Column membrane module processing equipment
By designing processing equipment for column membrane components, including clamping and tilting mechanisms, the problem of the lack of special equipment and complex adhesive methods in the prior art is solved, and more efficient and precise bonding effects and assembly of longer components are achieved.
Patent Information
- Application Number
- CN202210492745.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-05-07
AI Technical Summary
There is a lack of processing equipment specifically used for assembly of column membrane modules in the prior art, and the existing adhesive methods are complex and have different bonding effects, which affects the filtration effect.
A column membrane assembly processing equipment is designed, including a clamping mechanism and a tilt mechanism. The clamping mechanism changes the clamping gap by adjusting the relative position of the rod and the fixing plate. The tilt mechanism allows the clamping mechanism to be flipped up and down, so as to achieve the bonding of the membrane tube and the inlet and outlet water end caps at the same time.
Through the use of this equipment, the amount and uniformity of the adhesive can be better controlled, the bonding effect and accuracy can be improved, manpower can be freed, the glue efficiency can be improved, and a longer column membrane assembly can be assembled.
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Figure CN114893483B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of processing equipment, and in particular relates to columnar membrane component processing equipment. Background Art
[0002] The column membrane assembly is a ceramic filtration assembly formed by assembling multiple ceramic membrane tubes. It has the advantages of high strength, corrosion resistance, high flux, easy installation, long service life and recyclability. It has gradually replaced organic membranes with low flux and poor pollution resistance and has become the mainstream trend of water quality filtration. The column membrane assembly is mainly assembled and fixed by gluing, but there is no processing equipment specifically used for assembling ceramic column membrane assemblies in the prior art, and the existing gluing method is mainly to disperse the adhesive to the ends of each membrane tube by centrifugation. This gluing method is relatively complicated, and the bonding effect is inconsistent, which seriously affects the filtration effect of the prepared column membrane assembly. Summary of the invention
[0003] In order to solve the above-mentioned drawbacks of the prior art, the present invention discloses a column membrane module processing equipment, which specifically adopts the following technical solutions:
[0004] A column membrane assembly processing device comprises a clamping mechanism, wherein the clamping mechanism comprises a support rod, a first fixed plate and a second fixed plate arranged on the support rod, and a first movable plate arranged between the first fixed plate and the second fixed plate;
[0005] The first movable plate is provided with an adjusting rod for connecting with the first fixed plate, and the relative position of the adjusting rod and the first fixed plate is adjustable;
[0006] A clamping gap for clamping the column membrane assembly is formed between the first movable plate and the second fixed plate. The size of the clamping gap can be changed by adjusting the relative position of the adjusting rod and the first fixed plate.
[0007] Furthermore, it also includes a base and a tilting mechanism disposed on the base, wherein the tilting mechanism includes a tilting seat and a tilting rod disposed in the tilting seat, and a bearing is disposed between the tilting seat and the tilting rod;
[0008] One end of the tilting rod extends out of the tilting seat and is connected to the supporting rod.
[0009] Furthermore, it also includes a first locking mechanism disposed on the base, the first locking mechanism includes a first locking seat and a locking rod, and the first locking seat is provided with a first limiting hole;
[0010] The other end of the tilting rod extends into the first locking seat, and a second limiting hole is provided on the tilting rod;
[0011] When the locking rod passes through the first limiting hole and the second limiting hole, the tilting rod can be locked on the first locking seat.
[0012] Furthermore, a second movable plate and a third fixed plate are provided on the support rod between the first movable plate and the second fixed plate, and the second movable plate can rotate around the support rod connected to the second movable plate.
[0013] It also includes a second locking mechanism for locking the position of the second movable plate. When the second movable plate is locked, a clamping space for clamping the column membrane assembly can be enclosed between the second movable plate and the third fixed plate.
[0014] Further, the second locking mechanism includes a second locking seat provided on the second movable plate and a third locking seat provided on the third fixed plate;
[0015] The first rotating shaft passes through the second locking seat and is connected to the swinging member, and the second rotating shaft passes through the swinging member and is connected to the buckle;
[0016] The third locking seat is provided with a slot;
[0017] By rotating the swinging piece, the buckle can be fixed in the slot, thereby locking the second movable plate.
