Ironing and shaping machine for hat processing and production

By designing an automated ironing setting machine for hat processing and production, the scalding risk and inefficiency problems caused by manual operation of existing equipment are solved, and the automated and efficient production of the hat ironing process is achieved.

CN115039944BActive Publication Date: 2025-04-11HENAN RUNNER HEADWEAR CO LTD
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Patent Information

Application Number
CN202210686389.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-16
Publication Date
2025-04-11
Estimated Expiration
2042-06-16

AI Technical Summary

Technical Problem

The existing hat ironing and setting equipment requires manual operation, which has a risk of burning and is relatively low in processing efficiency.

Method used

A ironing setting machine for hat processing and production is designed, and uses automated cap top, ironing, cooling and cap removal steps to achieve automated operation through transmission chains, hoisting components, rotating frames, negative pressure shells and ventilation systems.

Benefits of technology

The hat ironing process is automated, which avoids the risk of scalding caused by manual operations, and greatly improves processing efficiency. It is suitable for hats of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a pressing and shaping machine for hat processing and production, and relates to the technical field of hat processing. The pressing and shaping machine discloses four support seats, and a mounting frame is fixedly installed on the top of the four support seats. An upper hat rack is arranged below the mounting frame, and two transmission chains are rotatably installed on both sides of the upper hat rack. A plurality of upper hat plates are fixedly installed between the two transmission chains, and a lifting assembly is fixedly installed on the upper hat plate, and the lifting assembly is used to drive the hat support to rise and fall. The present invention arranges a cyclically movable hat support on the upper hat rack, so that the hats can be cyclically and automatically put on before ironing, and it is no longer necessary to manually put the hats on the ironing mold for ironing, so as to avoid burns caused by contact between people and the ironing mold. By arranging a rotating rotating frame and cooperating with corresponding components at the same time, multiple hats can synchronously perform the corresponding steps of putting on, ironing, cooling, and taking off hats.
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Description

Technical Field

[0001] The invention relates to the technical field of hat processing, in particular to a pressing and shaping machine used for hat processing and production. Background Art

[0002] Hats are clothing worn on the head, most of which can cover the entire top of the head. Hats are mainly used to protect the head, and some hats have protruding edges to block the sun.

[0003] The ironing and shaping process can make the hat body have a full, flat and three-dimensional feeling. Therefore, after the hat is produced, the hat needs to be ironed and shaped to maintain the beauty of the hat. The existing hat body ironing and shaping equipment requires manual placement of the hat on the ironing mold, which can easily cause burns. At the same time, the processing efficiency of the current ironing and shaping machine is not high, which will delay time in the process of putting on and taking off the hat, resulting in low overall processing efficiency of the hat. Summary of the invention

[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a pressing and shaping machine for hat processing and production.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] The ironing and shaping machine for hat processing and production comprises four support seats, the tops of the four support seats are fixedly mounted with mounting frames, an upper hat rack is arranged below the mounting frames, two transmission chains are rotatably mounted on both sides of the upper hat rack, a plurality of upper hat plates are fixedly mounted between the two transmission chains, a jacking assembly is fixedly mounted on the upper hat plate, and the jacking assembly is used to drive the hat support to rise and fall;

[0007] A cap discharging frame is provided below the mounting frame, and a conveying belt is rotatably mounted on the cap discharging frame;

[0008] A rotating assembly is fixedly mounted on the mounting frame, and the rotating assembly is used to drive the rotating frame to rotate. Four lifting assemblies are fixedly mounted on the rotating assembly, and the lifting assembly is used to drive the turnover assembly to lift and lower, and the turnover assembly is used to drive the connecting frame to rotate. Two negative pressure shells and two card plates are slidably mounted on the connecting frame, and the two negative pressure shells are arranged opposite to each other, and the two card plates are arranged opposite to each other;

[0009] A mold seat is provided below the mounting frame, and an ironing mold is fixedly installed on the mold seat;

[0010] A ventilation rack is arranged below the mounting rack, a ventilator is fixedly mounted on the ventilation rack, an air collecting pipe is mounted at an air outlet of the ventilator, a first air duct is fixedly mounted on the top of the air collecting pipe, and two second air ducts are fixedly mounted on both sides of the air collecting pipe.

