All-round cleaning and drying equipment and all-round cleaning and drying method

By designing all-round cleaning and drying equipment, and using high-pressure spray pipes, air-drying pipes and heaters to clean, air-dry and dry the workpiece, the problem that the existing technology cannot effectively remove dirt in the inner holes and dead corners of the workpiece, realizing the comprehensive water removal of the workpiece and the safe use of the equipment.

CN114857914BActive Publication Date: 2025-03-11TAKAHASHI METAL MFG SUZHOU
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202210236192.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-11
Publication Date
2025-03-11
Estimated Expiration
2042-03-11

AI Technical Summary

Technical Problem

The prior art cannot effectively remove dirt from the inner holes and dead corners of the workpiece when cleaning the workpiece, and the workpiece cannot be used directly after cleaning, water stains will lead to rust and equipment failure.

Method used

A comprehensive cleaning and drying equipment is designed, including a rack, a handling mechanism, a cleaning mechanism, an air-drying mechanism and a drying mechanism. Through the coordination of the lifting rod and the driving cylinder, the inner and outer surfaces of the workpiece are cleaned and air-dryed by using the high-pressure spray pipe and the air-drying pipe, and dried by the heater.

Benefits of technology

The workpiece is fully cleaned and dried, ensuring the complete removal of moisture on the inner and outer surfaces of the workpiece, avoiding rust and equipment failure, and improving cleaning efficiency and equipment use safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114857914B_ABST
    Figure CN114857914B_ABST
Patent Text Reader

Abstract

The present invention discloses an all-round cleaning and drying equipment and an all-round cleaning and drying method, including a frame; a loading and unloading mechanism, a lifting rod, and a conveying mechanism composed of a driving cylinder; a cleaning mechanism including a cleaning component, the cleaning component including a first and a second cleaning component; the two components respectively include a first and a second spray pipe; the first and the second spray pipes each correspond to a first clamping component; an air-drying mechanism including an air-drying component that moves relative to the lifting rod, the air-drying component including a first and a second air-drying component; both include a first and a second air-drying pipe respectively; the first and the second air-drying pipe each correspond to a second clamping component; a drying mechanism composed of a conveyor line and a drying component; the drying component includes a heater, and a heating channel. The advantages of the present invention are: it integrates cleaning and drying, and after cleaning, the workpiece is moved from the conveying mechanism to the air-drying mechanism for air-drying, and then moved to the drying mechanism for overall drying, ensuring that water stains will not remain on the inner and outer walls of the workpiece, thereby extending the service life.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of mechanical manufacturing, and in particular relates to an all-round cleaning and drying device and an all-round cleaning and drying method. Background Art

[0002] Workpieces will inevitably be contaminated during production, processing, assembly or use. To ensure the normal use of workpieces, it is essential to regularly disassemble and clean the equipment. Traditional cleaning methods mostly use manual cleaning or high-pressure flushing; but this method mostly requires manual participation, and the cleaning effect cannot be guaranteed, especially for the inner holes or dead corners of the workpiece; and this cleaning method cannot meet the needs of large-scale, fast-paced modern industrial production.

[0003] Cleaning machines are used to flush and filter pollutants generated or intruded during the manufacturing, assembly, use and maintenance of hydraulic systems. Using cleaning machines can greatly improve cleaning efficiency and cleaning effects, but the cleaned workpieces cannot be directly used on the equipment for work, and water stains will affect other workpieces or the entire equipment. For metal workpieces, water stains that remain on the surface of the workpiece for a long time will cause the workpiece to rust.

[0004] It is obviously not possible to remove water stains on the surface of the workpiece after cleaning by manual wiping; most of the existing methods move the cleaned workpiece to a dryer for drying, and the use of a special dryer will increase the cost of equipment cleaning. Summary of the invention

[0005] The purpose of the present invention is to solve the above problems existing in the prior art and to provide an all-round cleaning and drying device and an all-round cleaning and drying method.

