Fully automatic thumb clothing production line
Through the design of a fully automatic thumb shirt production line, combined with tearing and cutting, sleeve welding, folding and cutting, and punching devices, the problem of low thumb shirt production efficiency has been solved, and efficient automated production and equipment size reduction have been achieved.
Patent Information
- Application Number
- CN202210641685.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2042-06-07
AI Technical Summary
The production efficiency of thumb garments in the prior art is low, and efficient automated production cannot be achieved.
A fully automatic thumb shirt production line was designed, which included a tear-off device, a sleeve welding device, a material storage device, and a folding and cutting device. Through the combination of tearing and cutting, sleeve welding, folding and cutting, and punching devices, the fully automated production of thumb shirts was achieved.
The production efficiency of thumb clothes is improved, the equipment volume and cost are reduced, and an uninterrupted production process is achieved.
Smart Images

Figure CN115005543B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of disposable clothing production equipment, and in particular relates to a full-automatic thumb garment production line. Background Art
[0002] Thumb gowns are a type of isolation gown. These gowns are typically made of non-woven fabric or materials with improved impermeability, such as plastic film with a support. They are used by medical personnel to protect them from contamination by blood, body fluids, and other infectious substances, and by patients. They protect both medical personnel and patients from infection, providing a two-way barrier. Existing technology involves stamping a large outline of a single sheet of flat isolation gown fabric, then stitching each sheet together at specific locations to create a wearable isolation gown. However, this existing technology suffers from low production efficiency. Summary of the Invention
[0003] The purpose of the present invention is to provide a fully automatic thumb garment production line, aiming to solve the technical problem of low thumb garment production efficiency in the prior art.
[0004] To achieve the above purpose, the embodiment of the present invention provides a fully automatic thumb clothing production line, comprising:
[0005] A device for cutting easy-tear parts, wherein the feeding end of the device is provided with a tearing and cutting device, a neckline cutting device and a folding plate for folding the two sides of the cloth in half. The tearing and cutting device and the neckline cutting device are arranged adjacent to each other, and the neckline and the easy-tear part of the folded cloth are cut;
[0006] A sleeve welding device is provided adjacent to the discharge side of the easy-tear cutting device and is used to seal and weld the sleeve of the fabric after the collar and easy-tear cutting are completed;
[0007] A material storage device is provided adjacent to the discharge side of the sleeve welding device and is used to store and collect the received fabric with the sleeve edges welded;
[0008] A folding and cutting device is provided adjacent to the discharge side of the storage device, repeatedly folds the cloth output by the folding and cutting device, folds and cuts the processed surface, and then outputs the cloth for stamping the outer contour of the thumb garment, and cooperates with the storage device to realize uninterrupted operation of the production line;
[0009] A punching device is arranged adjacent to the discharge end of the folding and cutting device, and is used for punching and forming the outer contour of the thumb garment on the folded and cut cloth.
[0010] Preferably, the tearing and cutting device also includes a first frame, a first power wheel group, a first support wheel group, a second support wheel group and a second power wheel group, the folding plate is fixedly installed on the side of the first frame, and the folding plate is located at the feed end of the first frame, the first power wheel group, the first support wheel group, the second support wheel group and the second power wheel group are fixedly installed on the upper surface of the first frame in sequence, and the first power wheel group is arranged adjacent to the folding plate, the tearing and cutting device and the collar cutting device are both fixedly installed on the first frame, the tearing and cutting device and the collar cutting device are both located between the first support wheel group and the second support wheel group, and the operating end of the tearing and cutting device is located above the conveying cloth and near the edge of the cloth, and the collar cutting device is located on the collar processing side of the conveying cloth.
[0011] Preferably, the tearing and cutting device includes a mounting frame, a separation plate, a first cutting device and a second cutting device, the mounting frame is fixedly mounted on the first frame, the separation plate, the first cutting device and the second cutting device are all fixedly mounted on the mounting frame, and the first cutting device and the second cutting device are both located above the separation plate, the first cutting device and the second cutting device are arranged opposite to each other, and the cutting paths of the first cutting device and the second cutting device are arranged to gradually approach the edge of the cloth being conveyed to the inside of the cloth, and inclined surfaces are provided on both sides of the separation plate that are perpendicular to the cloth conveying direction, and the inclined surfaces are inclined downward toward the side of the separation plate so that the edge of the separation plate forms an acute angle, which is used to separate the two sides folded on one side of the cloth.
[0012] Preferably, the first cutting device and the second cutting device both include a fixed plate, a slide rail, a lifting cutter device and a moving device, the fixed plate is fixedly mounted on the mounting frame, the slide rail and the moving device are both fixedly mounted on the fixed plate, and the slide rail is horizontally arranged, the belt transmission assembly of the moving device is horizontally arranged above the slide rail, the lifting cutter device is slidably mounted on the slide rail, and the lifting cutter device is fixedly connected to the belt of the belt transmission assembly through a belt clamp.
