Construction method of vibrating system of tunnel lining jumbo and tunnel lining jumbo

By optimizing the design and construction method of the tunnel lining trolley vibration system, the problem of difficulty in compacting vault concrete is solved, and high-quality pouring of concrete is achieved to ensure the safety and uniformity of tunnel lining.

CN115012988BActive Publication Date: 2025-07-11CHINA RAILWAY 19TH BUREAU GROUP SIXTH ENGINEERING CO LTD +1
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202210506115.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-09
Publication Date
2025-07-11
Estimated Expiration
2042-05-09

AI Technical Summary

Technical Problem

In the traditional tunnel lining process, the vault concrete is difficult to be dense, resulting in uneven voids and strength, affecting tunnel safety. The existing tunnel lining trolley vibration system has poor vibration effect, especially in the longitudinal and annular construction joints, the concrete quality is poor.

Method used

A tunnel lining trolley vibration system is designed, including a specific distribution of steel formwork, vibration group and construction method. Through the combination of pneumatic and insertion vibrators, the vibration sequence and position are optimized to ensure sufficient vibration of concrete in the vault, side wall, end and other areas.

Benefits of technology

The compactness and strength uniformity of concrete are improved, the vaults are prevented from being de-empty, the concrete diseases of longitudinal and annular construction joints are reduced, and the quality of tunnel lining is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115012988B_ABST
    Figure CN115012988B_ABST
Patent Text Reader

Abstract

The invention provides a construction method for a vibrating system of a tunnel lining trolley and a tunnel lining trolley. The construction method includes pouring concrete layer by layer into the pouring windows of the steel formwork of the vibrating system of the tunnel lining trolley. When the concrete pouring of each layer of pouring window is completed, the corresponding first vibrating group is started to vibrate the concrete. After the concrete pouring of multiple layers of pouring windows is completed, concrete is poured into the pouring holes at the crown of the steel formwork. When the concrete has overflowed the corresponding second vibrating group by a preset distance, the corresponding second vibrating group is started to vibrate the concrete. When the concrete approaches the crown, the third internal vibrator at the crown is started to vibrate the concrete at the crown. During the concrete pouring process, the third to sixth vibrating groups at both ends of the steel formwork are started as needed to vibrate the concrete. The tunnel lining trolley uses the above construction method, which can improve the pouring quality of the secondary lining concrete, make the concrete strength basically the same inside and outside and the strength discrete value small.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of tunnel construction, and more specifically, to a construction method for a vibrating system of a tunnel lining trolley and a tunnel lining trolley using the construction method. Background Art

[0002] With the rapid development of railway and highway construction in China, the number of tunnel engineering constructions is increasing. Therefore, the requirements for the lining quality and standardized construction of tunnels are continuously improving.

[0003] In the traditional tunnel lining process, before pouring the secondary lining concrete, the tunnel lining trolley is first moved to the designated position, and the steel formwork of the tunnel lining trolley is overlapped with the upper slab concrete; then the secondary lining concrete is poured. During pouring, the concrete is pumped to the feeding port of the tunnel lining trolley by a ground pump, and a handheld vibrating rod is used for vibrating at each feeding port. When pouring to the arch top, an electric attached vibrating device is used for vibrating; however, due to the dense steel bars at the arch top of the secondary lining, it is impossible to perform manual vibration on the arch top concrete, and the electric vibrating device has disadvantages such as insufficient frequency and small vibration radius, resulting in difficulty in making the arch top concrete dense and full. Therefore, quality problems such as cavities, insufficient concrete strength, and uneven concrete strength appear in the tunnel lining arch top concrete, and these quality problems will bring great safety risks to the later operation of the tunnel. Therefore, the traditional tunnel lining process can no longer meet the construction requirements.

[0004] In view of the above problems, an existing vibrating system for a tunnel lining trolley, as Figure 1 shown, includes a steel formwork 11, a plurality of automatic insertion vibrating devices 12 and a plurality of pneumatic vibrating devices 13. The vibrating system of the tunnel lining trolley inserts a high-frequency vibrating rod into the arch top concrete through the automatic insertion vibrating device 12 to perform automatic insertion vibration on the arch top concrete, thereby solving the problems of arch top secondary lining voiding and non-dense concrete; in addition, the pneumatic vibrating device 13 has advantages such as high vibration frequency and large vibration radius, enabling it to vibrate deep concrete and avoiding incomplete vibration and non-dense concrete of deep concrete. However, the relative position distribution among the automatic insertion vibrating device 12, the pneumatic vibrating device 13 and the side wall feeding port 111 of the vibrating system of the tunnel lining trolley is unreasonable, the arrangement of the vibrating device at the end 112 of the steel formwork 11 is also unreasonable, and there are disadvantages in the construction method, resulting in poor vibration effect of the vibrating system of the tunnel lining trolley on the concrete, especially the vibration effect on the concrete at the longitudinal construction joint (i.e., the construction joint between the inverted arch and the secondary lining) and the circumferential construction joint (i.e., the construction joint between adjacent two slabs of the secondary lining) is poor, making it easy for the concrete at the longitudinal construction joint and / or the circumferential construction joint to have diseases, affecting the safety of the later operation of the tunnel. Summary of the Invention

[0005] In order to solve the above problems, the main object of the present invention is to provide a construction method for a vibration system of a tunnel lining trolley, which can improve the overall pouring quality of the secondary lining concrete, prevent the concrete at the vault from being hollowed out, ensure that the internal and external concrete strengths are basically the same, and the strength discrete value is small.

[0006] Another object of the present invention is to provide a tunnel lining trolley using the construction method of the above-mentioned vibration system of the tunnel lining trolley.

