A new dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction head and thread trimmer device

By using a spiral booster air suctioner and a brushless motor in the sewing machine thread cutting device, combined with the design of the card holder and the card holder bracket, the existing thread cutting device has solved the problems of high noise, power consumption and startup delay, and achieved low noise, high efficiency and energy-saving thread cutting operation.

CN114908486BActive Publication Date: 2025-05-06ZHONGSHAN BAICHUAN HUIYING PRECISE IND CO LTD
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Patent Information

Application Number
CN202111480188.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-07
Publication Date
2025-05-06
Estimated Expiration
2041-12-07

AI Technical Summary

Technical Problem

The existing sewing machine thread cutting device is noise-free, large in size, high in power consumption, and the startup delay leads to low working efficiency.

Method used

A new dual-purpose pneumatic induction wire cutting machine is designed, using a spiral supercharged air suctioner and a 12V/20W brushless motor. Combined with the design of the deck and the deck bracket, it realizes flexible fixing and position adjustment of the cutter head.

Benefits of technology

It realizes low-noise and high-efficiency wire cutting operations, saves energy and environmentally friendly, reduces the noise generated by ineffective work, and saves energy to more than 95%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction and trimming device, and relates to the technical field of sewing machine matching. The novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction and trimming device comprises a sewing machine table, a hole 1 is opened in the middle of the desktop of the sewing machine table, a fixed seat is arranged at the front end of the desktop of the sewing machine table, a cutter head is clamped at the upper end of the fixed seat, a cloth bag is fixedly connected to the left side of the lower surface of the desktop of the sewing machine table, a spiral supercharged air suction device is arranged above the cloth bag, the spiral supercharged air suction device is fixedly connected to the sewing machine table, a pipe is fixedly connected to the right side of the spiral supercharged air suction device, the pipe is communicated with the inside of the spiral supercharged air suction device, and the pipe passes through the hole 1 at the end away from the spiral supercharged air suction device and is fixedly connected to the cutter head. The novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction and trimming device can achieve the function of the cutter head instantly sucking and cutting the thread head, so that the suction thread trimmer absorbs the thread head quickly and accurately.
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Description

Technical Field

[0001] The invention relates to the technical field of sewing machine accessories, in particular to a novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction head thread trimmer. Background Art

[0002] All the extra threads left by the sewing workers in all garment factories need to be cut off manually with scissors, which is very troublesome. The disadvantages of similar products on the market are: loud noise, large size, and occupying space; using 220V / 400W fan, which consumes a lot of power; when the cloth induction is started, the electric suction will generate enough suction pressure after a delay of 3-5 seconds, causing waiting for the cloth in hand, which is inefficient. Summary of the invention

[0003] The object of the present invention is to provide a novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction head thread trimmer device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction head thread trimmer device, comprising a sewing machine table, a hole 1 is opened in the middle of the desktop of the sewing machine table, a fixed seat is arranged at the front end of the desktop of the sewing machine table, a cutter head is clamped at the upper end of the fixed seat, a cloth bag is fixedly connected to the left side of the lower surface of the desktop of the sewing machine table, a spiral supercharged air suction device is arranged above the cloth bag, the spiral supercharged air suction device is fixedly connected to the sewing machine table, a pipe is fixedly connected to the right side of the spiral supercharged air suction device, the pipe is communicated with the interior of the spiral supercharged air suction device, the pipe is fixedly connected to the cutter head through the hole 1 at the end away from the spiral supercharged air suction device, the pipe is communicated with the interior of the cutter head, an electric control box is fixedly connected to the right side of the lower surface of the desktop of the sewing machine table, and the electric control box controls the cutter head and the spiral supercharged air suction device through a cable connection.

