Totally enclosed fume extraction vacuum cleaner

Abstract

The present application relates to a kind of full-closed smoke removal type dust collector, it includes frame (1), the frame (1) is provided with cyclone barrel (2), the aluminum scrap collection barrel (3) is provided below cyclone barrel (2), the aluminum scrap collection barrel (3) is provided with hook (6) on left and right sides, the hook (5) of the aluminum scrap collection barrel (3) is connected with hook (6) cooperation.The present application relates to a kind of full-closed smoke removal type dust collector, it can be combined with frame by the aluminum scrap collection barrel through hook, so that the whole dust collector forms full-closed structure, can effectively prevent sawing smoke overflow and the situation that aluminum scrap, aluminum powder fly randomly occurs.

Description

Technical Field

[0001] This invention relates to a fully enclosed smoke-removing vacuum cleaner, belonging to the technical field of aluminum profile production equipment. Background Technology

[0002] The aluminum shavings produced by online hot sawing are generally at temperatures above 500 degrees Celsius. During sawing, oily fumes are generated due to the lubricating oil. Because of the high temperature, the fumes are difficult to handle. Traditional methods generally involve directly releasing the fumes into the atmosphere outside the factory, causing air pollution. The aluminum shavings are collected manually, which is inefficient. Therefore, it is necessary to design a high-temperature aluminum shavings collection device for online hot sawing.

[0003] Utility model application No. 201721005020.3 discloses an online fully automatic aluminum chip collector for hot saws, comprising: a primary exhaust fan, a secondary exhaust fan, an aluminum chip separation cylinder, an aluminum chip collection box, and a canvas dust bag. The aluminum chip separation cylinder consists of a cone, an exhaust pipe, and an inlet pipe. The inlet of the inlet pipe faces and is tangential to the upper side wall of the cone. The exhaust pipe is vertically arranged from top to bottom on the axis of the cone. The air inlet of the primary exhaust fan is connected to the chip collection hood of the hot saw through a pipe. The upper end of the exhaust pipe is connected to the canvas dust bag through the secondary exhaust fan, and the smoke generated by the hot saw is filtered by the canvas dust bag. However, there is a certain gap between the aluminum chip collection box and the aluminum chip separation cylinder, which inevitably leads to smoke overflow and the problem of aluminum chips and powder flying around during the aluminum chip collection process. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a fully enclosed smoke-removing vacuum cleaner that addresses the above-mentioned prior art. Its aluminum shavings collection bin can be tightly connected to the frame through a lifting hook, thereby forming a fully enclosed structure for the entire vacuum cleaner, which can effectively prevent sawing smoke from overflowing and aluminum shavings and powder from flying around.

[0005] The technical solution adopted by the present invention to solve the above problems is as follows: a fully enclosed smoke-removing vacuum cleaner, which includes a frame, a cyclone cylinder is provided on the frame, an aluminum shavings collection bin is provided below the cyclone cylinder, a bin-lifting cylinder is provided on the left and right sides of the cyclone cylinder along the vertical direction, a bin-lifting hook is connected to the piston rod end of the bin-lifting cylinder, and hooks are provided on the left and right sides of the aluminum shavings collection bin, and the bin-lifting hook cooperates with the hooks.

[0006] Optionally, the frame includes a support frame, on which a sealing plate is provided, the aluminum chip collection bin is located below the sealing plate, the sealing plate has an opening, and the lower end of the cyclone is connected to the opening.

[0007] Optionally, a first silicone sealing tube is provided at the bottom of the sealing plate, and a sealing edge is provided at the top of the aluminum shavings collection bucket, with the position of the first silicone sealing tube corresponding to the position of the sealing edge.

[0008] Optionally, the sealing plate is provided with multiple positioning pins, which are located around the sealing edge.

[0009] Optionally, a detection component is provided on the frame, and the detection component is located above the aluminum shavings collection bin.

[0010] Optionally, the detection assembly includes a detection base, a detection rod is inserted inside the detection base, a detection cylinder is provided on the top of the detection base, and the piston rod end of the detection cylinder is connected to the detection rod, so that the detection rod can be extended into the aluminum shavings collection bin through the detection cylinder.

[0011] Optionally, a chip suction fan is provided above the cyclone, the air inlet of the chip suction fan is connected to the top of the cyclone, a demisting filter box is provided on one side of the cyclone, the exhaust port of the chip suction fan is connected to the demisting filter box through a connecting pipe, and a demisting filter is connected to the top of the demisting filter box.

[0012] Optionally, activated carbon filter cotton is provided below the demisting filter, and a dust removal cover is provided at the bottom of the demisting filter box.

[0013] Optionally, the demisting filter box includes an upper section, a middle section, and a lower section. The upper section is a rectangular box section, the middle section is a circular box section, and the lower section is a conical box section. The activated carbon filter cotton is disposed in the upper section, and the dust removal cover is disposed at the bottom of the lower section.