[0007] To achieve the main object of the present invention, the present invention provides a construction method for a vibration system of a tunnel lining trolley. The vibration system of the tunnel lining trolley includes a steel formwork. The steel formwork has two symmetrically arranged construction areas. Each construction area is provided with three layers of pouring windows, three groups of first vibration groups, two groups of second vibration groups, a third vibration group, a fourth vibration group, a fifth vibration group and a sixth vibration group. The three layers of pouring windows are distributed circumferentially along the steel formwork. The construction area has a side arch part, a first end part and a second end part. Along the first direction, the side arch part is located between the first end part and the second end part. The first vibration group and the second vibration group are both arranged on the side arch part. The three groups of first vibration groups are arranged alternately with the three layers of pouring windows in the circumferential direction. The first vibration group includes a plurality of first pneumatic vibrators distributed along the first direction. The two groups of second vibration groups are distributed in the circumferential direction. The second vibration group includes a plurality of second pneumatic vibrators distributed along the first direction. The first direction is parallel to the axis of the steel formwork. The third vibration group and the fifth vibration group are both arranged on the first end part. The third vibration group includes a plurality of third pneumatic vibrators distributed in the circumferential direction. The fifth vibration group includes at least one first inserted vibrator. The fourth vibration group and the sixth vibration group are both arranged on the second end part. The fourth vibration group includes a plurality of fourth pneumatic vibrators distributed in the circumferential direction. The sixth vibration group includes at least one second inserted vibrator. In the height direction of the steel formwork, the height of the lowermost group of first vibration groups is less than the height of the lowermost pouring window. The second vibration group is located above the uppermost pouring window. The fifth vibration group is located above the third vibration group. The sixth vibration group is located above the fourth vibration group. In the circumferential direction, adjacent two first pneumatic vibrators are arranged staggeredly. Adjacent two second pneumatic vibrators are arranged staggeredly. An adjacent first pneumatic vibrator and an adjacent second pneumatic vibrator are arranged staggeredly. The crown of the steel formwork is provided with a plurality of third inserted vibrators distributed along the first direction and a plurality of perfusion holes distributed along the first direction. Wherein, the construction method includes: pouring concrete into the lowermost pouring window of the construction area. During the pouring process, a worker operates a hand-held inserted vibrator to vibrate the concrete poured at the lowermost pouring window. When the concrete overflows the third pneumatic vibrators in the first area corresponding to the lowermost pouring window, start the third pneumatic vibrators in the first area to vibrate for a first preset duration. When the concrete overflows the fourth pneumatic vibrators in the first area, start the fourth pneumatic vibrators in the first area to vibrate for a first preset duration. When the pouring of the lowermost pouring window is completed, close the lowermost pouring window and start the lowermost group of first vibration groups to vibrate for a second preset duration;Pour concrete into the second - layer casting window in the construction area. During the pouring process, workers operate handheld plug - in vibrators to vibrate the concrete poured at the second - layer casting window. When the concrete floods over the third pneumatic vibrator in the second area corresponding to the second - layer casting window, start the third pneumatic vibrator in the second area for the third preset duration of vibration. When the concrete floods over the fourth pneumatic vibrator in the second area, start the fourth pneumatic vibrator in the second area for the third preset duration of vibration. After the pouring of the second - layer casting window is completed, close the second - layer casting window and let the second group of the first vibrator group vibrate for the fourth preset duration, and start the bottom - most group of the first vibrator group to vibrate for the fifth preset duration; Pour concrete into the top - most casting window in the construction area. During the pouring process, workers operate handheld plug - in vibrators to vibrate the concrete poured at the top - most casting window. When the concrete floods over the third pneumatic vibrator in the third area corresponding to the top - most casting window, start the third pneumatic vibrator in the third area for the sixth preset duration of vibration. When the concrete floods over the fourth pneumatic vibrator in the third area, start the fourth pneumatic vibrator in the third area for the sixth preset duration of vibration. After the pouring of the top - most casting window is completed, close the top - most casting window and start the top - most group of the first vibrator group to vibrate for the seventh preset duration, and start the second group of the first vibrator group to vibrate for the eighth preset duration; Pour concrete into the pouring hole. During the pouring process, start the third plug - in vibrator to vibrate in the first preset mode according to the requirements. When the concrete floods over the first preset distance of the first group of the second vibrator group, start the first group of the second vibrator group to vibrate for the ninth preset duration. When the concrete floods over the second preset distance of the second group of the second vibrator group, start the second group of the second vibrator group to vibrate for the tenth preset duration and start the first group of the second vibrator group to vibrate for the eleventh preset duration. When the first plug - in vibrator and the second plug - in vibrator are flooded by the concrete, start and vibrate in the second preset mode.;

[0008] As can be seen from the above, through the design of the construction method of the vibration system of the tunnel lining trolley, it is possible to better improve the vibration effect of the concrete in the side wall, arch area, crown area, and both - end areas of the steel formwork, so as to improve the compactness of the concrete, prevent the occurrence of voids in the concrete, and reduce the concrete diseases of the longitudinal construction joints and circumferential construction joints.

[0009] A preferred solution is that in the height direction, when the concrete floods over the top - most casting window by 1 meter to 1.5 meters, start the top - most group of the first vibrator group to vibrate for the twelfth preset duration.

[0010] As can be seen from the above, the above design can further improve the vibration effect of the concrete at the arch part, improve the compactness of the concrete and prevent the occurrence of voids in the concrete, and ensure the uniform strength of the concrete.

[0011] A further solution is that when the concrete pouring is completed, the second vibration group of the second set is started for vibrating for the thirteenth duration.

[0012] As can be seen from the above, the above design can further improve the vibration effect of the concrete at the arch part and the arch top, improve the compactness of the concrete and prevent the arch top from being hollow, and ensure the uniform strength of the concrete.

[0013] Another preferred solution is that after the pouring of the bottommost casting window is completed and before the bottommost casting window is closed, the worker operates a hand-held inserted vibrator to vibrate the concrete around the embedded waterstop at the first end and the second end, so that the embedded waterstop is in a straight state.

[0014] As can be seen from the above, the above operation can avoid the embedded waterstop from being squeezed and deformed and / or toppled, so that the waterstop remains in a straight state, thereby ensuring the waterproof effect of the embedded waterstop.

[0015] Another preferred solution is that the first preset vibration mode includes: controlling the third inserted vibrator to start intermittently two to four times, and vibrating for the fourteenth preset duration for each single start; the second preset vibration mode includes: controlling the first inserted vibrator to start intermittently two to four times, and vibrating for the fifteenth preset duration for each single start; controlling the second inserted vibrator to start intermittently two to four times, and vibrating for the fifteenth preset duration for each single start.

[0016] As can be seen from the above, the above design enables the concrete at the arch top and the arch part to be vibrated sufficiently, making the concrete compact and with uniform strength, and avoiding problems such as honeycombing and pitting on the concrete surface and arch top hollowness.

[0017] Another preferred solution is that the first preset distance is between 0.5 m and 0.6 m; the second preset distance is between 0.5 m and 0.6 m; in the height direction, the minimum distance between the third pneumatic vibrator and the low side wall is between 0.8 m and 1 m, the minimum distance between the fourth pneumatic vibrator and the low side wall is between 0.8 m and 1 m, and the minimum distance between the first pneumatic vibrator and the low side wall is between 0.8 m and 1 m.

[0018] As can be seen from the above, the above design enables the first pneumatic vibrator, the third pneumatic vibrator, and the fourth pneumatic vibrator to cooperate with each other to vibrate the concrete at the construction joint between the inverted arch and the secondary lining sufficiently, effectively and comprehensively, thereby ensuring the compactness of the concrete in the side wall and the end side wall area of the steel formwork and improving the pouring quality of the concrete.

[0019] A further solution is that after completing the casting and vibration of the bottom-layer cast windows of the first construction area, the casting and vibration of the bottom-layer cast windows of the second construction area are carried out; after completing the casting and vibration of the bottom-layer cast windows of the second construction area, the casting and vibration of the second-layer cast windows of the first construction area are carried out; after completing the casting and vibration of the second-layer cast windows of the first construction area, the casting and vibration of the second-layer cast windows of the second construction area are carried out; after completing the casting and vibration of the second-layer cast windows of the second construction area, the casting and vibration of the top-layer cast windows of the first construction area are carried out; after completing the casting and vibration of the top-layer cast windows of the first construction area, the casting and vibration of the top-layer cast windows of the second construction area are carried out; after completing the casting and vibration of the top-layer cast windows of the second construction area, concrete is poured into the pouring holes.

