Automated assembly and testing machine for finished products

Abstract

This invention discloses an automatic assembly and testing machine for finished products, including a machine base, a carrier tape picking and shifting CCD detection device, a precision indexing plate assembly device, a clamping and shifting CCD detection device, and a finished product loading sleeve device. The input side of the carrier tape picking and shifting CCD detection device is connected to a carrier tape feeding rack, and the output side of the carrier tape picking and shifting CCD detection device is connected to the input side of the precision indexing plate assembly device. The input side of the precision indexing plate assembly device is connected to a tail card vibrating plate and a base vibrating plate, and the input side of the clamping and shifting CCD detection device is connected to a protective end piece vibrating plate. This allows for the assembly, testing, and packaging of tail cards, bases, and protective end pieces, improving production efficiency, ensuring product yield, and achieving a rotary table structure, thereby shortening the overall length of the machine base and making the overall structural layout more reasonable. It also enables automatic detection of electrical testing, high voltage, and alignment of products, meeting product testing requirements.

Description

Technical Field

[0001] This invention relates to the field of connector assembly technology, and in particular to an automated machine for finished product assembly and inspection. Background Technology

[0002] Connectors play a crucial role in electronic products, as they are responsible for enabling data and signal transmission between electronic devices. Connectors typically consist of a shield, tail clip, base, and end guard. Therefore, during connector manufacturing, these components need to be assembled. In existing technologies, to improve assembly efficiency, assembly equipment is typically used to assemble these components together. However, to ensure connector quality, performance testing is usually performed after assembly. This involves placing the assembled components into testing equipment for testing, followed by packaging. As a result, the assembly, testing, and packaging of the shield, tail clip, base, and end guard are performed on different equipment. This leads to multiple positioning processes, compromising processing accuracy, and requiring more space. Furthermore, moving between different equipment reduces production efficiency. Additionally, some electrical tests, high-voltage checks, and alignment checks still rely on manual observation, which is difficult to guarantee in terms of consistency and accuracy, ultimately impacting product yield.

[0003] Therefore, a new technology needs to be developed to solve the above problems. Summary of the Invention

[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide an automated assembly and testing machine for finished products. This machine realizes the assembly, testing, and packaging of tail cards, bases, and end protectors, thereby improving production efficiency, ensuring product yield, and implementing a turntable structure, which shortens the overall length of the machine and makes the overall structural layout more reasonable. It also enables automatic detection of electrical tests, high voltage tests, and alignment of products, thus meeting product testing requirements.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic assembly and inspection machine for finished products includes a machine base and a disassembly and loading belt material picking and shifting CCD detection device, a precision indexing plate assembly device, a clamping and shifting CCD detection device, and a finished product loading sleeve device disposed on the machine base.

[0007] The input side of the disassembly and relocation CCD detection device is connected to the carrier tape feeding rack. The output side of the disassembly and relocation CCD detection device is connected to the input side of the precision indexing plate assembly device. The input side of the precision indexing plate assembly device is connected to the tail clamp vibrating plate and the base vibrating plate. The output side of the precision indexing plate assembly device is connected to the input side of the clamping and relocation CCD detection device. The input side of the clamping and relocation CCD detection device is connected to the end protector vibrating plate. The output side of the clamping and relocation CCD detection device is connected to the input side of the finished product loading sleeve device.

[0008] As a preferred embodiment, the carrier tape disassembly and relocation CCD detection device includes a carrier tape feeder, an empty carrier tape receiver, a heat-sealing tape disassembly mechanism, a carrier tape sorting machine, a semi-finished product relocation mechanism, and a CCD relocation detection mechanism.

[0009] The output side of the carrier tape feeder is connected to the input side of the heat-sealing tape disassembly mechanism, the output side of the heat-sealing tape disassembly mechanism is connected to the input side of the carrier tape sorting machine, the semi-finished product picking mechanism is located above the carrier tape sorting machine, the CCD shift detection mechanism is located above the carrier tape sorting machine and on one side of the semi-finished product picking mechanism, and the empty carrier tape receiving rack is located on one side of the carrier tape feeder.