[0014] Optionally, a support is provided on one side of the lower section, a tilting arm is hinged on the support, a cylinder seat is provided on one side of the tilting arm, a dust cleaning cylinder is hinged on the cylinder seat, the piston rod end of the dust cleaning cylinder is connected to one end of the tilting arm, and the other end of the tilting arm is connected to the dust cleaning cover.

[0015] Compared with the prior art, the advantages of the present invention are as follows:

[0016] 1. The aluminum shavings collection bucket of the present invention can be tightly attached to the frame by the bucket hook, and the attachment point is sealed by a silicone sealing tube, so that the entire vacuum cleaner forms a fully enclosed structure, which can effectively prevent smoke from overflowing and aluminum shavings and aluminum powder from flying around.

[0017] 2. The dust suction fan of the present invention is equipped with a demisting filter box at the air outlet, and a demisting filter is installed above the demisting filter box. Activated carbon filter cotton is installed at the connection between the demisting filter box and the demisting filter, which can effectively prevent the demisting filter from clogging.

[0018] 3. The lower section of the demisting filter box of the present invention has a conical structure. If some aluminum shavings enter the demisting filter box, under centrifugal force, the aluminum shavings can be settled at the bottom of the demisting filter box.

[0019] 4. The aluminum shavings collection bin of the present invention is equipped with a detection component. When the detection cylinder cannot extend to the full position, it indicates that the aluminum shavings in the bin are full, and the display screen will remind the operator to replace the aluminum shavings collection bin and clean it. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of a fully enclosed smoke-removing vacuum cleaner according to the present invention.

[0021] Figure 2 for Figure 1 The main view.

[0022] Figure 3 for Figure 2 Top view.

[0023] in:

[0024] Rack 1

[0025] Support frame 1.1

[0026] Sealing plate 1.2

[0027] Opening 1.3

[0028] Cyclone 2

[0029] Aluminum shavings collection bin 3

[0030] Bucket lifting cylinder 4

[0031] Bucket hook 5

[0032] Hook 6

[0033] First silicone sealing tube 7

[0034] Sealing edge 8

[0035] Positioning pin 9

[0036] Detection component 10

[0037] Detector mount 10.1

[0038] Detector rod 10.2

[0039] Detector cylinder 10.3

[0040] Dust suction fan 11

[0041] Defogging filter box 12

[0042] Section 12.1 above

[0043] Middle section 12.2

[0044] Next paragraph 12.3

[0045] Connecting pipe 13

[0046] Defogging filter 14

[0047] Activated carbon filter cotton 15

[0048] Dust removal cover 16

[0049] Support 17

[0050] 18-inch flip arm

[0051] Cylinder seat 19

[0052] 20 dust removal cylinder

[0053] Adjustable hinge 21

[0054] Second silicone sealing tube 22

[0055] 23. Dust suction pipe. Detailed Implementation

[0056] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0057] like Figures 1-3 As shown in this embodiment, a fully enclosed smoke-removing vacuum cleaner includes a frame 1, a cyclone 2 mounted on the frame 1, an aluminum shavings collection bin 3 below the cyclone 2, lifting cylinders 4 vertically mounted on the left and right sides of the cyclone 2, a lifting hook 5 connected to the piston rod end of the lifting cylinder 4, and hooks 6 mounted on the left and right sides of the aluminum shavings collection bin 3. The lifting hooks 5 and hooks 6 cooperate with each other, allowing the aluminum shavings collection bin 3 to fit tightly against the frame 1 via the lifting hooks 5.

[0058] The frame 1 includes a support frame 1.1, a sealing plate 1.2 is provided on the support frame 1.1, the aluminum chip collection bin 3 is provided below the sealing plate 1.2, the sealing plate 1.2 is provided with an opening 1.3, and the lower end of the cyclone 2 is connected to the opening 1.3;

[0059] The bottom of the sealing plate 1.2 is provided with a first silicone sealing tube 7, and the top of the aluminum chip collection bucket 3 is provided with a sealing edge 8. The position of the first silicone sealing tube 7 corresponds to the position of the sealing edge 8.

[0060] The sealing plate 1.2 is provided with a plurality of positioning pins 9, which are located around the sealing edge 8.

[0061] A detection component 10 is provided on the frame 1, and the detection component 10 is located above the aluminum chip collection bin 3;

[0062] The detection component 10 is arranged at an angle;

[0063] The detection assembly 10 includes a detection base 10.1, a detection rod 10.2 is inserted inside the detection base 10.1, and a detection cylinder 10.3 is provided on the top of the detection base 10.1. The piston rod end of the detection cylinder 10.3 is connected to the detection rod 10.2, and the detection rod 10.2 can be extended into the aluminum chip collection bucket 3 through the detection cylinder 10.3.

[0064] A chip suction fan 11 is installed above the cyclone 2. The air intake of the chip suction fan 11 is connected to the top of the cyclone 2. A demisting filter box 12 is installed on one side of the cyclone 2. The exhaust port of the chip suction fan 11 is connected to the demisting filter box 12 through a connecting pipe 13. A demisting filter 14 is connected to the top of the demisting filter box 12.