[0020] It can be seen from the above that by designing the concrete pouring sequence, the steel formwork can be balanced in force during the concrete pouring process, thereby ensuring construction safety while ensuring the quality of concrete pouring.

[0021] Another further solution is to pour concrete from the same carload into the same construction area; when the pouring of concrete from the current carload is completed, the next carload of concrete is switched to another construction area for pouring, and this cycle is repeated until the pouring of concrete for the three-story windows in the two construction areas is completed.

[0022] From the above, it can be seen that pouring concrete on the same side of the steel formwork in a single pouring process can better ensure the uniformity of the concrete on the same side of the steel formwork, and minimize the impact of subtle differences between concrete in different pouring processes on the density, strength and degree of integration of the secondary lining concrete, thereby improving the quality of concrete pouring.

[0023] A further solution is that each layer of casting windows includes multiple feeding ports distributed along a first direction, and when pouring concrete for each layer of casting windows, concrete of a preset height is poured sequentially into the multiple feeding ports in the first direction; when the tunnel lining trolley vibration system is on a slope, when pouring concrete for each layer of casting windows, concrete is poured sequentially from the feeding port with a lower height to the feeding port with a higher height.

[0024] It can be seen from the above that the above design can make the distribution of concrete more uniform, so as to avoid the problem of voids in concrete.

[0025] In order to achieve another object of the present invention, the present invention provides a tunnel lining trolley, which uses the construction method of the tunnel lining trolley vibration system mentioned above.

[0026] As can be seen from the above, the tunnel lining trolley adopting the construction method of the above-mentioned tunnel lining trolley vibration system can improve the overall pouring quality of the secondary lining concrete, ensure the compactness of the concrete and the uniformity of the concrete strength, and prevent the concrete at the crown from being void; in addition, it can also ensure that the internal and external concrete strengths are basically the same, and the strength discrete value is small. Description of the Drawings

[0027] Figure 1 is a schematic structural diagram of an existing tunnel lining trolley vibration system.

[0028] Figure 2 is a schematic structural diagram of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0029] Figure 3 is a schematic structural diagram of the distribution of the pouring windows of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0030] Figure 4 is a schematic structural diagram of the distribution of the first vibration group and the second vibration group of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0031] Figure 5 is a schematic diagram of the use state of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0032] Figure 6 is a schematic diagram of the approximate vibration range of the hand-held inserted vibrator at each feeding port of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0033] Figure 7 is a schematic diagram of the approximate vibration range of each first pneumatic vibrator and each second pneumatic vibrator of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0034] Figure 8 is a schematic diagram of the approximate vibration range of each third pneumatic vibrator, each fourth pneumatic vibrator, each first inserted vibrator and each second inserted vibrator of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0035] Figure 9 is a schematic diagram of the approximate vibration range of each third inserted vibrator of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0036] Figure 10 is a detection waveform diagram of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0037] Figure 11 is a comparison table of the detection data of the lining crown strength by the acoustic wave rebound method of an embodiment of the tunnel lining trolley vibration system of the present invention.

[0038] The present invention will be further described below in conjunction with the drawings and embodiments. Specific implementation mode

[0039] Embodiment of the vibrating system of the tunnel lining jumbo

[0040] Refer to Figures 2 to 5 , the vibrating system 200 of the tunnel lining jumbo includes a steel formwork 2, an air compressor and a control device. The steel formwork 2 has two construction areas 20 symmetrically arranged with respect to the symmetry plane 201. The construction area 20 has a side arch part 202, a first end part 203 and a second end part 204. Along the first direction X, the side arch part 202 is located between the first end part 203 and the second end part 204. In addition, multiple layers of pouring windows 21, multiple groups of first vibrating groups 22, at least one group of second vibrating groups 23, third vibrating groups 24, fourth vibrating groups 25, fifth vibrating groups 26 and sixth vibrating groups 27 are arranged on each construction area 20. Among them, the height direction and the axis of the steel formwork 2 are on the symmetry plane 201, and the first direction X is parallel to the axis.

[0041] Along the first direction X, the length of the steel formwork 2 is between 10 meters and 14 meters. The multiple layers of pouring windows 21 are distributed circumferentially along the steel formwork 2. Each layer of the pouring window 21 includes a plurality of feeding ports 211, and the plurality of feeding ports 211 are distributed along the first direction X. In this embodiment, along the first direction X, the length of the steel formwork 2 is 12 meters. The number of pouring windows 21 is preferably three layers. Each layer of the pouring window 21 includes four feeding ports 211. In the first direction X, the distance between two adjacent feeding ports 211 is preferably between 1.8 meters and 2.5 meters; more preferably, in the first direction X, the distance between two adjacent feeding ports 211 is 2.2 meters. Among them, the three layers of pouring windows 21 are located in the middle and lower part of the construction area 20, that is, corresponding to the side wall area of the tunnel. Three of the feeding ports 211 in each layer of the pouring window 21 are located at the side arch part 202 of the construction area 20, and the remaining one feeding port 211 is located at the first end part 203 or the second end part 204. And in the circumferential direction of the steel formwork 2, two adjacent feeding ports 211 are arranged staggeredly.

[0042] Furthermore, at least one hand-held insertion vibrator is arranged on each construction area 20, so that when pouring concrete into each feeding port 211, construction workers can perform preliminary vibration on the concrete during the concrete pouring process, so that the injected concrete can be initially compacted. At the same time, the arrangement of the hand-held insertion vibrator enables construction workers to control the central embedded waterstop to be straight during the concrete pouring process, so that the central embedded waterstop is not squeezed and deformed and prevent the central embedded waterstop from toppling.

[0043] Multiple groups of first vibrators are all arranged at the side arch part 202 of the construction area 20, and the multiple groups of first vibrators are located at the middle and lower part of the construction area 20, that is, corresponding to the side wall area of the tunnel. The multiple groups of first vibrating groups 22 are distributed circumferentially along the steel formwork 2, and the multiple groups of first vibrating groups 22 and the multiple layers of pouring windows 21 are arranged alternately in the circumferential direction of the steel formwork 2. Each group of first vibrating groups 22 includes multiple first pneumatic vibrators 221, and the multiple first pneumatic vibrators 221 are distributed along the first direction X. In this embodiment, the number of the first vibrating groups 22 is preferably three groups, and each group of first vibrating groups 22 includes three first pneumatic vibrators 221. In the first direction X, the distance between two adjacent first pneumatic vibrators 221 is preferably between 1.8 meters and 2.5 meters, and the vibration radius of the first pneumatic vibrator 221 is preferably between 1.8 meters and 2.5 meters; preferably, the vibration radius of the first pneumatic vibrator 221 is 2.5 meters, and in the first direction X, the distance between two adjacent first pneumatic vibrators 221 is 2.2 meters; in addition, in the height direction, the minimum distance between the first pneumatic vibrator 221 and the low side wall of the tunnel is preferably between 0.8 meters and 1 meter, that is, the minimum distance between the height of each first pneumatic vibrator 221 of the lowermost group of first vibrating groups 22 and the low side wall of the tunnel is preferably between 0.8 meters and 1 meter directly, and the height of the lowermost group of first vibrating groups 22 is less than the height of the lowermost layer of pouring windows 21. Through the design of the relative positions of the first vibrating groups 22 and the pouring windows 21, it not only ensures that the concrete at the construction joint between the inverted arch and the secondary lining can be vibrated comprehensively and sufficiently, but also ensures that the concrete between two adjacent layers of pouring windows 21 can be vibrated comprehensively and sufficiently, so that the concrete at the side wall can be more dense and the defect diseases of the concrete at the side wall can be reduced.