[0010] As a preferred embodiment, the precision indexing plate assembly device includes a rotatable indexing plate, a number of carriers arranged circumferentially on the indexing plate, and a semi-finished product stacking lifting mechanism, a tail clip assembly mechanism, a tail clip riveting mechanism, a base assembly mechanism, and a base riveting mechanism arranged sequentially around the indexing plate according to the process sequence.

[0011] As a preferred embodiment, the semi-finished product stacking lifting mechanism includes a lifting screw, a lifting fixture, and a lifting drive unit. The lifting fixture is fixedly connected to the lifting screw, and the lifting drive unit is driven and connected to the lifting screw. The upper end of the lifting fixture can selectively move up and down to extend into or out of the carrier.

[0012] As a preferred embodiment, the tail card assembly mechanism is used to assemble tail cards onto semi-finished products; the input side of the tail card assembly mechanism is connected to the tail card vibrating plate, and the tail card assembly mechanism includes a tail card misalignment fixture, a tail card dispensing mechanism, a dispensing rotation mechanism, and a tail card picking robot. The conveying groove of the tail card misalignment fixture is connected to the tail card vibrating plate, the tail card dispensing mechanism includes a tail card dispensing component and a tail card dispensing drive unit that drives the tail card dispensing component to carry the tail card away from the conveying groove, the dispensing rotation mechanism includes a tail card clamping component, a tail card clamping drive unit that drives the tail card clamping component to clamp the tail card, and a dispensing rotation drive unit that drives the tail card clamping drive unit to rotate, and the tail card picking robot is located above the tail card clamping component.

[0013] As a preferred embodiment, the base assembly mechanism is used to assemble the base onto the semi-finished product; the input side of the base assembly mechanism is connected to the base vibrating plate, and the base assembly mechanism includes a base picking robot, a base misalignment fixture located below the base picking robot, a base rotation drive unit, a base pusher, and a base assembly drive unit. The base rotation drive unit drives the base misalignment fixture to rotate, and the base assembly drive unit drives the base pusher to assemble the base located on the base misalignment fixture onto the semi-finished product.

[0014] As a preferred embodiment, the gripping and shifting CCD detection device includes a product rotation mechanism, a protective end piece assembly mechanism, an electrical testing mechanism, a high-voltage testing mechanism, a CCD alignment detection mechanism, a rotary coding mechanism, and a gripping and handling robot. The input side of the product rotation mechanism is connected to the output side of the precision indexing plate assembly device, the output side of the product rotation mechanism is connected to the input side of the protective end piece assembly mechanism, the input side of the protective end piece assembly mechanism is connected to the protective end piece vibrating plate, the output side of the protective end piece assembly mechanism is connected to the input side of the electrical testing mechanism, the high-voltage testing mechanism is located on one side of the electrical testing mechanism, and the gripping and handling robot reciprocates between the product rotation mechanism, the protective end piece assembly mechanism, the electrical testing mechanism, the high-voltage testing mechanism, the CCD alignment detection mechanism, and the rotary coding mechanism.

[0015] As a preferred embodiment, the end-protecting piece assembly mechanism includes a top-feeding fixture, a top-feeding drive unit for driving the top-feeding fixture to move up and down, a suction fixture, a suction drive unit for driving the suction fixture to move up and down, a suction drive unit for driving the suction drive unit to move laterally, and a clamping and fixing fixture; the clamping and fixing fixture is arranged facing the top-feeding fixture, and the suction fixture is located above the top-feeding fixture.

[0016] As a preferred embodiment, the CCD alignment detection mechanism includes an alignment detection plate, an alignment lifting cylinder that drives the alignment detection plate to move up and down, an alignment CCD detection camera located above the alignment detection plate, an alignment product fixing plate located on one side of the alignment detection plate that fixes the product to be detected, and a product front and rear drive cylinder that drives the alignment product fixing plate.