[0006] The purpose of the present invention is achieved through the following technical solutions:

[0007] Comprehensive cleaning and drying equipment and comprehensive cleaning and drying method, including a rack,

[0008] The transport mechanism is arranged on the frame, and includes a loading mechanism, an unloading mechanism, a lifting rod connecting the two, and a driving cylinder driving the lifting rod to move up and down; the lifting rod is provided with a fixture for placing the workpiece;

[0009] A cleaning mechanism, located at the output end of the feeding mechanism, comprises a cleaning assembly located above the lifting rod and moving relative thereto, the cleaning assembly comprises a first cleaning assembly and a second cleaning assembly arranged along the conveying direction of the feeding mechanism; both of the first cleaning assembly and the second cleaning assembly respectively comprise a first spray pipe and a second spray pipe; the first spray pipe and the second spray pipe each correspond to a first clamping assembly arranged on the frame;

[0010] An air-drying mechanism is located at the output end of the cleaning mechanism, and includes an air-drying component located above the lifting rod and moving relative to the lifting rod, and the air-drying component includes a first air-drying component and a second air-drying component arranged along the conveying direction of the feeding mechanism; both of them include a first air-drying pipe and a second air-drying pipe respectively; the first air-drying pipe and the second air-drying pipe each correspond to a second clamping component arranged on the frame;

[0011] The drying mechanism comprises a conveying line connected to the output end of the unloading mechanism, and a drying component arranged above the conveying line; the drying component at least comprises a heater and a heating channel connected to the heater.

[0012] Preferably, the first cleaning component also includes a first moving device arranged at the top of the frame, the first spray pipe is connected to the first moving device, and is driven by the first moving device to move along the X, Y, and Z axis directions and clean the inner wall of the workpiece; the first spray pipe includes two spray pipes parallel to the Y axis direction, and the bottom end of each spray pipe is provided with a high-pressure nozzle that can extend into the inner wall of the workpiece.

[0013] Preferably, the second cleaning component and the second air-drying component both include a lifting device disposed on the top of the frame; both sides of the lifting device are connected to the second spray pipe or the second air-drying pipe through lifting rods.

[0014] Preferably, the second spray pipe and the second air drying pipe include a symmetrically arranged upper pipe, a lower pipe, and a U-shaped pipe connecting the ends of the upper pipe and the lower pipe; the lifting rod is fixedly connected to the top end of the U-shaped pipe; a group of nozzles are arranged on the upper pipe and the lower pipe, and the outlets of the nozzles are inclined and arranged facing each other.

[0015] Preferably, the first air-drying component includes a manipulator, the first air-drying pipe is fixed to the free end of the manipulator, and is driven by the manipulator to extend into the inner wall of the workpiece for cleaning; the manipulator is located on the outside of the lifting device and is opposite to the second clamping component.

[0016] Preferably, the first clamping assembly and the second clamping assembly at least include a motor and a chuck driven to rotate by the motor; pneumatic jaws are arranged on the end surface of the chuck, and the pneumatic jaws are symmetrically arranged along the axis of the chuck and move in a straight line relative to the chuck.

[0017] Preferably, partitions are provided between the loading mechanism and the first cleaning component, the first cleaning component and the second cleaning component, the second cleaning component and the first air-drying component, the first air-drying component and the second air-drying component, and the second air-drying component and the unloading mechanism; and the partitions are driven by a lifting cylinder.

[0018] Preferably, the driving cylinder is arranged at the bottom ends of the loading mechanism and the unloading mechanism, and drives the conveying mechanism to rise and fall in the vertical direction; the loading mechanism includes a support plate, two guide rails arranged on the support plate and parallel to the lifting rod, and a pushing cylinder arranged between the two guide rails; the driving cylinder is arranged on the lower surface of the support plate; the pushing cylinder drives the lifting rod to move along its setting direction, and the lifting rod is slidably arranged on the guide rail.

[0019] Preferably, the unloading mechanism includes the support plate, the two parallel guide rails arranged on the support plate, and a slider slidably arranged on the guide rails; the slider drives the lifting rod to move on the guide rails at the unloading mechanism.

[0020] A comprehensive cleaning and drying method comprises the following steps:

[0021] S1, start the driving cylinder to drive the lifting rod and the fixture and workpiece carried thereon to move upward to the lifting limit of the driving cylinder;

[0022] S2, start the push cylinder to drive the lifting rod to move toward the lower material mechanism until the fixture and the workpiece move to the first cleaning component;

[0023] S3, the driving cylinder is reset for the first time, driving the lifting rod to descend for the first time, until the workpiece on the lifting rod descends to be coaxial with the first clamping assembly at the first cleaning assembly; and the workpiece is clamped by the first clamping assembly;

[0024] S4, the driving cylinder is reset for the second time, driving the lifting rod to descend for the second time until the driving cylinder returns to the initial state;

