A garbage classification collection and cleaning system based on pneumatic conveying
By combining pneumatic conveying technology with high-pressure water flushing devices, the problem of incomplete waste sorting and treatment has been solved, achieving contactless, efficient, and clean waste collection and transportation, reducing labor intensity and infection risks.
Patent Information
- Application Number
- CN202210768266.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-01
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2042-07-01
AI Technical Summary
Existing technologies for waste sorting and processing are inadequate, resulting in mixed collection and disposal of waste, high labor intensity, low efficiency, difficulty in cleaning stains inside waste bins, and the risk of disease infection.
The waste sorting, collection and transportation system based on pneumatic conveying technology includes a pneumatic conveying system, a waste collection vehicle and a high-pressure water washing device. It achieves waste sorting, collection and transportation in a contactless manner. The system uses centrifugal fans and suction and blowing pipes to transport the waste to the storage bins and cleans the inner walls of the bins with high-pressure water washing.
It enables contactless sorting and efficient collection and transportation of waste, reduces labor intensity, improves work efficiency, reduces waste scattering and infection risks, and effectively removes stains from inside the trash cans.
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Figure CN115027851B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a garbage classification collection and cleaning vehicle for classifying, collecting, cleaning and transporting garbage, belonging to the field of urban environmental sanitation technology. BACKGROUND
[0002] In China's urban household garbage, there are many resources that can be recycled and utilized. Reasonable recycling and use of urban garbage can create greater value and have far-reaching significance for resource utilization and environmental protection. Garbage classification and recycling are mainly divided into the following four categories: recyclable materials, hazardous waste, kitchen waste and other waste. However, the mechanism of garbage classification and treatment in China is not perfect, and the environmental sanitation system is disjointed in terms of garbage classification supporting facilities and operation management. The main problems are as follows: (1) Although the state has vigorously advocated garbage classification, mixed collection still exists in the process of garbage truck transfer and recycling, on the one hand, making garbage classification an "empty talk", and on the other hand, making the utilization rate of useful garbage low, which is a waste of resources; (2) The garbage cans used on urban roads are mostly split type, and there is a gap between the shell and the inner cylinder of the split type garbage can, and garbage is easy to be thrown outside the cylinder; (3) The garbage recycling process in urban roads and parks, schools and other places mainly relies on manual cleaning, which is labor-intensive, low-efficiency, and there is a phenomenon of garbage scattering during garbage dumping; (4) The stubborn stains inside the garbage can are difficult to clean thoroughly, breed bacteria and easily corrode and damage the garbage can. In view of the above problems, the present application designs a garbage cleaning and transporting vehicle based on pneumatic conveying technology and a garbage can, aiming to solve the problems of the split structure of traditional garbage cans, unclassified garbage in the process of vehicle transfer, labor-intensive manual cleaning, low efficiency, residual stains in the garbage can and other problems. At the same time, the garbage is recycled and transported in a non-contact way, greatly reducing the probability of personnel infection. SUMMARY
[0003] The first aspect of the present application provides a device of waste classification collection and cleaning and transporting system based on pneumatic conveying, mainly comprising a garbage can, a garbage cleaning and transporting vehicle, and a pneumatic conveying system; the garbage cleaning and transporting vehicle mainly comprises a driver's room, a control system, a power system, a carriage, and a chassis, and a plurality of garbage storage boxes, a high-pressure water flushing device, and a centrifugal fan are installed in the carriage, and various pipelines of the pneumatic conveying system are arranged; the pneumatic conveying system comprises the centrifugal fan, a suction pipeline, a suction hose, an air extraction pipeline, an exhaust pipe, a blowing pipeline, and a blowing hose; the centrifugal fan extracts air, and a negative pressure is formed in the garbage storage boxes and the suction pipeline and the suction hose, and the garbage in the classified garbage can is conveyed to the corresponding garbage storage box through pneumatic conveying, and the garbage is separated from the gas after gravity settling; the gas is sucked into the centrifugal fan and then discharged, and the discharged gas is divided into two parts after passing through a gas regulating valve, one part of the filtered gas is directly discharged into the atmosphere, and the other part of the gas enters the blowing pipeline and is used for blowing air to the wall surface around the garbage can, so that the cleaning effect of the adhered garbage is improved; the system has the functions of non-contact cleaning and transporting, classification collection, and efficient cleaning and transporting.
