Air conditioner indoor unit
By designing a detachable roller brush and dust box structure, the problem of dust falling during the disassembly and assembly of the roller brush is solved, convenient disassembly and assembly and cleaning effects are achieved, and the user experience of the air conditioner indoor unit is improved.
Patent Information
- Application Number
- CN202210611874.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2042-05-31
AI Technical Summary
The disassembly and assembly process of the roller brush and dust collection box of the existing wall-mounted air conditioner indoor unit is cumbersome, which easily causes dust to fall, causing secondary pollution to the indoor environment and reducing the user experience.
An air conditioner indoor unit is designed, in which a roller brush and a dust box can be removed at the same time. The dust box and the bracket are detachably connected through a bolt. The driving device is arranged outside the bracket, and the end of the roller brush is inserted into the socket of the driving device. The sliding of the dust box drives the roller brush to slide out, avoiding dust loss when it is disassembled separately.
The disassembly and assembly process of the roller brush and dust box is simplified, which prevents dust from falling, ensures clean indoor air, and improves user experience.
Smart Images

Figure CN114811748B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air conditioning, and in particular to an air conditioning indoor unit. Background Art
[0002] Currently, the air inlet of the indoor unit of a wall-mounted air conditioner is equipped with a filter. This filter is used to filter the air drawn into the indoor unit, improving indoor air quality and ensuring normal operation of the indoor unit. To prevent dust on the filter from causing secondary pollution to the indoor air, users need to clean the dust on the filter regularly. However, the filter must be manually removed before cleaning, which is a cumbersome process.
[0003] To this end, some existing indoor units are equipped with a rotatable roller brush inside. By driving the filter to reciprocate along a preset trajectory so that the roller brush contacts the filter, the roller brush automatically cleans the dust on the surface of the filter and collects it uniformly, realizing automatic cleaning of the dust on the surface of the filter, which is intelligent and convenient to operate. Among them, a detachable dust box is installed on the front side of the indoor unit. The dust box is used to collect the dust brushed by the roller brush, and then the roller brush and the dust box are placed outdoors together for dust removal. However, the disassembly and assembly methods of the roller brush and the dust box in the existing technology are relatively independent and cumbersome, resulting in the roller brush easily shedding dust during the disassembly process, causing secondary pollution to the indoor environment and reducing the user experience. Summary of the Invention
[0004] The purpose of the present invention is to provide an air-conditioning indoor unit, whose roller brush and dust box can be removed at the same time, and the disassembly and assembly structure is simple and convenient, avoiding dust falling during the disassembly process and ensuring the cleanliness of the indoor air.
[0005] In order to achieve the above object, the present invention provides an air conditioner indoor unit, comprising:
[0006] A housing, wherein an air inlet is provided on the top of the housing;
[0007] A filter device is disposed in the housing and covers the air inlet, the filter device comprising a bracket and a filter disposed on the bracket, and a mounting slot is provided on the front side of the bracket;
[0008] A dust removal device is provided in the mounting groove, and includes a dust collection box and a roller brush, with two ends of the roller brush being rotatably provided on the left and right sides of the dust collection box respectively;
[0009] A driving device is provided on the outside of one side of the bracket, and a power output end of the driving device has a socket, one end of the roller brush is slidably inserted into the socket and can rotate with the power output end of the driving device to clean the filter;
[0010] A bolt, which is used to achieve a detachable connection between the dust box and the bracket;
[0011] A disassembly gap is provided between the end of the dust box facing away from the driving device and the inner wall surface of the mounting groove. When the bolt releases the connection between the dust box and the bracket, the dust box can slide along the axial direction of the roller brush toward the end close to the disassembly gap, thereby driving the roller brush to slide and causing the roller brush to slide out of the socket.
[0012] In some embodiments, the two filter devices, the two dust removal devices, the two drive devices and the two bolts are included, and the two filter devices, the two dust removal devices, the two drive devices and the two bolts correspond to each other one by one. The two filter devices are arranged in the outer shell at intervals along the left and right directions, and the two drive devices are respectively arranged on the left and right sides of the outer shell.
[0013] In some embodiments, the driving device includes:
[0014] A motor, wherein a driving gear is provided on a power output end of the motor;
[0015] A first driven gear is engaged with the driving gear, and the socket is provided on the first driven gear.
[0016] In some embodiments, the roller brush comprises:
[0017] a first rotating shaft, wherein both ends of the first rotating shaft are respectively rotatably provided on the left and right sides of the dust collection box, one end of the first rotating shaft has an inserting portion, a plurality of limiting protrusions are spaced apart on the outer periphery of the inserting portion, and a cross-sectional shape of the socket is adapted to a cross-sectional shape of the first rotating shaft;
[0018] A roller brush is sleeved on the first rotating shaft and is in rolling contact with the filter to clean the filter.
[0019] In some embodiments, the filter device further includes a roller disposed in the bracket, with two ends of the roller rotatably passing through opposite sides of the bracket, and the roller is located above the dust box;
[0020] The driving device further comprises:
[0021] The second driven gear and the second transmission gear are engaged with the driving gear, one end of the roller is passed through the second driven gear, and the roller can rotate to drive the filter to reciprocate along a preset path.