[0018] Furthermore,
[0019] A first limiting groove is provided on one side of the first movable plate close to the clamping gap;
[0020] A second limiting groove is provided on one side of the second fixing plate close to the clamping gap.
[0021] Furthermore, the first fixing plate is provided with an adjustment hole for connecting the adjustment rod, the adjustment hole and the adjustment rod are connected by threads, and the relative position of the adjustment rod and the first fixing plate can be adjusted by rotating the adjustment rod.
[0022] Furthermore, the first movable plate can be connected to the supporting column via a guide sleeve.
[0023] Furthermore, an oil filling hole is provided on the tilting seat;
[0024] and / or
[0025] A gripping piece is provided at one end of the adjusting rod away from the first movable plate.
[0026] Furthermore, the base includes a base and a support arm arranged on the base, a support platform is provided on the top end of the support arm, and the tilting seat and the first locking seat are arranged on the support platform.
[0027] By adopting the above technical solution, the beneficial effects of the present invention are:
[0028] When the processing equipment of the present invention is used for binding, it is convenient to control the amount of adhesive to ensure the uniformity of bonding. At the same time, compared with the traditional manual clamping method, the clamping through the clamping gap frees up manpower, and the bonding effect is better and the precision is higher.
[0029] By setting up the tilting mechanism, the processing equipment can realize the tilting function, so as to realize the upside-down flipping of the clamping mechanism, so that the membrane tube and the water inlet and outlet end covers can be bonded at the same time, which greatly improves the gluing efficiency. By setting up the first locking mechanism, it can cooperate with the tilting mechanism to limit the uncontrollable tilting of the tilting mechanism caused by external factors such as gravity.
[0030] By setting the clamping space, the processing equipment can assemble a longer column membrane component to overcome the defect of the short length of the ceramic filter tube, so that the assembled column membrane component can be suitable for a variety of occasions. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of the structure of a processing device according to an embodiment of the present invention;
[0032] Figure 2 for Figure 1 Enlarged view of part C;
[0033] Figure 3 for Figure 1 A magnified view of part D in the middle;
[0034] Figure 4 for Figure 1 Schematic diagram of the working status of the processing equipment in;
[0035] Figure 5 It is a structural schematic diagram of a column membrane module;
[0036] Among them, 11-support rod, 11-1-first support rod, 11-2-second support rod, 12-first fixed plate, 13-second fixed plate, 14-first movable plate, 15-adjusting rod, 16-second limit groove, 17-adjusting hole, 18-guide sleeve, 19-grip, 2-base, 21-base, 22-support arm, 23-support table, 31-tilt seat, 32-tilt rod, 33-bearing, 34-oil filling hole, 35-bearing oil filling hole, 41-first Locking seat, 42-locking rod, 43-first limiting hole, 51-second movable plate, 52-third fixed plate, 61-second locking seat, 62-third locking seat, 63-first rotating shaft, 64-swinging member, 65-second rotating shaft, 66-buckle, 67-slot, 71-water inlet end cover, 72-water outlet end cover, 73-middle connecting plate, 74-first membrane tube, 75-second membrane tube, 76-center tube, 77-shell, 78-water inlet end cover, 79-water outlet end cover. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] The present invention discloses a column type membrane module processing equipment, such as Figure 1-3 As shown, it includes a clamping mechanism, which includes a support rod 11, a first fixed plate 12 and a second fixed plate 13 arranged on the support rod 11, and a first movable plate 14 arranged between the first fixed plate 12 and the second fixed plate 13; the first movable plate 14 is provided with an adjusting rod 15 for connecting with the first fixed plate 12, and the relative position of the adjusting rod 15 and the first fixed plate 12 is adjustable; a clamping gap (such as Figure 1 By adjusting the relative positions of the adjusting rod 15 and the first fixing plate 12, the size of the clamping gap can be changed.
[0039] Among them, the relative position of the adjusting rod 15 and the first fixed plate 12 is adjustable, which means that the adjusting rod 15 can move up and down on the first fixed plate 12, where up refers to the direction away from the second fixed plate 13, and down refers to the direction close to the second fixed plate 13. By moving the adjusting rod 15 up and down on the first fixed plate 12, the first movable plate can be driven away from or close to the second fixed plate 13, thereby changing the size of the clamping gap.