[0004] Preferably, one end of the suction pipeline is connected with the suction hose, and the other end is connected with the suction port of the garbage storage box; one end of the air extraction pipeline is connected with the centrifugal fan, and the other end is connected with the suction ports of the garbage storage boxes through a plurality of branches; the exhaust port of the centrifugal fan is connected with the exhaust pipe, and the gas discharged by the fan is controlled through the gas regulating valve installed in the exhaust pipe, so that part of the exhaust air enters the blowing pipeline and the blowing hose.
[0005] Preferably, the high-pressure water flushing device mainly comprises a water tank, a water outlet pipe, and a soft water pipe. The water tank is installed with a booster device to form high-pressure water, and the water outlet pipe is connected with the soft water pipe after being divided into two parts, so as to periodically flush the inner wall of the garbage can.
[0006] Preferably, the centrifugal fan, the water tank, the control system of the upper electric push rod, and the lower electric push rod are arranged in the driver's room.
[0007] Preferably, a partition plate is installed on the top plate of the garbage storage box, which is helpful for garbage settling and separation; the bottom plate has a certain inclination, so that the garbage is deposited on the bottom near the door side, and the garbage in the box is easily removed in the later period; a suction port is arranged on one side of the upper end of the garbage storage box, and an exhaust port is arranged on the other side; a mesh cover is installed on the exhaust port to prevent part of the small particle garbage carried by the air flow from entering the air extraction pipeline and causing blockage or damage to the centrifugal fan.
[0008] Preferably, the garbage can is opened at the top for putting garbage, extending the blowing hose, and the soft water pipe; a garbage suction port is arranged at the lower end of the garbage can, and a movable door is installed on the garbage suction port.
[0009] Preferably, the movable door is normally closed, and the opening and closing state of the movable door is controlled by the pushing of the electric rod. When the garbage truck drives to the side of the garbage can, the driver remotely controls the electric rod in the driver's room to make the movable door open, and the driver does not need to get off the truck.
[0010] Preferably, a partition is arranged between the movable door of the garbage can and the garbage.
[0011] Preferably, the blowing hose and the soft water pipe port are respectively provided with a blowing nozzle and a spraying head, and the inner wall of the garbage can is blown and sprayed.
[0012] Preferably, the garbage can has four garbage cans respectively for collecting recyclable garbage, hazardous garbage, kitchen garbage and other garbage. The garbage storage box has four garbage storage boxes, which are installed and arranged in correspondence with the garbage cans, so that the garbage can be classified, stored, collected and transported.
[0013] Preferably, the exhaust pipe of the centrifugal fan is provided with a gas filter screen, and the gas is filtered before being discharged into the air to avoid air pollution.
[0014] Preferably, the blowing hose and the air suction hose use corrugated pipes resistant to high temperature and corrosion, and can be telescopic and aligned with the working position under the action of the upper electric push rod and the lower electric push rod.
[0015] Preferably, the inner wall of the vehicle compartment is provided with sound-absorbing cotton to eliminate the noise generated by the centrifugal fan during operation.
[0016] Preferably, a solar panel is installed on the top of the garbage can to provide power for the electric rod.