[0017] As a preferred embodiment, the finished product loading sleeve device includes a fixing plate for fixing the sleeve, a receiving box, a pusher block for pushing the sleeve filled with product into the receiving box, a pusher drive cylinder for driving the pusher block, a moving component for moving the product, a product displacement cylinder for driving the moving component, a pusher component for pushing the product into the sleeve, and a pusher drive cylinder for driving the pusher component. The fixing plate is provided with a clearance opening, the inlet of the sleeve is directly opposite the clearance opening, one end of the moving component and one end of the pusher component are both connected to the clearance opening, and the pusher block is connected to one side of the fixing plate.

[0018] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution, it mainly achieves the assembly, inspection and packaging of tail cards, bases and end protectors by setting up a disassembly and material picking and shifting CCD detection device, a precision indexing plate assembly device, a clamping and shifting CCD detection device and a finished product loading sleeve device on the machine. This improves production efficiency, ensures product yield, realizes a turntable structure, thereby shortening the overall length of the machine and making the overall structural layout more reasonable. It also realizes automatic detection of electrical testing, high voltage and alignment of products, and meets product inspection requirements.

[0019] To more clearly illustrate the structural features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the overall structure of an embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the CCD detection device for disassembly and material handling according to an embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the disassembly belt material handling and displacement CCD detection device from another angle, according to an embodiment of the present invention.

[0023] Figure 4 This is a side view of the CCD detection device for disassembly and material handling according to an embodiment of the present invention;

[0024] Figure 5 This is a partial structural schematic diagram of the CCD detection device for disassembly and material handling according to an embodiment of the present invention;

[0025] Figure 6 This is another partial structural schematic diagram of the CCD detection device for disassembly and material handling according to an embodiment of the present invention;

[0026] Figure 7 This is a schematic diagram of the structure of a precision indexing plate assembly device according to an embodiment of the present invention;

[0027] Figure 8 This is a schematic diagram of the precision indexing plate assembly device from another angle, according to an embodiment of the present invention.

[0028] Figure 9 This is another angle structural schematic diagram of the precision indexing plate assembly device according to an embodiment of the present invention;

[0029] Figure 10 This is a schematic diagram of the tail card assembly mechanism according to an embodiment of the present invention;

[0030] Figure 11 This is a schematic diagram of the tail card assembly mechanism from another angle, according to an embodiment of the present invention.

[0031] Figure 12 This is a schematic diagram of the structure of the clamping and shifting CCD detection device and the finished product loading sleeve device according to an embodiment of the present invention;

[0032] Figure 13 This is a schematic diagram of the clamping and shifting CCD detection device and the finished product loading sleeve device according to an embodiment of the present invention.

[0033] Explanation of reference numerals in the attached diagram:

[0034] 10. Machine base; 20. Disassembly and relocation CCD detection device.

[0035] 21. Carrier belt unloader 22. Empty carrier belt receiver

[0036] 23. Heat sealing belt removal mechanism; 231. Drive wheel

[0037] 232. Driven wheel; 233. Heat sealing belt removal drive unit

[0038] 24. Carrier belt sorting machine; 241. Conveyor belt

[0039] 242. Carrier belt sorting drive unit; 25. Semi-finished product handling mechanism

[0040] 251. Semi-finished product handling robot 252. Fixed base

[0041] 253. Fixing plate; 254. Semi-finished product picking and shifting drive unit

[0042] 26. CCD displacement detection mechanism; 261. High-precision CCD inspection camera

[0043] 262. Moving belt; 263. CCD shift drive unit

[0044] 264. Connecting seat 30. Precision indexing plate assembly device

[0045] 31. Indexing plate 32. Vehicle

[0046] 33. Semi-finished product stacking lifting mechanism; 331. Lifting screw.

[0047] 332. Lifting fixture; 333. Lifting drive unit

[0048] 34. Tail clip assembly mechanism; 341. Tail clip misalignment fixture

[0049] 342. Tail-end card material distribution component; 343. Tail-end card material distribution drive unit

[0050] 344. Tail clamping component; 345. Tail clamping drive unit

[0051] 346. Material distribution rotary drive unit; 347. Tail-end clamping robot.