[0040] Figure 5 is a schematic diagram of the structure of a column membrane module, such as Figure 5 As shown, the column membrane assembly is composed of a membrane tube, an inlet end plate 71, an outlet end plate 72, an inlet end cover 78, an outlet end cover 79 and a shell 77, wherein the inlet end plate 71 and the outlet end plate 72 are glued to both sides of the membrane tube by an adhesive. When the processing equipment of the present invention is used for gluing, the adjusting rod 15 is first adjusted to increase the clamping gap, and then the inlet end plate 71 or the outlet end plate 72 is placed on the second fixed plate 13, and the adhesive is applied to the gluing position of the end plate or the membrane tube, and then the membrane tube is placed on the end plate, and then the adjusting rod 15 is adjusted to reduce the clamping gap until the end plate and the membrane tube can be clamped, and the bonding of the end plate and the membrane tube can be achieved after the adhesive is cured.
[0041] When the processing equipment of the present invention is used for binding, it is convenient to manually control the amount of adhesive to ensure the uniformity of bonding. At the same time, compared with the traditional manual clamping method, the clamping through the clamping gap frees up manpower, and the bonding effect is better and the precision is higher.
[0042] In order to maintain the stability of the first movable plate 14 , the first movable plate 14 can be connected to the support column 11 via a guide sleeve 18 . The provision of the guide sleeve 18 allows the first movable plate 14 to move up and down relative to the support column 11 .
[0043] The present invention does not limit the number of support rods 11. Figure 1 As shown, there may be two support rods 11, namely a first support rod 11-1 and a second support rod 11-2.
[0044] In one embodiment of the present invention, the processing equipment further includes a base 2 and a tilting mechanism disposed on the base 2, such as Figure 2 As shown, the tilting mechanism includes a tilting seat 31 and a tilting rod 32 arranged in the tilting seat 31, and a bearing 33 is provided between the tilting seat 31 and the tilting rod 32; one end of the tilting rod 32 extends out of the tilting seat 31 and is connected to the support rod 11. When the tilting rod 32 rotates, the entire clamping mechanism can be driven to tilt through the support rod 11.
[0045] By setting the tilting mechanism, the processing equipment can realize the tilting function. After one end of the membrane tube is bonded to the end cover, the clamping mechanism can be tilted, the first movable plate is placed at the bottom of the processing equipment, and then the other end cover is placed on the first movable plate, and the other end of the membrane tube is bonded to the end cover. It is more convenient to bond after the clamping mechanism is tilted. At this time, the membrane tube and the water inlet and outlet end covers can be bonded at the same time, which greatly improves the gluing efficiency.
[0046] Furthermore, the tilting seat 31 is provided with an oil filling hole 34, and the bearing 33 may also be provided with a bearing oil inlet hole 35 to ensure lubrication of the entire tilting mechanism.
[0047] In a preferred embodiment of the present invention, it also includes a first locking mechanism disposed on the base 2, such as Figure 2 As shown, the first locking mechanism includes a first locking seat 41, Figure 2 The figure also shows a tilting rod 42, and a first limiting hole 43 is provided on the first locking seat 41; the other end of the tilting rod 32 extends into the first locking seat 41, and a second limiting hole (not shown in the figure) is provided on the tilting rod 32; when the locking rod 42 passes through the first limiting hole 43 and the second limiting hole, the tilting rod 32 can be locked on the first locking seat 41, that is, the first limiting hole 43 and the second limiting hole can be connected by the locking rod 42, so that the position of the second limiting hole is fixed, thereby realizing the locking of the tilting rod 32, and then realizing the locking of the clamping mechanism.
[0048] By setting the first locking mechanism, the clamping mechanism can be locked on the base, so that the clamping mechanism can be tilted and locked as needed, preventing the clamping mechanism from tilting at will due to the influence of gravity or other factors due to the setting of the tilting mechanism, thereby affecting the bonding effect.