[0005] Preferably, the fixed seat includes a caliper seat, which is U-shaped and clamped on the front side of the desktop of the sewing machine table. The lower surface of the caliper seat is threadedly connected with an adjusting screw 1, and the upper end of the adjusting screw 1 is extruded on the lower surface of the desktop of the sewing machine table. The upper surface of the caliper seat is fixedly connected with a connecting column, and the upper end of the connecting column is rotatably connected with a base bracket 1 through a bearing. The upper end of the base bracket 1 is convex, and the base bracket 1 is provided with a base bracket 2 on the side away from the connecting column, the lower end of the base bracket 2 is concave, and the lower end of the base bracket 2 is clamped on the upper end of the base bracket 1, and an adjusting screw 2 is provided at the connection between the base bracket 2 and the base bracket 1, and the adjusting screw 2 is threadedly connected to the base bracket 1 and the base bracket 2.

[0006] Preferably, the base bracket 2 is fixedly connected to the base 1 at the end away from the base bracket 1, the left side of the base 1 is movably connected to the base 2 via a hinge, the base 2 is symmetrical to the base 1, and the right ends of the base 1 and the base 2 are commonly connected with a buckle, which fixedly connects the base 1 and the base 2.

[0007] Preferably, the first and second clamping seats jointly clamp the cutter head, and the cutter head has an electric eye embedded therein.

[0008] Preferably, a protective head is provided on the front surface of the cutter head, and the protective head includes a head plate, which is clamped on the cutter head. The front surface of the head plate is evenly and equidistantly embedded and fixedly connected with embedded columns, and the number of the embedded columns is three. Holes 2 are evenly and equidistantly opened on the surfaces of the three embedded columns, and four holes 2 are opened on each of the embedded columns, and the four holes 2 are interconnected.

[0009] Preferably, the outer edge of each of the second holes is rotatably connected to a protective arc plate via a torsion spring, the protective arc plate is in a smooth round cake shape, the protective arc plate is adapted to the second hole, and the protective arc plate is tilted in front of the second hole.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] (1) This novel dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction and trimming device. Through the clamping of the first and second clamping seats, the cutter head can be fixed on the fixed seat or held by hand by opening or closing the buckle. The use of the cutter head can be changed according to the needs of the person, so that the suction thread trimmer can be used flexibly.

[0012] (2) This novel dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction and trimming device. Through the movable connection between the base bracket 1 and the connecting column, and the base bracket 2 and the base bracket 1 are threadedly connected through the adjusting screw 2, the fixed base can be loosened as needed, and the position of the cutter head clamped by the base bracket 1 and the base bracket 2 can be adjusted up and down and left and right.

[0013] (3) This novel dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction and trimming device. A spiral supercharged suction device replaces the traditional electric suction motor. A vacuum generator is used to suck air. Compressed air is injected. The positive source air pressure generates negative pressure in the vacuum device, forming a vacuum-like area, thereby generating a strong suction force, achieving the function of the cutter head instantly sucking up the thread and cutting it, so that the suction thread trimmer can absorb the thread quickly and accurately.

[0014] (4) This new dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction head thread trimmer device. This product is small in size and easy to use. It uses a 12V / 20W brushless motor, which is energy-saving and environmentally friendly. Since the spiral supercharged suction device is equipped with a spiral supercharged suction device, the suction function can be started instantly, with high efficiency and no noise, achieving the effect that can only be achieved by long-term suction with motors on the market, reducing 98% of the noise generated by ineffective work, using 2% of the effective working time, and no longer requiring a 220V / 400W fan, resulting in energy savings of more than 95%.

[0015] (5) This novel dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction and trimming device. This spiral pressurized suction thread trimmer is very convenient to use with a sewing machine and can be used independently in the sewing process in a sewing factory that requires this workstation. The thread trimming process can be completed in the front, middle and back stages of sewing. The thread trimming is clean, energy-saving and environmentally friendly, and has a good effect. It focuses on solving the problem of manual thread trimming in garment factories.