[0011] Furthermore, a first driving rod and a second driving rod are rotatably mounted on the upper hat rack, and an upper hat assembly is fixedly mounted on the upper hat rack, and the upper hat assembly is used to drive the first driving rod to rotate.

[0012] Furthermore, two first sprockets are fixedly installed on both sides of the first driving rod, and two second sprockets are fixedly installed on both sides of the second driving rod. Adjacent first sprockets and second sprockets are connected by a transmission chain.

[0013] Furthermore, a plurality of belt rollers are rotatably mounted on the cap-discharging frame, and the plurality of belt rollers are connected by a conveying belt transmission. A cap-discharging assembly is fixedly mounted on the cap-discharging frame, and the cap-discharging assembly is used to drive the belt rollers to rotate.

[0014] Furthermore, four lifting assemblies are fixedly mounted on the rotating frame with equal arcs.

[0015] Furthermore, two side thrust assemblies are fixedly mounted on the connecting frame, the two side thrust assemblies correspond one to one to the two negative pressure shells, the side thrust assemblies are used to drive the negative pressure shells to move, and the two negative pressure shells are arranged opposite to each other.

[0016] Furthermore, two adjustment components are fixedly mounted on the connecting frame, the two adjustment components correspond to the two card plates one by one, and the adjustment components are used to drive the card plates to move.

[0017] Furthermore, an air pump is fixedly installed in the negative pressure shell, an air distribution pipe is installed at the air outlet of the air pump, a plurality of air pumps are fixedly installed on the air distribution pipe, a plurality of negative pressure pipes are fixedly installed on the air pump, and the negative pressure pipes run through one side of the negative pressure shell.

[0018] Beneficial effects of the present invention:

[0019] (1) A cap holder that circulates and moves on the cap rack is provided so that the caps can be circulated and automatically put on before ironing. It is no longer necessary to manually put the caps on the ironing mold for ironing, thereby avoiding burns caused by contact between people and the ironing mold. By providing a rotating rotating rack and cooperating with corresponding components, multiple caps can be put on, ironed, cooled, and taken out simultaneously, thereby greatly improving the processing efficiency of the hat ironing process. In addition, the movable card plate and the negative pressure shell can meet the needs of adsorption and shaping of caps of different sizes, and have certain applicability.

[0020] (2) The provision of a turnover assembly can adjust the relative surfaces of the cardboard and the hat when the hat is being ironed to meet the shaping requirements of different positions. At the same time, the hat can be driven to rotate when the temperature is lowered to ensure that the second air duct can fully cool the inner surface of the hat. The cooperation of the first air duct and the two second air ducts can efficiently cool the hat, which is convenient for the subsequent packaging of the hat and prevents the hat from wrinkling. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is a structural schematic diagram of a pressing and shaping machine for hat processing and production of the present invention;

[0023] Figure 2 is a side view of the mounting bracket of the present invention;

[0024] Figure 3 is a side view of the connecting frame of the present invention;

[0025] Figure 4 is a cross-sectional view of the negative pressure shell of the present invention;

[0026] Figure 5 is a bottom view of the rotating frame of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the upper hat rack of the present invention;

[0028] Figure 7 The present invention Figure 6 The enlarged view of point A in the middle;

[0029] Figure 8 It is a structural schematic diagram of the mold base of the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the ventilation rack of the present invention;

[0031] Fig.10 It is a cross-sectional view of the ventilation rack of the present invention.

[0032] In the figure: 100, support seat; 101, mounting frame; 102, rotating assembly; 103, rotating frame; 104, lifting assembly; 1041, turnover assembly; 105, connecting frame; 106, clamping plate; 1061, adjustment assembly; 107, side thrust assembly; 108, negative pressure shell; 109, negative pressure pipe; 110, suction pump; 111, air distribution pipe; 112, suction pipe; 200, upper cap rack; 201, upper cap assembly; 202, A driving rod; 203, a first sprocket; 204, a second driving rod; 205, a second sprocket; 206, a transmission chain; 207, an upper cap plate; 208, a lifting assembly; 209, a cap support; 300, a cap outlet rack; 301, a cap outlet assembly; 302, a conveyor belt; 400, a mold base; 401, an ironing mold; 500, a ventilation rack; 501, a ventilator; 502, an air collecting duct; 503, a first air duct; 504, a second air duct. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1

