Plastic parts assembly and packaging system and equipment

By designing a plastic parts assembly and packaging system, automated assembly and grinding are realized, solving the problem of low manual assembly and grinding efficiency in the prior art, and improving production efficiency and quality.

CN115008774BActive Publication Date: 2025-08-15SHANTOU LEGANG TOYS IND CO LTD
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Patent Information

Application Number
CN202210527611.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-16
Publication Date
2025-08-15
Estimated Expiration
2042-05-16

AI Technical Summary

Technical Problem

The assembly process of existing plastic parts requires manual assembly and polishing, resulting in large human resources consumption, low efficiency, and poor grinding quality.

Method used

A plastic parts assembly and packaging system is designed, and the automatic assembly and polishing is achieved using components such as guidance devices, assembly mechanisms and airbags. Combined with the rotating layer and the cleaning layer, the burr debris is automatically removed, and the slag collection cavity is automatically collected.

Benefits of technology

It realizes automatic assembly and grinding of plastic parts, improves production efficiency, reduces human resource consumption, and improves grinding quality and debris cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of plastic parts packaging equipment, specifically a plastic parts assembly and packaging system and equipment thereof, comprising a device main body, a conveyor belt installed inside the device main body, a packaging device fixedly installed on the left side of the upper end of the device main body, a guide device fixedly installed on the right side of the upper end of the device main body, an assembly mechanism movably installed in the middle of the upper end of the device main body, the assembly mechanism is cylindrical in shape with an opening at the lower end, the upper end of the push rod is fixedly connected to an upper top plate, and gears 1 are movably installed on both sides of the assembly mechanism corresponding to the upper top plate, so that when the telescopic rod drives the assembly mechanism to move upward, the plastic parts can be moved under the assembly mechanism, and then the assembly mechanism can be moved downward to cover the plastic parts therein, and at the same time, the push rod can be brought into contact with the conveyor belt and then move upward, so that the upper top plate drives the gear 1 to rotate by using the gear teeth on both sides, and then the gear 1 drives the tooth plate to move horizontally, and then the clamping plate is brought into contact with the middle ends of the two plastic parts, thereby achieving the effect of automatic assembly.
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Description

Technical Field

[0001] The present invention relates to the field of plastic parts packaging equipment, in particular to a plastic parts assembly packaging system and equipment thereof. Background Art

[0002] Conventional plastic parts for toys or decorations are usually manufactured individually during the production process, so after production, multiple individual parts need to be assembled to complete a complete component.

[0003] However, the assembly of existing plastic parts is usually done manually, which consumes a lot of manpower. In addition, the burrs on the outside of the existing plastic parts need to be polished before assembly to improve the feel during use. The existing deburring is also done manually, which has poor polishing quality and low efficiency, and cannot meet the factory's production efficiency. Summary of the Invention

[0004] A plastic parts assembly and packaging system and equipment thereof, wherein the device can automatically assemble plastic parts while grinding burrs on the outer sides and cleaning and collecting grinding debris, thereby greatly improving the production efficiency of plastic parts.

[0005] A plastic parts assembly and packaging device comprises a device body, a conveyor belt is installed inside the device body, a packaging device is fixedly installed on the left side of the upper end of the device body, a guide device is fixedly installed on the right side of the upper end of the device body, an assembly mechanism is movably installed in the middle of the upper end of the device body, the assembly mechanism is a cylindrical arrangement with an open lower end, a telescopic rod is fixedly installed on the upper end of the assembly mechanism, the inner side of the guide device is inclined, a guide wheel is movably installed inside the guide device, a polishing layer is provided on the outer side of the guide wheel, a rotating layer is movably installed inside and outside the assembly mechanism, plywood is movably installed on both sides of the lower end of the assembly mechanism, a push rod is movably installed in the middle of the assembly mechanism, and the lower end of the push rod is bent to both sides The cam is provided with a plurality of gears, and the plurality of gears are connected to each other through the plurality of gears, and the plurality of gears are connected to each other through the plurality of gears.

