Control system for copper extrusion press

Abstract

A control system for a copper extrusion press comprises a display panel connected to a corresponding copper extrusion actuator via a communication line and imaging the operating conditions on the display panel. The copper extrusion actuator includes modules that respond to received operating conditions and are imaged on the main surface of the display panel. Based on the display of the respective states of the copper extrusion actuators corresponding to their respective operating conditions, a dynamic operating interface is displayed on the display panel in response to the detection of activation of operating condition indicators. Integrated operating condition parameters and simplified diagrams are displayed on the control panel, featuring a scientific and rational layout, easy operation, strong versatility, rapid visual comprehensive monitoring, and timely, efficient, and safe feedback to the copper extrusion press operator, effectively improving production efficiency. Therefore, the system offers superior technical, practical, and economical performance.

Description

Technical Field

[0001] The invention relates to the technical field of copper extruders, in particular to a control system of a fast copper extruder. Background Art

[0002] According to patent searches and investigations, the existing copper extrusion presses can be operated visually and the operating conditions can be accurately and comprehensively observed in the future. To this end, we have developed a control system for a fast copper extrusion press. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a control system for a copper extruder with integrated operating parameters and simplified graphical displays on a control panel. The control system has a scientific and reasonable layout, is easy to operate, has strong versatility, provides rapid visual and comprehensive monitoring, and provides timely, rapid, and safe feedback to the copper extruder operator on the operating conditions, thereby effectively improving production efficiency. Therefore, the control system has superior performance in terms of technicality, practicality, and economy.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is to provide a control system for a copper extruder, which includes:

[0005] Display panel; it is connected to the copper extrusion actuator through a communication line and images the working conditions on the display panel;

[0006] The copper extrusion actuator includes a trolley module that responds to the receiving working condition and is imaged on the main surface of the display panel, a material turning chute module, a hoist module, a clamp module, a material lifting module, a saw pin module, a saw module, a No. 1 ingot loader module and a No. 2 ingot loader module, a copper ingot entry module, an extrusion pad module, a main cylinder forward interlocking module, a main cylinder backward module, a cleaning gasket rack module, a piercing needle opening limit module and a piercing needle closing limit module;

[0007] Based on the corresponding working conditions of the copper extrusion actuator, the respective states are displayed accordingly, and in response to detecting that the working condition indicator light is activated, a dynamic working interface is displayed on the display panel.

[0008] In one or more embodiments of the present invention, the copper display panel has a working condition and stroke display unit, which includes a ready detection module, a No. 1 ingot loader in place detection display module, a No. 2 ingot loader in place detection display module, a piercing needle retracted in place detection display module, an extrusion collet in place detection display module, a die base extrusion in place detection display module, a die changing arm lowered in place detection display module, an auxiliary pump running pump detection display module, a material turning chute returned to place detection display module, a material lifting rack lowered in place detection display module, a traction trolley in place detection display module, and a servo oil pressure signal detection display module.

[0009] The aforementioned detection and display module for detecting and displaying the position of the No. 1 tablet loader, the detection and display module for detecting and displaying the position of the No. 2 tablet loader, the detection and display module for detecting and displaying the retraction of the punch needle, the detection and display module for detecting and displaying the position of the extrusion collet, the detection and display module for detecting and displaying the mold base extrusion, the detection and display module for detecting and displaying the lowering of the mold changing arm, the detection and display module for detecting and displaying the operation of the auxiliary pump, the detection and display module for detecting and displaying the return of the material turning chute, the detection and display module for detecting and displaying the lowering of the material lifting rack, the detection and display module for detecting and displaying the advancing of the tractor, the detection and display module for detecting and displaying the loosening of the clamp and the detection and display module for the servo oil pressure signal are provided with corresponding working condition display lights to facilitate the identification of each working condition.

[0010] In one or more embodiments of the present invention, the display panel has an extrusion process display unit, a cooling bed status display unit and a pump group work display module arranged in a line in sequence, the extrusion process display unit includes a copper ingot entry detection display module, an extrusion cylinder closing detection display module and a die base extrusion position detection display module; the pump group work display module includes an oil pump module No. 1, an oil pump module No. 2, an oil pump module No. 3, an oil pump module No. 4, an oil pump module No. 5, an oil pump module No. 6 and an oil pump module No. 7 arranged in parallel.

[0011] In one or more embodiments of the present invention, the display panel includes a working parameter display unit, which includes a roughening module, a reflux distance module, a water seal setting module, a cooling time setting module and a cooling time module arranged in a row.

[0012] In one or more embodiments of the present invention, the display panel includes a fault touch screen area, a work indication area, and a home page display area for executing operation instructions and switching the display, and the fault touch screen area responds to the switching interface when a fault occurs in the copper extrusion actuator.