[0017] The second aspect of the present application provides an operation method of a garbage classification collection and cleaning system based on pneumatic conveying, and the steps are as follows:
[0018] A) drive the vehicle to the side of the garbage can (101) placement place;
[0019] B) the lower electric push rod (22) is extended, and the air suction hose (17) is aligned with the garbage suction port (33) of the garbage can (101);
[0020] C) the electric rod (35) pushes the movable door (34) to open, and the centrifugal fan (103) is opened;
[0021] D) the centrifugal fan (103) works to form a negative pressure suction force, and the garbage enters the garbage storage box (104) from the garbage can (101) along the air suction hose (17) and the air suction pipe (16);
[0022] E) the garbage falls into the bottom of the garbage storage box (104) by gravity;
[0023] F) The upper electric push rod (23) is extended to make the blowing hose (18) extend into the garbage can (101), and part of the gas discharged by the centrifugal fan (103) blows off the garbage adsorbed on the inner wall of the garbage can (101) through the blowing pipeline (13) and the blowing hose (18);
[0024] G) The water tank (105) is opened regularly to spray high-pressure water into the garbage can (101) to clean the oil stains on the inner wall;
[0025] H) After the garbage is cleaned, the centrifugal fan (103) is turned off, the movable door (34) is closed, and the lower electric push rod (22) and the upper electric push rod (23) are retracted;
[0026] I) The vehicle is driven to transport the garbage to the recycling station, the compartment door bolt (202) is opened, the compartment shell door (201) is lowered, the garbage storage box door (45) is opened, and the garbage in the box is removed.
[0027] More operations are known to those of ordinary skill in the art and will not be described here.
[0028] The technical scheme of the garbage classification collection and cleaning and transporting system based on pneumatic conveying provided by the patent includes any combination of the above-mentioned parts, and simple changes or combinations of the above-mentioned parts are still within the protection scope of the patent.
[0029] The garbage classification collection and cleaning and transporting system based on pneumatic conveying provided by the patent solves the following problems: (1) The garbage storage box corresponding to the classified garbage can effectively solves the problem of mixed collection and transportation of garbage during collection and transportation; (2) The integrated garbage can solves the problem of improper placement of the split-type garbage can barrel and the problem of incomplete cleaning of garbage falling into the gap; (3) The use of pneumatic conveying technology realizes contactless cleaning and transportation, solves the problems of long time, low efficiency, and high labor intensity of traditional manual cleaning and transportation, improves work efficiency, and reduces the risk of personnel infection; (4) High-pressure water flushing can effectively treat oil stains and stains inside the garbage can. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a structure schematic view of a preferred embodiment 1.1 of a garbage classification collection and cleaning and transporting system based on pneumatic conveying;
[0031] Figure 2 It is a structure schematic view of a garbage transporting vehicle and a pneumatic conveying system of embodiment 1.1;
[0032] Figure 3 It is a structure schematic view of a preferred embodiment 1.2 of a garbage classification collection and cleaning and transporting system based on pneumatic conveying;
[0033] Figure 4 It is a structure schematic view of a garbage storage box of embodiment 1.2;
[0034] Figure 5 This is a schematic diagram of the internal structure of the trash can in Example 1.1;
[0035] Figure 6 This is another internal structure diagram of the trash can in Example 1.1;
[0036] Figure 7 This is a schematic diagram of the pneumatic conveying principle in Example 1.1;
[0037] Figures 1 to 7 The numbers in the middle represent:
[0038] 101—Garbage bin; 102—Garbage truck; 103—Centrifugal fan; 104—Garbage storage container; 105—Water tank; 201—Exterior door of the truck body; 202—Door latch of the truck body;
[0039] 11—Exhaust pipe; 12—Exhaust pipe; 13—Blowing pipe; 14—Gas filter; 15—Water outlet pipe; 16—Suction pipe; 17—Suction hose; 18—Blowing hose; 19—Soft water pipe; 20—Nozzle; 21—Mouthpiece; 22—Lower electric push rod; 23—Upper electric push rod; 31—Solar panel; 32—Partition; 33—Gas suction outlet; 34—Moving door; 35—Electric rod; 41—Suction port; 42—Partition; 43—Net cover; 44—Suction port; 45—Gas storage bin door; 46—Base plate. Detailed Implementation
[0040] To better understand the present invention, the following description, in conjunction with the embodiments shown in the accompanying drawings, will further illustrate the present invention.
[0041] Example 1.1: A waste sorting, collection, and transportation system based on pneumatic conveying, such as... Figure 1 As shown, the garbage storage bin (104), centrifugal fan (103), and water tank (105) are installed inside the garbage truck (102). The installation order of the garbage storage bin (104) corresponds one-to-one with the classified garbage bins (101) placed along the roadside. The garbage truck (102) is driven and parked next to the garbage bins (101) to prepare for classified collection of garbage.