[0006] Preferably, a cleaning layer is provided on the outer side of the rotating layer, and an air inlet cavity is provided on the inner side of the rotating layer.

[0007] Preferably, gear teeth engaging with gear one are provided on both sides of the upper top plate, and the upper side of the gear plate engages with gear one.

[0008] Preferably, one side of the second gear passes through the interior of the assembly mechanism and engages with the inner side of the rotating layer.

[0009] Preferably, a block is provided on the inner side of the upper end of the upper top plate and is embedded in the sliding groove.

[0010] Preferably, one-way air valves are installed at the upper and lower ends of the airbag, an opening facing the air inlet pipe is opened at the upper end of the air inlet cavity, a through hole connected to the outside is opened on the outside of the air inlet cavity, a slag collecting chamber is fixedly installed on the outside of the assembly mechanism, and an inclined filter is installed inside the air inlet cavity.

[0011] A plastic parts assembly and packaging system, comprising the following steps:

[0012] The first step is to use the inclined surface inside the guide device to guide the plastic parts and put them into a consistent state;

[0013] In the second step, the guide wheel inside the guide device is used to drive the plastic part to rotate and grind the burrs on the outside of the plastic part;

[0014] The third step is to use the clamping plate and ejector rod inside the assembly mechanism to press and assemble the plastic parts;

[0015] The fourth step is to use the driving sleeve to drive the rotating layer outside the assembly mechanism to rotate and clean burrs and debris;

[0016] In the fifth step, the airbag installed inside the assembly mechanism can be used to clean the outside of the plastic part and suck the debris into the slag collection chamber;

[0017] The sixth step is to use packaging equipment to package the assembled plastic parts as a whole.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. A guide device is fixedly installed on the right side of the upper end of the device body. The inner side of the guide device is inclined. A guide wheel is movably installed inside the guide device. A polishing layer is provided on the outer side of the guide wheel. The rotation of the guide wheel can be used to allow the plastic parts to contact the conveyor belt under the drive of the conveyor belt, and then they can be driven to change their posture on the conveyor belt, thereby facilitating subsequent assembly. In addition, the polishing layer is provided on the outer side of the guide wheel, so that the burrs on the outer side of the plastic parts can be polished when the plastic parts are guided to change their posture, thereby reducing the subsequent processes of the plastic parts. Clamps are movably installed on both sides of the lower end of the assembly mechanism, and a The top rod has a fork-shaped lower end that is bent to both sides, and the upper end of the top rod is fixedly connected to an upper top plate. Gears 1 are movably installed on both sides of the upper top plate inside the assembly mechanism, and a toothed plate is fixedly connected to the upper end of the splint, so that when the telescopic rod drives the assembly mechanism to move upward, the plastic part can be moved to the bottom of the assembly mechanism, and then the assembly mechanism can be moved downward to cover the plastic part therein, while the top rod can be brought into contact with the conveyor belt and then move upward, so that the upper top plate drives the gear 1 to rotate by the gear teeth on both sides, and then the gear 1 drives the toothed plate to move horizontally, and then the splint is brought into contact with the middle end of the two plastic parts, thereby achieving the effect of automatic assembly.

[0020] 2. A rotating layer is movably installed on the outside of the assembly mechanism, a driving sleeve is movably installed on the upper end of the inner side of the assembly mechanism, and gear teeth are provided on the outer side of the upper end of the driving sleeve. A gear 2 that meshes with the outer side of the driving sleeve is movably installed on the upper end of the inner side of the assembly mechanism. The outer side of the driving sleeve can be provided with a slide groove, and the slide groove is arranged in an inclined shape. A card block engaged in the slide groove is provided on the inner side of the upper end of the upper top plate, so that when the upper top plate moves upward, the card block can move in the slide groove, thereby driving the driving sleeve to rotate, and then driving the gear 2 to rotate. By passing one side of the gear 2 through the interior of the assembly mechanism and meshing with the inner side of the rotating layer, the rotating layer can be driven by the gear 2 to rotate. The cleaning layer provided on the outside of the rotating layer can be used to wipe off the debris generated by deburring the outer side of the plastic part.

