A kind of composite wood pulp spunlace nonwoven fabric processing with flow box

By introducing a rotating frame, homogenizing structure, regulating structure, and recycling structure into the headbox, the problems of fixed discharge nozzles and turbulent flow of slurry in the existing technology are solved, achieving the effects of adapting to different fiber lengths, stable discharge, and resource conservation.

CN114921994BActive Publication Date: 2025-12-05JIANGSU JUYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202210596659.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-30
Publication Date
2025-12-05
Estimated Expiration
2042-05-30

AI Technical Summary

Technical Problem

The discharge nozzles of existing headboxes for processing composite wood pulp spunlace nonwoven fabrics are fixed, which cannot adapt to fiber pulp of different lengths, and the pulp is prone to turbulence, resulting in unstable discharge.

Method used

The system employs a rotating frame and an adjusting device. By adjusting the lead screw, the movable block and the rotating frame are driven to adjust the tilt angle of the discharge nozzle. A homogenizing roller with a homogenizing structure is set to prevent turbulence. An adjusting structure is used to adjust the size of the discharge nozzle outlet. A drive motor drives the homogenizing roller to achieve uniform discharge. A recovery box and a filtration structure are set to collect excess slurry.

Benefits of technology

This technology enables the adjustment of the discharge nozzle tilt angle based on fiber length, preventing pulp turbulence, stabilizing pulp discharge, regulating the pulp output rate, and collecting excess pulp, thereby improving processing quality and resource utilization.

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Abstract

The present application relates to the technical field of non-woven fabric production, and discloses a flow box for processing composite wood pulp spunlace non-woven fabric, which comprises a rack and a flow box, the flow box and a rotating frame are arranged along the length direction of the rack, the rotating frame is arranged above the flow box, a pulp feeding hopper is arranged on the top of the rotating frame, a pulp discharging nozzle is arranged on the bottom of one side of the pulp feeding hopper, the pulp discharging nozzle can discharge the pulp in the inner cavity of the pulp feeding hopper into the flow box, a lip is arranged below the pulp discharging nozzle, and the rack is further provided with an adjusting device for adjusting the inclination angle of the rotating frame.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of non-woven fabric production, and particularly relates to a flow box for processing composite wood pulp spunlace non-woven fabric. BACKGROUND

[0002] The flow box is used for composite wood pulp, can effectively disperse fibers, and the high-turbulence flow box can generate high-strength micro-turbulence, effectively disperse fibers, prevent fiber deposition and re-flocculation, and improve the processing quality of non-woven fabric.

[0003] The principle of reinforcing the fiber web by the spunlace method is similar to the needle punching process, but instead of needles, a plurality of fine water jets generated by high pressure are used to spray the fiber web. After the water jets pass through the fiber web, they are bounced by the holding screen and then penetrate the fiber web again. As a result, the fibers in the fiber web are displaced, penetrated, entangled and bonded under the hydraulic action of the high-speed water jets penetrating in different directions, so that the fiber web is reinforced.

[0004] At present, a flow box for processing composite wood pulp spunlace non-woven fabric is disclosed in Chinese Patent No. CN214168572U, which comprises a flow box, an overflow pipe is installed on one side of the flow box, a supporting base is installed at the bottom of the flow box, an adjustable bottom plate is installed in the flow box, and a pulp feeding hopper is installed on one side of the flow box. However, the device has at least one of the following shortcomings: 1. The pulp discharge nozzle of the device is of a fixed structure, cannot well adapt to fiber pulp of different lengths, and cannot adjust the rate of pulp discharge; 2. After the pulp enters the inner cavity of the pulp feeding hopper, the pulp is prone to turbulent flow, resulting in unstable pulp discharge from the pulp discharge nozzle. SUMMARY

[0005] The present application aims to provide a flow box for processing composite wood pulp spunlace non-woven fabric to solve the above problems.