[0013] Preferably, the lifting cutter device includes a mounting plate, a lifting slide rail, a cutter assembly and a lifting cylinder, the mounting plate is fixedly mounted on the movable end of the slide rail, and the mounting plate and the belt of the belt drive assembly are fixedly connected by a belt clamp, the lifting slide rail and the lifting cylinder are both fixedly mounted on the side of the mounting plate, the movable end of the lifting cylinder is set downward, the cutter assembly is fixedly mounted on the movable end of the lifting slide rail, and the movable end of the lifting cylinder is fixedly connected to the cutter assembly.
[0014] Preferably, the sleeve welding device includes a second frame and a third supporting wheel group, a first welding device, a second welding device and a fourth supporting wheel group fixedly mounted on the second frame in sequence, the third supporting wheel group and the fourth supporting wheel group are respectively arranged adjacent to the feed end and the discharge end of the second frame, the first welding device and the second welding device are mirror-imaged and are respectively used to weld the lower edges of the sleeves.
[0015] Preferably, a cache wheel group is provided between the first welding device and the second welding device, and the cache wheel group is fixedly mounted on the second frame. The cloth being conveyed is wound in a herringbone shape on the cache wheel group for conveying, so as to reduce the welding distance between the first welding device and the second welding device.
[0016] Preferably, the folding and cutting device includes a third frame, a conveying device, a first upright frame, a second upright frame and a folding roller, the conveying device is fixedly mounted on the third frame, and two stacking devices are horizontally arranged on the conveying device, one of the stacking devices is provided with a cutting knife, the first upright frame and the second upright frame are relatively arranged on both sides of the conveying device, and the first upright frame and the second upright frame are slidably mounted on the third frame along the fabric conveying direction, a steering shaft is mounted above the first upright frame and the second upright frame, both ends of the folding roller are rotatably mounted on the first upright frame and the second upright frame respectively, and the fabric is repeatedly moved and folded between the two stacking devices under the drive of the first upright frame and the second upright frame, and automatic fabric stacking is achieved with the cooperation of the two stacking devices.
[0017] Preferably, the folding roller includes a first side plate, a second side plate, a first folding plate and a second folding plate, the first side plate and the second side plate are rotatably connected to the first upright frame and the second upright frame respectively, one side of the first side plate and the second side plate are rotatably connected to the first upright frame and the second upright frame respectively, and the first side plate and the second side plate are arranged opposite to each other, and both ends of the first folding plate and the second folding plate are fixedly connected to the first side plate and the second side plate respectively, for pushing the two ends of the folded cloth into the two stacking devices for pressing.
[0018] Preferably, both the first stand and the second stand are provided with lifting devices, the two ends of the folding roller are rotatably mounted on the movable ends of the two lifting devices, and one of the lifting devices is provided with a folding motor, and the output end of the folding motor is connected to the end of the folding roller by a conveyor belt.
[0019] The above one or more technical solutions in the fully automatic thumb garment production line provided by the embodiment of the present invention have at least one of the following technical effects:
[0020] The fully automatic thumb shirt production line of the present invention consists of a tear-off cutting device, a sleeve welding device, a discharging device, a folding and cutting device, and a punching device. The thumb shirt production fabric is output from a discharge rack and enters a folding plate provided on the tear-off cutting device to be folded on both sides. After folding, it enters the tearing and cutting device and the collar cutting device to simultaneously cut the tearing dotted line and punch the collar. The tearing dotted line starts to be cut from the edge of the collar, which is convenient for tearing when taking off. After cutting, it continues to be transported to the sleeve welding device to simultaneously weld the lower edges of the two sleeves to form a preliminary sleeve shape, and enters the storage device to realize switching between intermittent transportation and continuous transportation. The fabric output from the storage device enters the folding and cutting device to be folded in half, so as to realize folding the processing surface in half, thereby reducing the plane area when the outer contour of a single thumb shirt is punched.
