A pipe bending device for producing air-conditioning condensers

By designing a pipe bending device for condenser production, the device includes a chassis, a bracket, a drive unit, a motor, a gear, a chuck and a bending unit, the problem of low operating efficiency of pipe bending in the prior art is solved, and efficient operation of bending two pipes simultaneously is achieved.

CN115007698BActive Publication Date: 2025-04-08ANHUI MEIBO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202210523678.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-13
Publication Date
2025-04-08
Estimated Expiration
2042-05-13

AI Technical Summary

Technical Problem

The existing pipe bending devices are not efficient in condenser processing, and it is impossible to bending multiple pipes at once.

Method used

A pipe bending device including a chassis, a bracket, a drive part, a motor, a gear, a chuck and a bending part is designed. Through the design of two sets of bending parts, two pipes can be bent at one time.

Benefits of technology

Through the design of this device, the efficiency of pipe bending operations can be significantly improved, and the simultaneous bending of two pipes can be achieved, thereby improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a pipe bending device for producing air conditioner condensers, which relates to the technical field of condenser production, and includes: a base frame, a first bracket, a first driving part, a first motor, a first gear, two chucks, a second bracket, two groups of bending parts and a second driving part, wherein the first bracket is arranged at the top of the base frame; the first driving part is connected to the first bracket in a transmission manner, and is used to drive the first bracket to move on the base frame; the first motor is arranged on the first bracket; the first gear is arranged on the rotating shaft of the first motor; the two chucks are rotatably connected to the first bracket, and the two chucks are respectively meshed with the upper and lower ends of the first gear; the second bracket is arranged at the top of the base frame; the two groups of bending parts are arranged on the second bracket; the second driving part is connected to the bending part in a transmission manner, and is used to drive the bending part to perform bending operations. Through the design of two groups of bending parts, this device can perform bending operations on two pipes at one time, thereby improving the efficiency of pipe bending operations.
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Description

Technical Field

[0001] The invention relates to the technical field of condenser production, and in particular to a pipe bending device for producing air-conditioning condensers. Background Art

[0002] The condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or vapor into liquid and transfer the heat in the pipe to the air near the pipe in a very fast manner.

[0003] When the condenser is being processed, its pipes need to be bent. Existing pipe bending devices can usually only bend one pipe at a time, and the working efficiency is not high. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a pipe bending device for producing air-conditioning condensers, so as to solve the problem of low working efficiency.

[0005] Based on the above purpose, the present invention provides a pipe bending device for air-conditioning condenser production, comprising:

[0006] A base frame, a first bracket, a first driving unit, a first motor, a first gear, two chucks, a second bracket, two sets of bending parts and a second driving unit, wherein:

[0007] The first bracket is arranged on the top of the base frame;

[0008] The first driving part is in driving connection with the first bracket, and is used for driving the first bracket to move on the base frame;

[0009] The first motor is arranged on the first bracket;

[0010] The first gear is arranged on the rotating shaft of the first motor;

[0011] The two chucks are rotatably connected to the first bracket, and the two chucks are respectively meshed with the upper and lower ends of the first gear;

[0012] The second bracket is arranged on the top of the base frame;

[0013] Two groups of the bending parts are arranged on the second bracket;

[0014] The second driving part is in driving connection with the bending part, and is used for driving the bending part to perform a bending operation.

[0015] Optionally, the first driving unit includes a second motor, a screw is provided on the rotating shaft of the second motor, the screw is threadedly connected to the first bracket, and the first bracket is slidably connected to the base frame.

[0016] Optionally, the bending part includes a platform, a bending wheel and a clamping part, the platform is arranged on the second bracket, a first cylinder is provided on the platform, a sliding part is provided at one end of the first cylinder, the sliding part has a first groove, the bending wheel has a second groove, and the clamping part is used to fix one end of the pipe during bending.

[0017] Optionally, the second driving unit includes a third motor, a second gear is provided on the rotating shaft of the third motor, the second gear is meshed with a third gear, the third gear is sleeved with a rotating shaft, and the two bending wheels are arranged on the rotating shaft.

[0018] Optionally, the clamping portion includes a support plate arranged on the rotating shaft, a second cylinder is provided on the support plate, a clamping block is provided on the telescopic shaft of the second cylinder, and a third groove is provided on the clamping block.

[0019] Optionally, the rotating shaft includes an upper section, a lower section and a middle section, the middle section is fixedly connected to the lower section, and is rotatably connected to the upper section, the upper section and the lower section are both provided with protrusions, and the protrusions are detachably connected to a connecting plate, when the connecting plate cooperates with the protrusions, the lower section can drive the upper section to rotate, and when the connecting plate is separated from the protrusions, the lower section rotates while the upper section does not rotate.

