Automatic turning and track changing device

By designing an automatic flip rail change device, the problems of lag and bearing damage during the pulp molding machine are solved, and the stable operation and efficient molding and processing of the device are achieved.

CN114908614BActive Publication Date: 2025-08-12MINJIE ECO-MASCH TECH CO LTD
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Patent Information

Application Number
CN202210501236.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-10
Publication Date
2025-08-12
Estimated Expiration
2042-05-10

AI Technical Summary

Technical Problem

The existing pulp molding machines are prone to lag during the slurry absorption process, bearing damage, low life, difficult maintenance, and affect molding and processing efficiency.

Method used

An automatic flip rail transformer device is designed, including a fixed seat, a flip plate, a rotating shaft and a lifting device. The drive device drives the rotation and lifting movement of the flip plate and a rotating shaft to avoid lag, reduce the risk of bearing damage, and realize the rotation and lifting functions of the mold.

Benefits of technology

It improves the service life and operating stability of the flip rail device, facilitates maintenance, improves the molding and processing efficiency, and ensures the smooth progress of the slurry absorption and molding process.

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Abstract

The present invention discloses an automatic flipping and track-changing device, comprising: a fixed seat, a flip plate, a second track plate, a sliding component, and a rotating shaft. A driving device is installed on one side of the fixed seat, a flip plate is fixedly connected to the flip plate, the flip shaft passes through the fixed seat and is transmission-connected to the driving device, the first track plates are fixedly connected on both sides of the flip plate, the second track plates are respectively arranged above and below the first track plates along the direction of the first track plates, the second track plates are fixedly connected to the fixed seat, the sliding component is slidably installed between the first track plates on both sides of the flip plate, the sliding component is fixedly connected to the connecting plate, and the rotating shaft is fixedly connected to the connecting plate. The present invention can avoid jamming during movement, reduce the risk of bearing damage, and increase the service life of the flipping and track-changing device. It is also convenient for maintenance, operates smoothly and stably, is easy to debug, and can be molded after rotating to absorb slurry, thereby improving the efficiency of the molding process.
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Description

Technical Field

[0001] The invention relates to the field of pulp molding machines, and in particular to an automatic turning and track changing device. Background Art

[0002] Pulp molding is a three-dimensional papermaking technology that uses waste paper as raw material and shapes paper products of a certain shape on a molding machine using special molds. It uses waste paper as raw material and is completed by pulping, adsorption molding, drying and shaping. The finished products are usually used to contain and protect the packaged products, which are convenient and practical, such as egg boxes, egg trays, and fruit trays. At present, ordinary pulp molding machines use cam tracks to drive the molding template assembly to flip during the pulp absorption process, which is prone to jamming during movement, resulting in bearing damage, short life, and difficult maintenance. Therefore, in order to avoid the shortcomings of the existing technology, it is necessary to improve the existing technology. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic flipping and shunting device that can avoid jamming during movement, reduce the risk of bearing damage, and increase the service life of the flipping and shunting device. It is also easy to maintain, operates smoothly, and is easy to debug. After rotating to absorb slurry, it can then proceed to forming processing, thereby improving the efficiency of the forming process.

[0004] According to the first aspect of the present invention, an automatic flipping and track-changing device includes: a fixed seat, a flip plate, a rotating shaft, and a lifting device. A driving device is installed on one side of the fixed seat, a flip shaft is fixedly connected to the flip plate, the flip shaft passes through the fixed seat and is transmission-connected to the driving device, the flip plate is connected to a connecting plate, the rotating shaft is fixedly connected to the connecting plate, a forming template is fixedly connected to the rotating shaft, a first bearing is sleeved on the end of the rotating shaft, and the lifting device is fixedly connected to the rotating shaft to drive the rotating shaft to perform lifting and lowering movements.