[0021] The folded fabric is cut at the tearing position by the tearing cutting device, and the tearing cutting device separates the folded fabric on the processing side and cuts the folded part by tearing dotted lines. The neckline cutting device is arranged adjacent to one edge of the fabric being transported, and performs neckline cutting on the folded side separated by the tearing cutting device, so that the tearing dotted line extends to the edge of the neckline. When tearing, it starts to tear directly from the neckline position. When it is separated from the tearing cutting device and continues to be transported, the separated folded part automatically returns to the overlapping state, and then enters the sleeve welding device. The buffer wheel group arranged between the two sleeve welding lines makes the fabric shuttle along the herringbone shape, so that the fabric between the two welding lines is partially overlapped when the two sleeve welding lines are welded, reducing the two The spacing between the welding lines prevents the processing line length of the sleeve welding device from being too long, which would increase the volume of the entire fully automatic thumb shirt production line and increase the cost. After welding, the fabric enters the storage device for temporary storage. The folding and cutting device continuously and repeatedly folds and stacks the fabric, so that the fabric on one processing surface is folded in half, stacked, and then cut, so that the folded edge on one side is cut and divided into multiple folded fabrics stacked together, which are then transported to the outer contour stamping for outer contour stamping. Since a single thumb shirt processing fabric is folded in half during stacking, when the stamping device is performing the outer contour stamping of the thumb shirt, only the outer contour of the folded thumb shirt needs to be stamped, which effectively reduces the volume of the outer contour stamping equipment. Through the arrangement of the above-mentioned devices, the fully automated production and processing of thumb shirts can be achieved, effectively improving the production efficiency of thumb shirts. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is a rendering of the fully automatic thumb garment production line (without a punching device) provided by an embodiment of the present invention.
[0024] Figure 2 This is a rendering of the easy-tear cutting device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0025] Figure 3 This is a rendering of the tearing and cutting device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0026] Figure 4 This is a rendering of the installation effect of the lifting cutter device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0027] Figure 5 This is a rendering of the sleeve welding device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0028] Figure 6 This is a rendering of the folding and cutting device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0029] Figure 7 This is a rendering of the frameless folding and cutting device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0030] Figure 8 This is a rendering of the folding rollers of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0031] Figure 9 A diagram of the folding steps of the folding rollers of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0032] Figure 10 This is a rendering of the punching device of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0033] Figure 11 This is a plan view of the thumb garment stamping process of the fully automatic thumb garment production line provided by an embodiment of the present invention.
[0034] Among them, the reference numerals in the figures are:
[0035] 10 - Cutting device for easy tearing 11 - First frame 12 - Folding plate
[0036] 13 - Tearing and cutting device 14 - Collar cutting device 15 - First power wheel assembly
[0037] 16 - first support wheel set 17 - second support wheel set 18 - second power wheel set
[0038] 20 - sleeve welding device 21 - second frame 22 - third support wheel group
[0039] 23 - First welding device 24 - Second welding device 25 - Fourth support wheel group
[0040] 26 - Cache wheel set 30 - Storage device 40 - Folding and cutting device
[0041] 41 - third frame 42 - conveying device 43 - first stand
[0042] 44 - Second stand 45 - Folding roller 50 - Punching device
[0043] 131 - Mounting frame 132 - Separation plate 133 - First cutting device
[0044] 134 - Second cutting device 421 - Stacking device 422 - Cutting knife
[0045] 451 - first side panel 452 - second side panel 453 - first folding panel
[0046] 454—Second folding plate 1331—Fixed plate 1332—Slide rail
[0047] 1333 - Cutter lifting device 1334 - Moving device a - Mounting plate
[0048] b—Lifting slide c—Cutter assembly d—Lifting cylinder DETAILED DESCRIPTION
[0049] The following describes the embodiments of the present invention in detail. Figures 1 to 9 , wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be understood as limiting the present invention.
[0050] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0051] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0052] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.
[0053] In one embodiment of the present invention, Figures 1-2 、 Figures 5-6 and Figures 10-11 As shown, a fully automatic thumb garment production line is provided, which includes a tear-off cutting device 10, a sleeve welding device 20, a material storage device 30 and a folding and cutting device 40.
[0054] The easy-to-tear device 10 is provided with a tearing and cutting device 13, a neckline cutting device 14 and a folding plate 12 for folding the two sides of the cloth at the feeding end of the easy-to-tear device 10. The folding plate 12 is fixedly installed at the top position of the side of the easy-to-tear device 10, and the folding plate 12 is located at the feeding end of the easy-to-tear device 10. The plane of the folding plate 12 is set horizontally with the conveying surface of the cloth, and the tearing and cutting device 13 and the neckline cutting device 14 are arranged opposite to each other, one is located above the cloth being conveyed, and the other is aligned with the cloth being conveyed. The side edges are arranged adjacent to each other, and both are arranged adjacent to the folding plate 12 to process one side of the folded cloth, wherein the tearing and cutting device 13 performs a dotted line cutting on the folded side of the cloth, and the neckline cutting device 14 performs a neckline cutting on the folded edge. When the folded side is opened, a complete neckline is obtained. The tearing and cutting device 13 and the neckline cutting device 14 are arranged adjacent to each other to cut the neckline and the easy-tear position at the neckline of the folded cloth, so that the cut tear dotted line moves the neckline edge to begin to extend for the wearer to tear.