[0052] 35. Tail clip riveting mechanism

[0053] 351. Tail clip riveting block; 352. Tail clip riveting drive unit

[0054] 36. Base riveting mechanism; 361. Base riveting block

[0055] 362. Base riveting drive unit; 37. Rotation drive unit

[0056] 40. Clamping and shifting CCD detection device; 41. Product rotation mechanism

[0057] 411. Product fixing fixture 412. Product rotation drive unit

[0058] 42. End protector assembly mechanism 43. Electrical testing and detection mechanism

[0059] 44. High-voltage testing mechanism; 45. CCD alignment testing mechanism

[0060] 451. Alignment detection plate; 452. Alignment lifting cylinder

[0061] 453. Alignment CCD inspection camera; 454. Alignment product mounting plate

[0062] 455. Product front and rear drive cylinders; 46. Rotary coding mechanism

[0063] 47. Clamping and handling robot arm; 50. Finished product loading sleeve device.

[0064] 51. Fixing plate 52. Receiving box

[0065] 53. Pusher block 54. Pusher drive cylinder

[0066] 55. Moving parts 56. Product shifting cylinder

[0067] 57. Pushing component 58. Product pushing drive cylinder

[0068] 60. Carrier belt unloading rack; 70. Tail clamp vibratory feeder

[0069] 80. Base vibratory plate; 90. End guard plate vibratory plate. Detailed Implementation

[0070] Please refer to Figures 1 to 13 As shown, it illustrates the specific structure of an embodiment of the present invention.

[0071] An automatic assembly and inspection machine for finished products includes a machine base 10 and a carrier tape picking and shifting CCD detection device 20, a precision indexing plate assembly device 30, a clamping and shifting CCD detection device 40, and a finished product loading sleeve device 50, all mounted on the machine base 10. The input side of the carrier tape picking and shifting CCD detection device 20 is connected to a carrier tape feeding rack 60. The output side of the carrier tape picking and shifting CCD detection device 20 is connected to the input side of the precision indexing plate assembly device 30. The input side of the precision indexing plate assembly device 30 is connected to a tail clamp vibrating plate 70 and a base vibrating plate 80. The output side of the precision indexing plate assembly device 30 is connected to the input side of the clamping and shifting CCD detection device 40. The input side of the clamping and shifting CCD detection device 40 is connected to a protective end plate vibrating plate 90. The output side of the clamping and shifting CCD detection device 40 is connected to the input side of the finished product loading sleeve device 50.

[0072] Specifically, in this embodiment, the carrier tape disassembly, sorting, and displacement CCD detection device 20 includes a carrier tape feeder 21, an empty carrier tape receiver 22, a heat-sealing tape disassembly mechanism 23, a carrier tape sorting machine 24, a semi-finished product receiving mechanism 25, and a CCD displacement detection mechanism 26. The output side of the carrier tape feeder 21 is connected to the input side of the heat-sealing tape disassembly mechanism 23, and the output side of the heat-sealing tape disassembly mechanism 23 is connected to the input side of the carrier tape sorting machine 24. The semi-finished product receiving mechanism 25 is located above the carrier tape sorting machine 24, and the CCD displacement detection mechanism 26 is located above the carrier tape sorting machine 24 and to one side of the semi-finished product receiving mechanism 25. The empty carrier tape receiver 22 is located to one side of the carrier tape feeder 21. In this way, the disassembly, sorting, receiving, and detection of the carrier tape can be realized, ensuring the normal processing of the product and improving the processing accuracy.

[0073] The heat-sealing tape disassembly mechanism 23 includes a drive wheel 231, a driven wheel 232, and a heat-sealing tape disassembly drive unit 233 that drives the drive wheel 231. The drive wheel 231 and the driven wheel 232 are stacked vertically. In this way, the heat-sealing tape can be disassembled after passing through the drive wheel 231 and the driven wheel 232, and then connected to the empty tape receiving rack 22 for receiving.