[0022] In some embodiments, slides are respectively provided on the left and right sides of the bracket, and the two slides are arranged opposite to each other. The left and right sides of the filter are arranged in each slide in a one-to-one correspondence, and the roller drives the filter to reciprocate along the slide.
[0023] In some embodiments, the roller comprises:
[0024] a second rotating shaft, wherein both ends of the second rotating shaft are rotatably provided on the left and right sides of the bracket, and one end of the second rotating shaft is provided on the second driven gear;
[0025] a cylinder, wherein the cylinder is sleeved on the second rotating shaft;
[0026] Two gears are respectively located at the two ends of the cylinder and sleeved on the second rotating shaft. The left and right sides of the filter screen are respectively provided with rack parts that mesh with the gears.
[0027] In some embodiments, the slideway includes a first slide groove and a second slide groove sequentially arranged in the up-down direction, and the first slide groove and the second slide groove extend in the front-back direction respectively;
[0028] The front end of the first chute is smoothly connected to the front end of the second chute, and the rear end of the first chute and the rear end of the second chute are respectively close to the rear side of the shell and are spaced apart in the up and down direction.
[0029] In some embodiments, a bolt groove is provided on a side of the housing facing away from the assembly and disassembly gap, the bolt is slidably disposed in the bolt groove, and the bolt can slide between a first position and a second position;
[0030] When the bolt is located at the first position, a portion of the bolt abuts against the front side of the dust box to limit the separation of the dust box and the bracket; when the bolt is located at the second position, the bolt and the dust box are separated from each other to release the connection between the dust box and the bracket.
[0031] In some embodiments, a handle protrusion is provided at one end of the dust collecting box close to the assembly and disassembly gap, and a first handle groove is provided on a side of the handle protrusion facing away from the driving device.
[0032] Compared with the prior art, the air conditioner indoor unit of the present invention has the following advantages:
[0033] Since the drive device is located outside the bracket, one end of the roller brush passes through the bracket and can be slidably inserted into the socket of the drive device. When the dust box and roller brush need to be removed from the bracket, the connection between the dust box and the bracket is released by the bolt, so that the dust box can slide left and right in the installation slot. By driving the dust box and roller brush to slide toward the end close to the disassembly gap, the end of the roller brush slides out of the socket, so that the roller brush and the dust box can be removed at the same time, avoiding the phenomenon of dust falling when the roller brush is removed alone, thereby ensuring the cleanliness of the indoor environment. When the dust box and roller brush need to be fixed to the bracket, the dust box and roller brush are driven to slide toward the end away from the disassembly gap, so that the end of the dust box is inserted into the socket of the drive device, so that the roller brush rotates with the power output shaft of the drive device, driving the roller brush to clean the filter. The dust removal device of the present invention is highly detachable from the drive device, effectively avoiding the phenomenon of dust falling from the roller brush or dust box during the disassembly process, which is conducive to improving the user experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is a schematic structural diagram of an air-conditioning indoor unit according to some embodiments of the present invention;
[0035] Figure 2 is a schematic structural diagram of an air conditioner indoor unit according to some embodiments of the present invention, in which the end plate of the housing is omitted;
[0036] Figure 3 yes Figure 2 Front view of
[0037] Figure 4 yes Figure 3 Cross-sectional view along AA;
[0038] Figure 5 yes Figure 2 Explosion diagram of
[0039] Figure 6 Schematic diagram of the structure of the filter device, dust removal device and drive device of some embodiments of the present invention;
[0040] Figure 7 yes Figure 6 Schematic diagram of the structure from another perspective;
[0041] Figure 8 yes Figure 6 Left view of;
[0042] Figure 9 yes Figure 8 Cross-sectional view along BB;
[0043] Figure 10 yes Figure 6 The structural diagram of the display bracket is omitted;
[0044] Figure 11 yes Figure 10 Front view of
[0045] Figure 12 yes Figure 11 Cross-sectional view along CC;
[0046] Figure 13 yes Figure 10 Explosion diagram of
[0047] Figure 14 is an exploded schematic diagram of a drive device according to some embodiments of the present invention;
[0048] Figure 15 is a schematic structural diagram of a stent according to some embodiments of the present invention;
[0049] Figure 16 yes Figure 15 Front view of
[0050] Figure 17 yes Figure 16 Cross-sectional view along DD;
[0051] Figure 18 is a schematic structural diagram of a filter screen in some embodiments of the present invention;
[0052] Figure 19 yes Figure 18 Enlarged view of part E in the middle;
[0053] Figure 20 yes Figure 19 Enlarged view of part F;
[0054] Figure 21 Schematic diagram of the structure of the dust removal device of some embodiments of the present invention, in which the dust outlet is closed by the box cover;