[0044] The second vibrating group 23 is arranged at the side arch part 202 of the construction area 20. Each group of second vibrating groups 23 includes multiple second pneumatic vibrators 231, and the multiple second pneumatic vibrators 231 are distributed along the first direction X. In the height direction, the second vibrating group 23 is located above the topmost layer of pouring windows 21, so that the second vibrating group 23 is located at the middle and upper part of the construction area 20, that is, corresponding to the arch area of the tunnel. In this embodiment, the number of the second vibrating groups 23 is preferably two groups, and each group of second vibrating groups 23 includes three second pneumatic vibrators 231. In the first direction X, the distance between two adjacent second pneumatic vibrators 231 is preferably between 1.8 meters and 2.5 meters, and the vibration radius of the second pneumatic vibrator 231 is preferably between 1.8 meters and 2.5 meters; preferably, the vibration radius of the second pneumatic vibrator 231 is 2.5 meters, and in the first direction X, the distance between two adjacent second pneumatic vibrators 231 is 2.2 meters. Through the setting of the position of the second vibrating group 23, the second vibrating group 23 can vibrate the concrete at the arch part comprehensively and sufficiently to ensure that the concrete at the arch part is dense and free of defect diseases.

[0045] In the circumferential direction of the steel formwork 2, two adjacent first pneumatic vibrators 221 are staggeredly arranged, two adjacent second pneumatic vibrators 231 are staggeredly arranged, and an adjacent first pneumatic vibrator 221 and a second pneumatic vibrator 231 are staggeredly arranged. Moreover, in the circumferential direction of the steel formwork 2, the first vibration group 22 located between two adjacent casting windows 21 in adjacent layers is arranged close to the lower-layer casting window 21 of the two adjacent casting windows 21, so as to ensure that the concrete near each feeding port 211 is better vibrated, fill the vibration blind area of the handheld insertion vibrator, and thus improve the casting quality of the overall secondary lining concrete.

[0046] The third vibration group 24 is arranged at the first end 203 of the construction area 20, and the third vibration group 24 is located in the middle and lower part of the construction area 20, that is, corresponding to the side wall area of the tunnel. The third vibration group 24 includes a plurality of third pneumatic vibrators 241, and the plurality of third pneumatic vibrators 241 are distributed along the circumferential direction of the steel formwork 2. In this embodiment, the third vibration group 24 includes four third pneumatic vibrators 241. Among them, in the circumferential direction of the steel formwork 2, the distance between two adjacent third pneumatic vibrators 241 can be adaptively set and adjusted according to the position of the feeding port 211 at the first end 203, so as to ensure the vibration effect of the third vibration group 24 on the concrete at the first end 203. In the height direction, the minimum distance between the lowest third pneumatic vibrator 241 in the third vibration group 24 and the low side wall is preferably between 0.8 m and 1 m. The vibration radius of the third pneumatic vibrator 241 is preferably between 1.8 m and 2.5 m, and more preferably, the vibration radius of the third pneumatic vibrator 241 is 2.2 m.

[0047] By arranging the third vibration group 24, the third vibration group 24 can vibrate the concrete of the side wall part at the end of the steel formwork 2 comprehensively and sufficiently, so as to ensure the casting quality of the concrete at the circumferential construction joint, and thus ensure the connection quality between two adjacent secondary linings; in addition, the third vibration group 24 is also used to cooperate with the first vibration group 22 to vibrate the concrete at the end of the construction joint between the inverted arch and the secondary lining sufficiently, effectively and comprehensively, so as to ensure the density of the concrete in the side wall and the end side wall area of the steel formwork 2 and improve the casting quality of the concrete.

[0048] The fourth vibrating group 25 is arranged at the second end 204 of the construction area 20, and the fourth vibrating group 25 is located in the middle and lower part of the construction area 20, that is, corresponding to the side wall area of the tunnel. The fourth vibrating group 25 includes a plurality of fourth pneumatic vibrators 251, and the plurality of fourth pneumatic vibrators 251 are distributed circumferentially along the steel formwork 2. In this embodiment, the fourth vibrating group 25 includes four fourth pneumatic vibrators 251. Among them, in the circumferential direction of the steel formwork 2, the distance between two adjacent fourth pneumatic vibrators 251 can be adaptively set and adjusted according to the position of the feeding port 211 at the second end 204 to ensure the vibrating effect of the fourth vibrating group 25 on the concrete at the second end 204. In the height direction, the minimum distance between the fourth pneumatic vibrator 251 with the lowest height position in the fourth vibrating group 25 and the low side wall is preferably between 0.8 meters and 1 meter. The vibrating radius of the fourth pneumatic vibrator 251 is preferably between 1.8 meters and 2.5 meters. More preferably, the vibrating radius of the fourth pneumatic vibrator 251 is 2.2 meters.

[0049] By arranging the fourth vibrating group 25, the fourth vibrating group 25 can vibrate the concrete of the side wall part at the end of the steel formwork 2 comprehensively and sufficiently to ensure the pouring quality of the concrete at the circumferential construction joint, thereby ensuring the connection quality between two adjacent secondary linings; in addition, the fourth vibrating group 25 is also used to cooperate with the first vibrating group 22 to vibrate the concrete at the end of the construction joint between the inverted arch and the secondary lining fully, effectively and comprehensively, so as to ensure the density of the concrete in the side wall and the end side wall area of the steel formwork 2 and improve the pouring quality of the concrete.

[0050] The fifth vibrating group 26 is arranged at the first end 203 of the construction area 20. In the height direction, the fifth vibrating group 26 is located above the third vibrating group 24, so that the fifth vibrating group 26 is located in the middle and upper part of the construction area 20, that is, corresponding to the arch area of the tunnel. The fifth vibrating group 26 includes at least one first plug-in vibrator 261. In this embodiment, the fifth vibrating group 26 includes two first plug-in vibrators 261, and the two first plug-in vibrators 261 are distributed circumferentially along the steel formwork 2. Among them, in the circumferential direction of the steel formwork 2, the distance between two adjacent first plug-in vibrators 261 is preferably between 1.2 meters and 1.8 meters, and the vibrating radius of the first plug-in vibrator 261 is preferably between 1.2 meters and 1.8 meters. In addition, in the circumferential direction of the steel formwork 2, the distance between an adjacent third pneumatic vibrator 241 and a first plug-in vibrator 261 is preferably between 1.2 meters and 1.8 meters; more preferably, the distance between two adjacent first plug-in vibrators 261 is 1.5 meters, the vibrating radius of the first plug-in vibrator 261 is 1.5 meters, and the distance between an adjacent third pneumatic vibrator 241 and a first plug-in vibrator 261 is 1.5 meters.