[0016] (6) This novel dual-purpose pneumatic induction thread trimmer is equipped with a sewing machine thread suction and trimming device. Through the design of the protective head and the spiral booster suction of the spiral booster suction device, when the spiral booster suction device is sucking air, the thread ends will pass through the second hole through the pipe into the cloth bag to be collected. At the same time, the protective arc plate set on the second hole will also be sucked by the wind and gradually closed on the second hole, ensuring that the surface of the clothing except the thread ends will not be sucked onto the blade and cut, thereby ensuring the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention;

[0018] Figure 2 It is a schematic diagram of the fixing seat of the present invention;

[0019] Figure 3 It is a schematic diagram of the protective head of the present invention.

[0020] In the figure: 1. sewing machine table; 2. hole 1; 3. fixing seat; 301. caliper seat; 302. adjusting screw 1; 303. connecting column; 304. clamp bracket 1; 305. clamp bracket 2; 306. adjusting screw 2; 307. clamp 1; 308. clamp 2; 309. buckle; 4. cutter head; 5. electric eye; 6. protective head; 601. head plate; 602. embedded column; 603. hole 2; 604. protective arc plate; 7. cloth bag; 8. spiral supercharged air suction device; 9. pipeline; 10. electric control box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-3 The present invention provides a technical solution: a novel dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction and trimming device, comprising a sewing machine table 1, a hole 2 is opened in the middle of the desktop of the sewing machine table 1, a fixed seat 3 is arranged at the front end of the desktop of the sewing machine table 1, a cutter head 4 is clamped at the upper end of the fixed seat 3, a cloth bag 7 is fixedly connected to the left side of the lower surface of the desktop of the sewing machine table 1, a spiral supercharged air suction device 8 is arranged above the cloth bag 7, and the spiral supercharged air suction device 8 is fixedly connected to the sewing machine table On the board 1, a pipe 9 is fixedly connected to the right side of the spiral supercharged suction device 8, and the pipe 9 is communicated with the interior of the spiral supercharged suction device 8. The pipe 9 passes through a hole 2 at the end away from the spiral supercharged suction device 8 and is fixedly connected to the cutter head 4. The pipe 9 is communicated with the interior of the cutter head 4. An electric control box 10 is fixedly connected to the right side of the lower surface of the desktop of the sewing machine table 1. This suction thread trimmer uses a 12V / 20W brushless motor, and the electric control box 10 controls the cutter head 4 and the spiral supercharged suction device 8 through a cable connection.

[0023] The fixing seat 3 includes a caliper seat 301, which is U-shaped. The caliper seat 301 is clamped on the front side of the desktop of the sewing machine table 1. The lower surface of the caliper seat 301 is threadedly connected with an adjusting screw 302. The upper end of the adjusting screw 302 is squeezed on the lower surface of the desktop of the sewing machine table 1. The upper surface of the caliper seat 301 is fixedly connected with a connecting column 303. The upper end of the connecting column 303 is rotatably connected to a seat bracket 304 through a bearing. The upper end of bracket 1 304 is convex, and a base bracket 2 305 is provided on the side of base bracket 1 304 away from connecting column 303. The lower end of base bracket 2 305 is concave, and the lower end of base bracket 2 305 is clamped on the upper end of base bracket 1 304. An adjusting screw 2 306 is provided at the connection between base bracket 2 305 and base bracket 1 304, and the adjusting screw 2 306 is threadedly connected to base bracket 1 304 and base bracket 2 305.

[0024] The second card holder bracket 305 is fixedly connected to the first card holder 307 at the end away from the first card holder bracket 304, and the left side of the card holder 307 is movably connected to the second card holder 308 via a hinge. The second card holder 308 is symmetrical to the first card holder 307, and the right ends of the first card holder 307 and the second card holder 308 are commonly connected with a buckle 309, which fixes the first card holder 307 and the second card holder 308 together.

