A clean room hoisting device convenient to disassemble
By using 304 stainless steel and segmented connecting travel rails, combined with low headroom chain hoists and three-in-one geared motors, the structural complexity and cleanliness issues of gantry crane equipment in cleanrooms have been solved, enabling convenient installation, disassembly, and stable transportation.
Patent Information
- Application Number
- CN202210422803.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-21
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2042-04-21
AI Technical Summary
When existing gantry crane equipment is used in cleanrooms, it has a complex structure, is difficult to control, is prone to wear, is inconvenient to install and disassemble, and does not meet cleanliness requirements. Traditional tracks occupy a large area and are inconvenient to transport.
The frame components are made of 304 stainless steel, with segmented connecting tracks and low headroom chain hoists, replacing traditional column lifting. Combined with a three-in-one geared motor and steel-core nylon wheels, it achieves independent lifting and smooth movement.
It simplifies the installation, disassembly, and transportation process, improves structural stability and cleanliness, reduces the risk of wear and tear, and meets the requirements for cleanroom use.
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Figure CN115009994B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a hoisting device, in particular to a clean room hoisting device convenient to disassemble and assemble. BACKGROUND
[0002] With the development of the semiconductor industry, many high-precision devices in the industry need to be lifted and transported, which requires related lifting and transporting devices. However, the cleanliness of the semiconductor industry workshop has very strict requirements. Ordinary gantry cranes can greatly affect the cleanliness due to friction, heat, dust and other reasons during work. Therefore, special materials and corresponding treatment of key parts are required for the gantry crane. Some high-precision devices have special requirements for the working method of the gantry crane, and multiple or single hoists are used for lifting, and it is required to be convenient to install and disassemble, and can be installed and used in different workshops.
[0003] At present, the gantry crane structure that meets the requirements is relatively complex, especially the column lifting part. Multiple columns need to be controlled to lift at the same time, which is easy to have errors and difficult to control. At the same time, it is easy to wear and damage, the manufacturing process is complex, the material properties are required to be high, the installation difficulty is large, it is not convenient to disassemble, and the cost is high. The column lifting mechanism controls all columns to lift at the same time, which leads to all trolleys lifting at the same time and cannot act alone. At present, the gantry crane has a tire type and a track type. The tire type is not stable during movement and cannot meet the requirements of lifting semiconductor industry equipment. The track type needs to lay tracks, the track is long, occupies a large area, and is inconvenient to install and transport. The installation and disassembly method is not suitable for clean rooms. SUMMARY
[0004] In order to solve the above problems, the application provides a clean room hoisting device convenient to disassemble and assemble.
[0005] The clean room hoisting device convenient to disassemble and assemble provided by the application adopts the following technical scheme:
[0006] A clean room hoisting device convenient to disassemble and assemble comprises a main beam, a trolley end beam and a running track. Four low-clearance ring-chain hoists for controlling lifting and X-direction movement are connected to the main beam through electric trolleys. The running track adopts a segmented connection mode. The trolley end beam acts on the running track, so that the trolley end beam realizes Y-direction movement.
[0007] The support beams are fixedly connected between the two main beams by bolts, C-shaped steels are fixedly connected on the main beams by beam clamps, supports are fixedly connected at the bottom of the C-shaped steels, and slide wires are fixedly connected on the supports.
[0008] Further, the main beams, the car end beams, the walking tracks, the support beams and the support columns are made of 304 stainless steel.
[0009] Through the above technical scheme, the overall structure does not need surface rust prevention treatment, and the hardness is higher than Q235, and is not easy to wear.
[0010] Further, the two support columns at the bottom of the same main beam are fixedly connected by bolts.
[0011] Through the above technical scheme, the stability of the structure is improved.
[0012] Further, the walking track is segmented and connected by welding of square steel and H-shaped steel, and each segment after welding is connected by bolts to form a track.
[0013] Through the above technical scheme, the installation, disassembly and transportation are facilitated.