[0021] 3. An air bag is fixedly installed on the upper end of the upper top plate, the top rod is hollow, the inside of the top rod is connected to the air bag, and a nozzle is provided on the inner side of the lower end of the top rod. The air bag can be squeezed when the upper top plate moves upward, so that the air flow in the air bag is squeezed into the top rod and then ejected from the nozzle, so as to achieve the effect of using air flow to blow away the debris attached to the outside of the plastic parts during assembly. An air intake pipe is fixedly installed on the upper end of the assembly mechanism, the air intake pipe is connected to the air bag, the upper end of the air bag is connected to the top of the assembly mechanism, and the air bag is connected to the top of the assembly mechanism. One-way air valves are installed at the upper and lower ends of the bag, an opening facing the air intake pipe is opened at the upper end of the air intake cavity, and a through hole connected to the outside is opened on the outside of the air intake cavity, so that the one-way air valve is used to allow air to be sucked inward from the air intake pipe when the air bag is reset, and then the through hole on the air intake cavity allows the external air flow to carry debris into the interior, and then a slag collecting chamber is fixedly installed on the outside of the assembly mechanism, and an inclined filter is installed inside the air intake cavity, so that the debris is guided into the slag collecting chamber after contacting the filter, thereby achieving the effect of automatically collecting burrs and debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a main view of the device of the present invention;

[0023] Figure 2 It is a perspective view of the interior of the main body of the device of the present invention;

[0024] Figure 3 It is a top perspective view of the main body of the device of the present invention;

[0025] Figure 4 It is a left perspective view of the assembly device of the present invention;

[0026] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;

[0027] Figure 6 For the present invention Figure 4 Enlarged view of point B in the middle;

[0028] Figure 7 It is a side view of the ejector rod of the present invention;

[0029] Figure 8 A top view of the air intake cavity of the present invention;

[0030] Figure 9 This is a three-dimensional diagram of the drive sleeve of the present invention.

[0031] Figure 1-9 In: 1-device body, 2-guide device, 3-telescopic rod, 4-assembly mechanism, 5-packaging equipment, 6-guide wheel, 7-clamping plate, 8-top rod, 9-rotating layer, 10-air inlet chamber, 11-tooth plate, 12-slag collecting chamber, 13-upper top plate, 14-air bag, 15-drive sleeve, 16-gear 1, 17-gear 2, 18-inlet pipe, 19-filter screen, 20-chute. DETAILED DESCRIPTION

[0032] See also Figures 1 to 9 , a plastic parts assembly and packaging system and its equipment planar structure schematic diagram and three-dimensional structure schematic diagram.

[0033] A plastic parts assembly and packaging device includes a device body 1, a conveyor belt is installed inside the device body 1, a packaging device 5 is fixedly installed on the left side of the upper end of the device body 1, a guide device 2 is fixedly installed on the right side of the upper end of the device body 1, an assembly mechanism 4 is movably installed in the middle of the upper end of the device body 1, the assembly mechanism 4 is a cylindrical setting with an open lower end, a telescopic rod 3 is fixedly installed on the upper end of the assembly mechanism 4, the inner side of the guide device 2 is inclined, a guide wheel 6 is movably installed inside the guide device 2, a polishing layer is provided on the outer side of the guide wheel 6, a rotating layer 9 is movably installed inside and outside the assembly mechanism 4, plywood 7 is movably installed on both sides of the lower end of the assembly mechanism 4, a push rod 8 is movably installed in the middle of the assembly mechanism 4, the lower end of the push rod 8 is a fork-shaped setting bent to both sides, and the push rod 8 The upper end is fixedly connected to an upper top plate 13, and an air bag 14 is fixedly installed on the upper end of the upper top plate 13. The top rod 8 is hollow, and the interior of the top rod 8 is connected to the air bag 14. A nozzle is provided on the inner side of the lower end of the top rod 8. An air intake pipe 18 is fixedly installed on the upper end of the assembly mechanism 4, and the air intake pipe 18 is connected to the air bag 14. The upper end of the air bag 14 is connected to the top of the assembly mechanism 4. Gear 1 16 is movably installed on both sides of the assembly mechanism 4 corresponding to the upper top plate 13. The upper end of the splint 7 is fixedly connected to a toothed plate 11. A drive sleeve 15 is movably installed on the upper end of the inner side of the assembly mechanism 4. Gear teeth are provided on the outer side of the upper end of the drive sleeve 15. Gear 2 17 that meshes with the outer side of the drive sleeve 15 is movably installed on the upper end of the inner side of the assembly mechanism 4. A slide groove 20 is provided on the outer side of the drive sleeve 15, and the slide groove 20 is inclined.