[0025] The first and second card holders 307 and 308 are connected to the cutter head 4, and the cutter head 4 is embedded with an electric eye 5. The electric eye 5 is a miniature latest induction electric eye (photoelectric type), with an induction distance of 0-5mm and a response time of 0.5 seconds, which can sense fabrics of all colors; the latest DC brushless motor is used in the cutter head 4, which has a long service life, low noise and is not easy to be damaged; the moving blade of the cutter head 4 is made of ceramic material, which is not easy to wear. When the thread of the clothing fabric approaches the electric eye 5 of the thread cutting blade, the spiral supercharged suction of the spiral supercharged suction device 8 immediately generates suction, and at the same time, the motor of the cutter head 4 starts immediately, and the thread is sucked into the cloth bag at the moment of cutting; when the clothing fabric with the thread cut leaves the electric eye 5 of the thread cutting blade, the spiral supercharged suction of the spiral supercharged suction device 8 and the motor of the cutter head stop immediately; at the same time, it can also stop working after a set delay time, and the delay time is set by the adjustable knob on the panel (0-15 seconds can be selected).

[0026] A protective head 6 is provided on the front surface of the cutter head 4, and the protective head 6 includes a head plate 601, which is clamped on the cutter head 4. The front surface of the head plate 601 is evenly and equidistantly embedded with embedded columns 602, and the number of the embedded columns 602 is three. Holes 603 are evenly and equidistantly opened on the surfaces of the three embedded columns 602, and four holes 603 are opened on each embedded column 602, and the four holes 603 are interconnected.

[0027] The outer edge of each second hole 603 is rotatably connected to a protective arc plate 604 via a torsion spring. The protective arc plate 604 is in a smooth round cake shape and is adapted to the second hole 603. In the initial state, the protective arc plate 604 is tilted in front of the second hole 603.

[0028] Working principle:

[0029] The first step: by clamping the clamping seat 1 307 and the clamping seat 2 308, the cutter head 4 can be fixed on the fixing seat 3 or held by hand by opening or closing the buckle 309. The use mode of the cutter head 4 can be changed according to the needs of the person, so that the suction wire trimmer can be used flexibly.

[0030] Step 2: Through the movable connection between the base bracket 1 304 and the connecting column 303, and the threaded connection between the base bracket 2 305 and the base bracket 1 304 through the adjusting screw 2 306, the fixing base 3 can be loosened as needed, and the cutter head 4 clamped by the base 1 307 and the base 2 308 can be adjusted up and down and left and right.

[0031] Step 3: The spiral booster suction device 8 replaces the traditional electric suction motor, uses a vacuum generator to suck air, and uses compressed air to inject. The positive source air pressure produces negative pressure in the vacuum device, forming a vacuum-like interval, thereby generating a strong suction force, achieving the function of the blade instantly sucking up the thread end and cutting it, making the suction thread shearing machine absorb the thread end quickly and accurately.

[0032] Step 4: This product is small in size and easy to use; it uses a 12V / 20W brushless motor, which is energy-saving and environmentally friendly; because the spiral supercharged suction device 8 is equipped with a spiral supercharged suction, it can instantly start the suction function, with high efficiency and no noise, achieving the effect that can only be achieved by long-term suction with motors on the market, reducing 98% of the noise generated by ineffective work, using 2% of the effective working time, and no longer needing a 220V / 400W fan, so that energy saving can reach more than 95%.

[0033] Step 5: This spiral pressurized suction thread trimmer is very convenient to use with a sewing machine. It can be used independently in the sewing process in the sewing factory that requires this workstation. The thread trimming process can be completed in the front, middle and back sections of sewing. The thread trimming is clean, energy-saving and environmentally friendly, and has good effects. It focuses on solving the problem of manual thread trimming in garment factories.