[0051] By arranging the fifth vibrating group 26, the first inserted vibrator 261 can fully vibrate the concrete at the crown part at the end of the steel formwork 2, so as to avoid small voids or non-compaction in a small area caused by local concrete accumulation during the process of pouring concrete into the crown, thereby ensuring the pouring quality of the concrete at the circumferential construction joint and improving the connection quality between the secondary linings of adjacent two slabs. In addition, the fifth vibrating group 26 is also used to cooperate with the second vibrating group 23 to vibrate the concrete at the crown, so as to improve the vibrating effect on the concrete at the crown part of the steel formwork 2.

[0052] The sixth vibrating group 27 is arranged at the first end 203 of the construction area 20. In the height direction, the sixth vibrating group 27 is located above the fourth vibrating group 25, so that the sixth vibrating group 27 is located in the upper middle part of the construction area 20, that is, corresponding to the arch area of the tunnel. The sixth vibrating group 27 includes at least one second inserted vibrator 271. In this embodiment, the fifth vibrating group 26 includes two second inserted vibrators 271, and the two second inserted vibrators 271 are distributed along the circumferential direction of the steel formwork 2. Among them, in the circumferential direction of the steel formwork 2, the distance between two adjacent second inserted vibrators 271 is preferably between 1.2 m and 1.8 m, and the vibrating radius of the second inserted vibrator 271 is preferably between 1.2 m and 1.8 m. In addition, in the circumferential direction of the steel formwork 2, the distance between an adjacent fourth pneumatic vibrator 251 and a second inserted vibrator 271 is preferably between 1.2 m and 1.8 m; preferably, the distance between two adjacent second inserted vibrators 271 is 1.5 m, the vibrating radius of the second inserted vibrator 271 is 1.5 m, and the distance between an adjacent fourth pneumatic vibrator 251 and a second inserted vibrator 271 is 1.5 m.

[0053] By arranging the sixth vibrating group 27, the second inserted vibrator 271 can fully vibrate the concrete at the crown part at the end of the steel formwork 2, so as to avoid small voids or non-compaction in a small area caused by local concrete accumulation during the process of pouring concrete into the crown, thereby ensuring the pouring quality of the concrete at the circumferential construction joint and improving the connection quality between the secondary linings of adjacent two slabs. In addition, the sixth vibrating group 27 is also used to cooperate with the second vibrating group 23 to vibrate the concrete at the crown, so as to improve the vibrating effect on the concrete at the crown part of the steel formwork 2.

[0054] The arch of the steel formwork 2 is provided with a plurality of third inserted vibrators 28 and a plurality of pouring holes 29, the plurality of third inserted vibrators 28 are distributed along the first direction X, and the plurality of pouring holes 29 are distributed along the first direction X. In the first direction X, the plurality of third inserted vibrators 28 and the plurality of pouring holes 29 are alternately arranged, and the plurality of third inserted vibrators 28 and the plurality of pouring holes 29 are all located on the symmetry plane 201, preferably, in the first direction X, the spacing between the third inserted vibrators 28 and the pouring holes 29 is between 1.2 meters and 1.8 meters; preferably, in the first direction X, the spacing between the third inserted vibrators 28 and the pouring holes 29 is 1.5 meters.

[0055] The third insert vibrator 28 is used to vibrate the concrete at the arch of the steel formwork 2, and in cooperation with the second vibrating group 23, the concrete at the arch is vibrated more comprehensively and fully to ensure that the concrete at the arch is evenly distributed, dense and has uniform strength, and to prevent problems such as loose concrete, honeycombed surface, and hollow arch due to inadequate vibration.

[0056] Combination Figures 6 to 9 The vibration radius of the first pneumatic vibrator 221 meshes with the vibration radius of other adjacent vibrators, the vibration radius of the second pneumatic vibrator 231 meshes with the vibration radius of other adjacent vibrators, the vibration radius of the third pneumatic vibrator 241 meshes with the vibration radius of other adjacent vibrators, the vibration radius of the fourth pneumatic vibrator 251 meshes with the vibration radius of other adjacent vibrators, and the vibration radius of the first plug-in vibrator 261 meshes with the vibration radius of other adjacent vibrators. The vibration radius of the second inserted vibrator 271 meshes with the vibration radius of other adjacent vibrators, and the vibration radius of the third inserted vibrator 28 meshes with the vibration radius of other adjacent vibrators; the above design enables the vibration range of the first vibrating group 22, the second vibrating group 23, the third vibrating group 24, the fourth vibrating group 25, the fifth vibrating group 26, the sixth vibrating group 27 and multiple third inserted vibrators 28 to cover the entire second lining concrete, thereby ensuring the overall quality of the second lining concrete.

[0057] The air compressor is connected to each first pneumatic vibrator 221, each second pneumatic vibrator 231, each third pneumatic vibrator 241, each fourth pneumatic vibrator 251, each first inserted vibrator 261, each second inserted vibrator 271 and each third inserted vibrator 28 through a valve unit, and a control device is electrically connected to the air compressor and the valve unit, respectively, so that the control device can control the first vibrating group 22, the second vibrating group 23, the third vibrating group 24, the fourth vibrating group 25, the fifth vibrating group 26, the sixth vibrating group 27 and the third inserted vibrator 28 through the air compressor and the valve unit to perform corresponding vibration operations.

[0058] Embodiment of the construction method of the vibrating system of the tunnel lining jumbo

[0059] In this embodiment, the tunnel lining jumbo vibrating system 200 in the embodiment of the above-mentioned tunnel lining jumbo vibrating system 200 is used for construction. The specific construction method is as follows:

[0060] During construction, a secondary lining casting cavity for the current construction section is formed between the steel formwork 2 of the tunnel lining jumbo vibrating system 200 and the already cast and formed secondary lining, the primary lining of the current construction section, the invert and the low side wall, and the end formwork.

[0061] Next, concrete is poured into the bottom pouring window 21 of the construction area 20. During the pouring process, the worker operates a hand-held insertion vibrator to vibrate the concrete poured at the bottom pouring window 21. When the worker operates the hand-held insertion vibrator for vibration, it is carried out in multiple times and multiple areas, that is, the hand-held insertion vibrator vibrates the concrete poured near each feeding port 211 of the bottom pouring window 21. The single vibration time is preferably between 15 seconds and 25 seconds. The state of the concrete after vibration should be that the concrete is vibrated densely and the surface paste appears. During the vibration process, insert slowly and pull out slowly to fully discharge the air bubbles in the concrete.

[0062] When the concrete floods the third pneumatic vibrator 241 in the first area corresponding to the bottom pouring window 21, the control device controls the corresponding valve in the air compressor and the valve unit to start, so that the third pneumatic vibrator 241 performs a first preset duration of vibration operation; similarly, when the concrete floods the fourth pneumatic vibrator 251 in the first area corresponding to the bottom pouring window 21, the control device controls the corresponding valve in the air compressor and the valve unit to start, so that the fourth pneumatic vibrator 251 performs a first preset duration of vibration operation. Among them, the first preset duration is preferably between 50 seconds and 70 seconds.