[0074] The carrier tape sorting machine 24 includes a conveyor belt 241 and a carrier tape sorting drive unit 242 for driving the conveyor belt 241. The input side of the conveyor belt 241 is connected to the output side of the heat-sealing tape unloading mechanism 23. In this embodiment, four sets of the conveyor belt 241 and the carrier tape sorting drive unit 242 are provided.

[0075] The semi-finished product picking mechanism 25 includes a semi-finished product picking robot 251 and a semi-finished product picking and shifting mechanism that drives the semi-finished product picking robot 251 to move laterally. The semi-finished product picking and shifting mechanism includes a fixed base 252 and a semi-finished product picking and shifting drive unit 254 disposed on the fixed base 252, including a shifting screw, a fixed plate 253 and a semi-finished product picking and shifting drive unit 254. The fixed base 252 is located above the conveyor belt 241. The fixed plate 253 is connected to the shifting screw. The semi-finished product picking and shifting drive unit 254 is driven and connected to the shifting screw. The semi-finished product picking robot 251 is fixed on the fixed plate 253. In this way, the picking and moving of the semi-finished product after the carrier belt is removed can be realized, and the semi-finished product can be moved to the required processing position.

[0076] The CCD shifting detection mechanism 26 is mounted on a fixed base 252 and located on the side of the fixed base 252 facing the input side of the conveyor belt 241. The CCD shifting detection mechanism 26 includes a high-precision CCD detection camera 261 and a CCD shifting mechanism. The CCD shifting mechanism includes a moving belt 262 and a CCD shifting drive unit 263 that drives the moving belt 262. The CCD detection camera is fixedly connected to the moving belt 262 via a connecting seat 264 and is located above the conveyor belt 241. The moving belt 262 is arranged laterally on the fixed base 252, and the CCD shifting drive unit 263 is fixed on the fixed base 252. In this way, the detection of semi-finished products can be realized, and the mobile design of the high-precision CCD detection camera 261 is achieved.

[0077] The precision indexing plate assembly device 30 includes a rotatable indexing plate 31, a plurality of carriers 32 arranged circumferentially on the indexing plate 31 at intervals, and a semi-finished product stacking and lifting mechanism 33, a tail clip assembly mechanism 34, a tail clip riveting mechanism 35, a base assembly mechanism, and a base riveting mechanism 36 arranged sequentially around the indexing plate 31 according to the process sequence. This enables turntable processing and facilitates the assembly of semi-finished products with tail clips and bases. A rotation drive unit 37 for driving the indexing plate 31 to rotate is connected to the bottom of the indexing plate 31.

[0078] The semi-finished product stacking lifting mechanism 33 includes a lifting screw 331, a lifting fixture 332, and a lifting drive unit 333. The lifting fixture 332 is fixedly connected to the lifting screw 331, and the lifting drive unit 333 is drivenly connected to the lifting screw 331. The upper end of the lifting fixture 332 can selectively move up and down to extend into or out of the carrier 32. In this way, a semi-finished product stacking conveying design can be realized.

[0079] The tail card assembly mechanism 34 is used to assemble tail cards onto semi-finished products. The input side of the tail card assembly mechanism 34 is connected to the tail card vibrating plate 70. The tail card assembly mechanism 34 includes a tail card misalignment fixture 341, a tail card dispensing mechanism, a dispensing rotation mechanism, and a tail card picking robot 347. The conveying groove of the tail card misalignment fixture 341 is connected to the tail card vibrating plate 70. The tail card dispensing mechanism includes a tail card dispensing component 342 and a tail card dispensing drive unit 343 that drives the tail card dispensing component 342 to carry the tail card away from the conveying groove. The dispensing rotation mechanism includes a tail card clamping component 344, a tail card clamping drive unit 345 that drives the tail card clamping component 344 to clamp the tail card, and a dispensing rotation drive unit 346 that drives the tail card clamping drive unit 345 to rotate. The tail card picking robot 347 is located above the tail card clamping component 344. In this way, the assembly of tail cards can be realized.