[0005] An automatic flipping and track-changing device according to an embodiment of the present invention has at least the following beneficial effects: the present invention can avoid jamming during movement, reduce the risk of bearing damage, and increase the service life of the flipping and track-changing device, and is convenient for maintenance, operates smoothly and smoothly, and is easy to debug. After rotating to absorb slurry, molding processing can be carried out, thereby improving the efficiency of molding processing. When molding processing is required, the mold to be used is installed on the molding template. At this time, the molding template is in a face-up state. The driving device drives the flip plate to flip through the transmission connection with the flip shaft. The rotation of the flip plate drives the connecting plate to rotate as well, thereby driving the rotating shaft to rotate. After rotating 180 degrees, the molding template is in a face-down state. The lifting device drives the rotating shaft to move downward, driving the molding template to move downward, so that the mold enters the slurry pool of the pulp molding machine for slurry absorption. After the slurry absorption process is completed, the lifting device drives the rotating shaft to move upward, driving the molding template to move upward, so that the slurry absorption is completed. The completed mold leaves the slurry pool. When the axis of the rotating shaft moves to the same horizontal position as the axis of the flip shaft, the driving device drives the flip plate to rotate 180 degrees, driving the connecting plate and the rotating shaft to rotate and reset. At this time, the molding template returns to the face-up state, and the lifting device drives the rotating shaft to continue to rise, driving the molding template and the mold to move upward. The mold and the molding upper mold of the pulp molding machine perform molding processing on the product. The flipping and merging device drives the flip shaft to rotate by using the driving device to avoid jamming, reduce the risk of bearing damage, and make the operation smooth and smooth. The flip shaft drives the flip plate and the rotating shaft to rotate, so that the molding template fixed on the rotating shaft rotates, allowing the mold to absorb slurry and prepare for the molding process. The lifting device drives the rotating shaft to perform lifting and lowering movements to realize the lifting function. The flipping and merging device enables the molding template to have rotation and lifting functions, which is convenient for molding processing, improves molding processing efficiency, facilitates maintenance, runs smoothly, and is easy to debug.

[0006] According to some embodiments of the present invention, the lifting device includes a first rail plate and a second rail plate, the first rail plate is fixedly connected to both sides of the flip plate, the second rail plate is arranged along the vertical direction of the first rail plate, respectively arranged above and below the first rail plate, the second rail plate is fixedly connected to the fixed seat, the first rail plate and the second rail plate form a vertical guide groove, a sliding component is slidably installed between the first rail plates, and the sliding component is fixedly connected to the connecting plate.

[0007] According to some embodiments of the present invention, the lifting device includes a frame, a guide column is provided on the frame along the vertical direction, the direction of the guide column is parallel to the direction of the first track plate, a slider is sleeved on the guide column, and the slider is connected to the rotating shaft.

[0008] According to some embodiments of the present invention, a sprocket is mounted on the frame, a chain is sleeved on the sprocket, and the chain is fixedly connected to the slider to drive the slider to move up and down along the direction of the guide column.

[0009] According to some embodiments of the present invention, the driving device includes a servo motor, and the flip shaft is transmission-connected to the servo motor.

[0010] According to some embodiments of the present invention, a reducer is installed on the fixing seat, the servo motor is connected to the reducer, and the flip shaft is inserted into the reducer and is transmission-connected to the servo motor through the reducer.

[0011] According to some embodiments of the present invention, a second bearing is mounted on the fixing seat, and the flip shaft passes through the second bearing and is inserted into the reducer.

[0012] According to some embodiments of the present invention, the sliding component is a third bearing, a fixed shaft is inserted into the third bearing, the fixed shaft is fixedly connected to the third bearing, and the fixed shaft is fixedly connected to the connecting plate.

[0013] According to some embodiments of the present invention, the rotating shaft is sleeved with a fourth bearing between the connecting plate and the forming template, and the rotating shaft is rotatably connected to the fourth bearing.