[0013] In one or more embodiments of the present invention, the display panel switches to a fault interface, which includes an oil pump overcurrent detection display module No. 1, an oil pump overcurrent detection display module No. 2, an oil pump overcurrent detection display module No. 3, an oil pump overcurrent detection display module No. 4, an oil pump overcurrent detection display module No. 5, an oil pump overcurrent detection display module No. 6, an oil pump overcurrent detection display module No. 7, an overcurrent detection display module for pumps No. 1 to 3, a filter pump overcurrent detection display module, an auxiliary pump overcurrent detection display module, a sealing pump overcurrent detection display module, a sawing motor overcurrent detection display module, a lifting motor overcurrent detection display module, and a servo oil pressure detection display module.

[0014] In one or more embodiments of the present invention, the display panel switches to a work instruction interface, and the work instruction interface displays dynamic blocks of each process action when the copper extrusion execution machine is working.

[0015] Compared with the background technology, the present invention has the following effects:

[0016] Because the present invention adopts the above-mentioned solution, its integrated operating parameters and simplified diagrams are displayed on the control panel. The layout is scientific and reasonable, easy to operate, highly versatile, and can provide rapid visual and comprehensive monitoring. It can provide timely, fast, and safe feedback on the operating conditions to the copper extruder operator, effectively improving production efficiency. Therefore, it has superior performance in terms of technology, practicality, and economy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the display panel in the control system of the copper extruder of the present invention in the main page state;

[0018] Figure 2 This is a schematic diagram of a display panel in a fault interface state in a control system of a copper extruder according to the present invention;

[0019] Figure 3 This is a schematic diagram of a display panel in a working indication state in a control system of a copper extruder according to the present invention;

[0020] Those skilled in the art can understand the shapes, structures and schemes from the figures shown in the drawings. The various parts of the drawings are not necessarily to scale, and the sizes of the various parts and elements of the drawings can be enlarged or reduced to more clearly illustrate the embodiments of the present invention described herein. DETAILED DESCRIPTION

[0021] The following references Figure 1-3 To describe a specific embodiment, however, those skilled in the art will readily understand that the detailed description given herein with respect to these drawings is for illustrative purposes only and should not be construed as limiting. This embodiment provides a technical solution adopted by the present invention, which is to provide a control system for a copper extrusion press, comprising a display panel 1 correspondingly connected to a copper extrusion actuator 2 via a communication line and imaging the working condition on the display panel 1; the copper extrusion actuator 2 comprises a trolley module 201 that responds to the received working condition and images the working condition on the main surface of the display panel, The material turning chute module 202, the elevator module 203, the clamp module 204, the material lifting module 205, the saw pin module 206, the saw module 207, the No. 1 ingot loader module 208 and the No. 2 ingot loader module 209, the copper ingot entry module 210, the extrusion pad module 211, the main cylinder advance interlocking module 212, the main cylinder retreat module 213, the cleaning gasket rack module 214, the piercing needle opening limit module 215 and the piercing needle closing limit module 216; based on the corresponding working conditions of the above-mentioned copper extrusion actuator 2, the respective states are displayed accordingly, and in response to the detection of the activation of the working condition indicator light, a dynamic working interface is displayed on the display panel 1.

[0022] The display panel 1 has a working condition and stroke display unit 101, which includes a ready detection module 102, a No. 1 ingot loader in place detection display module 103, a No. 2 ingot loader in place detection display module 104, a piercing needle retracted in place detection display module 105, an extrusion collet in place detection display module 106, a die base extrusion in place detection display module 107, a die changing arm lowered in place detection display module 108, an auxiliary pump running pump detection display module 109, a material turning chute returned in place detection display module 110, a material lifting rack lowered in place detection display module 111, a traction trolley in place detection display module 112, a clamp loosened in place detection display module 113 and a servo oil pressure signal detection display module 114, which are arranged in sequence; they are correspondingly provided with working condition display lights to facilitate the corresponding identification of each working condition.

[0023] The display panel 1 includes an inline display unit 115 for the extrusion process, a cooling bed status display unit 116, and a pump group operation display module 117. The inline display unit 115 includes a copper ingot entry detection display module 1151, an extrusion barrel closing detection display module 1152, and a die base extrusion position detection display module 1153. The pump group operation display module 117 includes a parallel arrangement of a first oil pump module 1171, a second oil pump module 1172, a third oil pump module 1173, a fourth oil pump module 1174, a fifth oil pump module 1175, a sixth oil pump module 1176, and a seventh oil pump module 1177. The display panel 1 also includes an operating parameter display unit 118, which includes a parallel arrangement of a roughing module 1181, a reflux distance module 1182, a water seal setting module 1183, a cooling time setting module 1184, and a cooling time module 1185.

[0024] The display panel 1 includes a fault touch screen area 119, a work indication area 120 and a home page display area 121 for executing operation instructions and switching displays. The fault touch screen area responds to the switching interface when a fault occurs in the copper extrusion actuator.

[0025] The display panel switches to a fault interface 122, which includes a No. 1 oil pump overcurrent detection display module 123, a No. 2 oil pump overcurrent detection display module 124, a No. 3 oil pump overcurrent detection display module 125, a No. 4 oil pump overcurrent detection display module 126, a No. 5 oil pump overcurrent detection display module 127, a No. 6 oil pump overcurrent detection display module 128, a No. 7 oil pump overcurrent detection display module 129, an No. 1 to No. 3 pump overcurrent detection display module 130, a filter pump overcurrent detection display module 131, an auxiliary pump overcurrent detection display module 132, a seal pump overcurrent detection display module 133, a sawing motor overcurrent detection display module 134, a lifting motor overcurrent detection display module 135, and a servo oil pressure detection display module 136. The display panel 1 switches to a work instruction interface 137, which displays dynamic blocks 138 of each process action when the copper extrusion actuator is operating.