[0063] After the pouring of the bottom pouring window 21 is completed, first take out the hand-held insertion vibrator from the feeding port 211, then close each feeding port 211 of the bottom pouring window 21, and then the control device controls the corresponding valve in the air compressor and the valve unit to start so that the lowermost group of first vibrator groups 22, the third pneumatic vibrator 241 and the fourth pneumatic vibrator 251 in the first area perform a second preset duration of vibration. Among them, the second preset duration is preferably between 30 seconds and 50 seconds.

[0064] Preferably, after the casting of the bottom - most casting window 21 is completed and before the bottom - most casting window 21 is closed, the worker operates a hand - held immersion vibrator to vibrate the concrete around the embedded waterstop at the first end 203 and the second end 204 of the construction area 20, so that the embedded waterstop is in a straight state; this operation can prevent the embedded waterstop from being squeezed and deformed and / or toppled, so as to keep the waterstop in a straight state, thereby ensuring the waterproof effect of the embedded waterstop.

[0065] Next, pour concrete into the second - layer casting window 21 of the construction area 20. During the pouring process, the worker operates a hand - held immersion vibrator to vibrate the poured concrete at the second - layer casting window 21. When the worker operates the hand - held immersion vibrator for vibration, it is carried out in multiple times and multiple areas, that is, the hand - held immersion vibrator vibrates the concrete poured near each feeding port 211 of the bottom - most casting window 21. The single - time vibration time is preferably between 15 seconds and 25 seconds. The state of the concrete after vibration should be that the concrete is vibrated densely and the surface paste appears. During the vibration process, it is inserted slowly and pulled out slowly to fully discharge the air bubbles in the concrete.

[0066] When the concrete floods the third pneumatic vibrator 241 in the second area corresponding to the second - layer casting window 21, the control device controls the air compressor and the corresponding valve in the valve unit to start, so that the third pneumatic vibrator 241 performs vibration operation for a third preset duration; similarly, when the concrete floods the fourth pneumatic vibrator 251 in the second area corresponding to the second - layer casting window 21, the control device controls the air compressor and the corresponding valve in the valve unit to start, so that the fourth pneumatic vibrator 251 performs vibration operation for a third preset duration. Among them, the third preset duration is preferably between 30 seconds and 50 seconds.

[0067] After the casting of the second - layer casting window 21 is completed, first take out the hand - held immersion vibrator from the feeding port 211, then close each feeding port 211 of the second - layer casting window 21, and then the control device controls the air compressor and the corresponding valve in the valve unit to start, so that the second group of the first vibration groups 22, the third pneumatic vibrator 241 and the fourth pneumatic vibrator 251 in the second area perform vibration for a fourth preset duration; and make the first vibration group 22 at the bottom - most layer perform vibration for a fifth preset duration. Among them, the fourth preset duration is preferably between 30 seconds and 50 seconds; the fifth preset duration is preferably between 40 seconds and 60 seconds.

[0068] Next, pour concrete into the topmost casting window 21 of the construction area 20. During the pouring process, a worker operates a handheld insertion vibrator to vibrate the concrete poured at the topmost casting window 21. When the worker operates the handheld insertion vibrator for vibration, it is carried out in multiple times and multiple areas, that is, the handheld insertion vibrator vibrates the concrete poured near each feeding port 211 of the topmost casting window 21. The single vibration time is preferably between 15 seconds and 25 seconds. The state of the concrete after vibration should be that the concrete is vibrated densely and the surface slurry appears. During the vibration process, insert slowly and pull out slowly to fully discharge the air bubbles in the concrete.

[0069] When the concrete overflows the third pneumatic vibrator 241 in the third area corresponding to the topmost casting window 21, the control device controls the corresponding valves in the air compressor and the valve unit to start, so that the third pneumatic vibrator 241 performs a sixth preset duration of vibration operation; similarly, when the concrete overflows the fourth pneumatic vibrator 251 in the second area corresponding to the topmost casting window 21, the control device controls the corresponding valves in the air compressor and the valve unit to start, so that the fourth pneumatic vibrator 251 performs a sixth preset duration of vibration operation. Among them, the sixth preset duration is preferably between 30 seconds and 50 seconds.

[0070] After the pouring of the topmost casting window 21 is completed, first take out the handheld insertion vibrator from the feeding port 211, then close each feeding port 211 of the topmost casting window 21, and then the control device controls the corresponding valves in the air compressor and the valve unit to start so that the uppermost group of first vibrator groups 22, the third pneumatic vibrator 241 in the third area, and the fourth pneumatic vibrator 251 perform a seventh preset duration of vibration; and make the second group of first vibrator groups 22 perform an eighth preset duration of vibration. Among them, the seventh preset duration is preferably between 30 seconds and 50 seconds; the fifth preset duration is preferably between 40 seconds and 60 seconds.

[0071] Next, pour concrete into the perfusion hole 29. During the pouring process, start the third insertion vibrator 28 to perform the first preset mode of vibration according to requirements. Specifically, when the concrete overflows the third insertion vibrator 28 located at the crown, the control device controls the corresponding valves in the air compressor and the valve unit to start so that the third insertion vibrator 28 performs the first preset mode of vibration. The first preset vibration mode is: control the third insertion vibrator 28 to start intermittently two to four times, and each single start performs a thirteenth preset duration of vibration. Among them, the fourteenth preset duration is preferably between 20 seconds and 35 seconds.

[0072] When the concrete overflows the first preset distance of the first group of second vibrator groups 23, start the first group of second vibrator groups 23 to perform a ninth preset duration of vibration. Among them, the first preset distance is preferably between 0.5 meters and 0.6 meters, and the ninth preset duration is preferably between 25 seconds and 40 seconds.

[0073] When the concrete floods over the second preset distance of the second vibration group 23 of the second group, start the second vibration group 23 of the second group for vibration for the tenth preset duration and start the second vibration group 23 of the first group for vibration for the eleventh preset duration. Among them, the second preset distance is preferably between 0.5 meters and 0.6 meters, the tenth preset duration is preferably between 25 seconds and 40 seconds, and the eleventh preset duration is preferably between 30 seconds and 50 seconds.

[0074] When the first plug-type vibrator 261 and the second plug-type vibrator 271 are flooded by the concrete, start and perform vibration in the second preset mode. The second preset vibration mode is: control the first plug-type vibrator 261 to start intermittently two to four times, and start once for vibration for the fifteenth preset duration; control the second plug-type vibrator 271 to start intermittently two to four times, and start once for vibration for the fifteenth preset duration. Among them, the fifteenth preset duration is preferably between 20 seconds and 35 seconds.

[0075] In addition, in the height direction, when the concrete floods over 1 meter to 1.5 meters of the topmost pouring window 211, start the topmost first vibration group 22 for vibration for the twelfth preset duration, and the twelfth preset duration is preferably between 30 seconds and 50 seconds. When the concrete pouring is completed, start the second vibration group 23 of the second group for vibration for the thirteenth duration, and the thirteenth preset duration is preferably between 30 seconds and 50 seconds.