[0034] Preferably, a cleaning layer is provided on the outside of the rotating layer 9, and an air inlet cavity 10 is opened on the inside of the rotating layer 9. The gear 2 17 passes through the inside of the assembly mechanism 4 and engages with the inside of the rotating layer 9. The rotating layer 9 can be driven to rotate by the gear 2 17. The cleaning layer provided on the outside of the rotating layer 9 can wipe off the debris generated by deburring the outside of the plastic parts. At the same time, the through hole on the air inlet cavity 10 can allow the external airflow to carry the debris into the interior, thereby achieving the effect of automatically collecting burrs and debris.

[0035] Preferably, gear teeth that engage with gear 16 are provided on both sides of the upper top plate 13, and the upper side of the tooth plate 11 engages with gear 16, so that when the telescopic rod 3 drives the assembly mechanism 4 to move upward, the plastic parts can be moved to the bottom of the assembly mechanism 4, and then the assembly mechanism 4 can be moved downward to cover the plastic parts therein, while the top rod 8 can be brought into contact with the conveyor belt and then move upward, so that the upper top plate 13 uses the gear teeth on both sides to drive gear 16 to rotate, and then gear 16 drives the tooth plate 11 to move horizontally, and then the splint 7 is driven to move and contact with the middle ends of the two plastic parts, thereby achieving the effect of automatic assembly.

[0036] Preferably, a block embedded in the slide groove 20 is provided on the inner side of the upper end of the upper top plate 13, and the slide groove 20 is provided on the outer side of the drive sleeve 15. The slide groove 20 is arranged in an inclined shape, and a block embedded in the slide groove 20 is provided on the inner side of the upper end of the upper top plate 13, so that when the upper top plate 13 moves upward, the block can move in the slide groove 20, thereby driving the drive sleeve 15 to rotate.

[0037] Preferably, one-way air valves are installed at the upper and lower ends of the air bag 14, an opening facing the air inlet pipe 18 is opened at the upper end of the air inlet chamber 10, a through hole connected to the outside is opened on the outside of the air inlet chamber 10, a slag collecting chamber 12 is fixedly installed on the outside of the assembly mechanism 4, and an inclined filter screen 19 is installed inside the air inlet chamber 10, so that the one-way air valve is used to allow air to be sucked inward from the air inlet pipe 18 when the air bag 14 is reset, so that debris contacts the filter screen 19 and is guided into the slag collecting chamber 12.

[0038] A plastic parts assembly and packaging system, comprising the following steps:

[0039] The first step is to use the inner inclined surface of the guide device 2 to guide the plastic parts to form a uniform state;

[0040] In the second step, the guide wheel 6 inside the guide device 2 is used to drive the plastic part to rotate and grind the burrs on the outer side of the plastic part;

[0041] In the third step, the plastic parts are pressed and assembled using the clamping plate 7 and the ejector rod 8 inside the assembly mechanism 4;

[0042] In the fourth step, the driving sleeve 15 is used to drive the rotating layer 9 outside the assembly mechanism 4 to rotate and clean burrs and debris;

[0043] In the fifth step, the air bag 14 provided inside the assembly mechanism 4 is used to clean the outside of the plastic part with airflow, and to suck the debris into the slag collecting chamber 12;

[0044] In the sixth step, the assembled plastic parts are packaged as a whole using the packaging equipment 5 .