[0055] Figure 22 Schematic diagram of the structure of the dust removal device of some embodiments of the present invention, in which the dust outlet is opened by the box cover;
[0056] Figure 23 is an exploded schematic diagram of a dust removal device according to some embodiments of the present invention;
[0057] Figure 24 Schematic diagram of the structure of the box body and the dust shield in some embodiments of the present invention;
[0058] Figure 25 It is a schematic structural diagram of the box cover of some embodiments of the present invention;
[0059] Figure 26 is a schematic structural diagram of a slider in some embodiments of the present invention;
[0060] In the figure,
[0061] 1. Casing; 11. Air inlet; 12. Front panel; 13. Top panel; 14. End panel; 15. Bolt slot;
[0062] 2. Filter device; 21. Bracket; 211. Accommodation groove; 212. Ventilation port; 213. Slideway; 2131. First slideway; 2131a. First arc segment; 2131b. First horizontal segment; 2132. Second slideway; 2132a. Second arc segment; 2132b. Third arc segment; 2132c. Second horizontal segment; 214. Mounting groove; 215. First support rod; 216. Second Support rod; 22, filter screen; 221, grid; 2211, hollow portion; 2212, rack portion; 2213, flange; 2214, notch; 2215, first support bar; 2216, second support bar; 2216a, support protrusion; 2217, reinforcing tooth portion; 2218, insertion protrusion; 222, filter screen; 23, roller; 231, second rotating shaft; 232, cylinder; 233, gear;
[0063] 3. Dust removal device; 31. Dust collection box; 311. Box body; 3111. Dust inlet; 3112. Dust outlet; 3113. Insertion hole; 3114. Position-limiting ridge; 3115. Handle protrusion; 3115a. First handle groove; 312. Box cover; 3121. Slider groove; 3122. Perforation; 3123. Perforation; 3124. Position-limiting recess; 3125. Second handle groove; 3126. Handle protrusion; 313. Slider; 3131. Buckle; 3132. Latch; 3133. Slot; 314. Dust shield; 3141. Dust shield groove; 32. Roller brush; 321. First rotating shaft; 3211. Insertion portion; 3211a. Position-limiting ridge; 322. Roller brush barrel;
[0064] 4. Driving device; 41. Motor; 42. Driving gear; 43. First driven gear; 431. Socket; 44. Second driven gear; 45. Protective housing; 451. Bottom housing; 452. Housing cover;
[0065] 5. Bolts;
[0066] 6. Crossflow fan;
[0067] 7. Heat exchanger;
[0068] 10. Disassembly and assembly clearance. DETAILED DESCRIPTION
[0069] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0070] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0071] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0072] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0073] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0074] Please refer to Figure 1-Figure 26 The air conditioner indoor unit of the embodiment of the present invention includes a housing 1, a filter device 2, a dust removal device 3, a drive device 4, and a bolt 5. The air conditioner indoor unit of the embodiment of the present invention is a wall-mounted air conditioner indoor unit, and the housing 1 is generally elongated and three-dimensional, that is, the length of the housing 1 is greater than its height or width.
[0075] Please refer to Figure 1-Figure 5The housing 1 forms a chamber for accommodating the crossflow fan 6 and heat exchanger 7 of the air conditioner indoor unit. The housing 1 is provided with an air inlet 11 at the top and an air outlet (not shown) at the front bottom. When the crossflow fan 6 is in operation, indoor air is drawn into the chamber through the air inlet 11 at the top of the housing 1. After undergoing heat exchange in the heat exchanger 7 to form cool or hot air, it returns to the room through the air outlet. Specifically, the housing 1 includes a front panel 12, a top panel 13, a back panel (not shown), a bottom panel (not shown), and two end panels 14 located on either side of the front panel 12. Together, the front panel 12, top panel 13, back panel, bottom panel, and the two end panels 14 enclose a chamber. The air inlet 11 is located on the top panel 13. The air inlets 11 are generally square and are spaced apart in the left-right direction. Each air inlet 11 is provided with an air inlet grille to prevent large objects from entering the housing 1 through the air inlet 11. The air outlet is located on the bottom plate, and a rotatable air deflector (not shown) is provided at the outlet to adjust the airflow direction to meet user needs. The front panel 12 has two mounting ports connected to the chamber, and the positions of the mounting ports correspond to the positions of the air inlets 11.
[0076] The filter device 2 is disposed in the chamber of the housing 1 and covers the air inlet 11. Figure 6-Figure 13 、 Figure 15-18 The filter device 2 includes a bracket 21, a filter screen 22 and a roller 23.
[0077] Please refer to Figure 4-Figure 8 、 Figure 15-17 The rear side of the bracket 21 is arc-shaped and concave, and the cross-flow fan 6 and heat exchanger 7 of the air conditioner indoor unit are both arranged on the rear side of the bracket 21. A receiving groove 211 is provided on the rear side of the bracket 21, and a vent 212 corresponding to the position of the air inlet 11 is provided on the top of the bracket 21. The vent 212 is connected to the receiving groove 211, and the air sucked in from the air inlet 11 passes through the vent 212 and the receiving groove 211 in turn and is then sent out from the air outlet. Slides 213 are respectively provided on the left and right inner walls of the receiving groove 211, and the two slides 213 are arranged opposite to each other. The left and right sides of the filter 22 are arranged in each slide 213 in a one-to-one correspondence, and the roller 23 is arranged in the receiving groove 211 to drive the filter 22 to reciprocate along the slide 213.