[0020] Optionally, the bending wheel is detachably connected to the top of the rotating shaft.

[0021] When using this device to bend the condenser pipe, the two pipes are installed on the two chucks respectively, the two pipes pass through the two bending parts respectively, and then the second driving part drives the bending part to perform the bending operation. After completing one bending operation, the first driving part drives the first bracket to move to the right to realize the feeding of the pipe, and then the first motor drives the first gear to rotate, and the first gear drives the two chucks to rotate, and then the pipe is rotated to degrees. At this time, the second bending operation can be performed, and this is repeated.

[0022] From the above, it can be seen that the device can bend two pipes at one time through the design of two sets of bending parts, thereby improving the efficiency of the pipe bending operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate one or more embodiments of the present specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of the present specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1It is a structural schematic diagram of a pipe bending device according to a specific embodiment of the present invention;

[0025] Figure 2 for Figure 1 Side view of the middle chuck;

[0026] Figure 3 for Figure 1 Top view of the middle bending wheel;

[0027] Figure 4 It is a schematic structural diagram of a rotating shaft according to a specific embodiment of the present invention. DETAILED DESCRIPTION

[0028] In order to make the objectives, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in conjunction with specific embodiments.

[0029] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in one or more embodiments of this specification should be understood by people with ordinary skills in the field to which this disclosure belongs. The "first", "second" and similar words used in one or more embodiments of this specification do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0030] The embodiment of the present invention provides a pipe bending device for producing air-conditioning condensers. Figures 1 to 4 As shown, a pipe bending device for producing air conditioner condensers includes: a base frame 1, a first bracket 11, a first driving part, a first motor 12, a first gear 13, two chucks 14, a second bracket 15, two sets of bending parts and a second driving part, wherein:

[0031] The first bracket 11 is arranged on the top of the base frame 1;

[0032] The first driving part is in transmission connection with the first bracket 11, and is used for driving the first bracket 11 to move on the base frame 1;

[0033] The first motor 12 is disposed on the first bracket 11;

[0034] The first gear 13 is disposed on the rotating shaft of the first motor 12;

[0035] The two chucks 14 are rotatably connected to the first bracket 11, and the two chucks 14 are respectively meshed with the upper and lower ends of the first gear 13;

[0036] The second bracket 15 is arranged on the top of the base frame 1;

[0037] The two groups of bending parts are arranged on the second bracket 15;

[0038] The second driving part is in driving connection with the bending part, and is used for driving the bending part to perform a bending operation.

[0039] When the device is used to bend the condenser pipe, the two pipes are respectively installed on the two chucks 14, and the two pipes pass through the two bending parts respectively, and then the second driving part drives the bending part to perform the bending operation. After completing one bending operation, the first driving part drives the first bracket 11 to move to the right to realize the feeding of the pipe, and then the first motor 12 drives the first gear 13 to rotate, and the first gear 13 drives the two chucks 14 to rotate, and then the pipe is rotated to 180 degrees. At this time, the second bending operation can be performed, and this is repeated.

[0040] From the above, it can be seen that the device can bend two pipes at one time through the design of two sets of bending parts, thereby improving the efficiency of the pipe bending operation.

[0041] In some embodiments, the first driving unit includes a second motor 2 , a screw is disposed on a rotating shaft of the second motor 2 , the screw is threadedly connected to the first bracket 11 , and the first bracket 11 is slidably connected to the base frame 1 .

[0042] During operation, the second motor 2 drives the screw to rotate, and the screw drives the first bracket 11 to move on the base frame 1, thereby driving the pipe on the chuck 14 to move, thereby realizing the feeding operation.

[0043] In some embodiments, the bending portion includes a platform 31, a bending wheel 32 and a clamping portion, the platform 31 is arranged on the second bracket 15, a first cylinder 33 is provided on the platform 31, a sliding member 34 is provided at one end of the first cylinder 33, the sliding member 34 has a first groove, the bending wheel 32 has a second groove, and the clamping portion is used to fix one end of the pipe during bending.

[0044] Optionally, the second driving unit includes a third motor 41 , a second gear 42 is provided on the rotating shaft of the third motor 41 , the second gear 42 is meshed with a third gear 43 , the third gear 43 is sleeved with a rotating shaft 44 , and the two bending wheels 32 are arranged on the rotating shaft 44 .

[0045] Optionally, the pressing portion includes a support plate 51 disposed on the rotating shaft 44 , a second cylinder 52 is disposed on the support plate 51 , a pressing block 53 is disposed on the telescopic shaft of the second cylinder 52 , and a third groove is formed on the pressing block 53 .