[0042] In this embodiment, as Figure 2As shown, centrifugal fan (103) and garbage storage box (104) through the exhaust duct (11) connection, suction duct (16) and suction hose (17) connected to one end, the other end of the suction port (41) of garbage storage box (104) connection; centrifugal fan (103) exhaust port and exhaust pipe (12) connection, through the centrifugal fan (103) discharged part of the gas into the blowing duct (13) and blowing hose (18). Water tank (105) of water through the water outlet pipe (15) and soft water pipe (19) discharge.
[0043] Lower electric push rod (22) extension, suction hose (17) aimed at the garbage can (101) of the garbage suction port (33); soft water pipe (19) and blowing hose (18) are tied together, the upper electric push rod (23) extension, soft water pipe (19) and blowing hose (18) together into the garbage can (101) above the opening, if necessary or regularly open water tank (105), through the booster device to form high pressure water can clean the garbage can (101) inner wall of stubborn stains.
[0044] In this embodiment, as shown in Figure 7 pneumatic conveying principle diagram, start centrifugal fan (103), under the action of suction air flow through the exhaust duct (11), garbage storage box (104), suction duct (16) and suction hose (17), the garbage can (101) in the garbage suction clean. Blowing air flow through the blowing duct (13) and blowing hose (18) will be stuck in the garbage can (101) inner wall of the garbage blowing, gas circulation in the pneumatic conveying system.
[0045] In this embodiment, as shown in Figure 5 and Figure 6 suction hose (17) aimed at the garbage can (101) of the garbage suction port (33) after, remote control electric rod (35) open door (34), garbage can be suction into the pipeline.
[0046] Garbage storage box (104) internal structure, see Figure 4 , garbage storage box (104) top plate on the partition (42), help garbage into the garbage storage box (104) after the gravity and partition (42) under the blocking effect of rapid settlement, with suction air flow separation; bottom plate (46) inclined to make the garbage deposited in the bottom of the door (45) side, facilitate the removal of the garbage in the box; garbage storage box (104) upper end of one side of the suction port (41), suction port (41) and suction duct (16) connected; garbage storage box (104) upper end of the other side of the exhaust port (44), exhaust port (44) and exhaust duct (11) connected; exhaust port (44) on the installation of mesh cover (43), prevent suction air flow with part of the small particles of garbage into the exhaust duct (11) caused by blockage or damage to the centrifugal fan (103).
[0047] Embodiment 1.2: A garbage classification collection and cleaning transportation system based on pneumatic conveying, as shown in Figure 3 and Figure 4 After the garbage is cleaned, the vehicle is driven to transport the garbage to a recycling treatment station, the compartment door lock (202) is opened, the compartment shell door (201) is lowered, the garbage storage box door (45) is opened, and the garbage in the box is removed.
[0048] The garbage classification collection and cleaning transportation system based on pneumatic conveying has the advantages of non-contact cleaning and transportation, classification collection, efficient cleaning and transportation, and significant advantages.