[0080] The tail clip riveting mechanism 35 includes a tail clip riveting block 351 and a tail clip riveting drive unit 352. The tail clip riveting drive unit 352 drives the tail clip riveting block 351 to selectively move up and down; thus, the tail clip can be riveted.

[0081] The base assembly mechanism (not shown in the figure) is used to assemble the base onto the semi-finished product. The input side of the base assembly mechanism is connected to the base vibrating plate 80. The base assembly mechanism includes a base picking robot, a base misalignment fixture located below the base picking robot, a base rotation drive unit, a base pusher, and a base assembly drive unit. The base rotation drive unit drives the base misalignment fixture to rotate, and the base assembly drive unit drives the base pusher to assemble the base located on the base misalignment fixture onto the semi-finished product. In this way, the assembly of the base can be realized.

[0082] The base riveting mechanism 36 includes a base riveting block 361 and a base riveting drive unit 362. The base riveting drive unit 362 drives the base riveting block 361 to selectively move up and down. In this way, the base can be riveted.

[0083] The gripping and shifting CCD detection device 40 includes a product rotation mechanism 41, a protective end plate assembly mechanism 42, an electrical testing mechanism 43, a high-voltage testing mechanism 44, a CCD alignment detection mechanism 45, a rotary coding mechanism 46, and a gripping and handling robot 47. The input side of the product rotation mechanism 41 is connected to the output side of the precision indexing plate assembly device 30, and the output side of the product rotation mechanism 41 is connected to the input side of the protective end plate assembly mechanism 42. The input side of the protective end plate assembly mechanism 42 is connected to the protective end plate vibrating plate 90. The output side is connected to the input side of the electrical testing mechanism 43. The high voltage testing mechanism 44 is located on one side of the electrical testing mechanism 43. The gripping and handling robot 47 reciprocates between the product rotation mechanism 41, the end protector assembly mechanism 42, the electrical testing mechanism 43, the high voltage testing mechanism 44, the CCD alignment detection mechanism 45, and the rotary coding mechanism 46. In this way, the gripping, displacement, rotation, end protector assembly, electrical testing, high voltage testing, alignment detection, and rotary coding of the semi-finished products with assembled tail cards and bases can be realized, which improves the processing accuracy and ensures the product yield.

[0084] The product rotation mechanism 41 includes a product fixing fixture 411 and a product rotation drive unit 412 that drives the product fixing fixture 411 to rotate; thus, the rotation of the product can be realized.

[0085] The end protector assembly mechanism 42 includes a top-feeding fixture, a top-feeding drive unit for driving the top-feeding fixture to move up and down, a suction fixture, a suction drive unit for driving the suction fixture to move up and down, a suction drive unit for driving the suction drive unit to move laterally, and a clamping and fixing fixture; the clamping and fixing fixture is arranged facing the top-feeding fixture, and the suction fixture is located above the top-feeding fixture; in this way, the assembly of the end protector of the product can be realized.

[0086] The electrical testing mechanism 43 includes a test male connector, a first test fixture, a test male connector drive unit that drives the test male connector to move toward the first test fixture, and a first probe. The high-voltage testing mechanism 44 includes a second test fixture and a second probe. Both the first and second probes are connected to a probe up-and-down drive unit that drives the probe to move up and down. The probe up-and-down drive unit is fixed on a test fixing plate 253. The test fixing plate 253 is connected to a test lateral drive unit that drives the test fixing plate 253 to move laterally. In this way, electrical testing and high-voltage testing of the product can be realized, and the movable design of the first and second probes is achieved.

[0087] The CCD alignment detection mechanism 45 includes an alignment detection plate 451, an alignment lifting cylinder 452 that drives the alignment detection plate 451 to move up and down, an alignment CCD detection camera 453 located above the alignment detection plate 451, an alignment product fixing plate 454 located on one side of the alignment detection plate 451 that fixes the product to be detected, and a product front and rear drive cylinder 455 that drives the alignment product fixing plate 454; thus, the alignment of the product can be detected.