[0055] The sleeve welding device 20 is arranged adjacent to the discharge side of the easy-tear cutting device 10, and is used to seal and weld the sleeve position of the fabric after the collar and easy-tear position are cut after folding. The sleeve welding device 20 simultaneously welds the welding line of the lower edges of the two sleeves. At the same time, the welding line is inclined, and the inclination angle is inclined from between the two welding lines toward the folded edge of the fabric, which can gather the cuff position, making the wearer move more cleanly and neatly without being interfered with by the thumb clothes.
[0056] The storage device 30 is provided with two rows of rotating shafts. The upper row of rotating shafts is fixed, while the lower row of rotating shafts can be moved up and down. At the same time, the upper and lower rows of rotating shafts are staggered. The storage function is realized by the downward movement of the rotating shaft located below. The storage device 30 is adjacent to the discharge side of the sleeve welding device 20 and is used to store and collect the received fabric with the edges of the sleeves welded. After storing the material, the storage device 30 outputs the fabric to the folding and cutting device 40 at a conveying speed for folding, cutting and separation. The conveying speed of the fabric on both sides of the storage device 30 is adjusted to realize uninterrupted continuous operation of the entire full-automatic thumb clothing production line, thereby effectively improving production efficiency.
[0057] The folding and cutting device 40 is arranged adjacent to the discharge side of the storage device 30. The fabric output by the folding and cutting device 40 is repeatedly folded in half, and the processing surface is folded and cut in half. The folding action realizes the folding of a single thumb garment to be processed on the one hand, and folds two thumb garments on the other hand. The first case is to perform these operations on the center line of the thumb garment to be processed, and the other case is to stack multiple folded thumb garments to be processed, so as to facilitate the simultaneous punching out of multiple thumb garments, which can effectively reduce the stamping area, and then output the thumb garment for outer contour stamping, cooperating with the storage device 30 to realize uninterrupted operation of the production line.
[0058] A punching device 50 is provided adjacent to the discharge end of the folding and cutting device 40. The punching device 50 punches and forms the outer contour of the thumb garment on the multi-layer fabric folded by the folding and cutting device 40, and obtains a folded and formed thumb garment finished product separated from the waste material, and finally outputs the thumb garment finished product.
[0059] The fully automatic thumb garment production line of the present invention is composed of a tear-off cutting device 10, a sleeve welding device 20, a discharging device and a folding and cutting device 40. The thumb garment production fabric is output from the discharge rack and enters the folding plate 12 provided on the tear-off cutting device 10 for folding on both sides. After folding, it enters the tearing and cutting device 13 and the neckline cutting device 14 to synchronously cut the tearing dotted line and punch the neckline, and the tearing dotted line starts cutting from the edge of the neckline, which is convenient for tearing when taking off. After cutting, it continues to be transported into the sleeve welding device 20 to synchronously weld the lower edges of the two sleeves to form a preliminary sleeve shape, and enters the storage device 30 to realize switching between intermittent conveying and continuous conveying. The fabric output from the storage device 30 enters the folding and cutting device 40 to be folded in half, so as to realize folding of the processing surface and reduce the size of the plane area when the outer contour of a single thumb garment is punched.
[0060] The folded fabric is cut by the tearing and cutting device 13, and the tearing and cutting device 13 separates the folded fabric on the processing side when the folded fabric passes through the tearing position cutting. The folded part is cut by the tearing dotted line, and the neckline cutting device 14 is arranged adjacent to the edge of one side of the fabric being transported. The neckline cutting is performed on the folded side separated by the tearing and cutting device 13, so that the tearing dotted line extends to the edge of the neckline. When tearing, it starts to tear directly from the neckline position. When it is separated from the tearing and cutting device 13 and continues to be transported, the separated folded part automatically returns to the overlapping state, and then enters the sleeve welding device 20. The buffer wheel group 26 arranged between the two sleeve welding lines makes the fabric shuttle along the herringbone shape, so that the fabric between the two welding lines is partially overlapped when the two sleeve welding lines are welded, and the shrinkage is achieved. By reducing the distance between the two weld lines, the processing line length of the sleeve welding device 20 is not too long, which would increase the volume of the entire fully automatic thumb shirt production line and increase the cost. After the welding is completed, the fabric enters the storage device 30 for temporary storage. The folding and cutting device 40 continuously and repeatedly folds and stacks the fabric, so that the fabric of one processing surface is folded in half, stacked, and then cut, so that the folded edge on one side is cut, and it is divided into multiple folded fabrics stacked together, which are transported to the outer contour stamping for outer contour stamping. Since a single thumb shirt processing fabric is folded in half during stacking, when the stamping device 50 is performing the outer contour stamping of the thumb shirt, only the outer contour of the thumb shirt after folding in half needs to be stamped, which effectively reduces the volume of the outer contour stamping equipment. Through the arrangement of the above-mentioned devices, the fully automated production and processing of thumb shirts is realized, and the production efficiency of thumb shirts is effectively improved.