[0014] According to some embodiments of the present invention, a sensor for detecting the axis position of the rotating shaft is installed on the fixing seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0016] Figure 1 is a schematic diagram of an embodiment of the present invention;

[0017] Figure 2 A partial schematic diagram of an embodiment of the present invention;

[0018] Figure 3 A partial schematic diagram of another angle of an embodiment of the present invention;

[0019] Figure 4 Schematic diagram of the internal structure of an embodiment of the present invention;

[0020] Figure 5 Schematic diagram of a fixing seat, a flip plate, a first track plate, and a second track plate according to an embodiment of the present invention;

[0021] Figure 6 Schematic diagram of the flip plate, flip shaft and first track plate according to an embodiment of the present invention.

[0022] In the figure: 100, driving device; 200, reducer; 300, fixed seat; 310, second bearing; 400, flip plate; 410, first track plate; 420, second track plate; 430, flip shaft; 440, guide groove; 500, sliding part; 510, third bearing; 520, fixed shaft; 530, connecting plate; 600, rotating shaft; 610, forming template; 620, first bearing; 630, fourth bearing; 700, lifting device; 710, frame; 720, guide column; 730, slider; 740, sprocket; 750, chain. DETAILED DESCRIPTION

[0023] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0024] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0025] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0027] like Figures 1 to 6As shown, an automatic flipping and track-changing device of the present invention includes: a fixed seat 300, a flip plate 400, a rotating shaft 600, and a lifting device 700. A driving device 100 is installed on one side of the fixed seat 300, and a flip shaft 430 is fixedly connected to the flip plate 400. The flip shaft 430 passes through the fixed seat 300 and is transmission-connected with the driving device 100. The flip plate 400 is connected to a connecting plate 530. The rotating shaft 600 is fixedly connected to the connecting plate 530. A forming template 610 is fixedly connected to the rotating shaft 600. The end of the rotating shaft 600 is sleeved with a first bearing 620. The lifting device 700 is fixedly connected to the rotating shaft 600 to drive the rotating shaft 600 to perform lifting and lowering movements.

[0028] The present invention can avoid jamming during movement, reduce the risk of bearing damage, and increase the service life of the flipping and shunting device. It is also convenient for maintenance, runs smoothly, and is easy to debug. After rotating to absorb slurry, molding processing can be carried out, thereby improving the efficiency of molding processing. When molding processing is required, the mold to be used is installed on the molding template 610. At this time, the molding template 610 is in a face-up state. The driving device 100 drives the flip plate 400 to flip through the transmission connection with the flip shaft 430. The rotation of the flip plate 400 drives the connecting plate 530 to rotate as well, thereby driving the rotating shaft 600 to rotate. After rotating 180 degrees, the molding template 610 is in a face-down state. The lifting device 700 drives the rotating shaft 600 to move downward, driving the molding template 610 to move downward, so that the mold enters the slurry pool of the pulp molding machine for slurry absorption. After the slurry absorption process is completed, the lifting device 700 drives the rotating shaft 600 to move upward, driving the molding template 610 to move upward, so that the mold after slurry absorption is completed leaves the slurry pool. When the axis of the rotating shaft 600 moves upward, the rotating shaft 600 moves downward. When the turning shaft 430 is at the same horizontal position as the axis of the turning shaft 430, the driving device 100 drives the turning plate 400 to rotate 180 degrees, driving the connecting plate 530 and the rotating shaft 600 to rotate and reset. At this time, the forming template 610 returns to the upward state, and the lifting device 700 drives the rotating shaft 600 to continue to rise, driving the forming template 610 and the mold to move upward, and the mold and the forming upper mold of the pulp molding machine perform molding processing on the product. The turning and merging device uses the driving device 100 to drive the turning shaft 430 to rotate, thereby avoiding the occurrence of jamming, reducing the risk of bearing damage, and ensuring smooth operation. The turning shaft 430 drives the turning plate 400 and the rotating shaft 600 to rotate, so that the forming template 610 fixed on the rotating shaft 600 rotates, allowing the mold to absorb slurry and prepare for molding processing. The lifting device 700 drives the rotating shaft 600 to perform lifting and lowering motion to realize the lifting function. The turning and merging device enables the forming template 610 to have rotation and lifting functions, which is convenient for molding processing, improves molding processing efficiency, facilitates maintenance, runs smoothly, and is easy to debug.

