A sanding belt grinding center and grinding method for engine blisk blades

By designing an engine integrated blade belt grinding center including rotary clamping part, grinding robot, equipment library and general control system, the problems of poor blade profile consistency, low processing efficiency and low automation integration in the prior art are solved, and efficient and automated blade grinding is achieved.

CN115070573BActive Publication Date: 2025-04-18广东博科数控机械有限公司
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202210453801.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-27
Publication Date
2025-04-18
Estimated Expiration
2042-04-27

AI Technical Summary

Technical Problem

In the prior art, there are problems such as poor blade profile consistency, low processing efficiency and low automation integration when polishing the entire blade blade.

Method used

A engine integrated blade belt sanding center is designed, including a rotary clamping part, a grinding robot, an equipment library and a general control system. The general control system integrates the rotary clamping part, a grinding robot and an equipment library to realize an automated belt grinding process.

Benefits of technology

Through this grinding center and method, a grinding effect with good consistency of blade profile, high processing efficiency and high automation integration is achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115070573B_ABST
    Figure CN115070573B_ABST
Patent Text Reader

Abstract

The present invention discloses an engine integral blisk blade belt grinding center and a grinding method, comprising a rotating clamping part, a grinding robot, an equipment library and a master control system; the rotating clamping part and the equipment library are respectively arranged in the working range of the grinding robot; the rotating clamping part is used to clamp the blisk to be polished; the equipment library comprises a belt grinding unit for grinding the blisk blades, and the belt grinding unit is fixed on the end effector of the grinding robot; the master control system controls the working states of the rotating clamping part, the equipment library and the grinding robot respectively; the master control system controls the grinding robot to call the belt grinding unit to grind the blades. The present invention provides an engine integral blisk blade belt grinding center and a grinding method, which has the advantages of good blade profile consistency, high processing efficiency and high automation integration.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of abrasive belt grinding of engine integral blisk blades, and in particular relates to an abrasive belt grinding center and a grinding method for engine integral blisk blades. Background Art

[0002] As the "heart" of the aircraft, the aircraft engine has always been hailed as the "crown jewel of industry" and is an important symbol of a country's scientific and technological level, industrial foundation and comprehensive national strength. From design to manufacturing, aircraft engines integrate many cutting-edge technologies in modern industries, involving many fields such as gas dynamics, thermodynamics, combustion, heat transfer, structural mechanics, control science, material science and manufacturing technology. Aircraft engines need to work in a complex environment of high temperature, high pressure, high speed and high load. As various countries have higher and higher requirements for engine performance, in order to continuously improve the thrust-to-weight ratio of aircraft engines, the integral blade disk that integrates the engine blades and the engine blades has been designed and has become the core component of high thrust-to-weight ratio engines.

[0003] The integral blade disk is generally made of difficult-to-process materials such as titanium alloy and high-temperature alloy used in aviation, and the blade thickness is thin and the blade shape is complex, which puts extremely strict requirements on the processing and manufacturing process. However, in the manufacturing process, many factories still use pure manual processing for blade surface finishing, such as grinding, deburring, chamfering and polishing. The manual processing will reduce the surface quality of the blade, especially the consistency between each blade, which will eventually affect the post-processing stage and the entire product life cycle. In addition, there are harmful particles, dust, vibration and loud noise in the manual processing process, which will expose workers to a variety of negative health effects.

[0004] Therefore, in view of the deficiencies in the prior art, an engine blisk blade belt grinding center and a grinding method are provided. Summary of the invention

[0005] In order to solve the above problems in the prior art, the present invention provides an engine integral blisk blade belt grinding center and a grinding method, aiming to solve the problems of poor blade profile consistency, low processing efficiency and low automation integration when grinding engine integral blisk blades.

[0006] The present invention adopts the following technical solutions:

[0007] An engine blisk blade belt grinding center,

[0008] It includes a rotary clamping unit, a grinding robot, an equipment library and a master control system;

[0009] The rotating clamping part and the equipment library are respectively arranged within the working range of the polishing robot;

[0010] The rotating clamping part is used to clamp the blade disk to be polished;

[0011] The equipment library includes an abrasive belt grinding unit for grinding the blades of the blisk, and the abrasive belt grinding unit is fixed on the end effector of the grinding robot;

[0012] The master control system controls the working states of the rotary clamping part, the equipment library and the grinding robot respectively;

[0013] The master control system controls the grinding robot to call the abrasive belt grinding unit to grind the blades of the blisk.

[0014] As a further improvement of the technical solution of the present invention, the equipment library also includes a turntable, a storage unit, a detection unit and a root angle grinding unit;

[0015] The turntable is rotatably arranged on the base, and a plurality of support frames are arranged on the end surface of the turntable away from the base, and the plurality of support frames are detachably connected to the detection unit, the root angle grinding unit and the belt grinding unit respectively;

[0016] The turntable is in the shape of a regular hexagon. The storage unit is arranged on the outer side wall of the turntable. The storage unit includes a plurality of groups of abrasive belt units for storing abrasive belts.