[0061] In another embodiment of the present invention, Figures 1 to 4As shown, the tearing and cutting device 13 also includes a first frame 11, a first power wheel group 15, a first support wheel group 16, a second support wheel group 17 and a second power wheel group 18, wherein the first power wheel group 15 and the second power wheel group 18 rotate synchronously, one for pulling the folded cloth into the tearing and cutting device 13 for cutting the neckline and the tearing dotted line, and the other for continuing to output the cloth after cutting, wherein the first support wheel group 16 and the second support wheel group 17 are provided with a buffer shaft that moves up and down to realize the operation cache of the cloth being transported, so that the operation of the first power wheel group 15 and the second power wheel group 18 does not need to be suspended by the tearing and cutting device 13 and the neckline cutting device 14, and can continue to operate, the folding plate 12 is fixedly installed on the side of the first frame 11, and the folding plate 12 is located at the feeding end of the first frame 11, the first power wheel group 15, the first support wheel group 16, the second support wheel group 1 7 and the second power wheel group 18 are fixedly installed on the upper surface of the first frame 11 in sequence, and the first power wheel group 15 is arranged adjacent to the folding plate 12. The first power wheel group 15 pulls the folded cloth to be transported, and the tearing and cutting device 13 and the neckline cutting device 14 are fixedly installed on the first frame 11. The tearing and cutting device 13 and the neckline cutting device 14 are both located between the first supporting wheel group 16 and the second supporting wheel group 17. The first supporting wheel group 16 first stores the cloth to be torn dotted line cutting and neckline cutting, and then intermittently transports it to the tearing and cutting device 13 and the neckline cutting device 14 for tearing dotted line cutting and neckline cutting, and the operating end of the tearing and cutting device 13 is located above the cloth being transported and near the edge of the cloth, and the neckline cutting device 14 is located on the collar processing side of the cloth being transported, and the collar and the tearing dotted line cutting extending from the neckline edge are achieved by a pause.
[0062] In another embodiment of the present invention, Figures 1 to 4As shown, the tearing and cutting device 13 includes a mounting frame 131, a separating plate 132, a first cutting device 133 and a second cutting device 134. The first cutting device 133 and the second cutting device 134 can both be moved to the edge of the neckline to complete the cutting of the two tearing dotted lines. The separating plate 132 is directly inserted into the fold on one side of the moving cloth and is located between the two layers of cloth. The mounting frame 131 is fixedly mounted on the first frame 11. The mounting frame 131 is quickly above the conveying cloth to ensure that the first cutting device 133 and the second cutting device 134 operate above the cloth. The separating plate 132, the first cutting device 133 and the second cutting device 134 are all fixedly mounted on the mounting frame 131. The mounting frame 131 supports the separating plate 132, the first cutting device 133 and the second cutting device 134 to separate the folded surface of the cloth above the cloth, and the first cutting device 133 and the second cutting device 134 are both located above the separating plate 132. The first and second cutting devices 133 and 134 are arranged relative to each other, and the cutting paths of the first and second cutting devices 133 and 134 are gradually approached from the edge of the fabric being transported to the inside of the fabric. The first and second cutting devices 133 and 134 are arranged obliquely, so that the two cut tearing virtual lines are close at one end and far away at the other end, forming a trumpet shape, and the end with the larger opening is connected to the edge of the collar. The two side surfaces of the separating plate 132 perpendicular to the fabric conveying direction are provided with inclined surfaces, and the inclined surfaces are inclined downward toward the side edges of the separating plate 132 so that the edges of the separating plate 132 form an acute angle, which is used to separate the two folded surfaces on one side of the fabric. The inclined surfaces on both sides of the separating plate 132 form a transition surface to prevent damage to the fabric caused by local height changes of the folded surface.
[0063] In another embodiment of the present invention, Figures 1 to 4As shown, the first cutting device 133 and the second cutting device 134 both include a fixed plate 1331, a slide rail 1332, a lifting cutter device 1333 and a moving device 1334. The moving device 1334 drives the lifting cutter device 1333 to cut the cloth. The fixed plate 1331 is fixedly mounted on the mounting frame 131, and the fixed plate 1331 is tilted so that an angle is formed between the two tilted plates, and the opening of the angle faces the edge of the cloth. The slide rail 1332 and the moving device 1334 are both fixedly mounted on the fixed plate 1331, and the slide rail 1332 is horizontally arranged. The belt drive assembly of the moving device 1334 is horizontally arranged with the fixed plate 1331. Above the slide rail 1332, the driving motor of the moving device 1334 is fixedly installed on the other side of the fixed plate 1331, and the output end is fixedly connected between the fixed plate 1331 and the power wheel of the belt transmission assembly. The lifting cutter device 1333 is slidably installed on the slide rail 1332, and the lifting cutter device 1333 is fixedly connected to the belt of the belt transmission assembly through a belt clamp. The belt clamp fixes the lifting cutter device 1333 on a point of the belt, so that the moving device 1334 drives the lifting cutter device 1333 to move along the inclination of the fixed plate 1331 on the slide rail 1332, and cuts out the tearing dotted line of the inclination line of the composite fixed plate 1331.