[0025] S5, push the cylinder to drive the lifting rod and the fixture to reset;

[0026] S6, start the first moving device, drive the first spray pipe to move to the workpiece, and clean the inner wall of the workpiece; after the cleaning is completed, the first moving device drives the first spray pipe to reset;

[0027] S7, repeating steps S1 to S3, moving the workpiece to the second cleaning assembly, and clamping the workpiece by the first clamping assembly at the second cleaning assembly;

[0028] S8, repeating steps S4 to S5, starting the lifting device at the second cleaning component, driving the second spray pipe to move to the workpiece, and cleaning the outer surface of the workpiece; after the cleaning is completed, the lifting device drives the second spray pipe to reset;

[0029] S9, repeating steps S1 to S3, moving the workpiece to the first air-drying assembly, and having the manipulator of the first air-drying assembly drive the first air-drying pipe to move to the inner wall of the workpiece, and air-drying the inner wall of the workpiece; after the air-drying is completed, the manipulator drives the first air-drying pipe to reset;

[0030] S10, repeating steps S4 to S5, starting the lifting device at the second air-drying component, driving the second air-drying pipe to move to the workpiece, and air-drying the outer surface of the workpiece. After the air-drying is completed, the lifting device drives the second air-drying pipe to reset;

[0031] S11, repeating steps S1 to S3, moving the workpiece to the unloading mechanism, and conveying the workpiece to the drying mechanism through the unloading mechanism;

[0032] S12, start the conveyor line and the heater, heat the gas to form hot gas, and convey the hot gas to the channel on the conveyor line to dry the workpiece on the conveyor line; until the workpiece is output from the output end of the conveyor line.

[0033] The advantages of the technical solution of the present invention are mainly reflected in:

[0034] It integrates cleaning and drying. After cleaning, the workpiece will be moved by the transport mechanism to the air-drying mechanism for air-drying, and then moved by the transport mechanism to the drying mechanism for overall drying, ensuring that water stains will not remain on the inner and outer walls of the workpiece, thereby ensuring the use of the equipment;

[0035] During cleaning, the high-pressure spray pipe of the first cleaning component is used to clean the inner wall and dead corners of the workpiece, and then the outer wall of the workpiece is cleaned by the second cleaning component to ensure the cleaning effect and cleaning efficiency of the workpiece;

[0036] During air drying, the high-pressure air drying pipe of the first air drying component is used to air dry the inner wall and local dead corners of the workpiece, and then the outer surface of the workpiece is air dried by the second air drying component, so that most of the water stains on the inner and outer walls of the workpiece are vaporized, reducing the residual water stains;

[0037] A heater is used to convert the cold air in the space into hot air and output it to the surface of the workpiece, further drying the entire workpiece to avoid the residue of tiny water droplets and ensure the normal use of the workpiece and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 : A stereogram of a preferred embodiment of the present invention;

[0039] Figure 2 : A front view of a preferred embodiment of the present invention;

[0040] Figure 3 : A three-dimensional diagram of a transport mechanism according to a preferred embodiment of the present invention;

[0041] Figure 4 : A top view of a transport mechanism according to a preferred embodiment of the present invention;

[0042] Figure 5 : A three-dimensional diagram of a first cleaning component according to a preferred embodiment of the present invention;

[0043] Figure 6 : A front view of the first cleaning component of a preferred embodiment of the present invention;

[0044] Figure 7 : A three-dimensional diagram of a second cleaning component or a second air-drying component according to a preferred embodiment of the present invention;

[0045] Figure 8 : Structural diagram of the first air-drying component of the preferred embodiment of the present invention;

[0046] Fig. 9 : A three-dimensional view of the first or second clamping assembly of a preferred embodiment of the present invention;

[0047] Fig.10 : A three-dimensional diagram of the drying mechanism of a preferred embodiment of the present invention. DETAILED DESCRIPTION

[0048] The purpose, advantages and features of the present invention will be illustrated and explained by the non-limiting description of the following preferred embodiments. These embodiments are only typical examples of the application of the technical solution of the present invention, and any technical solution formed by equivalent replacement or equivalent transformation falls within the scope of protection claimed by the present invention.

[0049] In the description of the scheme, it should be noted that the terms "center", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Moreover, in the description of the scheme, with the operator as a reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.