[0088] The rotary coding mechanism 46 includes a rotary coding fixture and a rotary coding drive unit for driving the rotary coding fixture to rotate. This enables the rotation and coding of products.

[0089] The finished product loading sleeve device 50 includes a fixing plate 51 for fixing the sleeve, a receiving box 52, a pusher block 53 for pushing the sleeve filled with product into the receiving box 52, a pusher drive cylinder 54 for driving the pusher block 53, a moving component 55 for moving the product, a product displacement cylinder 56 for driving the moving component 55, a pusher component 57 for pushing the product into the sleeve, and a pusher drive cylinder 58 for driving the pusher component 57. The fixing plate 51 is provided with a clearance opening, and the inlet of the sleeve is directly opposite the clearance opening. One end of the moving component 55 and one end of the pusher component 57 are both connected to the clearance opening, and the pusher block 53 is connected to one side of the fixing plate 51. In this way, assembled products can be loaded into the sleeve to achieve sleeve-type packaging, and a sleeve fully loaded with product can be loaded into the receiving box 52.

[0090] Furthermore, the drive unit mentioned above can be set as a drive cylinder or a drive motor according to actual production needs. It can be set accordingly based on the requirements, and will not be elaborated here.

[0091] In summary, the key design feature of this invention lies in its ability to assemble, inspect, and package tail clips, bases, and end caps by incorporating a disassembly and material handling CCD detection device, a precision indexing plate assembly device, a clamping and displacement CCD detection device, and a finished product loading sleeve device on the machine base. This improves production efficiency, ensures product yield, and achieves a turntable structure, thereby shortening the overall length of the machine base and making the overall structural layout more rational. It also enables automatic detection of electrical properties, high voltage, and alignment of the products, meeting product inspection requirements.

[0092] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. An automated machine for finished product assembly and inspection, characterized in that: Includes the machine base and the unloading belt material picking and shifting CCD detection device, precision indexing plate assembly device, clamping and shifting CCD detection device, and finished product loading sleeve device installed on the machine base; The input side of the disassembly and relocation CCD detection device is connected to the carrier tape feeding rack. The output side of the disassembly and relocation CCD detection device is connected to the input side of the precision indexing plate assembly device. The input side of the precision indexing plate assembly device is connected to the tail clamp vibrating plate and the base vibrating plate. The output side of the precision indexing plate assembly device is connected to the input side of the clamping and relocation CCD detection device. The input side of the clamping and relocation CCD detection device is connected to the end protector vibrating plate. The output side of the clamping and relocation CCD detection device is connected to the input side of the finished product loading sleeve device. The precision indexing plate assembly device includes a rotatable indexing plate, several carriers arranged at intervals along the circumference on the indexing plate, and a semi-finished product stacking lifting mechanism, a tail clip assembly mechanism, a tail clip riveting mechanism, a base assembly mechanism, and a base riveting mechanism arranged in sequence around the indexing plate according to the process sequence. The tail card assembly mechanism is used to assemble tail cards onto semi-finished products. The input side of the tail card assembly mechanism is connected to the tail card vibrating plate. The tail card assembly mechanism includes a tail card misalignment fixture, a tail card material distribution mechanism, a material distribution rotation mechanism, and a tail card picking robot. The conveying groove of the tail card misalignment fixture is connected to the tail card vibrating plate. The tail card material distribution mechanism includes a tail card material distribution component and a tail card material distribution drive unit that drives the tail card material distribution component to carry the tail card away from the conveying groove. The material distribution rotation mechanism includes a tail card clamping component, a tail card clamping drive unit that drives the tail card clamping component to clamp the tail card, and a material distribution rotation drive unit that drives the tail card clamping drive unit to rotate. The tail card picking robot is located above the tail card clamping component. The base assembly mechanism is used to assemble the base onto the semi-finished product; the input side of the base assembly mechanism is connected to the base vibrating plate; the base assembly mechanism includes a base picking robot, a base misalignment fixture located below the base picking robot, a base rotation drive unit, a base pusher, and a base assembly drive unit; the base rotation drive unit drives the base misalignment fixture to rotate, and the base assembly drive unit drives the base pusher to assemble the base located on the base misalignment fixture onto the semi-finished product; The gripping and shifting CCD detection device includes a product rotation mechanism, a protective end piece assembly mechanism, an electrical testing mechanism, a high-voltage testing mechanism, a CCD alignment detection mechanism, a rotary coding mechanism, and a gripping and handling robot. The input side of the product rotation mechanism is connected to the output side of the precision indexing plate assembly device, the output side of the product rotation mechanism is connected to the input side of the protective end piece assembly mechanism, the input side of the protective end piece assembly mechanism is connected to the protective end piece vibrating plate, the output side of the protective end piece assembly mechanism is connected to the input side of the electrical testing mechanism, the high-voltage testing mechanism is located on one side of the electrical testing mechanism, and the gripping and handling robot reciprocates between the product rotation mechanism, the protective end piece assembly mechanism, the electrical testing mechanism, the high-voltage testing mechanism, the CCD alignment detection mechanism, and the rotary coding mechanism. The end-protection piece assembly mechanism includes a top-feeding fixture, a top-feeding drive unit for driving the top-feeding fixture to move up and down, a suction fixture, a suction drive unit for driving the suction fixture to move up and down, a suction drive unit for driving the suction drive unit to move laterally, and a clamping and fixing fixture; the clamping and fixing fixture is arranged facing the top-feeding fixture, and the suction fixture is located above the top-feeding fixture.