[0014] Further, the support column is composed of an upper column and a lower column connected by bolts.
[0015] Through the above technical scheme, compared with the traditional lifting column, the disassembly and installation are more convenient, and the structure is more stable.
[0016] Further, the motor track wheel adopts a three-in-one reduction motor, and the wheel part is a steel core nylon wheel.
[0017] Through the above technical scheme, the motor track wheel structure is more compact, works stably and has low noise, and the service life is improved.
[0018] In summary, the present application includes at least one of the following beneficial technical effects:
[0019] (1) By adopting the frame member made of 304 stainless steel, the surface rust prevention treatment is saved, and by adopting the segmented connection type track, the problem that the on-site operation mode does not meet the cleanliness requirement of the clean room is solved, and at the same time, the installation, disassembly and transportation of the track are more simple and convenient.
[0020] (2) By removing the traditional column lifting part, replaced by low-clearance ring chain hoist, four points in Z direction independent lifting is realized, the problems of traditional lifting structure control difficulty, manufacturing and disassembly difficulty, easy to wear and tear are solved, the overall structure is optimized, and the restrictions of use conditions and the like are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 Front view of clean room hoisting equipment for easy disassembly;
[0022] Fig. 2 Side view of clean room hoisting equipment for easy disassembly;
[0023] Fig. 3 Top view of clean room hoisting equipment for easy disassembly.
[0024] Explanation of reference numerals in the drawing:
[0025] 1, main beam; 2, cart end beam; 3, walking track; 4, support beam; 5, C-shaped steel; 6, support; 7, slide contact line; 8, low-clearance ring chain hoist; 9, support column; 10, motor track wheel; 11, electric control cabinet; 12, cross support beam; 13, upper column; 14, lower column. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present application, it should be noted that unless otherwise expressly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be interpreted in a broad sense, for example, "connected" can be fixedly connected, or detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] Embodiment 1:
[0030] The following will be described in detail with reference to the accompanying drawings. Figs. 1-3 The present application will be further described in detail.
[0031] The embodiment of the present application discloses a clean room hoisting equipment convenient to disassemble and assemble, which comprises a main beam 1, a cart end beam 2 and a walking track 3, four low-clearance ring-chain hoists 8 for controlling lifting and X-direction movement are connected to the main beam 1 through electric trolleys, the walking track 3 adopts a sectional connection mode, and the cart end beam 2 acts on the walking track, so that the cart end beam 2 realizes Y-direction movement.
[0032] The two main beams 1 are fixedly connected through bolts and are provided with a supporting beam 4, the main beam 1 is fixedly connected through a beam clamp and is provided with a C-shaped steel 5, the bottom of the C-shaped steel 5 is fixedly connected with a support 6, the support 6 is fixedly connected with a slide contact line 7, two low-clearance ring-chain hoists 8 are slidably connected to the two main beams 1, the four low-clearance ring-chain hoists 8 are connected with the slide contact line 7 through power lines, supporting columns 9 are fixedly connected between the main beam 1 and the cart end beam 2, motor track wheels 10 are connected to the bottom of the cart end beam 2 through splines and bolts, one of the cart end beams 2 is fixedly connected with an electric control cabinet 11, and the electric control cabinet 11 is connected with the slide contact line 7 and the motor track wheel 10 through power lines.
[0033] Please refer to Figs. 1-3 The materials of the main beam 1, the cart end beam 2, the walking track 3, the supporting beam 4 and the supporting column 9 are all 304 stainless steel, so that the whole structure does not need surface rust prevention treatment and has higher hardness than Q235 and is not easy to wear, stainless steel cross support beams 12 are fixedly connected between the two supporting columns 9 at the bottom of the same main beam 1 through bolts, the stability of the structure is improved, the walking track 3 is connected by corresponding welding connection of square steel and H-shaped steel in sections, and each section after welding is connected into a track through bolts, so that installation, disassembly and transportation are facilitated, the supporting column 9 is composed of an upper stand column 13 and a lower stand column 14 through bolts, compared with traditional lifting columns, the supporting column 9 is more convenient to disassemble and assemble and has more stable structure, the motor track wheel 10 adopts a three-in-one reduction motor, and the wheel part is a steel core nylon wheel, so that the motor track wheel 10 has more compact structure, stable work, low noise and improved service life.