[0050] like Figures 1 to 10As shown, the present invention discloses an all-round cleaning and drying equipment and an all-round cleaning and drying method, including a frame 9, on which a transport mechanism is arranged, and the transport mechanism at least includes a loading mechanism 11, a unloading mechanism 12, and a lifting rod 13 connecting the two, and the lifting rod 13 is provided with a fixture for placing the workpiece. Specifically, the loading mechanism 11 and the unloading mechanism 12 both include a support plate 111, and two guide rails 112 arranged on the support plate 111 and parallel to the lifting rod 13. In addition, the loading mechanism 11 also includes a push cylinder 113 arranged between the two guide rails 112, and a bearing plate is slidably arranged on the upper surface of the push cylinder 113, and the bearing plate is located on the bottom surface of the lifting rod 13 and is fixedly connected to the lifting rod 13; therefore, the push cylinder 113 drives the lifting rod 13 and the fixture and workpiece carried thereon to move along the direction in which they are arranged; that is, the lifting rod 13 is slidably arranged on the guide rail 112.

[0051] like Figure 3 to Figure 4 As shown, the conveying mechanism also includes a driving cylinder 10 arranged on the lower surface of the support plate 111, that is, the driving cylinder 10 is arranged at the bottom end of the loading mechanism 11 and the unloading mechanism 12, and drives the conveying mechanism to rise and fall in the vertical direction. The driving cylinder 10 is combined with the pushing cylinder 113 to realize the stepping movement of the conveying mechanism. In the present invention, it is preferred that the cylinder axis of the driving cylinder 10 is arranged downward, and the cylinder axis of the driving cylinder 10 is extended in the first state, and its cylinder axis gradually shrinks after the driving cylinder 10 is started. A lifting plate is fixed at the free end of the driving cylinder 10, and the lifting plate is connected to the support plate 111 through a guide rod. After the driving cylinder 10 is started, the lifting plate drives the support plate 111 and the lifting rod 13 to move downward; when the driving cylinder 10 is reset, the lifting plate, the support plate 111 and the lifting rod 13 are driven to move upward.

[0052] like Figure 3 to Figure 4 As shown, the unloading mechanism 12 of the transport mechanism is also slidably arranged on a slider 123 on the guide rail 112, and the slider 123 drives the lifting rod 13 to move on the guide rail 112 on the unloading mechanism 12. The two driving cylinders 10 located at the bottom ends of the loading mechanism 11 and the unloading mechanism 12 are raised and lowered synchronously.

[0053] Combination Figure 1 , Figure 5 and Figure 6As shown, a cleaning mechanism is also provided on the frame 9, and the cleaning mechanism is located at the output end of the feeding mechanism 11. The cleaning mechanism includes a cleaning assembly 21 located above the lifting rod 13 and moving relative to it. The cleaning assembly 21 includes a first cleaning assembly 211 arranged along the conveying direction of the feeding mechanism 11, and the first cleaning assembly 211 includes a first spray pipe 2111 and a first moving device 2112 arranged at the top of the frame 9. Among them, the first spray pipe 2111 is a high-pressure spray pipe, which includes two spray pipes parallel to the Y-axis direction, and the bottom end of each spray pipe is provided with a high-pressure nozzle that can extend into the inner wall of the workpiece. The first spray pipe 2111 is connected to the first moving device 2112, and is driven by the first moving device 2112 to move along the X, Y, and Z axis directions and clean the inner wall of the workpiece. In the present invention, it is preferred that the first moving device 2112 adopts a three-axis linear module to realize the movement of the first spray pipe 2111. The linear module is a prior art, and its specific structure can refer to the "A three-axis welding slide" disclosed in Chinese patent CN201922132662.5; when the first moving device 2112 can also be replaced by other devices with linear movement functions disclosed in the prior art, such as screw rods, cylinders and other devices, they will not be repeated here.

[0054] like Figure 7 As shown, the cleaning assembly 21 of the cleaning mechanism also includes a second cleaning assembly 212, and the second cleaning assembly 212 includes a second spray pipe 2121. The second spray pipe 2121 includes an upper pipe 2131 and a lower pipe 2132 that are symmetrically arranged, and a U-shaped pipe 2133 connecting the ends of the upper pipe 2131 and the lower pipe 2132. A group of nozzles 2130 are arranged on the upper pipe 2131 and the lower pipe 2132, and the outlets of the nozzles 2130 are inclined and arranged facing each other, that is, the two groups of nozzles 2130 located at opposite corners are arranged facing each other. The outer periphery of the U-shaped pipe 2133 is provided with a water baffle to prevent splashing.