[0035] See also Figure 1-Figure 5 As shown, the ironing and shaping machine for hat processing and production includes four support seats 100, and the top of the four support seats 100 is fixedly installed with a mounting frame 101, and an upper hat rack 200 is arranged below the mounting frame 101. Two transmission chains 206 are rotatably installed on both sides of the upper hat rack 200, and a plurality of upper hat plates 207 are fixedly installed between the two transmission chains 206. A lifting assembly 208 is fixedly installed on the upper hat plate 207. The lifting assembly 208 can be a cylinder or an oil cylinder, and the lifting assembly 208 is used to drive the hat support 209 to rise and fall. The cap support 209 that circulates on the upper hat rack 200 is arranged, so that the hat can be circulated and automatically put on before ironing, and it is no longer necessary to manually place the hat on the ironing mold 401 for ironing, so as to avoid burns caused by contact between people and the ironing mold 401. The hat-discharging frame 300 is rotatably mounted with a plurality of belt rollers, and the plurality of belt rollers are connected to each other by a transmission belt 302. The hat-discharging frame 300 is fixedly mounted with a hat-discharging assembly 301, and the hat-discharging assembly 301 may be a motor, and the hat-discharging assembly 301 is used to drive the belt rollers to rotate. The hat-discharging frame 300 is arranged below the mounting frame 101, and a transmission belt 302 is rotatably mounted on the hat-discharging frame 300.

[0036] The mounting frame 101 is fixedly mounted with a rotating assembly 102, which may be a motor or a rotary cylinder. The rotating assembly 102 is used to drive the rotating frame 103 to rotate. Four lifting assemblies 104 are fixedly mounted on the rotating assembly 102. The lifting assembly 104 may be a cylinder or an oil cylinder. The lifting assembly 104 is used to drive the turnover assembly 1041 to rise and fall. The turnover assembly 1041 may be a motor or a rotary cylinder. The turnover assembly 1041 is used to drive the connecting frame 105 to rotate. Two negative pressure shells 108 and two card plates 106 are slidably mounted on the connecting frame 105. The two negative pressure shells 108 are arranged oppositely, and the two card plates 106 are arranged oppositely. The four lifting assemblies 104 are fixedly mounted on the rotating frame 103 with equal arcs. Two side thrust assemblies 107 are fixedly mounted on the connecting frame 105. The side thrust assemblies 107 may be a cylinder or an oil cylinder. The two side thrust assemblies 107 correspond one-to-one with the two negative pressure shells 108, and the side thrust assemblies 107 are used to drive the negative pressure shells 108 to move, and the two negative pressure shells 108 are arranged opposite to each other. Two adjustment assemblies 1061 are fixedly installed on the connecting frame 105. The adjustment assembly 1061 can be a cylinder or an oil cylinder. The two adjustment assemblies 1061 correspond one-to-one with the two card plates 106, and the adjustment assembly 1061 is used to drive the card plates 106 to move. An air pump 110 is fixedly installed in the negative pressure shell 108, and an air distribution pipe 111 is installed at the air outlet of the air pump 110. A plurality of air extraction pipes 112 are fixedly installed on the air extraction pipe 112, and a plurality of negative pressure pipes 109 are fixedly installed on the air extraction pipe 112, and the negative pressure pipe 109 runs through one side of the negative pressure shell 108. By setting a rotating rotating frame 103 and cooperating with corresponding components, multiple hats can be simultaneously put on, ironed, cooled, and removed, which greatly improves the processing efficiency of the hat ironing process. The movable card plate 106 and the negative pressure shell 108 can meet the needs of adsorption and shaping of hats of different sizes, and have certain applicability. The turnover component 1041 can adjust the relative surface of the card plate 106 and the hat when ironing the hat to meet the shaping requirements of different positions. At the same time, it can drive the hat to rotate when cooling, ensuring that the second air duct 504 can fully cool the inner surface of the hat.