[0076] It should be noted that the above construction process is an example of the concrete pouring construction sequence for a single construction area 20 to facilitate the understanding of the concrete pouring process in the construction area 20 by those skilled in the art. In the actual concrete pouring construction process, the two construction areas 20 need to be symmetrically poured. The specific timing for switching the concrete pouring between the two construction areas 20 preferably includes the following two types:

[0077] First, after the pouring and vibration of the bottom - most casting window 21 of the first construction area 20 are completed, the pouring and vibration of the bottom - most casting window 21 of the second construction area 20 are carried out; after the pouring and vibration of the bottom - most casting window 21 of the second construction area 20 are completed, the pouring and vibration of the second - layer casting window 21 of the first construction area 20 are carried out; after the pouring and vibration of the second - layer casting window 21 of the first construction area 20 are completed, the pouring and vibration of the second - layer casting window 21 of the second construction area 20 are carried out; after the pouring and vibration of the second - layer casting window 21 of the second construction area 20 are completed, the pouring and vibration of the top - most casting window 21 of the first construction area 20 are carried out; after the pouring and vibration of the top - most casting window 21 of the first construction area 20 are completed, the pouring and vibration of the top - most casting window 21 of the second construction area 20 are carried out; after the pouring and vibration of the top - most casting window 21 of the second construction area 20 are completed, concrete is poured into the pouring hole 29. During the process of pouring concrete into the pouring hole 29, it is preferred to first pour concrete into the first construction area 20 until it exceeds the first preset distance of the first group of the second vibrating group 23, and then switch to the second construction area 20 for concrete pouring; when the concrete in the second construction area 20 exceeds the first preset distance of the first group of the second vibrating group 23, switch to the first construction area 20 for concrete pouring; when the concrete in the first construction area 20 exceeds the second preset distance of the second group of the second vibrating group 23, switch to the second construction area 20 for concrete pouring; when the concrete in the second construction area 20 exceeds the second preset distance of the second group of the second vibrating group 23, switch to the first construction area 20 for concrete pouring. Pour in this cyclic manner. When the concrete approaches the arch - top area of the steel formwork 2, concrete can be poured into the two construction areas 20 simultaneously.

[0078] Second, the concrete of the same vehicle is poured into the same construction area 20. After the pouring of the concrete of the current vehicle is completed, the concrete of the next vehicle is switched to the other construction area 20 for pouring. This cycle continues until the concrete pouring of the three - layer casting windows 21 of the two construction areas 20 is completed. Similarly, during the process of pouring concrete into the pouring hole 29, it is preferred to first pour concrete into the first construction area 20 until it exceeds the first preset distance of the first group of the second vibrating group 23, and then switch to the second construction area 20 for concrete pouring; when the concrete in the second construction area 20 exceeds the first preset distance of the first group of the second vibrating group 23, switch to the first construction area 20 for concrete pouring; when the concrete in the first construction area 20 exceeds the second preset distance of the second group of the second vibrating group 23, switch to the second construction area 20 for concrete pouring; when the concrete in the second construction area 20 exceeds the second preset distance of the second group of the second vibrating group 23, switch to the first construction area 20 for concrete pouring. Pour in this cyclic manner. When the concrete approaches the arch - top area of the steel formwork 2, concrete can be poured into the two construction areas 20 simultaneously.

[0079] In addition, when pouring concrete into each layer of the pouring window 21, pour concrete of a preset height into a plurality of feeding ports 211 in sequence in the first direction X; when pouring concrete into a plurality of perfusion holes 29 at the vault, pour concrete of a preset height into a plurality of perfusion holes 29 in sequence in the first direction X. When the vibrating system 200 of the tunnel lining trolley is on a slope, when pouring concrete into each layer of the pouring window 21, pour concrete from the feeding port 211 with a lower height to the feeding port 211 with a higher height in sequence; when pouring concrete into a plurality of perfusion holes 29 at the vault, pour concrete from the perfusion hole 29 with a lower height to the perfusion hole 29 with a higher height in sequence.

[0080] Combined with Figure 10 , use ground penetrating radar and elastic wave method to compare the strength and density of the structural layout and use effect of the internal vibrator and the attached pneumatic vibrator of the vibrating system 200 of the tunnel lining trolley of this tunnel. Among them, there is no obvious difference in the radar waveform, and the results of the elastic wave method show that the lining concrete vibrated by the internal vibrator is denser than that vibrated by the pneumatic vibrator, especially in the area close to the waterproof board, the effect is more obvious.

[0081] During the construction process of the vibrating system 200 of the tunnel lining trolley of this tunnel, randomly select 3 consecutive slabs for detection, measure 2 points for each slab, and respectively measure the surface layer and deep layer strength analysis. Among them, the acoustic wave rebound method detection data of the lining vault strength before and after the modification of the lining trolley can be seen in Figure 11 . It can be seen that the construction concrete strength before and after the modification can meet the design requirements; but comparing the data, the surface layer and deep layer strength dispersion of the constructed lining after the modification is smaller and basically the same, while the surface layer and deep layer strength dispersion of the constructed lining before the modification is larger, which is related to the uneven distribution of aggregates caused by insufficient concrete vibration. Therefore, the strength of the deep area of the lining vault close to the waterproof board after the modification is slightly higher.

[0082] In summary, it can be seen that the vibrating system of the tunnel lining trolley and its construction method provided by the present invention can better improve the vibrating effect of the concrete in the side wall, arch area, vault area, and both end areas of the steel formwork, so as to improve the density of the concrete, prevent the concrete from having cavities, and reduce the concrete diseases of the longitudinal construction joint and the circumferential construction, thereby effectively improving the overall pouring quality of the secondary lining concrete, preventing the concrete at the vault from being hollow, ensuring that the concrete strength is basically the same inside and outside, and the strength dispersion value is small.

[0083] Embodiment of the tunnel lining trolley

[0084] The tunnel lining trolley includes the tunnel lining trolley vibration system in the embodiments of the above tunnel lining trolley vibration system, and uses the construction method of the above tunnel lining trolley vibration system to construct the secondary lining of the tunnel. It can be seen that the tunnel lining trolley adopting the tunnel lining trolley vibration system and its construction method can improve the overall pouring quality of the secondary lining concrete, ensure the compactness of the concrete and the uniformity of the concrete strength, and prevent the concrete at the arch top from being void; in addition, it can also ensure that the internal and external concrete strengths are basically the same, and the strength discrete value is small.