[0049] The membrane tube of the column membrane assembly in the prior art is a ceramic tube, which has the characteristics of high strength, corrosion resistance, high flux, easy installation, long service life, and recyclability. However, a disadvantage of the ceramic tube is that it is relatively short. Because the ceramic tube needs to be sintered, if the tube body is too long, it is easy to bend and deform during sintering. The processing equipment of the present invention can glue the ends of the ceramic tube to form a longer filter membrane tube, which solves the disadvantage of the ceramic tube being too short. The specific scheme is as follows Figure 1 As shown, the support rod 11 between the first movable plate 14 and the second fixed plate 13 is further provided with a second movable plate 51 and a third fixed plate 52, and the second movable plate 51 can rotate around the support rod connected to the second movable plate 51, as shown in FIG. Figure 1 As shown, the second movable plate 51 can rotate around the second support rod 11-2, and the processing equipment also includes a second locking mechanism for locking the position of the second movable plate 51. When the second movable plate 51 is locked, a clamping space B for clamping the column membrane assembly can be enclosed between the second movable plate 51 and the third fixed plate 52.
[0050] like Figure 4 As shown, the clamping space B is specifically used to clamp the middle connecting plate 73 of the column membrane assembly. The middle connecting plate 73 is clamped and fixed by the clamping space B, so that the first membrane tube 74 and the second membrane tube 75 can be connected and communicated through the middle connecting plate 73, thereby increasing the length of the filter membrane tube to meet the needs of different occasions.
[0051] Specifically, Figure 3 As shown, the second locking mechanism includes a second locking seat 61 provided on the second movable plate 51 and a third locking seat 62 provided on the third fixed plate 52; the first rotating shaft 63 passes through the second locking seat 61 and is connected to the swinging member 64, that is, the swinging member 64 can swing on the first locking seat 61 through the first rotating shaft 63; the second rotating shaft 65 passes through the swinging member 64 and is connected to the buckle 66, that is, the buckle 66 can swing relative to the first locking seat 61 and the swinging member 64, and the third locking seat 62 is provided with a slot 67; by rotating the swinging member 64, the buckle 66 can be fixed in the slot 67, thereby realizing the locking of the second movable plate 51. Figure 3That is the locking state of the second movable plate 51. At this time, the clamping space B can clamp the middle connecting plate 73 to prevent it from moving. When the swinging piece 64 is rotated upward, the second rotating shaft 65 can drive the buckle 66 to move forward, thereby disengaging the buckle 66 from the slot 67. The second movable plate 51 resumes the state of rotating around the second support rod 11-2, and the middle connecting plate 73 can be taken out or put in.
[0052] In one embodiment of the present invention, a first limiting groove is provided on the side of the first movable plate 14 close to the clamping gap A (below the first movable plate 14, not shown in the figure), and a second limiting groove 16 is provided on the side of the second fixed plate 13 close to the clamping gap A. The first limiting groove and the second limiting groove 16 are used to limit the water inlet end plate 71 and the water outlet end plate 72 to ensure the bonding effect.
[0053] Furthermore, the first fixed plate 12 is provided with an adjustment hole 17 for connecting the adjustment rod 15, the adjustment hole 17 and the adjustment rod 15 are connected by threads, and the relative position of the adjustment rod 15 and the first fixed plate 12 can be adjusted by rotating the adjustment rod 15, that is, the adjustment rod 15 is a threaded rod, and the adjustment rod 15 can be moved up and down on the first fixed plate 12 by rotating the adjustment rod 15. A gripping piece 19 is provided at one end of the adjustment rod 15 away from the first movable plate 14, and the gripping part 19 can be a handwheel, a handle, etc.
[0054] Furthermore, the base 2 includes a base 21 and a support arm 22 arranged on the base 21, a support platform 23 is provided at the top of the support arm 22, the tilting seat 31 and the first locking seat 41 are arranged on the support platform 23, and the support arms are preferably two, and a receiving space for accommodating and supporting the clamping mechanism is formed between the two support arms and the base, and the clamping mechanism can be tilted in the receiving space.