[0037] See also Figure 6-Figure 7 As shown, the upper cap frame 200 is rotatably mounted with a first driving rod 202 and a second driving rod 204, and the upper cap assembly 201 is fixedly mounted on the upper cap frame 200, and the upper cap assembly 201 may be a motor. The upper cap assembly 201 is used to drive the first driving rod 202 to rotate, and two first sprockets 203 are fixedly mounted on both sides of the first driving rod 202. Two second sprockets 205 are fixedly mounted on both sides of the second driving rod 204, and the adjacent first sprockets 203 and second sprockets 205 are connected by a transmission chain 206.

[0038] See also Figure 8 As shown, a mold base 400 is disposed below the mounting frame 101 , and an ironing mold 401 is fixedly mounted on the mold base 400 .

[0039] Example 2

[0040] See also Figure 9-10 As shown, on the basis of Example 1, a ventilation rack 500 is further provided below the mounting rack 101, a ventilator 501 is fixedly installed on the ventilation rack 500, an air collecting pipe 502 is installed at the air outlet of the ventilator 501, a first air duct 503 is fixedly installed on the top of the air collecting pipe 502, and two second air ducts 504 are fixedly installed on both sides of the air collecting pipe 502. The cooperation of the first air duct 503 and the two second air ducts 504 can efficiently cool the hat, facilitate the subsequent packaging of the hat, and prevent the hat from wrinkling.

[0041] The working process of the ironing and setting machine for hat processing and production in this embodiment is as follows:

[0042] Put the hat on the hat holder 209, the upper hat assembly 201 drives the first driving rod 202 to rotate, the first driving rod 202 drives the first sprocket 203 to rotate, the first sprocket 203 cooperates with the second sprocket 205 to drive the transmission chain 206 to rotate, the transmission chain 206 drives the upper hat plate 207 to move circularly, the upper hat plate 207 drives the hat holder 209 to move circularly through the lifting assembly 208, and the hat holder 209 transports the hat to the bottom of the mounting frame 101;

[0043] At this time, the lifting component 208 lifts up the hat support 209, and the corresponding lifting component 104 drives the turnover component 1041 to descend, the turnover component 1041 drives the connecting frame 105 to descend, and the two negative pressure shells 108 on the connecting frame 105 descend to the two sides of the hat, and the side push component 107 pushes the negative pressure shell 108 to move until it contacts the hat, and the vacuum pump 110 extracts the air in the negative pressure pipe 109 through the air distribution pipe 111 and the vacuum pipe 112, and the negative pressure pipe 109 absorbs the hat, and the lifting component 104 lifts the hat through the connecting frame 105, and the rotating component 102 drives the rotating frame 103 to rotate 90°, and the connecting frame 105 with the hat absorbed is rotated to the top of the ironing mold 401. Then the lifting component 104 drives the connecting frame 105 to descend, and the hat is placed on the ironing mold 401. The side push component 107 pulls the negative pressure shell 108, and the negative pressure shell 108 cancels the adsorption of the hat. The ironing mold 401 irons the hat. According to the shaping requirements, the turnover component 1041 drives the connecting frame 105 to rotate, adjusts the corresponding positions of the card plate 106 and the hat, and then the adjustment component 1061 pushes the card plate 106, and the card plate 106 shapes the hat. After ironing, the negative pressure shell 108 adsorbs the ironed hat, and the lifting component 104 lifts it. The rotating component 102 drives the rotating frame 103 to rotate 90 degrees, and the ironed hat rotates to the top of the ventilation frame 500;

[0044] The lifting component 104 drives the connecting frame 105 to descend, and the ventilator 501 blows wind into the air collecting duct 502, and the air collecting duct 502 blows wind into the first air duct 503 and the second air duct 504. The first air duct 503 cools down the top of the hat, and the second air duct 504 cools down the inner surface of the hat. The turnover component 1041 drives the connecting frame 105 to rotate, thereby driving the hat to rotate, ensuring that the second air duct 504 can cool down the inner circumference of the hat. After cooling, the lifting component 104 lifts the hat, and the rotating component 102 drives the rotating frame 103 to rotate 90°. The cooled hat rotates to above the conveyor belt 302, and the cooled hat is placed on the conveyor belt 302. The hat outlet component 301 drives the belt roller to rotate, and the belt roller drives the conveyor belt 302 to rotate, and the conveyor belt 302 transports the hat out.

