
[0034] A valve 22 is installed on the outside of the first water pipe 15, and the valve 22 controls the flow of water through the first water pipe 15.
[0035] Among them, the first water pipe 15 is in a U-shaped structure. The first water pipe 15 is made into a U shape. First, it is closed to make the liquid fill the water pipe. The water outlet of the first water pipe 15 is lower than the water surface of the upper container. The height from the highest point of the pipe to the water surface of the upper container is lower than the height of the water column supported by the atmospheric pressure. After opening, the water source continuously flows into the filter box 3 for filtration treatment by using the siphon principle.
[0036] Among them, a control switch power supply 20 is installed on the top of the bottom plate 18. The water pump 5, the oil suction pump 71, the first motor 72 and the second motor 11 are respectively electrically connected to the control switch power supply 20, which is convenient for centralized control and processing of the device through the control switch power supply 20, and improves the stability and safety of the device during operation.
[0037] Specifically, when in use, the device is powered on through an external power supply. The water pump 5 is started through the control switch power supply 20. The water pump 5 pumps the external sewage into the second water pipe 19 and inputs it into the mixing container 2 through the second water pipe 19. The first motor 72 is started through the control switch power supply 20. The output end of the first motor 72 drives the stirring fan blade 73 to rotate. The stirring fan blade 73 stirs the inside of the mixing container 2. At the same time, the oil suction pump 71 is started. The oil suction pump 71 pumps the external plant liquid into the mixing container 2 and mixes it with the sewage in the mixing container 2. At the same time, the second motor 11 is started through the control switch power supply 20. The output end of the second motor 11 drives the rotating rod 12 to rotate. The rotating rod 12 drives the rotating disk 81 and the quantitative magnetic powder disk 82 to rotate. When rotating, the feeding groove 10 opened on the quantitative magnetic powder disk 82 scoops out magnetic powder from the magnetic powder pile and adds it to the stirring component. When one feeding groove 10 moves to the top, the other feeding groove 10 just scoops out magnetic powder. In this way, magnetic powder is added cyclically, and the inside of the mixing container 2 is mixed. At the same time, the second motor 11 drives the rotating disk 81 to rotate. The fixed rod 83 on one side of the rotating disk 81 reciprocates to drive the swing rodIn the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0039] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0040] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for removing microplastics from wastewater, comprising a base plate (18), characterized in that, The top of the base plate (18) is fixedly connected to the mounting base (21), and the mounting base (21) is equipped with screws (6). The inner side of the mounting base (21) is equipped with a stirring container (2) by screws (6). The stirring container (2) is equipped with a stirring mechanism (7). The stirring container (2) is fixedly connected to the inside of the stirring container (2). The first water pipe (15) is a Z-shaped structure. The top of the stirring container (2) is equipped with an oil suction pump (71) by bolts. The output end of the oil suction pump (71) is connected to the stirring container (2) by a pipe. A filter box (3) is installed on the top of the base plate (18). Four first L-shaped fixing plates (16) are symmetrically fixed to the outside of the filter box (3). One end of the first water pipe (15) is fixedly connected to the filter box (3). A filter mechanism (9) is provided inside the filter box (3). A sealing sliding cover (4) is slidably connected inside the filter box (3). A second water pipe (19) is fixedly connected inside the stirring container (2). A water pump (5) is installed on the top of the base plate (18). The output end of the water pump (5) is fixedly connected to the second water pipe (19). A water pipe is fixedly connected to the input end of the water pump (5). A magnetic powder adding box (1) is installed on the top of the stirring container (2) by bolts. An adding mechanism (8) that cooperates with the stirring container (2) is provided on one side of the magnetic powder adding box (1). The adding mechanism (8) includes a quantitative magnetic powder disc (82). A rotating rod (12) is rotatably connected inside the magnetic powder adding box (1). A quantitative magnetic powder disc (82) is fixedly connected to the outside of the rotating rod (12). The quantitative magnetic powder disc (82) is rotatably connected to the magnetic powder adding box (1). Two feeding troughs (10) that cooperate with the stirring container (2) are symmetrically opened on the outside of the quantitative magnetic powder disc (82). A rotating disc (81) is fixedly connected to the outside of the rotating rod (12). An mounting plate (85) is fixedly connected to one side of the magnetic powder adding box (1), and the rotating rod (12) is rotatably connected to the mounting plate (85). The rotating disc (81) is rotatably connected to the mounting plate (85). The quantitative magnetic powder disc (82) is rotatably connected to the mounting plate (85). A second motor (11) is provided inside the magnetic powder adding box (1). The output end of the second motor (11) is fixedly connected to the rotating rod (12). One side of the mounting plate (85) is rotatably connected to a swing rod (86) via a rotating shaft. The swing rod (86) has a through groove (84) inside. One side of the rotating disc (81) is fixedly connected to a fixing rod (83) that cooperates with the through groove (84). One side of the swing rod (86) is fixedly connected to a square fixing plate (14). The inside of the square fixing plate (14) is fixedly connected to a stirring rod (13).
2. The wastewater microplastic removal device according to claim 1, characterized in that: The stirring mechanism (7) includes a first motor (72), which is installed inside the stirring container (2). The output end of the first motor (72) is fixedly connected to a stirring fan blade (73), and the input end of the oil pump (71) is fixedly connected to an inlet pipe.
3. The wastewater microplastic removal device according to claim 2, characterized in that: The oil pump (71) is fixedly connected to a second L-shaped fixing plate (17) on one side. The second L-shaped fixing plate (17) is bolted to the stirring container (2). The first L-shaped fixing plate (16) is bolted to the base plate (18).
4. The wastewater microplastic removal device according to claim 1, characterized in that: The filtration mechanism (9) includes a filter element (91). The filter box (3) has four slots equidistantly arranged inside. Each of the four slots is equipped with a filter element (91). The filter element (91) is equipped with multiple magnet blocks (92).
5. The wastewater microplastic removal device according to claim 1, characterized in that: A valve (22) is installed on the outside of the first water pipe (15).
6. The wastewater microplastic removal device according to claim 4, characterized in that: A control power supply (20) is installed on the top of the base plate (18), and the water pump (5), oil pump (71), first motor (72) and second motor (11) are electrically connected to the control power supply (20).
Citation Information
Patent Citations
Device for removing micro-plastics in sewage
CN217459123U