[0078] It should be noted that in the embodiments of the present invention, the front side refers to the side of the air conditioner indoor unit closest to the user, and the rear side refers to the side of the air conditioner indoor unit facing away from the user. Therefore, the front-to-back direction is the direction from the side closest to the user to the side facing away from the user. The top side is the position of the air conditioner indoor unit facing away from the ground, and the bottom side is the position of the air conditioner indoor unit facing the ground. Therefore, the top-to-bottom direction is the direction from the side facing away from the ground to the side facing the ground.
[0079] Specifically, please refer to Figure 4 、 Figure 17 The slideway 213 includes a first slideway 2131 and a second slideway 2132, arranged in sequence along the vertical direction. The front end of the first slideway 2131 includes an upwardly curved first arc segment 2131a. The front end of the second slideway 2132 includes a second arc segment 2132a and a third arc segment 2132b, arranged along the front-to-back direction. The second arc segment 2132a curves downward, while the third arc segment 2132b curves upward. The first arc segment 2131a, the second arc segment 2132a, and the third arc segment 2132b are sequentially connected. By optimizing the movement trajectory of the slideway 213, the movement space of the filter screen 22 within the accommodating tank 211 is reduced, thereby enabling the installation of a larger heat exchanger 7, effectively increasing the volume of the heat exchanger 7 and the heat exchange area, thereby improving the heat exchange effect. A mounting slot 214 is provided on the front side of the bracket 21, and the rear side of the mounting slot 214 is connected to the accommodating tank 211.
[0080] The first chute 2131 also includes a first horizontal section 2131b located at the rear end of the first curved section 2131a. The second chute 2132 also includes a second horizontal section 2132c located at the rear end of the third curved section 2132b. The first and second horizontal sections 2131b, 2132c, respectively extend to the rear wall of the housing 1 and are spaced apart vertically. When the air conditioner indoor unit is in cooling or heating mode, the filter 22 is located within the first chute 2131. The distance between the filter 22 and the heat exchanger 7 is greater, increasing the heat exchange space and improving the heat exchange efficiency. When the air conditioner indoor unit is in dust removal mode, the filter 22 slides from the first chute 2131 to the second chute 2132, or from the second chute 2132 to the first chute 2131, and the dust removal device 3 cleans dust from the surface of the filter 22.
[0081] Furthermore, the heat exchanger 7 is located behind the notch of the accommodating groove 211. The outer side of the heat exchanger 7 is curved upward, and the top of the heat exchanger 7 is located near the third arcuate segment 2132b and the second horizontal segment 2132c. This fully utilizes the installation space within the housing 1 and increases the heat exchange area of the heat exchanger 7. The heat exchanger 7 of the present invention has the same structure as the heat exchanger of the air conditioner indoor unit in the prior art, and a detailed description thereof is omitted here.
[0082] The first slide groove 2131 is arranged near the ventilation port 212, and the upper side wall of the first horizontal section 2131b and the upper side wall of the rear end of the first arc section 2131a respectively pass through the top of the bracket 21, so that the filter 22 can be inserted into the first slide groove 2131 from the rear end of the air inlet 11 and the rear end of the ventilation port 212 in turn, so that the filter 22 can be detachably assembled into the slide groove 213.
[0083] The bracket 21 is provided with multiple first support rods 215 and multiple second support rods 216. The two ends of each first support rod 215 are respectively connected to the left and right inner walls of the accommodating groove 211, and the multiple first support rods 215 are arranged in sequence along the lower side edge of the first sliding groove 2131; the two ends of each second support rod 216 are respectively connected to the left and right inner walls of the accommodating groove 211, and the multiple second support rods 216 are arranged in sequence along the lower side edge of the second sliding groove 2132. When the filter 22 slides in the first slide groove 2131, the first support rod 215 supports the bottom of the filter 22, preventing the middle part of the filter 22 from being deformed due to gravity, thereby improving the sliding smoothness of the filter 22 in the first slide groove 2131; based on the same principle, when the filter 22 slides in the second slide groove 2132, the second support rod 216 supports the bottom of the filter 22, preventing the middle part of the filter 22 from being deformed due to gravity, thereby improving the sliding smoothness of the filter 22 in the second slide groove 2132.
[0084] The bracket 21 can be a plastic integral part prepared by an injection molding process, which is simple, convenient and efficient.
[0085] Please refer to Figures 18-20 The filter screen 22 includes a grid 221 and a filter screen 222. A hollow portion 2211 is provided in the central area of the grid 221. Rack portions 2212 are provided on the left and right edges of the hollow portion 2211 on the grid 221. The left and right edges of the grid 221 extend outward to form flanges 2213. Each flange 2213 is provided with a plurality of notches 2214 arranged in sequence along the up and down directions, and the positions of the notches 2214 on the flanges 2213 on the left and right sides of the grid 221 correspond to each other. The filter screen 222 is provided on the grid 221 and covers the hollow portion 2211. The left and right sides of the grid 221 are respectively provided in each slide 213. The roller 23 cooperates with the grid 221 to drive the filter screen 22 to reciprocate along the slide 213. When the frame 221 slides back and forth between the first arc segment 2131a and the second arc segment 2132a, the edges on both sides of the frame 221 can undergo elastic deformation along the notch 2214, increasing the inward force of the frame 221, thereby improving the overall softness of the filter screen 22 and reducing the sliding resistance of the filter screen 22, so that the filter screen 22 can slide back and forth more smoothly between the first arc segment 2131a and the second arc segment 2132a.