[0055] like Figure 7As shown, the second cleaning component 212 of the cleaning mechanism also includes a lifting device 203 arranged at the top of the frame 9. The two sides of the lifting device 203 are fixedly connected to the above-mentioned water baffle through the lifting rod 2031, that is, the lifting rod 2031 is fixedly connected to the top of the U-shaped pipe 2133; and the second spray pipe 2121 is driven to reciprocate along the Y-axis direction. The first spray pipe 2111 and the second spray pipe 2121 each correspond to a first clamping component 22 arranged on the frame 9, and the workpiece is clamped by the first clamping component 22 to ensure that the workpiece will not be displaced during the cleaning process. During cleaning, the high-pressure spray pipe of the first cleaning component is used to clean the inner wall and dead corners of the workpiece, and then the outer wall of the workpiece is cleaned by the second cleaning component to ensure the cleaning effect and cleaning efficiency of the workpiece.

[0056] like Figure 1 , Figure 2 and Figure 8 As shown, the frame 9 is also provided with an air-drying mechanism, which is located at the output end of the cleaning mechanism; it includes an air-drying component 31 located above the lifting rod 13 and moving relative to it. The air-drying component 31 includes a first air-drying component 311, and the first air-drying component 311 includes a first air-drying pipe 3111 and a manipulator 3110. The first air-drying pipe 3111 is fixed to the free end of the manipulator 3110, and is driven to move by the manipulator 3110, and its free end is extended into the inner wall of the workpiece for local cleaning. The manipulator 3110 is located on the outside of the lifting rod 13 and is opposite to the second clamping component 32. The specific structure of the manipulator 3110 can refer to the "A flat bevel cutting robot capable of autonomous loading and unloading" disclosed in Chinese Patent 202121314703.3.

[0057] like Figure 7 As shown, the air-drying mechanism also includes a second air-drying component 312, and the second air-drying component 312 and the first air-drying component 311 are arranged along the conveying direction of the feeding mechanism 11. The second air-drying component 312 includes a second air-drying pipe 3121 and the lifting device 203. The specific structure of the second air-drying component 312 is the same as that of the second cleaning component 212. The only difference between the two is that the second spray pipe 2121 of the second cleaning component 212 sprays liquid for cleaning the outer surface of the workpiece; and the second air-drying pipe 3121 of the second air-drying component 312 sprays gas for drying the liquid on the surface of the workpiece; therefore, the structure of the second air-drying component 312 is not described in detail here. During air-drying, the high-pressure air-drying pipe of the first air-drying component is used to air-dry the inner wall and local dead corners of the workpiece, and then the outer surface of the workpiece is air-dried by the second air-drying component, so that most of the water stains on the inner and outer walls of the workpiece are vaporized, reducing the residual water stains.

[0058] Combination Figure 1 and Fig. 9 As shown, the first air drying pipe 3111 and the second air drying pipe 3121 each correspond to a second clamping assembly 32 arranged on the frame 9. The first clamping assembly 22 and the second clamping assembly 32 have the same structure, and both include a motor 223 and a chuck 2231 driven to rotate by the motor 223. A pneumatic clamp 2232 is arranged on the end face of the chuck 2231, and the pneumatic clamp 2232 is symmetrically arranged along the axis of the chuck 2231 and moves in a straight line relative to the chuck 2231; after starting the starting clamp 2232, the end of the workpiece will be clamped by the pneumatic clamp 2232 to ensure the stability of the workpiece. Specifically, a driving gear is provided on the connecting sleeve of the motor shaft of the motor 223, and the driving gear is meshed with the driven gear, and the meshing arrangement of the driving gear and the driven gear plays a role in reducing the speed. The driven gear drives the rotating seat coaxially connected thereto to rotate, and the rotating seat is fixedly connected to the chuck 2231; it can be seen that after starting the motor 223, the chuck 2231 will be driven to rotate, and further the pneumatic clamp 2232 and the workpiece clamped therein will be driven to rotate, ensuring that the workpiece can be cleaned and air-dried in all directions.

[0059] In addition, the height of the diameter of the chuck 2231 set along the X-axis direction is smaller than the stroke of the driving cylinder 10. The driving cylinder 10 is lifted or lowered twice, and the second lifting height is equal to the first lowering height.