[0006] The present application achieves the above-mentioned purposes through the following technical solutions:

[0007] A flow box for processing composite wood pulp spunlace non-woven fabric, comprising a rack and a flow box, the flow box and a rotating frame are arranged along the length direction of the rack, and the rotating frame is located above the flow box, a pulp feeding hopper is installed on the top of the rotating frame, a pulp discharge nozzle capable of discharging the pulp in the inner cavity of the pulp feeding hopper into the flow box is arranged on the bottom of one side of the pulp feeding hopper corresponding to the flow box, a lip is arranged below the pulp discharge port of the pulp discharge nozzle, and an adjusting device for adjusting the inclination angle of the rotating frame is further arranged on the rack.

[0008] The adjusting device comprises a bearing seat, an adjusting screw, and a movable block. The rotary frame is horizontally hinged to the frame near one end of the headbox, and the rotary center axis of the rotary frame is arranged along the width direction of the frame. The bottom surface of the rotary frame is an inclined surface that is inclined upward from bottom to top. A rolling track is arranged along the length direction of the inclined surface. The adjusting screw is arranged along the length direction of the frame, and the two ends of the adjusting screw are connected to the frame through the bearing seat. The adjusting screw is located below the rotary frame. The body of the adjusting screw is threadedly connected with the movable block. The upper end of the movable block is provided with a rolling body that is rolling fitted to the rolling track.

[0009] Preferably, the upper end of the movable block is provided with a mounting ring, and the rolling body is embedded in the mounting ring. The two ends of the rolling body corresponding to the width direction of the frame extend to the outside of the mounting ring, and the two ends of the rolling body are rolling fitted to the rolling track.

[0010] Preferably, the frame is provided with a sliding groove corresponding to the position of the adjusting screw. The lower end of the movable block is sliding fitted to the sliding groove along the length direction of the frame.

[0011] Preferably, the inner cavity of the pulp feeding bucket is in the shape of a whistle, and the inner cavity of the pulp feeding bucket is provided with a pulp uniformizing structure for ensuring uniform pulp discharge of the pulp discharge nozzle.

[0012] Preferably, the pulp uniformizing structure comprises a pulp uniformizing roller that is rotationally connected to the inner cavity of the pulp feeding bucket and has a gap between the inner wall of the pulp discharge port of the pulp feeding bucket.

[0013] Preferably, the pulp feeding port of the pulp feeding bucket is detachably connected with a cover plate, and the cover plate is provided with a connecting pipe that can communicate with the pulp source.

[0014] Preferably, the pulp discharge port of the pulp discharge nozzle is provided with an adjusting structure for adjusting the size of the pulp discharge port.

[0015] Preferably, the adjusting structure comprises a fixing frame, an adjusting screw, and an adjusting plate. The fixing frame is mounted on the pulp discharge nozzle and located above the pulp discharge port of the pulp discharge nozzle. The outer side surface of the fixing frame is located on the same vertical plane as the upper edge of the pulp discharge port of the pulp discharge nozzle. The adjusting plate is movably attached to the outer side surface of the fixing frame. The upper end of the adjusting plate extends above the fixing frame, and the upper end of the adjusting plate is provided with a horizontal turning surface that is turned to one side of the fixing frame. The lower end of the adjusting screw penetrates through the horizontal turning surface, and the body of the adjusting screw is threadedly connected with the horizontal turning surface. The end of the adjusting screw is rotationally connected to the fixing frame.

[0016] Preferably, the rotary frame is provided with a mounting bracket. The mounting bracket is rotationally connected with a pulp uniformizing roller that is arranged along the width direction of the frame. The center axis of the pulp uniformizing roller is located below the lip and deviated to one side of the pulp feeding bucket. The mounting bracket is further provided with a driving motor for driving the pulp uniformizing roller to rotate.