[0086] In order to ensure the smoothness of the filter screen 22 sliding back and forth between the first arc segment 2131a and the second arc segment 2132a, the frame 221 is made of soft plastic through injection molding. At the same time, during the injection molding process, the filter screen 222 is attached to the frame 221 to form an integrated structure. The injection molding process is used to form an integrated structure with the frame 221 and the filter screen 222, thereby improving the overall firmness of the filter screen 22.
[0087] Multiple first support bars 2215 are provided within the hollow portion 2211. The ends of each first support bar 2215 are connected to the left and right sides of the hollow portion 2211, respectively. The positions of the multiple first support bars 2215 correspond one-to-one with the positions of the respective notches 2214 on the flange 2213. These multiple first support bars 2215 enhance the overall strength of the grid 221 and prevent the filter screen 222 within the hollow portion 2211 from bending or collapsing, thereby ensuring the structural stability of the filter screen 22. The rear side surfaces of the first support bars 2215 are either curved or flat.
[0088] A second support bar 2216 is provided within the hollow portion 2211. Its ends are connected to the upper and lower sides of the hollow portion 2211, respectively. A plurality of support protrusions 2216a are spaced apart in the vertical direction on the rear side of the second support bar 2216. Multiple first support bars 2215 are connected to the second support bar 2216. There are multiple second support bars 2216, spaced apart in the left-right direction. Each second support bar 2216 is perpendicular to each first support bar 2215, dividing the hollow portion 2211 into a plurality of square-shaped openings. When the roller 23 drives the filter screen 22 to reciprocate along the slide 213, the outer peripheral wall of the rolling roller 23 abuts against the support protrusions 2216a, thereby supporting the center of the filter screen 22, preventing it from bending or collapsing and ensuring the stability of the filter screen 22 as it reciprocates along the slide 213.
[0089] The first support bars 2215 and the second support bars 2216 are made of soft plastics, and the grid 221, the plurality of first support bars 2215 and the second support bars 2216 are formed into an integral part through an injection molding process, which has high manufacturing efficiency and low cost.
[0090] The flange 2213 is provided with a plurality of reinforcing teeth 2217 arranged in sequence along the up and down directions. The positions of the plurality of reinforcing teeth 2217 correspond one-to-one to the positions of the teeth on the rack portion 2212. The plurality of reinforcing teeth 2217 are connected one-to-one to each tooth on the rack portion 2212, thereby increasing the contact area between the frame 221 and the roller 23 and improving the stability of the movement of the filter screen 22.
[0091] Insertion protrusions 2218 are respectively provided on the upper and lower sides of the rear side surface of the frame 221. The insertion protrusions 2218 extend outward to form a sharp portion protruding from the edge of the frame 221. The thickness of the sharp portion is relatively small, which reduces the thickness of the upper and lower ends of the frame 221, making it easier for the upper or lower side of the filter screen 22 to be inserted into the first slide groove 2131, thereby reducing the difficulty of assembling the filter screen 22 in the slide 213.
[0092] Please refer to Figure 6-Figure 13 The roller 23 includes a second rotating shaft 231, a cylinder 232 and two gears 233. The two ends of the second rotating shaft 231 are respectively rotatably arranged on the left and right sides of the bracket 21. The cylinder 232 is hollow inside and has openings at both ends. The cross street surface of the cylinder 232 is circular. The outer peripheral wall of the cylinder 232 abuts against the support protrusion 2216a of the filter screen 22 to improve the stability of the movement of the filter screen 22. The cylinder 232 is sleeved on the second rotating shaft 231 and rotates synchronously with the second rotating shaft 231. The two gears 233 are respectively located at both ends of the cylinder 232 and sleeved on the second rotating shaft 231. The two gears 233 rotate synchronously with the second rotating shaft 231, and the teeth on the two gears 233 respectively engage with the rack parts 2212 on the left and right sides of the grid 221. The second rotating shaft 231, the roller 23 and the two gears 233 are driven by the driving device 4 to rotate, thereby driving the filter screen 22 to reciprocate along the slide 213.
[0093] The dust removal device 3 can be detachably mounted in the mounting slot 214 from the mounting opening. Figure 6-Figure 13 、 Figures 21-26 The dust removal device 3 includes a dust box 31 and a roller brush 32. The two ends of the roller brush 32 are respectively rotatable and penetrate the left and right sides of the dust box 31. The rotating roller brush 32 contacts the filter 22 passing through and cleans the dust on the surface of the filter 22. The dust is recovered into the dust box 31 under the action of gravity. The dust box 31 is removed from the bracket 21 and placed outdoors for further processing to prevent dust from falling into the room.