[0029] Furthermore, the lifting device 700 includes a first track plate 410 and a second track plate 420. The first track plate 410 is fixedly connected to both sides of the flip plate 400. The second track plate 420 is arranged along the vertical direction of the first track plate 410, respectively arranged above and below the first track plate 410. The second track plate 420 is fixedly connected to the fixing seat 300. The first track plate 410 and the second track plate 420 form a vertical guide groove 440. A sliding component 500 is slidably installed between the first track plates 410. The sliding component 500 is fixedly connected to the connecting plate 530. When the lifting device 700 drives the rotating shaft 6 00 moves downward, driving the forming template 610 to move downward, so that the mold enters the slurry pool of the pulp molding machine to absorb slurry, the rotating shaft 600 drives the connecting plate 530 to move, thereby driving the sliding component 500 to move downward, and the sliding component 500 moves along the vertical guide groove 440 formed by the first track plate 410 and the second track plate 420, sliding from the first track plate 410 to the second track plate 420, guiding the lifting and lowering of the rotating shaft 600, when the lifting device 700 drives the rotating shaft 600 to move upward for reset, the sliding component 500 slides from the second track plate 420 back to the first track plate 410.

[0030] like Figures 2 to 6 As shown, further, the lifting device 700 includes a frame 710, and a guide column 720 is arranged on the frame 710 in a vertical direction. The direction of the guide column 720 is parallel to the direction of the first track plate 410. A slider 730 is sleeved on the guide column 720, and the slider 730 is connected to the rotating shaft 600. The slider 730 slides along the guide column 720, and the direction of the guide column 720 is parallel to the direction of the guide groove 440, so that the sliding component 500 can move along the guide groove 440, ensuring that the lifting direction of the rotating shaft 600 is consistent with the direction of the guide groove 440, thereby improving the processing accuracy.

[0031] like Figure 1 As shown, in order to pull the rotating shaft 600 to move up and down, a sprocket 740 is installed on the frame 710, and a chain 750 is sleeved on the sprocket 740. The chain 750 is fixedly connected to the slider 730 to drive the slider 730 to move up and down along the direction of the guide column 720. The slider 730 is connected to the rotating shaft 600, and the chain 750 pulls the slider 730 to move along the guide column 720, thereby driving the rotating shaft 600 to move up and down.

[0032] like Figures 2-4 As shown, further, the driving device 100 includes a servo motor, and the flip shaft 430 is transmission-connected to the servo motor. The servo motor has high precision, stable operation, and strong adaptability, so that the flip shaft 430 rotates smoothly.

[0033] In order to reduce the rotation speed and increase the torque, a reducer 200 is installed on the fixed seat 300, the servo motor is connected to the reducer 200, and the flip shaft 430 is inserted into the reducer 200 and is connected to the servo motor through the reducer 200. The high speed and low torque output by the servo motor are transmitted through the reducer 200 to output low speed and high torque to the flip shaft 430, thereby driving the flip plate 400 to rotate.

[0034] In order to reduce the friction coefficient of the flip shaft 430 during rotation, a second bearing 310 is installed on the fixed seat 300, and the flip shaft 430 passes through the second bearing 310 and is inserted into the reducer 200. The second bearing 310 reduces the friction coefficient of the flip shaft 430 during rotation, reduces the friction force, and thus reduces the energy loss during the rotation of the flip shaft 430.

[0035] like Figure 4 As shown, further, the sliding component 500 is a third bearing 510, and a fixed shaft 520 is inserted on the third bearing 510. The fixed shaft 520 is fixedly connected to the third bearing 510, and the fixed shaft 520 is fixedly connected to the connecting plate 530. Since the third bearing 510 is fixedly connected to the fixed shaft 520 and no relative rotation occurs, when the flip plate 400 rotates, the connecting plate 530 can be driven to rotate, thereby rotating the rotating shaft 600.