[0055] The present invention also discloses a method for using the processing equipment of the present invention:
[0056] 1. Rotate the gripping member 19 to enlarge the clamping gap A, lock the first locking mechanism, lock the tilting mechanism, and open the second locking mechanism to allow the second movable plate 51 to rotate around the support rod 11-2;
[0057] 2. Place the outlet cover 72 in the second limiting groove 16, apply adhesive to the second membrane tube 75 and bond it to the outlet cover 72, pass the center tube 76 through the center connector 73 and apply adhesive to bond it to the outlet cover 72, apply adhesive to the other end of the second membrane tube 75 and bond it to the middle connector 73, and apply adhesive to the connection between the center tube 76 and the center connector 73;
[0058] 3. Lock the second locking mechanism to fix the intermediate connecting member 73 in the clamping space B, and apply adhesive to one end of the first film tube 74 and bond it to the other end of the intermediate connecting member 73;
[0059] 4. Open the first locking mechanism, tilt the clamping mechanism, place the first movable plate 14 at the bottom of the clamping mechanism, place the water inlet end cover 71 in the first limiting groove, apply adhesive to the other end of the first membrane tube 74 and the center tube 76 and bond them to the water inlet end cover 71, tilt the clamping mechanism again, and lock the first locking mechanism;
[0060] 5. Rotate the adjusting rod 19 to adjust the clamping gap A until the column membrane assembly is clamped. After the adhesive is cured, take out the column membrane assembly.
[0061] 6. Set sealing rings on the water inlet end cover 71, the water outlet end cover 72 and the center connecting plate 73 and place them in the shell 77, and connect the water inlet end cover 78 and the water outlet end cover 79 to the water inlet end and the water outlet end of the shell 77 (the end cover and the shell are generally threaded).
[0062] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A column membrane module processing equipment, characterized in that: The invention comprises a clamping mechanism, a base, a tilting mechanism arranged on the base, and a first locking mechanism arranged on the base, wherein the clamping mechanism comprises a support rod, a first fixing plate and a second fixing plate arranged on the support rod, and a first moving plate arranged between the first fixing plate and the second fixing plate; the tilting mechanism comprises a tilting seat and a tilting rod arranged in the tilting seat, and a bearing is arranged between the tilting seat and the tilting rod; The first movable plate is provided with an adjusting rod for connecting with the first fixed plate, and the relative position of the adjusting rod and the first fixed plate is adjustable; A clamping gap for clamping the column membrane assembly is formed between the first movable plate and the second fixed plate, and the size of the clamping gap can be changed by adjusting the relative position of the adjusting rod and the first fixed plate; One end of the tilting rod extends out of the tilting seat and is connected to the support rod; The first locking mechanism comprises a first locking seat and a locking rod, and the first locking seat is provided with a first limiting hole; The other end of the tilting rod extends into the first locking seat, and a second limiting hole is provided on the tilting rod; When the locking rod passes through the first limiting hole and the second limiting hole, the tilting rod can be locked on the first locking seat; A second movable plate and a third fixed plate are also provided on the support rod between the first movable plate and the second fixed plate, and the second movable plate can rotate around the support rod connected to the second movable plate. It also includes a second locking mechanism for locking the position of the second movable plate. When the second movable plate is locked, a clamping space for clamping the column membrane assembly can be enclosed between the second movable plate and the third fixed plate; The second locking mechanism includes a second locking seat provided on the second movable plate and a third locking seat provided on the third fixed plate; The first rotating shaft passes through the second locking seat and is connected to the swinging member, and the second rotating shaft passes through the swinging member and is connected to the buckle; The third locking seat is provided with a slot; By rotating the swinging piece, the buckle can be fixed in the slot, thereby locking the second movable plate.
2. The column membrane module processing equipment according to claim 1, characterized in that: A first limiting groove is provided on one side of the first movable plate close to the clamping gap; A second limiting groove is provided on one side of the second fixing plate close to the clamping gap.
3. The column type membrane module processing equipment according to claim 1, characterized in that: The first fixing plate is provided with an adjustment hole for connecting the adjustment rod. The adjustment hole and the adjustment rod are connected by threads, and the relative position of the adjustment rod and the first fixing plate can be adjusted by rotating the adjustment rod.
4. The column membrane module processing equipment according to claim 1, characterized in that: The first movable plate can be connected to the supporting column via a guide sleeve.
5. The column type membrane module processing equipment according to claim 1, characterized in that: An oil filling hole is provided on the tilting seat; and / or A gripping piece is provided at one end of the adjusting rod away from the first movable plate.
6. The column type membrane module processing equipment according to claim 1, characterized in that: The base comprises a base and a support arm arranged on the base, a support platform is arranged on the top end of the support arm, and the tilting seat and the first locking seat are arranged on the support platform.
Citation Information
Patent Citations
Adjustable support arm-type three-dimensional work bench
US4619446A