[0060] Combination Figure 1 and Fig.10 As shown, the frame 9 is also provided with a drying mechanism, which includes a conveyor line 41 connected to the output end of the unloading mechanism 12, and a drying component 42 arranged above the conveyor line 41. The conveyor line 41 is driven to rotate by a conveying motor, and drives the workpiece placed on its upper surface to move. The drying component 42 at least includes a heater 421, and a heating channel 422 connected to the heater 421; the heating channel 422 includes a channel connected to the output end of the heater 421, and a channel arranged on the upper surface of the conveyor line 41 and surrounding the outer periphery of the conveyor line 41. The gas is heated by the heater 421 to form hot gas, and the hot gas is transported to the channel on the conveyor line 41 through the heating channel 422, so as to dry the workpiece on the conveyor line 41. The mechanism further dries the workpiece as a whole to avoid the residue of fine water droplets and ensure the normal use of the workpiece and the equipment.

[0061] like Figure 1As shown, partitions 90 are provided between the loading mechanism 11 and the first cleaning component 211, the first cleaning component 211 and the second cleaning component 212, the second cleaning component 212 and the first air-drying component 311, the first air-drying component 311 and the second air-drying component 312, and the second air-drying component 312 and the unloading mechanism 12; the partitions 90 are driven by a lifting cylinder 91. The partitions 90 effectively prevent the mutual interference between the components and ensure the cleaning and air-drying effect. The present invention integrates cleaning and drying. After cleaning, the workpiece will be moved step by step by the conveying mechanism to the air-drying mechanism for air-drying, and then moved by the conveying mechanism to the drying mechanism for overall drying, to ensure that water stains will not remain inside and outside the workpiece, thereby ensuring the use of the equipment.

[0062] The present invention also discloses an all-round cleaning and drying method, comprising the following steps:

[0063] S1, start the driving cylinder 10, drive the lifting rod 13 and the fixture and workpiece carried thereon to move upward to the lifting limit of the driving cylinder 10;

[0064] S2, start the push cylinder 113, drive the lifting rod 13 to move toward the lower feeding mechanism 12, until the fixture and the workpiece move to the first cleaning assembly 211;

[0065] S3, driving the cylinder 10 to reset for the first time, driving the lifting rod 13 to descend for the first time, until the workpiece on the lifting rod 13 descends to be coaxial with the first clamping assembly 22 at the first cleaning assembly 211; and the workpiece is clamped by the first clamping assembly 22;

[0066] S4, the driving cylinder 10 is reset for the second time, driving the lifting rod 13 to descend for the second time, until the driving cylinder 10 returns to the initial state;

[0067] S5, pushing the cylinder 113 to drive the lifting rod 13 and the fixture to reset;

[0068] S6, start the first moving device 2112, drive the first spray pipe 2111 to move to the workpiece, and clean the inner wall of the workpiece; after the cleaning is completed, the first moving device 2112 drives the first spray pipe 2111 to reset;

[0069] S7, repeating steps S1 to S3, moving the workpiece to the second cleaning assembly 212, and clamping the workpiece by the first clamping assembly 22 at the second cleaning assembly 212;

[0070] S8, repeating steps S4 to S5, starting the lifting device 203 at the second cleaning assembly 212, driving the second spray pipe 2121 to move to the workpiece, and cleaning the outer surface of the workpiece; after the cleaning is completed, the lifting device 203 drives the second spray pipe 2121 to reset;

[0071] S9, repeating steps S1 to S3, moving the workpiece to the first air-drying assembly 311, and having the manipulator 3112 of the first air-drying assembly drive the first air-drying pipe 3111 to move to the inner wall of the workpiece, and air-drying the inner wall of the workpiece; after the air-drying is completed, the manipulator drives the first air-drying pipe 3111 to reset;

[0072] S10, repeating steps S4 to S5, starting the lifting device 203 at the second air-drying component 311, driving the second air-drying pipe 3121 to move to the workpiece, and air-drying the outer surface of the workpiece. After the air-drying is completed, the lifting device 203 drives the second air-drying pipe 3121 to reset;

[0073] S11, repeating steps S1 to S3, moving the workpiece to the unloading mechanism 12, and conveying the workpiece to the drying mechanism through the unloading mechanism 12;

[0074] S12, start the conveyor line 41 and the heater 421, heat the gas to form hot gas, and transport the hot gas to the channel on the conveyor line 41 to dry the workpiece on the conveyor line 41; until the workpiece is output from the output end of the conveyor line 41.