[0085] Finally, it should be emphasized that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Construction method of vibration system for tunnel lining jumbo. The tunnel lining jumbo vibration system includes steel formwork, and the steel formwork has two symmetrically arranged construction areas. On each construction area, there are three layers of pouring windows, three groups of first vibration groups, two groups of second vibration groups, a third vibration group, a fourth vibration group, a fifth vibration group and a sixth vibration group. The three layers of pouring windows are distributed circumferentially along the steel formwork; The construction area has a side arch part, a first end part and a second end part. Along the first direction, the side arch part is located between the first end part and the second end part. The first vibration group and the second vibration group are both arranged on the side arch part. The three groups of first vibration groups are arranged alternately with the three layers of pouring windows circumferentially. The first vibration group includes a plurality of first pneumatic vibrators distributed along the first direction. The two groups of second vibration groups are distributed circumferentially. The second vibration group includes a plurality of second pneumatic vibrators distributed along the first direction. The first direction is parallel to the axis of the steel formwork; The third vibration group and the fifth vibration group are both arranged on the first end part. The third vibration group includes a plurality of third pneumatic vibrators distributed circumferentially. The fifth vibration group includes at least one first plug-in vibrator; The fourth vibration group and the sixth vibration group are both arranged on the second end part. The fourth vibration group includes a plurality of fourth pneumatic vibrators distributed circumferentially. The sixth vibration group includes at least one second plug-in vibrator; In the height direction of the steel formwork, the height of the lowermost group of first vibration groups is less than the height of the lowermost layer of pouring windows. The second vibration group is located above the topmost layer of pouring windows. The fifth vibration group is located above the third vibration group. The sixth vibration group is located above the fourth vibration group; In the circumferential direction, adjacent two first pneumatic vibrators are staggeredly arranged, adjacent two second pneumatic vibrators are staggeredly arranged, and an adjacent first pneumatic vibrator and a second pneumatic vibrator are staggeredly arranged; On the crown of the steel formwork, there are a plurality of third plug-in vibrators distributed along the first direction and a plurality of perfusion holes distributed along the first direction; Characterized in that, The construction method includes: Pour concrete into the lowermost layer of pouring windows in the construction area. During the pouring process, the worker operates a hand-held plug-in vibrator to vibrate the concrete poured at the lowermost layer of pouring windows. When the concrete floods the third pneumatic vibrators in the first area corresponding to the lowermost layer of pouring windows, start the third pneumatic vibrators in the first area for vibration for a first preset duration. When the concrete floods the fourth pneumatic vibrators in the first area, start the fourth pneumatic vibrators in the first area for vibration for a first preset duration. When the pouring of the lowermost layer of pouring windows is completed, close the lowermost layer of pouring windows and start the lowermost group of first vibration groups for vibration for a second preset duration; Pour concrete into the second pouring window of the construction area. During the pouring process, an operator uses the handheld insertion vibrator to vibrate the concrete poured at the second pouring window. When the concrete floods the third pneumatic vibrator in the second area corresponding to the second pouring window, start the third pneumatic vibrator in the second area for vibrating for a third preset duration. When the concrete floods the fourth pneumatic vibrator in the second area, start the fourth pneumatic vibrator in the second area for vibrating for a third preset duration. After the pouring of the second pouring window is completed, close the second pouring window and start the second group of the first vibrator group for vibrating for a fourth preset duration, and start the lowermost group of the first vibrator group for vibrating for a fifth preset duration; Pour concrete into the topmost pouring window of the construction area. During the pouring process, an operator uses the handheld insertion vibrator to vibrate the concrete poured at the topmost pouring window. When the concrete floods the third pneumatic vibrator in the third area corresponding to the topmost pouring window, start the third pneumatic vibrator in the third area for vibrating for a sixth preset duration. When the concrete floods the fourth pneumatic vibrator in the third area, start the fourth pneumatic vibrator in the third area for vibrating for a sixth preset duration. After the pouring of the topmost pouring window is completed, close the topmost pouring window and start the uppermost group of the first vibrator group for vibrating for a seventh preset duration, and start the second group of the first vibrator group for vibrating for an eighth preset duration; Pour concrete into the perfusion hole. During the pouring process, start the third insertion vibrator to vibrate in the first preset mode as required. When the concrete floods a first preset distance of the first group of the second vibrator group, start the first group of the second vibrator group for vibrating for a ninth preset duration. When the concrete floods a second preset distance of the second group of the second vibrator group, start the second group of the second vibrator group for vibrating for a tenth preset duration and start the first group of the second vibrator group for vibrating for an eleventh preset duration. When the first insertion vibrator and the second insertion vibrator are flooded by the concrete, start and vibrate in the second preset mode.

2. The construction method according to claim 1, wherein: In the height direction, when the concrete floods 1 to 1.5 meters above the topmost pouring window, start the uppermost group of the first vibrator group for vibrating for a twelfth preset duration.

3. The construction method according to claim 2, wherein: When the concrete pouring is completed, start the second group of the second vibrator group for vibrating for a thirteenth duration.

4. The construction method according to claim 1, wherein: Before the bottommost pouring window is closed after the pouring of the bottommost pouring window is completed, an operator uses the handheld insertion vibrator to vibrate the concrete around the embedded waterstop at the first end and the second end, so that the embedded waterstop is in a straight state.

5. The construction method according to claim 1, wherein: The first preset vibration mode includes: Controlling the third internal vibrator to start intermittently two to four times, and vibrating for a fourteenth preset duration each time it starts; The second preset vibration mode includes: Controlling the first internal vibrator to start intermittently two to four times, and vibrating for a fifteenth preset duration each time it starts; Controlling the second internal vibrator to start intermittently two to four times, and vibrating for the fifteenth preset duration each time it starts.

6. The construction method according to claim 1, wherein: The first preset distance is between 0.5 meters and 0.6 meters; The second preset distance is between 0.5 meters and 0.6 meters; In the height direction, the minimum distance between the third pneumatic vibrator and the low side wall is between 0.8 meters and 1 meter, the minimum distance between the fourth pneumatic vibrator and the low side wall is between 0.8 meters and 1 meter, and the minimum distance between the first pneumatic vibrator and the low side wall is between 0.8 meters and 1 meter.

7. The construction method according to any one of claims 1 to 6, wherein: After the pouring and vibration of the lowest pouring window in the first construction area are completed, the pouring and vibration of the lowest pouring window in the second construction area are carried out; After the pouring and vibration of the lowest pouring window in the second construction area are completed, the pouring and vibration of the second-layer pouring window in the first construction area are carried out; After the pouring and vibration of the second-layer pouring window in the first construction area are completed, the pouring and vibration of the second-layer pouring window in the second construction area are carried out; After the pouring and vibration of the topmost pouring window in the first construction area are completed, the pouring and vibration of the topmost pouring window in the second construction area are carried out; After the pouring and vibration of the topmost pouring window in the second construction area are completed, concrete is poured into the pouring hole; 8. The construction method according to any one of claims 1 to 6, wherein: The concrete of the same vehicle is poured into the same construction area; After the pouring of the concrete of the current vehicle is completed, the concrete of the next vehicle is switched to another construction area for pouring, and so on until the concrete pouring of the three-layer pouring windows in the two construction areas is completed.

9. The construction method according to any one of claims 1 to 6, wherein: Each layer of the pouring window includes a plurality of feeding ports distributed along the first direction. When pouring concrete into each layer of the pouring window, concrete of a preset height is poured into the plurality of feeding ports in sequence in the first direction; When the tunnel lining trolley vibration system is on a slope, when pouring concrete into each layer of the pouring window, the concrete is poured from the feeding port with a lower height to the feeding port with a higher height in sequence. A construction method using the tunnel lining trolley vibration system according to any one of claims 1 to 9 above.

10. Tunnel lining jumbo, characterized in that ​

Citation Information

Patent Citations

  • Tunnel lining construction method

    CN108194136A

  • Construction method of tunnel two-lining concrete pouring system

    CN109826649A