[0065] An activated carbon filter cotton 15 is provided below the demisting filter 14;

[0066] The bottom of the demisting filter box 12 is provided with a dust removal cover 16;

[0067] The demisting filter box 12 includes an upper section 12.1, a middle section 12.2, and a lower section 12.3. The upper section 12.1 is a rectangular box section, the middle section 12.2 is a circular box section, and the lower section 12.3 is a conical box section.

[0068] The activated carbon filter cotton 15 is disposed in the upper section 12.1, and the dust removal cover 16 is disposed at the bottom of the lower section 12.3;

[0069] A support 17 is provided on one side of the lower section 12.3. A flipping arm 18 is hinged on the support 17. A cylinder seat 19 is provided on one side of the flipping arm 18. A dust cleaning cylinder 20 is hinged on the cylinder seat 19. The piston rod end of the dust cleaning cylinder 20 is connected to one end of the flipping arm 18, and the other end of the flipping arm 18 is connected to the dust cleaning cover 16.

[0070] The tilting arm 18 is hinged to the support 17 via an adjustable hinge 21;

[0071] A second silicone sealing tube 22 is provided between the dust removal cover 16 and the bottom of the lower section 12.3;

[0072] The cyclone 2 is connected to a chip suction pipe 23, and the cyclone 2 is connected to the chip collection cover of the hot saw through the chip suction pipe 23.

[0073] In addition to the above embodiments, the present invention also includes other embodiments. All technical solutions formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.

Claims

1. A fully enclosed smoke-removing vacuum cleaner, characterized in that: It includes a frame (1), on which a cyclone cylinder (2) is provided, and an aluminum shavings collection bin (3) is provided below the cyclone cylinder (2). Lifting cylinders (4) are provided vertically on the left and right sides of the cyclone cylinder (2). Lifting hooks (5) are connected to the piston rod end of the lifting cylinder (4). Hooks (6) are provided on the left and right sides of the aluminum shavings collection bin (3). The lifting hooks (5) and hooks (6) cooperate with each other. The frame (1) includes a support frame (1.1), a sealing plate (1.2) is provided on the support frame (1.1), the aluminum chip collection bucket (3) is provided below the sealing plate (1.2), the sealing plate (1.2) is provided with an opening (1.3), and the lower end of the cyclone (2) is connected to the opening (1.3); The bottom of the sealing plate (1.2) is provided with a first silicone sealing tube (7), and the top of the aluminum chip collection bucket (3) is provided with a sealing edge (8). The position of the first silicone sealing tube (7) corresponds to the position of the sealing edge (8). The sealing plate (1.2) is provided with a plurality of positioning pins (9), which are located around the sealing edge (8); A detection component (10) is provided on the frame (1), and the detection component (10) is located above the aluminum chip collection bin (3); The detection assembly (10) includes a detection seat (10.1), a detection rod (10.2) is installed inside the detection seat (10.1), and a detection cylinder (10.3) is provided on the top of the detection seat (10.1). The piston rod end of the detection cylinder (10.3) is connected to the detection rod (10.2), and the detection rod (10.2) can be extended into the aluminum chip collection bucket (3) through the detection cylinder (10.3).

2. The fully enclosed smoke-removing vacuum cleaner according to claim 1, characterized in that: A chip suction fan (11) is installed above the cyclone (2). The suction port of the chip suction fan (11) is connected to the top of the cyclone (2). A demisting filter box (12) is installed on one side of the cyclone (2). The exhaust port of the chip suction fan (11) is connected to the demisting filter box (12) through a connecting pipe (13). A demisting filter (14) is connected to the top of the demisting filter box (12).

3. The fully enclosed smoke-removing vacuum cleaner according to claim 2, characterized in that: An activated carbon filter cotton (15) is provided below the demisting filter (14), and a dust removal cover (16) is provided at the bottom of the demisting filter box (12).

4. The fully enclosed smoke-removing vacuum cleaner according to claim 3, characterized in that: The demisting filter box (12) includes an upper section (12.1), a middle section (12.2) and a lower section (12.3). The upper section (12.1) is a rectangular box section, the middle section (12.2) is a circular box section, and the lower section (12.3) is a conical box section. The activated carbon filter cotton (15) is disposed in the upper section (12.1), and the dust removal cover (16) is disposed at the bottom of the lower section (12.3).

5. A fully enclosed smoke-removing vacuum cleaner according to claim 4, characterized in that: A support (17) is provided on one side of the lower section (12.3). A flip arm (18) is hinged on the support (17). A cylinder seat (19) is provided on one side of the flip arm (18). A dust cleaning cylinder (20) is hinged on the cylinder seat (19). The piston rod end of the dust cleaning cylinder (20) is connected to one end of the flip arm (18), and the other end of the flip arm (18) is connected to the dust cleaning cover (16).

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