[0075] There are many implementation methods of the present invention, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.

Claims

1. All-round cleaning and drying equipment, characterized by: Including rack (9), A transport mechanism is arranged on the frame (9), comprising a loading mechanism (11), a unloading mechanism (12), a lifting rod (13) connecting the two, and a driving cylinder (10) driving the lifting rod (13) to move up and down; a fixture for placing a workpiece is arranged on the lifting rod (13); the driving cylinder (10) is arranged at the bottom ends of the loading mechanism (11) and the unloading mechanism (12), and drives the transport mechanism to rise and fall in the vertical direction; the loading mechanism (11) 1) comprising a support plate (111), two guide rails (112) arranged on the support plate (111) and parallel to the lifting rod (13), and a driving cylinder (113) arranged between the two guide rails (112); the driving cylinder (10) is arranged on the lower surface of the support plate (111); the driving cylinder (113) drives the lifting rod (13) to move along its setting direction, and the lifting rod (13) is slidably arranged on the guide rails (112); a cleaning mechanism, located at the output end of the feeding mechanism (11), comprising a cleaning assembly (21) located above the lifting rod (13) and moving relative thereto, the cleaning assembly (21) comprising a first cleaning assembly (211) and a second cleaning assembly (212) arranged along the conveying direction of the feeding mechanism (11); the first cleaning assembly (211) and the second cleaning assembly (212) respectively comprising a first spray pipe (2111) and a second spray pipe (2121); the first spray pipe (2111) and the second spray pipe (2121) each corresponding to a first clamping assembly (22) arranged on the frame (9); An air-drying mechanism, located at the output end of the cleaning mechanism, comprising an air-drying assembly (31) located above the lifting rod (13) and moving relative thereto, the air-drying assembly (31) comprising a first air-drying assembly (311) and a second air-drying assembly (312) arranged along the conveying direction of the feeding mechanism (11); the first air-drying assembly (311) and the second air-drying assembly (312) respectively comprising a first air-drying pipe (3111) and a second air-drying pipe (3121); the first air-drying pipe (3111) and the second air-drying pipe (3121) each correspond to a second clamping assembly (32) arranged on the frame (9); The drying mechanism comprises a conveying line (41) connected to the output end of the unloading mechanism (12), and a drying component (42) arranged above the conveying line (41); the drying component (42) comprises at least a heater (421) and a heating channel (422) connected to the heater (421).

2. The all-round cleaning and drying equipment according to claim 1, characterized in that: The first cleaning component (211) of the cleaning mechanism further comprises a first moving device (2112) arranged at the top of the frame (9); the first spray pipe (2111) is connected to the first moving device (2112) and is driven by the first moving device (2112) to move along the X, Y and Z axis directions and clean the inner wall of the workpiece; the first spray pipe (2111) comprises two spray pipes parallel to the Y axis direction, and the bottom end of each spray pipe is provided with a high-pressure nozzle that can extend into the inner wall of the workpiece.

3. The omnidirectional cleaning and drying equipment according to claim 2, characterized in that: The second cleaning component (212) of the cleaning mechanism and the second air-drying component (312) of the air-drying mechanism both comprise a lifting device (203) arranged at the top of the frame (9); both sides of the lifting device (203) are connected to the second spray pipe (2121) or the second air-drying pipe (3121) via lifting rods (2031).

4. The omnidirectional cleaning and drying equipment according to claim 3, characterized in that: The second spray pipe (2121) of the cleaning mechanism and the second air-drying pipe (3121) of the air-drying mechanism both comprise an upper pipe (2131) and a lower pipe (2132) that are symmetrically arranged, and a U-shaped pipe (2133) connecting the ends of the upper pipe (2131) and the lower pipe (2132); the lifting rod (2031) is fixedly connected to the top end of the U-shaped pipe (2133); a group of nozzles (2130) are arranged on the upper pipe (2131) and the lower pipe (2132), and the outlets of the nozzles (2130) are inclined and arranged facing each other.

5. The omnidirectional cleaning and drying equipment according to claim 4, characterized in that: The first air-drying component (311) of the air-drying mechanism includes a manipulator (3110), and the first air-drying pipe (3111) is fixed to the free end of the manipulator (3110) and is driven by the manipulator (3110) to extend into the inner wall of the workpiece for cleaning; the manipulator (3110) is located on the outside of the lifting rod (13) and is opposite to the second clamping component (32).