[0094] Please refer to Figures 21-26The dust box 31 includes a box body 311, a box cover 312, and a slider 313. The box body 311 has a dust collection chamber. A dust inlet 3111 is provided at the top of the box body 311, which is connected to the dust collection chamber. The filter 22 and the roller 23 are both located above the dust inlet 3111. The front side wall of the box body 311 is provided with a dust outlet 3112 connected to the dust collection chamber. The dust collection chamber has a socket 3113 along the edge of the dust outlet 3112. The top of the box cover 312 is pivotally connected to the front side of the box body 311 to open or close the dust outlet 3112. Specifically, the box cover 312 has a pivot on each side, and the mounting slot 214 has a pivot hole on each side that rotates with each pivot. The slider 313 is slidably arranged at the bottom front side of the box cover 312. When the box cover 312 closes the dust outlet 3112, one end of the slider 313 is inserted into the socket 3113. When the indoor air conditioner is in the dust removal mode, one end of the slider 313 is inserted into the socket 3113, causing the box cover 312 to close the dust outlet 3112. The roller brush 32 sweeps the dust on the filter 22, and the dust is then collected into the dust collection chamber through the dust inlet 3111. When the indoor air conditioner stops operating, the dust collection box 31 and the roller brush 32 are removed from the bracket 21 and placed outdoors. The slider 313 is then driven to slide, causing one end of the slider 313 to be pulled out of the socket 3113, causing the box cover 312 to rotate relative to the box body 311. Dust in the dust collection chamber can then be completely discharged from the dust outlet 3112, thereby improving the efficiency and effectiveness of dust removal from the dust collection box 31. This is simple and convenient operation, and prevents dust from falling into the room and causing secondary pollution.
[0095] A slider groove 3121 is provided at the front bottom of the box cover 312, and a through hole 3122 is provided on the inner wall of the slider groove 3121, which is opposite to the insertion hole 3113. The slider 313 is slidably provided in the slider groove 3121, and one end of the slider 313 passes through the through hole 3122 to be inserted into the insertion hole 3113.
[0096] The bottom of the slider slot 3121 is provided with a slot 3123 extending through the rear sidewall of the box cover 312. The slider 313 is provided with a rearward-extending latch 3131 that passes through the slot 3123 and latches onto the rear sidewall of the box cover 312. There are two latches 3131, one located vertically on the rear side of the slider 313. The slider 313 is assembled within the slider slot 3121 as follows: the rear side of the slider 313 is inserted into the slider slot 3121 from one end of the slot. The latch 3131 passes through the slot 3123 and latches onto the rear sidewall of the box cover 312, thereby preventing the slider 313 from being removed from the slider slot 3121 without affecting the slider 313's ability to slide within the slot 3121.
[0097] A latch portion 3132 is provided at one end of the slider 313, and the latch portion 3132 passes through the through-hole 3122 to be inserted into the insertion hole 3113. A slot 3133 is provided on the front side wall of the other end of the slider 313. The size of the slot 3133 can be inserted by the user's finger, making it convenient for the user to insert the finger into the slot 3133 to drive the slider 313 to slide.
[0098] A dust shield 314 extending in the left-right direction is provided on the rear sidewall of the dust collecting chamber. The front sidewall of the dust shield 314 is arc-shaped and has a plurality of dust-blocking grooves 3141 spaced sequentially in the left-right direction. When dust enters the dust collecting chamber through the dust inlet 3111, the dust shield 314 effectively blocks floating dust in the dust collecting chamber to prevent it from being affected by the negative pressure within the housing 1 and entering the cross-flow blower 6 through the gap at the top of the rear side of the dust box 31. Furthermore, the dust-blocking grooves 3141 give the front sidewall of the dust shield 314 a continuous, uneven shape, effectively enhancing the dust-blocking effect of the dust shield 314 and preventing dust from the dust box 31 from entering the cross-flow blower 6.
[0099] The lower sidewall of the dust collection chamber is provided with a stopper ridge 3114 extending in the left-right direction. The rear sidewall of the cover 312 is provided with a stopper recess 3124 that cooperates with the stopper ridge 3114 to limit the position. When the stopper recess 3124 abuts the stopper ridge 3114, the cover 312 completely closes the dust outlet 3112. The stopper ridge 3114 prevents the cover 312 from rotating excessively during the closing process, thus providing a positioning function.
[0100] The insertion hole 3113 is located on the left or right wall of the dust collection chamber. The slider slot 3121 extends left and right, and the slider 313 slides left and right within the slider slot 3121. A handle protrusion 3115 is formed on the front side wall of the box body 311, near the insertion hole 3113. The handle protrusion 3115 is provided with a first handle groove 3115a. When a user needs to remove the dust box 31 from the mounting slot 214, they insert their finger into the first handle groove 3115a, thereby moving the dust box 31 as a whole in the forward and backward direction.
[0101] A second handle groove 3125 is provided on the front side wall of the box cover 312, and a handle ridge 3126 extending in the left and right directions is provided along the lower side edge of the second handle groove 3125 of the box cover 312. The handle ridge 3126 gradually bends upward. The handle ridge 3126 is used for the user to drive the box cover 312 to rotate relative to the box body 311 to realize the box cover 312 opening or closing the dust outlet 3112.