[0026] During use, the display panel 1 displays the platform layout and working condition indicator lights of each part of the copper extrusion actuator 2, as well as the working condition stroke display unit 101, the working parameter display unit 118 and the switching interface. Its integrated working condition parameters and simplified diagrams are displayed on the control panel. The layout is scientific and reasonable, easy to operate, highly versatile, and can quickly and visually monitor the entire process. It can provide timely, fast, and safe feedback on the working condition to the copper extrusion press operator, effectively improving production efficiency. Therefore, it has superior performance in terms of technology, practicality and economy.

[0027] For illustrative purposes, the foregoing description uses specific nomenclature to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that specific details are not required in order to practice the embodiments. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described above, and that improvements and substitutions based on the present invention using techniques known in the art fall within the scope of the present invention and are defined by the claims.

Claims

1. A control system for a copper extruder, characterized in that: It includes: Display panel; It is connected to the corresponding copper extrusion actuator through a communication line and images the working conditions on the display panel; The copper extrusion actuator comprises a trolley module, a material turning chute module, a hoist module, a clamp module, a material lifting module, a saw pin module, a saw module, a No. 1 ingot loader module and a No. 2 ingot loader module, a copper ingot entry module, an extrusion pad module, a main cylinder advance interlocking module, a main cylinder retreat module, a cleaning pad rack module, a piercing needle opening limit module and a piercing needle closing limit module, which respond to receiving working conditions and are imaged on the main surface of the display panel; based on the corresponding display of the respective states of the corresponding working conditions of the copper extrusion actuator, in response to the detection of the activation of the working condition indicator light, a dynamic working interface is displayed on the display panel; The display panel has a working condition and stroke display part, which includes a ready detection module, a No. 1 ingot loader in place detection display module, a No. 2 ingot loader in place detection display module, a piercing needle retracted in place detection display module, an extrusion collet in place detection display module, a die base extrusion in place detection display module, a die changing arm lowered in place detection display module, an auxiliary pump running pump detection display module, a turning chute returned in place detection display module, a lifting rack lowered in place detection display module, a traction trolley in place detection display module and a servo oil pressure signal detection display module. The readiness detection module, the No. 1 ingot loader in place detection display module, the No. 2 ingot loader in place detection display module, the piercing needle retracted into place detection display module, the extrusion collet in place detection display module, the die base extrusion in place detection display module, the die changing arm lowered into place detection display module, the auxiliary pump running pump detection display module, the turning chute returned to place detection display module, the lifting rack lowered into place detection display module, the traction trolley in place detection display module, the clamp released into place detection display module and the servo oil pressure signal detection display module are respectively provided with working condition display lights to facilitate the corresponding identification of each working condition.

2. The control system of the copper extruder according to claim 1, characterized in that: The display panel has an extrusion process display unit, a cooling bed status display unit and a pump group work display module arranged in a line in sequence. The extrusion process display unit includes a copper ingot entry detection display module, an extrusion cylinder closing detection display module and a die base extrusion position detection display module; the pump group work display module includes a No. 1 oil pump module, a No. 2 oil pump module, a No. 3 oil pump module, a No. 4 oil pump module, a No. 5 oil pump module, a No. 6 oil pump module and a No. 7 oil pump module arranged in parallel.

3. The control system of the copper extruder according to claim 2, characterized in that: The display panel includes a working parameter display portion, which includes a roughing module, a reflux distance module, a water seal setting module, a cooling time setting module, and a cooling time module arranged in a row.

4. The control system of the copper extrusion press according to claim 2 is characterized in that: the display panel includes a fault touch screen area, a work instruction area and a home page display area for executing operation instructions and switching displays, and the fault touch screen area responds to the switching interface when a fault occurs in the copper extrusion actuator.

5. The control system of the copper extruder according to claim 4 is characterized in that: the display panel switches to a fault interface, and the fault interface includes a No. 1 oil pump overcurrent detection display module, a No. 2 oil pump overcurrent detection display module, a No. 3 oil pump overcurrent detection display module, a No. 4 oil pump overcurrent detection display module, a No. 5 oil pump overcurrent detection display module, a No. 6 oil pump overcurrent detection display module, a No. 7 oil pump overcurrent detection display module, overcurrent detection display modules of pumps 1 to 3, a filter pump overcurrent detection display module, an auxiliary pump overcurrent detection display module, a sealing pump overcurrent detection display module, a sawing motor overcurrent detection display module, a lifting motor overcurrent detection display module and a servo oil pressure detection display module.

6. The control system of the copper extrusion machine according to claim 5, wherein the display panel switches to a work instruction interface, and the work instruction interface displays dynamic blocks of each process action when the copper extrusion execution machine is working.

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