[0017] As a further improvement of the technical solution of the present invention, the belt grinding unit includes a base, a connecting unit, a tensioning cylinder and a driving part; one end of the connecting unit is detachably connected to the grinding robot, and the other end is fixedly connected to the base, the tensioning cylinder is located between the driving part and the base, the driving part is fixedly connected to the base through the tensioning cylinder, and the tensioning cylinder controls the tightness of the sanding belt by controlling the distance between the driving part and the base.

[0018] As a further improvement of the technical solution of the present invention, the base includes a base body, a connecting frame, a contact wheel and a tensioning wheel, the driving part includes a driving motor, a connecting flange and a driving wheel, the connecting frame is fixedly connected to an end of the base body away from the tensioning cylinder, the contact wheel and the tensioning wheel are arranged on the connecting frame, the connecting flange is arranged between the driving motor and the driving wheel, the tensioning cylinder is arranged between the base body and the connecting flange, the contact wheel, the tensioning wheel and the driving wheel are located on the same horizontal plane and are respectively meshed and connected with the sanding belt, and the driving motor drives the sanding belt to rotate through the driving wheel.

[0019] As a further improvement of the technical solution of the present invention, the sanding belt unit includes a bottom plate, a base plate, a support rod, a guide sleeve and an elastic member, wherein the elastic member is located between the bottom plate and the base plate, abuts against and fits on the support rod, the support rod passes through the guide sleeve and the bottom plate and is fixedly connected to the base plate, the bottom plate is fixedly connected to the turntable, and the turntable is further provided with a hole slot for the guide sleeve and the support rod to pass through;

[0020] The substrate is used to place the sanding belt, and the substrate includes a first support block, a second support block and a second roller. The outer walls of the first support block, the second support block and the second roller are in abutment with the sanding belt, and the first support block, the second support block and the second roller correspond to the driving wheel, the tensioning wheel and the contact wheel respectively.

[0021] As a further improvement of the technical solution of the present invention, the bottom plate includes a plurality of push rods, and the base plate is also provided with through holes for the push rods to pass through, the push rods are located below the sanding belt, and the plurality of push rods push the sanding belt away from the base plate.

[0022] As a further improvement of the technical solution of the present invention, it also includes a protective door, which separates the grinding center into a processing area and a storage area. The equipment library and the general control system are arranged in the storage area, and the grinding robot, the rotating clamping part and the blade disk are arranged in the processing area.

[0023] As a further improvement of the technical solution of the present invention, the processing area is also provided with a cooling system and a recovery system. The cooling system is used to cool the processing area and is electrically connected to the master control system, and the recovery system is used to recover the abrasive belt.

[0024] As a further improvement of the technical solution of the present invention, it also includes an operation center arranged outside the grinding center, the operation center is electrically connected to the general control system, and the operation center controls the equipment library, rotating clamping part, grinding robot and cooling system through the general control system.

[0025] A method for grinding an engine blisk blade with an abrasive belt, which is applicable to the above-mentioned engine blisk blade grinding center with an abrasive belt, comprises the following steps:

[0026] S1. First, clamp the blade disc to be polished on the rotating clamping part and close the protective door;

[0027] S2. Open the operation center and set the target blade parameters to be processed;

[0028] S3, positioning the rotating clamping part to the starting position and extracting the accurate indexing position;

[0029] S4, control the polishing robot to retrieve the inspection unit from the equipment warehouse, and put it back to the equipment warehouse after the inspection is completed;

[0030] S5. Control the grinding robot to retrieve the belt grinding unit from the equipment warehouse, and return the blades to the equipment warehouse after grinding them piece by piece;

[0031] S6. Control the grinding robot to retrieve the root angle grinding unit from the equipment library, grind the root angles of the blades piece by piece, and then put them back into the equipment library;

[0032] S7, when the grinding is completed, the grinding robot is controlled to retrieve the detection unit from the equipment library for secondary measurement. If the set standard value is not reached, steps S3-S6 are repeated;