[0045] The working principles of the plastic parts assembly and packaging system and the equipment thereof of the present invention are as follows.

[0046] First, 1. A guide device 2 is fixedly installed on the right side of the upper end of the device body 1. The inner side of the guide device 2 is inclined. A guide wheel 6 is movably installed inside the guide device 2. A polishing layer is provided on the outer side of the guide wheel 6. The guide wheel 6 can be rotated by the micro motor, so that the plastic parts can be driven to change their posture on the conveyor belt after contacting it under the drive of the conveyor belt, thereby facilitating subsequent assembly. In addition, the polishing layer is provided on the outer side of the guide wheel 6, so that the burrs on the outer side of the plastic parts can be polished when the plastic parts are guided to change their posture, thereby reducing the subsequent processes of the plastic parts. Clamps 7 are movably installed on both sides of the lower end of the assembly mechanism 4, and a push rod 8 is movably installed in the middle of the assembly mechanism 4. The lower end of the push rod 8 is a fork bent to both sides. The upper end of the push rod 8 is fixedly connected to the upper top plate 13, and the gear 16 can be movably installed on both sides of the upper top plate 13 inside the assembly mechanism 4, and the upper end of the splint 7 is fixedly connected to the toothed plate 11, so that when the telescopic rod 3 drives the assembly mechanism 4 to move upward, the plastic part can be moved to the bottom of the assembly mechanism 4, and then the assembly mechanism 4 can be moved downward to cover the plastic part. At the same time, the push rod 8 can be brought into contact with the conveyor belt and then moved upward, and the upper top plate 13 can use the gear teeth on both sides to drive the gear 16 to rotate, and then the gear 16 can drive the toothed plate 11 to move horizontally, and then the splint 7 can be brought into contact with the middle end of the two plastic parts, thereby achieving the effect of automatic assembly, and then the rotating layer 9 is movably installed on the inside and outside of the assembly mechanism 4, and the assembly mechanism 4 can be moved downward. A driving sleeve 15 is movably installed on the upper end of the side, and gear teeth are provided on the outer side of the upper end of the driving sleeve 15. A gear 2 17 that meshes with the outer side of the driving sleeve 15 is movably installed on the upper end of the inner side of the assembly mechanism 4. The outer side of the driving sleeve 15 is provided with a slide groove 20, and the slide groove 20 is arranged in an inclined shape. A card block is provided on the inner side of the upper end of the upper top plate 13 that is engaged in the slide groove 20, so that when the upper top plate 13 moves upward, the card block can move in the slide groove 20, thereby driving the driving sleeve 15 to rotate, and then driving the gear 2 17 to rotate. Through one side of the gear 2 17 passing through the interior of the assembly mechanism 4 and meshing with the inner side of the rotating layer 9, the rotating layer 9 can be driven to rotate by the gear 2 17. The cleaning layer provided on the outer side of the rotating layer 9 can wipe off the debris generated by deburring the outer side of the plastic part. Afterwards, the assembled plastic parts are packaged as a whole through the packaging equipment 5, wherein an air bag 14 is fixedly installed on the upper end of the upper top plate 13, the ejector rod 8 is hollow, the interior of the ejector rod 8 is connected to the air bag 14, and a nozzle is provided on the inner side of the lower end of the ejector rod 8. When the upper top plate 13 moves upward, the air bag 14 can be squeezed, so that the air flow in the air bag 14 is squeezed into the ejector rod 8 and then ejected from the nozzle, so as to achieve the effect of using the air flow to blow away the debris attached to the outside of the plastic parts during assembly. An air intake pipe 18 is fixedly installed on the upper end of the assembly mechanism 4, the air intake pipe 18 is connected to the air bag 14, the upper end of the air bag 14 is connected to the top of the assembly mechanism 4, and one-way air valves are installed at the upper and lower ends of the air bag 14. The upper end of the air intake cavity 10 is provided with an opening facing the air intake pipe 18.The air inlet chamber 10 has a through hole connected to the outside. This allows the one-way valve to draw air inward from the air inlet pipe 18 when the airbag 14 is reset. This allows the through hole in the air inlet chamber 10 to carry debris along with the external airflow. The slag collecting chamber 12 is then fixedly mounted on the outside of the assembly mechanism 4. An inclined filter 19 is installed inside the air inlet chamber 10. This allows debris to contact the filter 19 and be guided into the slag collecting chamber 12, achieving the effect of automatically collecting burrs and debris.