[0017] Preferably, the flow box is provided with an overflow pipe on the side away from the rotating frame, the frame is provided with an open-top recovery box below the overflow pipe, the upper section of the inner cavity of the recovery box is provided with a filter structure, and the bottom of the recovery box is provided with a drain pipe.

[0018] The beneficial effects are that:

[0019] 1. The rotating frame and the adjusting device are adopted, the adjusting screw is rotated to drive the movable block to move, the movable block drives the rotating frame to rotate, the angle of the pulp inlet hopper is changed, and then the inclination angle of the pulp discharge nozzle is changed, so that the technical problem that the center pulp discharge nozzle is a fixed structure in the prior art and cannot well adapt to fiber pulp of different lengths and cannot adjust the pulp discharge rate is solved, and the function of adjusting the inclination angle of the pulp discharge nozzle according to the length of the fiber in the pulp is realized.

[0020] 2. The pulp uniformizing structure is adopted, the pulp uniformizing roller hinders the pulp in the inner cavity of the pulp inlet hopper, and prevents irregular impact of turbulent pulp on the pulp discharge nozzle, so that the technical problem that the pulp is prone to turbulence in the prior art and causes unstable pulp discharged by the pulp discharge nozzle is solved, and the function of stable pulp discharge is realized.

[0021] 3. The adjusting structure is adopted, the adjusting screw is rotated to drive the adjusting plate to ascend and descend, so that the function of adjusting the size of the pulp discharge port of the pulp discharge nozzle is realized, and the function of adjusting the pulp discharge rate is realized.

[0022] 4. The driving motor drives the pulp uniformizing roller to rotate, and the pulp uniformizing roller realizes the function of uniform pulp discharge. Since the central axis of the pulp uniformizing roller is located below the lip and deviates to one side of the pulp inlet hopper, no matter the pulp discharge rate of the pulp discharge nozzle is, the backflow of the pulp on the pulp uniformizing roller can be prevented.

[0023] 5. The recovery box is adopted, the filter structure filters the overflowed pulp of the flow box, the function of collecting excess pulp is realized, and resource saving is facilitated.

[0024] The additional technical features and advantages of the present application will be more apparent in the following description or can be understood by the specific implementation of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the following specific embodiments to explain the present application, but do not constitute a limitation on the present application. In the drawings:

[0026] Figure 1 is a structural schematic diagram of the present application;

[0027] Figure 2 This is a partial schematic diagram of the present invention;

[0028] Figure 3 This is a cross-sectional view of the present invention;

[0029] Figure 4 yes Figure 3 Enlarged view of part I in the image;

[0030] Figure 5 This is a schematic diagram of the adjusting device in this invention.

[0031] The annotations in the attached figures are explained as follows:

[0032] 1. Frame; 11. Slide chute; 2. Rotating frame; 21. Roller track; 3. Inlet hopper; 31. Outlet nozzle; 311. Lip; 32. Homogenizing structure; 321. Homogenizing roller; 33. Cover plate; 34. Connecting pipe; 35. Adjusting structure; 351. Fixed frame; 352. Adjusting screw; 353. Adjusting plate; 3531. Horizontal flipper; 4. Headbox; 41. Overflow pipe; 5. Adjusting device; 51. Bearing seat; 52. Adjusting screw; 53. Moving block; 54. Rolling element; 55. Mounting ring; 6. Mounting bracket; 7. Homogenizing roller; 8. Drive motor; 9. Recovery box; 91. Filter structure; 92. Drain pipe. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0034] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0035] Example 1, as Figures 1-5 As shown, a headbox for processing composite wood pulp spunlace nonwoven fabric includes a frame 1 and a headbox 4. The headbox 4 and a rotating frame 2 are arranged along its length, and the rotating frame 2 is located above the headbox 4. A feed hopper 3 is installed on the top of the rotating frame 2. The feed hopper 3 is provided with a discharge nozzle 31 on the bottom side of the side of the headbox 4 that can discharge the pulp in its cavity into the headbox 4. The discharge nozzle 31 has a lip 311 below the discharge port. The frame 1 is also provided with an adjustment device 5 for adjusting the vertical tilt angle of the rotating frame 2.