[0034] Step 6: Through the design of the protective head 6 and the spiral booster suction of the spiral booster suction device 8, when the spiral booster suction device 8 is sucking air, the thread ends will pass through the second hole 603 and the pipe 9 into the cloth bag 7 to be collected. At the same time, the protective arc plate 604 arranged on the second hole 603 will also be absorbed by the wind and gradually closed on the second hole 603, ensuring that the surface of the clothing except for the thread ends will not be absorbed by the blade and cut, thereby ensuring the safety of the use of the device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dual-purpose pneumatic induction thread trimmer equipped with a sewing machine thread suction head thread trimmer device, comprising a sewing machine table (1), wherein a hole (2) is provided in the middle of the tabletop of the sewing machine table (1), and characterized in that: A fixing seat (3) is provided at the front end of the desktop of the sewing machine table (1), a cutter head (4) is clamped at the upper end of the fixing seat (3), a cloth bag (7) is fixedly connected to the left side of the lower surface of the desktop of the sewing machine table (1), a spiral supercharged air suction device (8) is provided above the cloth bag (7), the spiral supercharged air suction device (8) is fixedly connected to the sewing machine table (1), and a pipe (9) is fixedly connected to the right side of the spiral supercharged air suction device (8). ), the duct (9) is in communication with the interior of the spiral supercharged air suction device (8), the duct (9) passes through a hole (2) at the end away from the spiral supercharged air suction device (8) and is fixedly connected to the cutter head (4), the duct (9) is in communication with the interior of the cutter head (4), and an electric control box (10) is fixedly connected to the right side of the lower surface of the desktop of the sewing machine table (1), and the electric control box (10) controls the cutter head (4) and the spiral supercharged air suction device (8) through a cable connection; The fixing seat (3) comprises a caliper seat (301), the caliper seat (301) is U-shaped, the caliper seat (301) is clamped on the front side of the desktop of the sewing machine table (1), the lower surface of the caliper seat (301) is threadedly connected with an adjusting screw (302), the upper end of the adjusting screw (302) is pressed on the lower surface of the desktop of the sewing machine table (1), the upper surface of the caliper seat (301) is fixedly connected with a connecting column (303), the upper end of the connecting column (303) is rotatably connected with a caliper bracket (304) through a bearing, and the fixing seat (3) comprises a caliper seat (301) and a fixing seat (301). The upper end of the card base bracket 1 (304) is convex, and the card base bracket 1 (304) is provided with a card base bracket 2 (305) on the side away from the connecting column (303), and the lower end of the card base bracket 2 (305) is concave, and the lower end of the card base bracket 2 (305) is clamped on the upper end of the card base bracket 1 (304), and the connection between the card base bracket 2 (305) and the card base bracket 1 (304) is provided with an adjusting screw 2 (306), and the adjusting screw 2 (306) is threadedly connected to the card base bracket 1 (304) and the card base bracket 2 (305); The second card holder bracket (305) is fixedly connected to the first card holder bracket (307) at the end away from the first card holder bracket (304), and the left side of the first card holder (307) is movably connected to the second card holder (308) through a hinge, and the second card holder (308) is symmetrical with the first card holder (307), and the right ends of the first card holder (307) and the second card holder (308) are commonly connected with a buckle (309), and the buckle (309) fixes the first card holder (307) and the second card holder (308); The first clamping seat (307) and the second clamping seat (308) are used to clamp the cutter head (4), and the cutter head (4) is embedded with an electric eye (5); The front surface of the cutter head (4) is provided with a protective head (6), and the protective head (6) comprises a head plate (601), and the head plate (601) is clamped on the cutter head (4), and the front surface of the head plate (601) is evenly and equidistantly embedded with embedded columns (602), and the number of the embedded columns (602) is three, and the surfaces of the three embedded columns (602) are evenly and equidistantly provided with holes (603), and each embedded column (602) is provided with four holes (603), and the four holes (603) are interconnected; The outer edge of each of the second holes (603) is rotatably connected to a protective arc plate (604) via a torsion spring, the protective arc plate (604) is in a smooth round cake shape, the protective arc plate (604) is adapted to the second hole (603), and the protective arc plate (604) is arranged obliquely in front of the second hole (603); Through the design of the protective head (6) and the spiral booster suction of the spiral booster suction device (8), when the spiral booster suction device (8) is sucking air, the thread ends will pass through the second hole (603) through the pipe (9) and enter the cloth bag (7) to be collected. At the same time, the protective arc plate (604) arranged on the second hole (603) will also be sucked by the wind and gradually closed on the second hole (603), ensuring that the surface of the clothing except for the thread ends will not be sucked onto the blade and cut.

Citation Information

Patent Citations

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