[0064] In another embodiment of the present invention, Figures 1 to 4 As shown, the lifting cutter device 1333 includes a mounting plate a, a lifting slide rail b, a cutter assembly c and a lifting cylinder d. The mounting plate a is fixedly mounted on the moving end of the slide rail 1332, and the mounting plate a is fixedly connected to the belt of the belt transmission assembly through a belt clamp. The belt transmission assembly drives the mounting plate a to move along the slide rail 1332, thereby driving the lifting cutter device 1333 to tear the dotted line. The lifting slide rail b and the lifting cylinder d are both fixedly mounted on the side of the mounting plate a, so that the lifting cylinder d is set to push the object to move on the lifting slide rail b. The moving end of the lifting cylinder d is set downward, and the cutter assembly c is fixedly mounted on the moving end of the lifting slide rail b. The moving end of the lifting cylinder d is fixedly connected to the cutter assembly c. The lifting cylinder d pushes the cutter assembly c to move up and down along the lifting slide rail b, so that the cutter assembly c leaves the plane of the fabric to be processed.
[0065] At the same time, the collar cutting device 14 includes two oppositely arranged vertical plates, a top plate, a collar cylinder, a stamping upper template and a lower template. The lower template and the two vertical plates are fixedly mounted on the first frame 11, and a base is provided at the bottom of the lower template for raising the height of the lower template. The top plate is fixedly mounted on the top of the two vertical plates, and the collar cylinder is fixedly mounted on the upper surface of the top plate. At the same time, the output end of the collar cylinder passes through the top plate and extends downward to the bottom of the top plate, and is fixedly connected to the stamping upper template to realize the processing of the collar.
[0066] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, the sleeve welding device 20 includes a second frame 21 and a third supporting wheel group 22, a first welding device 23, a second welding device 24 and a fourth supporting wheel group 25 fixedly mounted on the second frame 21 in sequence. The first welding device 23 and the second welding device 24 are both tilted, and their settings are the same as the first cutting device 133 and the second cutting device 134. One end has a larger opening and the other end has a smaller opening, which is adapted to the welding line of the lower edge of the sleeve. The processed sleeve is more ergonomic and more close-fitting. The support wheel group 22 and the fourth support wheel group 25 are respectively arranged near the feed end and the discharge end of the second frame 21, and the third support wheel group 22 and the fourth support wheel group 25 are also provided with a storage roller below. The storage roller realizes the storage operation function of the third support wheel group 22 and the fourth support wheel group 25, and can effectively adjust the fabric conveying speed before the sleeve welding process, so as to maintain the overall conveying speed. The first welding device 23 and the second welding device 24 are mirror-set and are respectively used to weld the lower edge of the sleeve.
[0067] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, a buffer wheel group 26 is provided between the first welding device 23 and the second welding device 24, and the buffer wheel group 26 is fixedly mounted on the second frame 21. The cloth being conveyed is wound and conveyed in a herringbone shape on the buffer wheel group 26, so as to reduce the welding distance between the first welding device 23 and the second welding device 24. The buffer wheel group 26 is provided with at least three buffer shafts, and the cloth passes through each buffer shaft. Repeated winding makes the cloth more wound between each buffer shaft, effectively reducing the distance between the two processed welding lines, reducing the processing area, and reducing the volume of the fully automatic thumb clothing production line.
[0068] In another embodiment of the present invention, Figure 1 and Figures 6-7As shown, the folding and cutting device 40 includes a third frame 41, a conveying device 42, a first stand 43, a second stand 44 and a folding roller 45. The conveying device 42 is fixedly installed on the third frame 41, and two stacking devices 421 are horizontally arranged on the conveying device 42, one of which is provided with a cutting knife 422. The folding roller 45 rotates at a certain angle during the movement, so that each movement can push the cloth into the stacking device 421 for positioning, and then the folding position on one side is cut and separated by the cutter, and then conveyed to another device for outer contour cutting. The first stand 43 and the second stand 44 are relatively arranged on both sides of the conveying device 42, and the first stand 43 and the second stand 44 are slidably installed on the third frame 41 along the cloth conveying direction. The first stand 43 and the second stand 44 are on the conveying device 42. The side of the folding roller 45 moves repeatedly, and the range of the repeated movement is basically located between the two stacking devices 421. A steering shaft is arranged above the first stand 43 and the second stand 44. The cloth is wound on the steering shaft and then turned to enter the folding rod. During the movement of the folding rod, the cloth is pushed to be folded repeatedly at a fixed interval. The two ends of the folding roller 45 are rotatably installed on the first stand 43 and the second stand 44 respectively. Driven by the first stand 43 and the second stand 44, the cloth is repeatedly moved between the two stacking devices 421 to fold the cloth. With the cooperation of the two stacking devices 421, automatic stacking of the cloth is achieved. Whenever the folding roller 45 pushes the cloth to the stacking device 421, the pressure plate on the stacking device 421 is pressed down, and a cutting gap is provided in the middle of the pressure plate. The cutter on the stacking device 421 is located above the cutting gap to cut the folded cloth.