[0036] The adjusting device 5 comprises a bearing seat 51, an adjusting screw 52, and a movable block 53, the rotary frame 2 is horizontally hinged to the rack 1 near one end of the headbox 4, the rotary center axis of the rotary frame 2 is arranged along the width direction of the rack 1, the bottom surface of the rotary frame 2 is an inclined surface which is inclined upward from bottom to top, the inclined surface is provided with a rolling track 21 along the length direction of the inclined surface, the adjusting screw 52 is arranged along the length direction of the rack 1, the two end portions of the adjusting screw 52 are connected to the rack 1 through the bearing seat 51, and the adjusting screw 52 is located below the rotary frame 2, the body of the adjusting screw 52 is threadedly connected with the movable block 53, and the upper end portion of the movable block 53 is provided with a rolling body 54 which is rolling fitted to the rolling track 21.

[0037] The arrangement can adjust the angle of the rotary frame 2 by rotating the adjusting screw 52, moving the movable block 53, and rotating the rotary frame 2, and further adjusting the inclination angle of the discharge nozzle 31, thereby solving the technical problem that the center discharge nozzle in the prior art is a fixed structure which cannot well adapt to fiber slurry of different lengths and cannot adjust the discharge rate, and achieving the function of adjusting the inclination angle of the discharge nozzle 31 according to the length of the fibers in the slurry.

[0038] In the embodiment two, as shown in Figure 5 the upper end portion of the movable block 53 is provided with a mounting ring 55, the rolling body 54 is embedded in the mounting ring 55, the two end portions of the rolling body 54 corresponding to the width direction of the rack 1 extend to the outside of the mounting ring 55, and the two end portions of the rolling body 54 are rolling fitted to the rolling track 21, so that the rolling body 54 is rolling fitted to the rolling track 21, and the smooth rotation of the rotary frame 2 is ensured.

[0039] The rack 1 is provided with a sliding groove 11 corresponding to the position of the adjusting screw 52, and the lower end portion of the movable block 53 is sliding fitted to the sliding groove 11 along the length direction of the rack 1, so that the smoothness and precision of the movement of the movable block 53 are ensured.

[0040] In the embodiment three, as shown in Figure 4 the inner cavity of the pulp feeding hopper 3 is in a whistle-shaped structure, and the inner cavity of the pulp feeding hopper 3 is provided with a pulp uniformizing structure 32 which can ensure uniform pulp discharge of the discharge nozzle 31;

[0041] The pulp uniformizing structure 32 comprises a pulp uniformizing roller 321 which is rotationally connected to the inner cavity of the pulp feeding hopper 3 and has a gap with the inner wall of the pulp outlet of the pulp feeding hopper 3;

[0042] The arrangement can hinder the pulp in the inner cavity of the pulp feeding hopper 3 by the pulp uniformizing roller 321, prevent irregular impact of turbulent pulp on the discharge nozzle 31, solve the technical problem that the pulp is prone to turbulence in the prior art, and cause unstable discharge of the discharge nozzle, and achieve the function of stable pulp discharge.

[0043] Example 4, based on Example 1, such as Figures 1-4 As shown, the slurry inlet of the slurry hopper 3 is detachably connected to a cover plate 33, and the cover plate 33 is provided with a connecting pipe 34 that can communicate with the slurry source;

[0044] This setup allows the cover plate 33 to be opened to clean the inner cavity of the slurry inlet 3.