[0036] like Figures 2-4 As shown, in order to provide support for the rotating shaft 600, the rotating shaft 600 is sleeved with a fourth bearing 630 between the connecting plate 530 and the forming template 610. The rotating shaft 600 and the fourth bearing 630 are rotatably connected. The fourth bearing 630 provides support for the rotating shaft 600 and reduces the friction coefficient when the rotating shaft 600 rotates.

[0037] In order to improve the accuracy, a sensor (not shown in the figure) for detecting the axis position of the rotating shaft 600 is installed on the fixed seat 300. The sensor detects the position of the axis center of the rotating shaft 600. The rotating shaft 600 will only rotate when the axis center of the rotating shaft 600 and the axis center of the flip axis 430 are at the same horizontal position, thereby reducing the error of the rotation position and improving the accuracy of the machine during operation.

[0038] The embodiment is described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiment. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the present invention.

Claims

1. An automatic turning and track changing device, characterized in that: include: A fixed seat (300), wherein a driving device (100) is installed on one side of the fixed seat (300); A flip plate (400), wherein a flip shaft (430) is fixedly connected to the flip plate (400), the flip shaft (430) passes through the fixing seat (300) and is transmission-connected to the driving device (100), and the flip plate (400) is connected to a connecting plate (530); A rotating shaft (600), the rotating shaft (600) is fixedly connected to the connecting plate (530), a forming template (610) is fixedly connected to the rotating shaft (600), and a first bearing (620) is sleeved on an end portion of the rotating shaft (600); A lifting device (700), wherein the lifting device (700) is fixedly connected to the rotating shaft (600) and drives the rotating shaft (600) to perform lifting motion; The lifting device includes a first track plate (410) and a second track plate (420), wherein the first track plate (410) is fixedly connected to both sides of the flip plate, and the second track plate (420) is arranged along the vertical direction of the first track plate (410), and is respectively arranged above and below the first track plate (410), and the second track plate (420) is fixedly connected to the fixing seat (300), and the first track plate (410) and the second track plate (420) form a vertical guide groove (440), and a sliding component (500) is slidably installed between the first track plates (410), and the sliding component (500) is fixedly connected to the connecting plate (530).

2. The automatic turning and track-changing device according to claim 1, characterized in that: The lifting device (700) includes a frame (710), a guide column (720) is provided on the frame (710) in a vertical direction, the direction of the guide column (720) is parallel to the direction of the first track plate (410), a slider (730) is sleeved on the guide column (720), and the slider (730) is connected to the rotating shaft (600).

3. The automatic turning and track-changing device according to claim 2, characterized in that: A sprocket (740) is mounted on the frame (710), a chain (750) is sleeved on the sprocket (740), and the chain (750) is fixedly connected to the slider (730) to drive the slider (730) to move up and down along the direction of the guide column (720).

4. The automatic turning and track-changing device according to claim 1, characterized in that: The driving device (100) includes a servo motor, and the flip shaft (430) is in transmission connection with the servo motor.

5. The automatic turning and track-changing device according to claim 4, characterized in that: A reducer (200) is installed on the fixing seat (300), a servo motor is connected to the reducer (200), and the flip shaft (430) is inserted into the reducer (200) and is transmission-connected to the servo motor via the reducer (200).

6. The automatic turning and track-changing device according to claim 5, characterized in that: A second bearing (310) is mounted on the fixing seat (300), and the flip shaft (430) passes through the second bearing (310) and is inserted into the reducer (200).

7. The automatic turning and track-changing device according to claim 1, characterized in that: The sliding component (500) is a third bearing (510), a fixed shaft (520) is inserted into the third bearing (510), the fixed shaft (520) is fixedly connected to the third bearing (510), and the fixed shaft (520) is fixedly connected to the connecting plate (530).

8. The automatic turning and track-changing device according to claim 1, characterized in that: The rotating shaft (600) is sleeved with a fourth bearing (630) between the connecting plate (530) and the forming template (610), and the rotating shaft (600) is rotatably connected to the fourth bearing (630).

9. The automatic turning and track-changing device according to claim 1, characterized in that: A sensor for detecting the axis position of the rotating shaft (600) is installed on the fixing seat (300).

Citation Information

Patent Citations

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