[0102] Please refer to Figures 9-13 、 Figure 21-22The roller brush 32 includes a first rotating shaft 321 and a roller brush cylinder 322. The two ends of the first rotating shaft 321 are respectively rotatably arranged on the left and right sides of the dust collection box 31. The roller brush cylinder 322 is hollow inside and has openings at both ends. A plurality of brushes are provided on the outer peripheral wall of the roller brush cylinder 322 (the brushes can be hard brushes or soft brushes). The roller brush cylinder 322 is sleeved on the first rotating shaft 321 and rotates synchronously with the first rotating shaft 321. The first rotating shaft 321 is driven to rotate by the driving device 4 to drive the roller brush cylinder 322 to rotate, so that the roller brush cylinder 322 rolls in contact with the filter screen 22 to clean the filter screen 22.
[0103] In order to prevent the dust on the roller brush 32 from falling into the room, the roller brush 32 needs to be removed from the mounting slot 214 together with the dust box 31. Therefore, the first rotating shaft 321 needs to be detachably connected to the driving device 4. Figures 9-13 The driving device 4 is arranged on the outside of one side of the bracket 21, and the power output end of the driving device 4 has a socket 431, and one end of the first rotating shaft 321 is slidably inserted in the socket 431 and can rotate with the power output end of the driving device 4; the bolt 5 is used to realize the detachable connection between the dust collecting box 31 and the bracket 21; a disassembly and assembly gap 10 is provided between the end of the dust collecting box 31 facing away from the driving device 4 and the inner wall surface of the mounting groove 214. When the bolt 5 releases the connection between the dust collecting box 31 and the bracket 21, the dust collecting box 31 can slide along the axial direction of the rolling brush 32 to the end close to the disassembly and assembly gap 10, thereby driving the rolling brush 32 to slide, so that the end of the first rotating shaft 321 slides out of the socket 431, so that the rolling brush 32 can be removed from the mounting groove 214 together with the dust collecting box 31, avoiding dust falling.
[0104] Please refer to Figures 9-13 One end of the first rotating shaft 321 has an inserting portion 3211, and a plurality of stopper protrusions 3211a are spaced apart around the outer periphery of the inserting portion 3211. The cross-sectional shape of the socket 431 matches the cross-sectional shape of the first rotating shaft 321. Specifically, the cross-sectional shape of the first rotating shaft 321 can be hexagonal, triangular, or quadrilateral, etc. This ensures that the first rotating shaft 321 can rotate with the power output end of the drive device 4 while also being able to be removed from the socket 431 of the drive device 4, thereby simultaneously removing the roller brush 32 and the dust box 31 from the mounting slot 214.
[0105] Please refer to Figure 1-Figure 3 、 Figure 5 A bolt groove 15 is provided on the side of the shell 1 facing away from the disassembly gap 10, and the bolt 5 is slidably provided in the bolt groove 15, and the bolt 5 can slide between a first position and a second position; when the bolt 5 is in the first position, a part of the bolt 5 abuts against the front side of the dust box 31 to limit the separation of the dust box 31 and the bracket 21; when the bolt 5 is in the second position, the bolt 5 and the dust box 31 are separated from each other to release the connection between the dust box 31 and the bracket 21.
[0106] Please refer to Figures 9-14 The driving device 4 includes a motor 41, a first driven gear 43 and a second driven gear 44. The power output end of the motor 41 is sleeved with a driving gear 42. The first driven gear 43 is engaged with the driving gear 42. The socket 431 is provided on the first driven gear 43, that is, one end of the first rotating shaft 321 is inserted into the first driven gear 43, the second transmission gear 233 is engaged with the driving gear 42, and one end of the second rotating shaft 231 is passed through the second driven gear 44. When the motor 41 is running, the driving gear 42 is meshed with the first driven gear 43 and the driving gear 42 is meshed with the second driven gear 44, so that the roller brush 32 and the roller 23 rotate respectively, and the rotation direction of the roller brush 32 is the same as the rotation direction of the roller 23. When the rotating roller 23 drives the filter 22 to reciprocate in the slide 213, the movement direction of the filter 22 is opposite to the linear velocity direction of the top of the roller brush 32. The roller brush 32 forms a reverse scraping force on the filter 22, thereby improving the dust cleaning effect of the filter 22.
[0107] The driving device 4 also includes a protective shell 45, which is arranged on the outside of the bracket 21. The protective shell 45 includes a bottom shell 451 and a shell cover 452. The bottom shell 451 is fixed to the outer wall of the bracket 21 by screws or bolts. The bottom shell 451 has a cavity, and the driving gear 42, the first driven gear 43 and the second driven gear 44 are all arranged in the cavity; the shell cover 452 covers the opening of the cavity, the motor 41 is fixed on the shell cover 452, and the output shaft of the motor 41 passes through the shell cover 452 to be inserted into the driving gear 42.
[0108] Please refer to Figure 1-Figure 3 In order to improve the dust removal effect and dust removal stability of the filter 22, two air inlets 11 are provided at intervals along the left and right directions on the top of the shell 1. There are two filter devices 2, two dust removal devices 3, two driving devices 4, and two bolts 5. The two filter devices 2, the two dust removal devices 3, the two driving devices 4 and the two bolts 5 correspond to each other one by one. The two filter devices 2 are spaced apart along the left and right directions in the shell 1 and correspond to each air inlet 11 one by one. The two driving devices 4 are respectively provided on the left and right sides of the shell 1.