[0045] Example 5, based on Example 1, such as Figure 4 As shown, the discharge nozzle 31 has an adjustment structure 35 for adjusting its size at the discharge port;

[0046] The adjustment structure 35 includes a fixed frame 351, an adjusting screw 352, and an adjusting plate 353. The fixed frame 351 is installed on the discharge nozzle 31 and is located above the discharge outlet of the discharge nozzle 31. The outer side of the fixed frame 351 and the upper side of the discharge outlet of the discharge nozzle 31 are on the same vertical plane. The adjusting plate 353, which can move up and down, is attached to the outer side of the fixed frame 351. The upper end of the adjusting plate 353 extends above the fixed frame 351. The upper end of the adjusting plate 353 is provided with a horizontal flip surface 3531 facing one side of the fixed frame 351. The lower end of the adjusting screw 352 passes through the horizontal flip surface 3531. The body of the adjusting screw 352 is threadedly engaged with the horizontal flip surface 3531. The end of the adjusting screw 352 is rotatably connected to the fixed frame 351.

[0047] This configuration, due to the use of the adjustment structure 35, allows for the adjustment of the size of the slurry outlet 31 by rotating the adjustment screw 352, which in turn drives the adjustment plate 353 to rise and fall, thereby achieving the function of adjusting the slurry discharge rate.

[0048] Example 6, based on Example 1, such as Figures 1-2 As shown, the rotating frame 2 is provided with a mounting bracket 6, and the mounting bracket 6 is rotatably connected to a uniform roller 7 arranged along the width direction of the frame 1. The central axis of the uniform roller 7 is located below the lip 311 and biased towards the side of the feed hopper 3. The mounting bracket 6 is also provided with a drive motor 8 for driving the uniform roller 7 to rotate.

[0049] This setup allows the drive motor 8 to rotate the equalization roller 7, which achieves the function of uniform slurry discharge. Since the central axis of the equalization roller 7 is located below the lip 311 and biased towards the side of the slurry inlet hopper 3, it can ensure that the slurry will not flow backward on the equalization roller 7 regardless of the slurry discharge rate of the discharge nozzle 31.

[0050] Example 7, based on Example 1, such as Figures 1-3As shown, the flow box 4 is provided with an overflow pipe 41 on the side away from the rotating frame 2, the frame 1 is provided with an open-top recovery box 9 below the overflow pipe 41, the upper section of the inner cavity of the recovery box 9 is provided with a filter structure 91, and the bottom of the recovery box 9 is provided with a drain pipe 92.

[0051] In this way, the pulp overflowed from the flow box 4 can be filtered by the filter structure 91, the function of collecting excess pulp is realized, and resource saving is facilitated.

[0052] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A headbox for processing composite wood pulp spunlace nonwoven fabric, comprising a rack (1), a headbox (4), characterized in that: The length direction of the frame (1) is provided with a headbox (4) and a rotating frame (2), and the rotating frame (2) is located above the headbox (4), the top of the rotating frame (2) is provided with a pulp feeding hopper (3), the bottom of one side of the headbox (4) is provided with a pulp discharging nozzle (31) capable of discharging the pulp in the inner cavity of the pulp feeding hopper (3) into the headbox (4), and the lower edge of the pulp discharging nozzle (31) is provided with a lip (311), and the frame (1) is further provided with an adjusting device (5) for adjusting the up-down inclination angle of the rotating frame (2). The adjusting device (5) comprises a bearing seat (51), an adjusting lead screw (52) and a movable block (53), one end of the rotating frame (2) near the headbox (4) is hingedly connected to the frame (1) in a horizontal manner, and the center axis of the rotating frame (2) is arranged along the width direction of the frame (1), the bottom surface of the rotating frame (2) is an up-down inclined surface, and the length direction of the inclined surface is provided with a rolling groove (21), the adjusting lead screw (52) is arranged along the length direction of the frame (1), and the two ends of the adjusting lead screw (52) are connected to the frame (1) through the bearing seat (51), and the adjusting lead screw (52) is located below the rotating frame (2), the body of the adjusting lead screw (52) is threadedly connected with the movable block (53), and the upper end of the movable block (53) is provided with a rolling body (54) rolling fitted in the rolling groove (21).