[0069] The stacking device 421 consists of two positioning plates fixedly installed on the edge of the conveying device 42, a pressure plate and two stacking cylinders whose movable ends are fixedly connected to the two ends of the pressure plate. The stacking cylinder pushes the pressure plate up and down to realize the function of pressing the material, and an air avoidance groove is provided in the middle position of the pressure plate. A liftable cutter is also fixedly installed on one of the pressure plates to cut the cloth stacked to a certain height and convey it to the next process for outer contour cutting processing.
[0070] In another embodiment of the present invention, Figure 1 and Figures 6-9As shown, the folding roller 45 includes a first side plate 451, a second side plate 452, a first folding plate 453 and a second folding plate 454. A certain angle is set between the first folding plate 453 and the second folding plate 454. After the folding roller 45 rotates, it can be tightly attached to the upper surface of the conveying device 42 to ensure that the folded edge of the cloth is pushed into the stacking device 421 for pressing and fixing. The first side plate 451 and the second side plate 452 are respectively rotatably connected between the first stand 43 and the second stand 44, and the edges of the first side plate 451 and the second side plate 452 are smoothly set. During the rotation of the first side plate 451 and the second side plate 452, they will not come into contact with the conveying device 42 The first and second side panels 451 and 452 are rotatably connected to each other, and the first and second side panels 451 and 452 are arranged opposite to each other. Both ends of the first folding plate 453 and the second folding plate 454 are fixedly connected to the first and second side panels 451 and 452, respectively, for pushing the two ends of the folded cloth into the two stacking devices 421 for pressing, and one side plane of the first folding plate 453 and the second folding plate 454 are arranged adjacent to the edge of the first and second side panels 451 and 452.
[0071] In another embodiment of the present invention, Figure 1 and Figures 6-7 As shown, the first stand 43 and the second stand 44 are both provided with a lifting device, and two side plates are also provided on the third frame 41, and the first stand 43 and the second stand 44 are located between the two side plates, and a folding power wheel group is also set on the two side plates for pulling the cloth into the folding and cutting device 40 for folding and cutting. The two ends of the folding roller 45 are rotatably installed on the moving ends of the two lifting devices. The height of the folding roller 45 is adjusted by the lifting device, which is convenient for threading on the one hand and adapts to the slow rising of the continuously stacked cloth on the other hand. A folding motor is provided on one of the lifting devices, and the output end of the folding motor is connected to a conveyor belt between the end of the folding roller 45, and the folding motor drives the folding roller 45 to rotate at a certain angle.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fully automatic thumb garment production line, characterized by: include A device for cutting easy-tear parts, wherein the feeding end of the device is provided with a tearing and cutting device, a neckline cutting device and a folding plate for folding the two sides of the cloth in half. The tearing and cutting device and the neckline cutting device are arranged adjacent to each other, and the neckline and the easy-tear part of the folded cloth are cut; A sleeve welding device is provided adjacent to the discharge side of the easy-tear cutting device and is used to seal and weld the sleeve of the fabric after the collar and easy-tear cutting are completed; A material storage device is provided adjacent to the discharge side of the sleeve welding device and is used to store and collect the received fabric with the sleeve edges welded; A folding and cutting device is provided adjacent to the discharge side of the storage device, repeatedly folds the cloth output by the storage device, folds and cuts the processed surface, and then outputs the cloth for stamping the outer contour of the thumb garment, thereby cooperating with the storage device to realize uninterrupted operation of the production line; A punching device is arranged adjacent to the discharge end of the folding and cutting device, and is used for punching and forming the outer contour of the thumb garment on the folded and cut cloth.
2. The fully automatic thumb garment production line according to claim 1 is characterized in that: The tearing and cutting device also includes a first frame, a first power wheel group, a first support wheel group, a second support wheel group and a second power wheel group, the folding plate is fixedly installed on the side of the first frame, and the folding plate is located at the feeding end of the first frame, the first power wheel group, the first support wheel group, the second support wheel group and the second power wheel group are fixedly installed on the upper surface of the first frame in sequence, and the first power wheel group is arranged adjacent to the folding plate, the tearing and cutting device and the collar cutting device are both fixedly installed on the first frame, the tearing and cutting device and the collar cutting device are both located between the first support wheel group and the second support wheel group, and the operating end of the tearing and cutting device is located above the conveying cloth and near the edge of the cloth, and the collar cutting device is located on the collar processing side of the conveying cloth.