[0109] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative uses of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0110] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.
Claims
1. An air conditioner indoor unit, characterized in that: include: A housing, wherein an air inlet is provided on the top of the housing; A filter device is disposed in the housing and covers the air inlet, the filter device comprising a bracket and a filter disposed on the bracket, and a mounting slot is provided on the front side of the bracket; A dust removal device is provided in the mounting groove, and includes a dust collection box and a roller brush, with both ends of the roller brush being rotatably arranged on the left and right sides of the dust collection box; A driving device is provided on the outside of one side of the bracket, and a power output end of the driving device has a socket, one end of the roller brush is slidably inserted into the socket and can rotate with the power output end of the driving device to clean the filter; A bolt, which is used to achieve a detachable connection between the dust box and the bracket; A disassembly gap is provided between the end of the dust box facing away from the driving device and the inner wall surface of the mounting groove. When the bolt releases the connection between the dust box and the bracket, the dust box can slide along the axial direction of the roller brush toward the end close to the disassembly gap, thereby driving the roller brush to slide, so that the roller brush slides out of the socket. A slide is provided on the left and right sides of the bracket, respectively. The two slides are arranged opposite to each other, and the left and right sides of the filter are arranged in each slide in a one-to-one correspondence; the slide includes a first slide groove and a second slide groove arranged in sequence along the up-down direction, the front end of the first slide groove is smoothly connected to the front end of the second slide groove, the front end of the first slide groove includes a first arc segment curved upward, and the front end of the second slide groove includes a second arc segment and a third arc segment arranged along the front-to-back direction; The filter screen includes a grid and a filter screen, a hollow portion is opened in the central area of the grid, and rack portions are respectively provided on the grid along the left and right side edges of the hollow portion, and the left and right side edges of the grid extend outward to form flanges, and each flange is provided with a plurality of notches arranged in sequence along the up and down directions, and the positions of the notches on the flanges on the left and right sides of the grid correspond one to one; the filter screen is arranged on the grid and covers the hollow portion; the left and right sides of the grid are respectively arranged in each of the slides.
2. The air conditioner indoor unit according to claim 1, wherein: It includes two filter devices, two dust removal devices, two drive devices and two bolts. The two filter devices, two dust removal devices, two drive devices and two bolts correspond to each other one by one. The two filter devices are arranged in the outer shell at intervals along the left and right directions, and the two drive devices are respectively arranged on the left and right sides of the outer shell.
3. The air conditioner indoor unit according to claim 1, wherein: The driving device comprises: A motor, wherein a driving gear is provided on a power output end of the motor; A first driven gear is engaged with the driving gear, and the socket is provided on the first driven gear.
4. The air conditioner indoor unit according to claim 3, wherein: The roller brush comprises: a first rotating shaft, wherein both ends of the first rotating shaft are respectively rotatably provided on the left and right sides of the dust collection box, one end of the first rotating shaft has an inserting portion, a plurality of limiting protrusions are spaced apart on the outer periphery of the inserting portion, and a cross-sectional shape of the socket is adapted to a cross-sectional shape of the first rotating shaft; A roller brush is sleeved on the first rotating shaft and is in rolling contact with the filter to clean the filter.
5. The air conditioner indoor unit according to claim 3, wherein: The filter device further includes a roller disposed in the bracket, with two ends of the roller rotatably passing through opposite sides of the bracket, and the roller is located above the dust box; The driving device further comprises: A second driven gear is engaged with the driving gear, one end of the roller is passed through the second driven gear, and the roller can rotate to drive the filter to reciprocate along a preset path.
6. The air conditioner indoor unit according to claim 5, wherein: The roller drives the filter screen to reciprocate along the slideway.
7. The air conditioner indoor unit according to claim 6, wherein: The roller comprises: a second rotating shaft, wherein both ends of the second rotating shaft are rotatably provided on the left and right sides of the bracket, and one end of the second rotating shaft is provided on the second driven gear; a cylinder, wherein the cylinder is sleeved on the second rotating shaft; Two gears are respectively located at the two ends of the cylinder and sleeved on the second rotating shaft. The left and right sides of the filter screen are respectively provided with rack parts that mesh with the gears.
8. The air conditioner indoor unit according to claim 6, wherein: The first chute and the second chute extend in the front-to-back direction respectively; The rear end of the first sliding groove and the rear end of the second sliding groove are respectively close to the rear side of the shell and are spaced apart in the up-down direction.
9. The air conditioner indoor unit according to claim 1, wherein: A bolt groove is provided on a side of the housing away from the assembly and disassembly gap, the bolt is slidably arranged in the bolt groove, and the bolt can slide between a first position and a second position; When the bolt is located at the first position, a portion of the bolt abuts against the front side of the dust box to limit the separation of the dust box and the bracket; when the bolt is located at the second position, the bolt and the dust box are separated from each other to release the connection between the dust box and the bracket.
10. The air conditioner indoor unit according to claim 9, wherein: A handle protrusion is provided at one end of the dust collecting box close to the disassembly and assembly gap, and a first handle groove is provided at a side of the handle protrusion facing away from the driving device.
Citation Information
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