2. The headbox for processing a composite wood pulp spunlace nonwoven fabric according to claim 1, characterized in that: The upper end of the movable block (53) is provided with a mounting ring (55), the rolling body (54) is embedded in the mounting ring (55), and the two ends of the rolling body (54) extending to the outside of the mounting ring (55) correspond to the width direction of the frame (1), and the two ends of the rolling body (54) are rolling fitted in the rolling groove (21).

3. The headbox for processing a composite wood pulp spunlace nonwoven fabric according to claim 1, characterized in that: The frame (1) is provided with a sliding groove (11) corresponding to the position of the adjusting lead screw (52), and the lower end of the movable block (53) is slidingly fitted in the sliding groove (11) along the length direction of the frame (1).

4. The headbox for processing a composite wood pulp spunlace nonwoven fabric according to claim 1, wherein: The cross section of the inner cavity of the pulp feeding hopper (3) is a whistle-shaped structure, and the inner cavity of the pulp feeding hopper (3) is provided with a pulp uniformizing structure (32) for ensuring uniform pulp discharge of the pulp discharging nozzle (31).

5. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 4, characterized in that: The pulp uniformizing structure (32) comprises a pulp uniformizing roller (321), and the pulp uniformizing roller (321) is rotationally connected to the inner cavity of the pulp feeding hopper (3) and has a gap with the inner wall of the pulp discharging port of the pulp feeding hopper (3).

6. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 1, wherein: The pulp feeding port of the pulp feeding hopper (3) is detachably connected with a cover plate (33), and the cover plate (33) is provided with a connecting pipe (34) capable of communicating with a pulp source.

7. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 1, wherein: The pulp discharging port of the pulp discharging nozzle (31) is provided with an adjusting structure (35) for adjusting the size thereof.

8. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 7, characterized in that: The adjusting structure (35) comprises a fixing frame (351), an adjusting screw rod (352) and an adjusting plate (353), the fixing frame (351) is correspondingly installed on the pulp discharging nozzle (31) and is located above the pulp discharging port of the pulp discharging nozzle (31), the outer side of the fixing frame (351) is located on the same vertical plane with the upper edge of the pulp discharging port of the pulp discharging nozzle (31), the outer side of the fixing frame (351) is attached with the adjusting plate (353) which can move up and down, the upper end of the adjusting plate (353) extends above the fixing frame (351), the upper end of the adjusting plate (353) is provided with a horizontal turning surface (3531) which is located to one side of the fixing frame (351), the lower end of the adjusting screw rod (352) penetrates through the horizontal turning surface (3531), the rod body of the adjusting screw rod (352) is screwed with the horizontal turning surface (3531), and the end of the adjusting screw rod (352) is correspondingly rotationally connected to the fixing frame (351).

9. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 1, wherein: The rotating frame (2) is provided with a mounting bracket (6), the mounting bracket (6) is rotationally connected with a pulp homogenizing roller (7) which is arranged along the width direction of the frame (1), and the central axis of the pulp homogenizing roller (7) is located below the lip (311) and is deviated to one side of the pulp inlet hopper (3), the mounting bracket (6) is further provided with a driving motor (8) for driving the pulp homogenizing roller (7) to rotate.

10. The headbox for processing a composite wood pulp hydroentangled nonwoven fabric according to claim 1, wherein: The headbox (4) is provided with an overflow pipe (41) on the side away from the rotating frame (2), the frame (1) is provided with an open-top recovery tank (9) below the overflow pipe (41), and the upper end of the inner cavity of the recovery tank (9) is provided with a filtering structure (91), and the bottom of the recovery tank (9) is provided with a drain pipe (92).

Citation Information

Patent Citations

  • Ultralow-speed flow box device

    CN102691224A

  • Headbox for processing composite wood pulp spunlace non-woven fabric

    CN214168572U