3. The fully automatic thumb garment production line according to claim 2 is characterized in that: The tearing and cutting device includes a mounting frame, a separation plate, a first cutting device and a second cutting device, the mounting frame is fixedly mounted on the first frame, the separation plate, the first cutting device and the second cutting device are all fixedly mounted on the mounting frame, and the first cutting device and the second cutting device are both located above the separation plate, the first cutting device and the second cutting device are arranged opposite to each other, and the cutting paths of the first cutting device and the second cutting device are arranged to gradually approach the edge of the cloth being conveyed to the inside of the cloth, and inclined surfaces are provided on both sides of the separation plate perpendicular to the cloth conveying direction, and the inclined surfaces are inclined downward toward the side of the separation plate so that the edge of the separation plate forms an acute angle, which is used to separate the two sides folded on one side of the cloth.
4. The fully automatic thumb garment production line according to claim 3 is characterized in that: The first cutting device and the second cutting device both include a fixed plate, a slide rail, a lifting cutter device and a moving device. The fixed plate is fixedly mounted on the mounting frame, the slide rail and the moving device are both fixedly mounted on the fixed plate, and the slide rail is horizontally arranged. The belt transmission assembly of the moving device is horizontally arranged above the slide rail, the lifting cutter device is slidably mounted on the slide rail, and the lifting cutter device is fixedly connected to the belt of the belt transmission assembly through a belt clamp.
5. The fully automatic thumb garment production line according to claim 4 is characterized in that: The lifting cutter device includes a mounting plate, a lifting slide rail, a cutter assembly and a lifting cylinder. The mounting plate is fixedly mounted on the movable end of the slide rail, and the mounting plate is fixedly connected to the belt of the belt drive assembly through a belt clamp. The lifting slide rail and the lifting cylinder are both fixedly mounted on the side of the mounting plate, and the movable end of the lifting cylinder is set downward. The cutter assembly is fixedly mounted on the movable end of the lifting slide rail, and the movable end of the lifting cylinder is fixedly connected to the cutter assembly.
6. The fully automatic thumb garment production line according to claim 1 is characterized in that: The sleeve welding device includes a second frame and a third supporting wheel group, a first welding device, a second welding device and a fourth supporting wheel group fixedly installed on the second frame in sequence. The third supporting wheel group and the fourth supporting wheel group are respectively arranged near the feeding end and the discharging end of the second frame. The first welding device and the second welding device are arranged in a mirror-image manner and are respectively used to weld the lower edges of the sleeves.
7. The fully automatic thumb garment production line according to claim 6, characterized in that: A buffer wheel group is provided between the first welding device and the second welding device, and the buffer wheel group is fixedly mounted on the second frame. The cloth being conveyed is wound in a herringbone shape on the buffer wheel group for conveying, so as to reduce the welding distance between the first welding device and the second welding device.
8. The fully automatic thumb garment production line according to claim 1 is characterized in that: The folding and cutting device includes a third frame, a conveying device, a first upright frame, a second upright frame and a folding roller. The conveying device is fixedly installed on the third frame, and two stacking devices are horizontally arranged on the conveying device, one of which is provided with a cutting knife. The first upright frame and the second upright frame are relatively arranged on both sides of the conveying device, and the first upright frame and the second upright frame are slidably installed on the third frame along the fabric conveying direction. A steering shaft is provided above the first upright frame and the second upright frame. The two ends of the folding roller are respectively rotatably installed on the first upright frame and the second upright frame. Driven by the first upright frame and the second upright frame, the cloth is repeatedly moved between the two stacking devices to be folded, and automatic stacking of the cloth is achieved with the cooperation of the two stacking devices.
9. The fully automatic thumb garment production line according to claim 8, characterized in that: The folding roller includes a first side plate, a second side plate, a first folding plate and a second folding plate, the first side plate and the second side plate are rotatably connected to the first upright frame and the second upright frame respectively, one side of the first side plate and the second side plate are rotatably connected to the first upright frame and the second upright frame respectively, and the first side plate and the second side plate are arranged opposite to each other, and both ends of the first folding plate and the second folding plate are fixedly connected to the first side plate and the second side plate respectively, for pushing the two ends of the folded cloth into the two stacking devices for pressing.
10. The fully automatic thumb garment production line according to claim 8, characterized in that: Both the first stand and the second stand are provided with a lifting device, and the two ends of the folding roller are rotatably installed on the movable ends of the two lifting devices, and one of the lifting devices is provided with a folding motor, and the output end of the folding motor is connected to the conveyor belt between the end of the folding roller.
Citation Information
Patent Citations
Full-automatic thumb coat production line
CN217826885U