Claims
1. A pneumatic conveying-based garbage classification collection and removal system, mainly comprising a garbage can (101), a garbage removal vehicle (102), and a pneumatic conveying system; characterized in that: The garbage truck (102) mainly comprises a driver's room, a control system, a power system, a carriage, a chassis, a plurality of garbage storage boxes (104), and a high-pressure water flushing device. The pneumatic conveying system comprises a centrifugal fan (103), a suction pipeline (16), a suction hose (17), an air extraction pipeline (11), an exhaust pipe (12), a blowing pipeline (13), and a blowing hose (18). One end of the suction pipeline (16) is connected with the suction hose (17), and the other end of the suction pipeline (16) is connected with a suction port (41) of the garbage storage box (104). One end of the air extraction pipeline (11) is connected with the centrifugal fan (103), and the other end of the air extraction pipeline (11) is connected with a plurality of branches of an air extraction port (44) of the garbage storage box (104). An exhaust port of the centrifugal fan (103) is connected with the exhaust pipe (12), a gas regulating valve is installed between the exhaust pipe (12) and the blowing pipeline (13), the gas discharged by the fan is divided into two parts through the gas regulating valve, one part is directly discharged, and the other part enters the blowing pipeline (13) and the blowing hose (18). The centrifugal fan (103) forms a negative pressure by air extraction, and the gas circulates in the pneumatic conveying system. The high-pressure water flushing device mainly comprises a water tank (105), a water outlet pipe (15), and a soft water pipe (19). The centrifugal fan (103), the water tank (105), and the garbage storage box (104) are installed in the carriage of the garbage truck, and the control system of the centrifugal fan (103), the water tank (105), a lower electric push rod (22), and an upper electric push rod (23) is arranged in the driver's room. A partition plate (42) is installed on the top plate of the garbage storage box (104). The bottom plate (46) is inclined so that the garbage is deposited on the side close to the box door (45) at the bottom, facilitating the removal of the garbage in the box. A suction port (41) is formed on one side of the upper end of the garbage storage box (104), and an air extraction port (44) is formed on the other side. A mesh cover (43) is installed on the air extraction port (44) to prevent small particles of garbage carried by the air flow from entering the air extraction pipeline (11) and causing blockage or damage to the centrifugal fan (103). The garbage can (101) is open at the top for putting garbage, inserting the blowing hose (18), and the soft water pipe (19). A garbage suction port (33) is formed at the lower end of the garbage can (101). A movable door (34) is installed at the garbage suction port (33), and the movable door (34) is in a normally closed state when not working. A partition layer (32) is arranged between the garbage and the movable door (34). An electric rod (35) is installed between the garbage can (101) and the partition layer (32), and the electric rod (35) pushes the movable door (34) upward when working. The following steps can be used to realize contactless collection and classification of garbage: A) Drive the vehicle to the place beside the garbage can (101); B) Extend the lower electric push rod (22) to align the suction hose (17) with the garbage suction port (33) of the garbage can (101); C) The electric rod (35) pushes open the movable door (34) to start the centrifugal fan (103). D) The centrifugal fan (103) works to form a negative pressure suction, and the garbage falls into the garbage storage box (104) from the garbage can (101) along the suction hose (17) and the suction pipe (16); E) The garbage falls into the bottom of the garbage storage box (104) by gravity; F) The upper electric push rod (23) extends, and the air blowing hose (18) extends into the garbage can (101), and part of the gas discharged by the centrifugal fan (103) blows the garbage adsorbed on the inner wall of the garbage can (101) off through the air blowing pipe (13) and the air blowing hose (18); G) The water tank (105) is opened regularly to spray high-pressure water into the garbage can (101) to clean the oil stains on the inner wall; H) After the garbage is cleaned, the centrifugal fan (103) is turned off, the movable door (34) is closed, and the lower electric push rod (22) and the upper electric push rod (23) are retracted; I) Drive the vehicle to transport the garbage to the recycling station, open the compartment door lock (202), lower the compartment shell door (201), open the garbage storage box door (45), and remove the garbage in the box.
2. The pneumatic conveying based garbage sorting collection and cleaning system according to claim 1, characterized in that: The garbage can (101) is used to collect different types of garbage; the installation and placement order of the garbage storage box (104) corresponds to the garbage can (101).
3. The pneumatic conveying based garbage sorting collection and cleaning system according to claim 1, characterized in that: The garbage storage box (104) is installed with an upper electric push rod (23) fixed on the air blowing hose (18) through a flange plate, which pushes the air blowing hose (18) to extend into the opening above the garbage can (101); the garbage storage box (104) is installed with a lower electric push rod (22) fixed on the suction hose (17) through a flange plate, which pushes the suction hose (17) to align with the garbage suction outlet (33) at the lower end of the garbage can (101).
4. The pneumatic conveying based garbage sorting collection and cleaning system according to claim 1, characterized in that: The water tank (105) is installed with a booster device to form high-pressure water, which is connected to the soft water pipe (19) through the water outlet pipe (15) after being divided, and is used to flush the inner wall of the garbage can (101).
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