[0046] When bending, the pipe passes through the first groove and the second groove, and then the second cylinder 52 drives the third groove on the clamping block 53 to clamp the pipe in the second groove, and then the third motor 41 drives the second gear 42 to rotate, the second gear 42 drives the third gear 43 to rotate, and the third gear 43 drives the rotating shaft 44 to rotate, thereby driving the bending wheel 32 and the clamping block 53 to rotate at the same time, and at the same time the first cylinder 33 drives the sliding member 34 to move to the right, thus completing the bending operation. When it is necessary to rotate the pipe to 180 degrees, first make the clamping block 53 loosen the pipe.

[0047] In some embodiments, the rotating shaft 44 includes an upper section 61, a lower section 62 and a middle section 63. The middle section 63 is fixedly connected to the lower section 62 and is rotatably connected to the upper section 61. The upper section 61 and the lower section 62 are both provided with protrusions, and the protrusions are detachably connected to a connecting plate 64. When the connecting plate 64 cooperates with the protrusions, the lower section 62 can drive the upper section 61 to rotate. When the connecting plate 64 is separated from the protrusions, the upper section 61 does not rotate when the lower section 62 rotates.

[0048] When the quantity is not large, it may be necessary to bend only one pipe at a time. In order to allow the two bending parts to operate separately or simultaneously, the present invention designs a special rotating shaft 44. When the connecting plate 64 cooperates with the protrusion, the lower section 62 can drive the upper section 61 to rotate. At this time, the two bending parts can work simultaneously. When the connecting plate 64 is separated from the protrusion, when the lower section 62 rotates, it will only drive the middle section 63 to rotate. Since the middle section 63 is rotationally connected to the upper section 61, the upper section 61 does not rotate at this time, that is, the bending part of the upper section 61 does not work. In this way, the two bending parts can operate separately or simultaneously.

[0049] In some embodiments, the bending wheel 32 is detachably connected to the top of the rotating shaft 44. Specifically, the detachable connection can be performed by bolt connection, so that different types of bending wheels 32 can be easily replaced.

[0050] One or more embodiments of this specification are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of this specification should be included in the scope of protection of this disclosure.

Claims

1. A pipe bending device for producing air-conditioning condensers, characterized in that: include: A base frame, a first bracket, a first driving unit, a first motor, a first gear, two chucks, a second bracket, two sets of bending parts and a second driving unit, wherein: The first bracket is arranged on the top of the base frame; The first driving part is in driving connection with the first bracket, and is used for driving the first bracket to move on the base frame; The first motor is arranged on the first bracket; The first gear is arranged on the rotating shaft of the first motor; The two chucks are rotatably connected to the first bracket, and the two chucks are respectively meshed with the upper and lower ends of the first gear; The second bracket is arranged on the top of the base frame; Two groups of the bending parts are arranged on the second bracket; The second driving part is in driving connection with the bending part, and is used for driving the bending part to perform bending operation; The bending part includes a platform, a bending wheel and a clamping part, wherein the platform is arranged on the second bracket, a first cylinder is arranged on the platform, a sliding member is arranged at one end of the first cylinder, the sliding member has a first groove, the bending wheel has a second groove, and the clamping part is used to fix one end of the pipe during bending; The second driving part comprises a third motor, a second gear is arranged on the rotating shaft of the third motor, the second gear is meshed with a third gear, the third gear is sleeved with a rotating shaft, and the two bending wheels are arranged on the rotating shaft; The rotating shaft includes an upper section, a lower section and a middle section, the middle section is fixedly connected to the lower section, and is rotatably connected to the upper section, the upper section and the lower section are both provided with protrusions, and the protrusions are detachably connected with a connecting plate, when the connecting plate cooperates with the protrusions, the lower section can drive the upper section to rotate, and when the connecting plate is separated from the protrusions, the upper section does not rotate when the lower section rotates.

2. A pipe bending device for producing air-conditioning condensers according to claim 1, characterized in that: The first driving part comprises a second motor, a screw rod is arranged on the rotating shaft of the second motor, the screw rod is threadedly connected to the first bracket, and the first bracket is slidably connected to the base frame.

3. The pipe bending device for producing air-conditioning condensers according to claim 1, characterized in that: The clamping part comprises a support plate arranged on the rotating shaft, a second cylinder is arranged on the support plate, a clamping block is arranged on the telescopic shaft of the second cylinder, and a third groove is arranged on the clamping block.

4. The pipe bending device for producing air-conditioning condensers according to claim 1, characterized in that: The bending wheel is detachably connected to the top of the rotating shaft.

Citation Information

Patent Citations

  • Water pan special-shaped connecting pipe forming device

    CN113634640A

  • Pipe bending device for exhaust pipe

    CN203578471U

  • A processing device for producing multi-layer bent pipes using a pipe bending machine.

    CN215089961U