6. The omnidirectional cleaning and drying equipment according to claim 5, characterized in that: The first clamping assembly (22) and the second clamping assembly (32) at least comprise a motor (223) and a chuck (2231) driven to rotate by the motor (223); a pneumatic clamping jaw (2232) is arranged on the end surface of the chuck (2231), and the pneumatic clamping jaw (2232) is symmetrically arranged along the axis of the chuck (2231) and moves in a straight line relative to the chuck (2231).

7. The omnidirectional cleaning and drying equipment according to claim 6, characterized in that: A partition (90) is provided between the loading mechanism (11) and the first cleaning component (211), between the first cleaning component (211) and the second cleaning component (212), between the second cleaning component (212) and the first air-drying component (311), between the first air-drying component (311) and the second air-drying component (312), and between the second air-drying component (312) and the unloading mechanism (12); the partition (90) is driven by a lifting cylinder (91).

8. The omnidirectional cleaning and drying equipment according to claim 1, characterized in that: The unloading mechanism (12) comprises the support plate (111), two parallel guide rails (112) arranged on the support plate (111), and a slider (123) slidably arranged on the guide rails (112); the slider (123) drives the lifting rod (13) to move on the guide rails (112) at the unloading mechanism (12).

9. An omnidirectional cleaning and drying method using the omnidirectional cleaning and drying device according to any one of claims 1 to 8, characterized in that: The steps include: S1, starting the driving cylinder (10), driving the lifting rod (13) and the jig and workpiece carried thereon to move upward to the lifting limit of the driving cylinder (10); S2, starting the push cylinder to drive the lifting rod (13) to move toward the lower material mechanism (12) until the fixture and the workpiece move to the first cleaning assembly (211); S3, driving the air cylinder (10) to reset for the first time, driving the lifting rod (13) to descend for the first time, until the workpiece on the lifting rod (13) descends to be coaxial with the first clamping assembly (22) at the first cleaning assembly (211); and the workpiece is clamped by the first clamping assembly (22); S4, the driving cylinder (10) is reset for the second time, driving the lifting rod (13) to descend for the second time, until the driving cylinder (10) returns to the initial state; S5, pushing the cylinder to drive the lifting rod (13) and the fixture to reset; S6, starting the first moving device, driving the first spray pipe (2111) to move to the workpiece, and cleaning the inner wall of the workpiece; after the cleaning is completed, the first moving device drives the first spray pipe (2111) to reset; S7, repeating steps S1 to S3, moving the workpiece to the second cleaning assembly (212), and clamping the workpiece by the first clamping assembly (22) at the second cleaning assembly (212); S8, repeating steps S4 to S5, starting the lifting device at the second cleaning component (212), driving the second spray pipe (2121) to move to the workpiece, and cleaning the outer surface of the workpiece; after the cleaning is completed, the lifting device drives the second spray pipe (2121) to reset; S9, repeating steps S1 to S3, moving the workpiece to the first air-drying assembly (311), and having the manipulator of the first air-drying assembly drive the first air-drying pipe (3111) to move to the inner wall of the workpiece, and air-drying the inner wall of the workpiece; after the air-drying is completed, the manipulator drives the first air-drying pipe (3111) to reset; S10, repeating steps S4 to S5, starting the lifting device at the second air-drying component (312), driving the second air-drying pipe (3121) to move to the workpiece, and air-drying the outer surface of the workpiece. After the air-drying is completed, the lifting device drives the second air-drying pipe (3121) to reset; S11, repeating steps S1 to S3, moving the workpiece to the unloading mechanism (12), and conveying the workpiece to the drying mechanism through the unloading mechanism (12); S12, starting the conveyor line (41) and the heater (421), heating the gas to form hot gas, and conveying the hot gas to the channel on the conveyor line (41), thereby drying the workpieces on the conveyor line (41); Until the workpiece is output from the output end of the conveyor line (41).

Citation Information

Patent Citations

  • Three-axis welding sliding table

    CN211840728U

  • Flat plate groove cutting robot capable of achieving automatic feeding and discharging

    CN215093629U

  • Cleaning machining device of powder metallurgy product

    CN111069138A

  • Stepping through type automatic iron clamp cleaning machine

    CN211134764U

  • Automatic wheel depainting device

    CN211637495U