[0045] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A pressing and shaping machine for hat processing and production, comprising four support seats (100), the tops of the four support seats (100) are fixedly mounted with mounting frames (101), characterized in that: An upper cap rack (200) is arranged below the mounting frame (101), two transmission chains (206) are rotatably mounted on both sides of the upper cap rack (200), a plurality of upper cap plates (207) are fixedly mounted between the two transmission chains (206), a lifting assembly (208) is fixedly mounted on the upper cap plate (207), and the lifting assembly (208) is used to drive the cap support (209) to rise and fall; A cap discharging frame (300) is arranged below the mounting frame (101), and a conveying belt (302) is rotatably mounted on the cap discharging frame (300); A rotating assembly (102) is fixedly mounted on the mounting frame (101), and the rotating assembly (102) is used to drive the rotating frame (103) to rotate. Four lifting assemblies (104) are fixedly mounted on the rotating assembly (102), and the lifting assemblies (104) are used to drive the turnover assembly (1041) to rise and fall, and the turnover assembly (1041) is used to drive the connecting frame (105) to rotate. Two negative pressure shells (108) and two clamping plates (106) are slidably mounted on the connecting frame (105), and the two negative pressure shells (108) are arranged opposite to each other, and the two clamping plates (106) are arranged opposite to each other; A mold base (400) is provided below the mounting frame (101), and a pressing mold (401) is fixedly mounted on the mold base (400); A ventilation rack (500) is arranged below the mounting rack (101), a ventilator (501) is fixedly mounted on the ventilation rack (500), an air collecting pipe (502) is mounted at the air outlet of the ventilator (501), a first air duct (503) is fixedly mounted on the top of the air collecting pipe (502), and two second air ducts (504) are fixedly mounted on both sides of the air collecting pipe (502).

2. The ironing and shaping machine for hat processing and production according to claim 1, characterized in that: A first driving rod (202) and a second driving rod (204) are rotatably mounted on the upper hat rack (200), and an upper hat assembly (201) is fixedly mounted on the upper hat rack (200), wherein the upper hat assembly (201) is used to drive the first driving rod (202) to rotate.

3. The ironing and shaping machine for hat processing and production according to claim 2, characterized in that: Two first sprockets (203) are fixedly mounted on both sides of the first driving rod (202), and two second sprockets (205) are fixedly mounted on both sides of the second driving rod (204), and adjacent first sprockets (203) and second sprockets (205) are connected in transmission via a transmission chain (206).

4. The ironing and shaping machine for hat processing and production according to claim 3, characterized in that: A plurality of belt rollers are rotatably mounted on the hat-discharging frame (300), and the plurality of belt rollers are transmission-connected via a conveying belt (302). A hat-discharging assembly (301) is fixedly mounted on the hat-discharging frame (300), and the hat-discharging assembly (301) is used to drive the belt rollers to rotate.

5. The ironing and shaping machine for hat processing and production according to claim 4, characterized in that: Four lifting components (104) are fixedly mounted on the rotating frame (103) with equal arcs.

6. The ironing and shaping machine for hat processing and production according to claim 1, characterized in that: Two side thrust assemblies (107) are fixedly mounted on the connecting frame (105), and the two side thrust assemblies (107) correspond to the two negative pressure shells (108) one by one. The side thrust assemblies (107) are used to drive the negative pressure shells (108) to move, and the two negative pressure shells (108) are arranged opposite to each other.

7. The ironing and shaping machine for hat processing and production according to claim 6, characterized in that: Two adjustment components (1061) are fixedly mounted on the connecting frame (105), the two adjustment components (1061) correspond to the two clamping plates (106) in a one-to-one manner, and the adjustment components (1061) are used to drive the clamping plates (106) to move.

8. The ironing and shaping machine for hat processing and production according to claim 7, characterized in that: An air pump (110) is fixedly installed in the negative pressure shell (108); an air distribution pipe (111) is installed at the air outlet of the air pump (110); a plurality of air extraction pipes (112) are fixedly installed on the air extraction pipe (111); a plurality of negative pressure pipes (109) are fixedly installed on the air extraction pipe (112); and the negative pressure pipes (109) run through one side of the negative pressure shell (108).

Citation Information

Patent Citations

  • Hat production device capable of adapting to requirements of various machine sewing threads

    CN110720703A

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    CN112056678A