[0034] The implementation principle of the clean room hoisting equipment convenient to disassemble and assemble is as follows: the low-clearance ring chain hoist 8 is used to control the position of the hoisted equipment in the X direction by walking on the two main beams 1, the hook of the low-clearance ring chain hoist 8 is used to control the position of the hoisted equipment in the Z direction by lifting up and down, the position of the cart end beam 2 on the walking track 3 is used to control the position of the hoisted equipment in the Y direction, the electric control cabinet 11 and the remote controller are used to control the movement of the whole equipment in the X, Y and Z directions, so as to achieve the purpose of hoisting and transporting goods; the traditional vertical column lifting is changed to direct connection of the upper and lower vertical columns 14, the lifting of the Z direction position is changed from the vertical column lifting to the lifting of the low-clearance ring chain hoist 8, and the original vertical column lifting structure, which is the problem focus, is removed; the track is changed from the original crane track to the use of stainless steel square steel, the square steel and the H-shaped steel are segmented, each square steel and the corresponding H-shaped steel are welded together, and finally they are connected by bolts, which is convenient for transportation and installation and disassembly, and the installation of the track makes the track type crane applicable to the clean room.
[0035] The above are preferred embodiments of the present application, but do not limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A clean room hoisting equipment convenient to disassemble, comprising a main beam (1), a cart end beam (2) and a walking track (3), characterized in that: The main beam (1) is connected with four low-clearance ring-chain hoists (8) for controlling lifting and X-direction movement through electric trolleys, the walking track (3) adopts sectional connection mode, and the car end beam (2) acts on the walking track, so that the car end beam (2) realizes Y-direction movement. Two support beams (4) are fixedly connected between the two main beams (1) through bolts, C-shaped steels (5) are fixedly connected on the main beams (1) through beam clamps, supports (6) are fixedly connected to the bottoms of the C-shaped steels (5), slide contact lines (7) are fixedly connected to the supports (6), two low-clearance ring-chain hoists (8) are slidably connected on each of the two main beams (1), the four low-clearance ring-chain hoists (8) are all connected with the slide contact lines (7) through power lines, support columns (9) are fixedly connected between the main beams (1) and the car end beams (2) through bolts, motor track wheels (10) are connected to the bottoms of the car end beams (2) through splines and bolts, an electric control cabinet (11) is fixedly connected to one of the car end beams (2), and the electric control cabinet (11) is connected with the slide contact lines (7) and the motor track wheels (10) through power lines.
2. The clean room hoist apparatus of claim 1, wherein: The materials of the main beam (1), the car end beam (2), the walking track (3), the support beam (4) and the support column (9) are all 304 stainless steel.
3. The clean room hoist apparatus of claim 2, wherein: Stainless steel cross support beams (12) are fixedly connected between the two support columns (9) at the bottom of the same main beam (1) through bolts.
4. The clean room hoist apparatus of claim 3, wherein: The walking track (3) is formed by sectional corresponding welding connection of square steel and H-shaped steel, and each section after welding is connected through bolts to form a track.
5. The clean room hoist apparatus of claim 4, wherein: The support columns (9) are all composed of upper vertical columns (13) and lower vertical columns (14) through bolts.
6. The clean room hoist apparatus of claim 5, wherein: The motor track wheels (10) adopt three-in-one reduction motors, and the wheels thereof are steel core nylon wheels.
Citation Information
Patent Citations
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CN211283500U
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CN214570152U
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CN217148333U