2. The automated assembly and testing machine for finished products according to claim 1, characterized in that: The carrier tape disassembly and relocation CCD detection device includes a carrier tape feeder, an empty carrier tape receiver, a heat-sealing tape disassembly mechanism, a carrier tape sorting machine, a semi-finished product relocation mechanism, and a CCD relocation detection mechanism. The output side of the carrier tape feeder is connected to the input side of the heat-sealing tape disassembly mechanism, the output side of the heat-sealing tape disassembly mechanism is connected to the input side of the carrier tape sorting machine, the semi-finished product picking mechanism is located above the carrier tape sorting machine, the CCD shift detection mechanism is located above the carrier tape sorting machine and on one side of the semi-finished product picking mechanism, and the empty carrier tape receiving rack is located on one side of the carrier tape feeder.

3. The automated assembly and testing machine for finished products according to claim 1, characterized in that: The semi-finished product stacking lifting mechanism includes a lifting screw, a lifting fixture, and a lifting drive unit. The lifting fixture is fixedly connected to the lifting screw, and the lifting drive unit is driven and connected to the lifting screw. The upper end of the lifting fixture can selectively move up and down to extend into or out of the carrier.

4. The automated assembly and inspection machine for finished products according to claim 1, characterized in that: The CCD alignment detection mechanism includes an alignment detection plate, an alignment lifting cylinder that drives the alignment detection plate to move up and down, an alignment CCD detection camera located above the alignment detection plate, an alignment product fixing plate located on one side of the alignment detection plate that fixes the product to be detected, and a product front and rear drive cylinder that drives the alignment product fixing plate.

5. The automated assembly and testing machine for finished products according to claim 1, characterized in that: The finished product loading sleeve device includes a fixing plate for fixing the sleeve, a receiving box, a pusher block for pushing the sleeve filled with product into the receiving box, a pusher drive cylinder for driving the pusher block, a moving part for moving the product, a product displacement cylinder for driving the moving part, a pusher component for pushing the product into the sleeve, and a pusher drive cylinder for driving the pusher component. The fixing plate is provided with a clearance opening, and the inlet of the sleeve is set directly opposite the clearance opening. One end of the moving part and one end of the pusher component are both connected to the clearance opening, and the pusher block is connected to one side of the fixing plate.

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