Claims

1. A plastic parts assembly and packaging device, comprising a packaging device body (1), characterized in that: The packaging device (5) is provided on the left side of the upper end of the device body (1), the guiding device (2) is provided on the right side of the upper end of the device body (1), the assembly mechanism (4) is provided in the middle of the upper end of the device body (1), the telescopic rod (3) is fixedly installed on the upper end of the assembly mechanism (4), the guiding wheel (6) is movably installed inside the guiding device (2), the rotating layer (9) is provided on the inner and outer sides of the assembly mechanism (4), the splint (7) is provided inside the assembly mechanism (4), the assembly mechanism (4) is cylindrical with an open lower end, A push rod (8) is movably installed in the middle of the interior of the assembly mechanism (4), the lower end of the push rod (8) is a fork-shaped setting bent to both sides, the inner side of the guide device (2) is inclined, a guide wheel (6) is movably installed in the interior of the guide device (2), the outer side of the guide wheel (6) is provided with a polishing layer, the upper end of the push rod (8) is fixedly connected to the upper top plate (13), the upper end of the upper top plate (13) is fixedly provided with an air bag (14), the push rod (8) is hollow, the lower end of the push rod (8) is provided with a nozzle, the assembly mechanism (4) Gear 1 (16) is installed on both sides of the corresponding upper top plate (13) inside, a tooth plate (11) is provided on the upper end of the clamping plate (7), the upper end of the top rod (8) is connected to the upper top plate (13), and gear teeth engaging with gear 1 (16) are provided on both sides of the upper top plate (13), and the upper side of the tooth plate (11) engages with gear 1 (16). A driving sleeve (15) is movably installed on the upper end of the inner side of the assembly mechanism (4), and gear teeth are provided on the outer side of the upper end of the driving sleeve (15). Gear 2 (17) is movably installed on the upper end of the inner side of the assembly mechanism (4). One side of the gear 2 (17) is engaged with the rotating layer (9), a slide groove (20) is provided on the outside of the driving sleeve (15), and the slide groove (20) is arranged in an inclined shape. A cleaning layer is provided on the outside of the rotating layer (9), and an air intake cavity (10) is provided on the inside of the rotating layer (9). One-way air valves are installed at the upper and lower ends of the air bag (14), an air intake pipe (18) is provided on the upper end of the assembly mechanism (4), a slag collecting cavity (12) is fixedly installed on the outside of the assembly mechanism (4), and an inclined filter screen (19) is installed inside the air intake cavity (10).

2. The plastic parts packaging method of the plastic parts assembly and packaging equipment according to claim 1, comprising the following steps: The first step is to use the inner inclined surface of the guide device (2) to guide the plastic parts so that the plastic parts are aligned; In the second step, the guide wheel (6) inside the guide device (2) is used to drive the plastic part to rotate and grind the burrs on the outer side of the plastic part; The third step is to use the clamping plate (7) and the ejector rod (8) inside the assembly mechanism (4) to press and assemble the plastic parts; In the fourth step, the driving sleeve (15) is used to drive the rotating layer (9) outside the assembly mechanism (4) to rotate and clean burrs and debris; In the fifth step, the air bag (14) provided inside the assembly mechanism (4) is used to clean the outside of the plastic part with airflow, and the debris is sucked into the slag collecting chamber (12); The sixth step is to use packaging equipment (5) to package the assembled plastic parts as a whole.

Citation Information

Patent Citations

  • Pressing device for automobile metal plastic part

    CN213034518U