[0033] S8. When the set standard value is reached, the rotating clamping part is rotated and steps S3-S7 are repeated until the grinding of the entire blade disk is completed.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] The present invention proposes an engine integral blade disc blade belt grinding center and grinding method, wherein blade disc blades, a rotating clamping part, a grinding robot, an equipment warehouse and a master control system are arranged in the grinding center, and the master control system integrally controls the rotating clamping part, the grinding robot and the equipment warehouse. When working, the blade disc blade is first placed on the rotating clamping part, and the master control system controls the grinding robot to grab the belt grinding unit and move it to a predetermined grinding position to grind the blade. When the current blade is polished, the grinding robot exits the predetermined grinding position. At the same time, the master control system controls the rotating clamping part to rotate, and after rotating another blade to be polished to the predetermined grinding position, the grinding robot drives the belt grinding unit to move to the predetermined grinding position to grind another blade, and repeats the above steps; therefore, the time, position and state of each blade are the same. The engine integral blade disc blade belt grinding center and grinding method can achieve the purpose of good blade profile consistency, high processing efficiency and high automation integration. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The technology of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0037] Figure 1 It is a schematic diagram of the plane structure of the belt grinding center of the engine blisk blade;

[0038] Figure 2 This is a front view of the center and periphery of the belt grinding of the engine blisk blades;

[0039] Figure 3 It is a three-dimensional structural diagram of the blade disc in the belt grinding center of the engine integral blade disc;

[0040] Figure 4This is the front view of the equipment warehouse in the engine blisk blade belt grinding center;

[0041] Figure 5 This is a top view of the equipment warehouse in the engine blisk blade belt grinding center;

[0042] Figure 6 This is the front view of the belt grinding unit in the belt grinding center of the engine blisk blade;

[0043] Figure 7 It is a top view of the belt grinding unit in the belt grinding center of the engine blisk blade;

[0044] Figure 8 This is the front view of the abrasive belt unit in the abrasive belt grinding center of the engine blisk blade;

[0045] Fig. 9 It is a top view of the abrasive belt unit in the abrasive belt grinding center of the engine blisk blade;

[0046] Fig.10 yes Fig. 9 The enlarged schematic diagram of point A in the middle;

[0047] Fig.11 This is a diagram of the position of the engine blisk blade grinding center before the automatic belt change;

[0048] Fig.12 This is a diagram of the position of the engine blisk blade after the automatic belt change in the belt grinding center.

[0049] Reference numerals:

[0050] 1-blade of the blisk; 2-rotating clamping part; 3-grinding robot;

[0051] 4-equipment warehouse; 41-abrasive belt grinding unit; 411-base; 4111-base body; 4112-connecting frame; 4113-contact wheel; 4114-tensioning wheel; 412-connecting unit; 413-tensioning cylinder; 414-driving unit; 4141-driving motor; 4142-connecting flange; 4143-driving wheel; 42-turntable; 421-supporting frame; 43-storage unit; 431-abrasive belt unit; 4311-bottom plate; 43111-push rod; 4312-base plate; 43121-first supporting block; 43122-second supporting block; 43123-second roller; 43124-through hole; 4313-supporting rod; 4314-guide sleeve; 4315-elastic member; 44-detection unit; 45-root angle grinding unit;

[0052] 5- General control system; 6- Protective door; 7- Processing area; 8- Storage area; 9- Cooling system; 10- Recovery system; 11- Operation center; 12- Dust prevention system; 13- Protective cover; 14- Sanding belt. DETAILED DESCRIPTION

[0053] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0054] An engine blisk blade belt grinding center, comprising a rotary clamping part 2, a grinding robot 3, an equipment library 4 and a master control system 5;

[0055] The rotating clamping part 2 and the equipment library 4 are respectively arranged in the working range of the grinding robot 3; the rotating clamping part 2 is used to clamp the blade disk to be ground; the equipment library 4 includes a belt grinding unit 41 for grinding the blades 1 of the blade disk, and the belt grinding unit 41 is fixed on the end effector of the grinding robot 3; the master control system 5 controls the working states of the rotating clamping part 2, the equipment library 4 and the grinding robot 3 respectively; the master control system 5 controls the grinding robot 3 to retrieve the belt grinding unit 41 to grind the blades. The blisk blade 1, the rotating clamping part 2, the grinding robot 3, the equipment warehouse 4 and the master control system 5 are arranged in the grinding center. The master control system 5 controls the rotating clamping part 2, the grinding robot 3 and the equipment warehouse 4 in an integrated manner. When working, the blisk blade 1 is first placed on the rotating clamping part 2, and the master control system 5 controls the grinding robot 3 to grab the sand belt grinding unit 41 and move it to the predetermined grinding position to grind the blade. When the current blade is polished, the grinding robot 3 exits the predetermined grinding position. At the same time, the master control system 5 controls the rotating clamping part 2 to rotate, and after rotating another blade to be polished to the predetermined grinding position, the grinding robot 3 drives the sand belt grinding unit 41 to move to the predetermined grinding position to grind another blade, and repeats the above steps; therefore, the time, position and state of each blade are the same. The engine integral blisk blade sand belt grinding center and grinding method can achieve the purpose of good blade profile consistency, high processing efficiency and high automation integration.

[0056] In one embodiment, the equipment warehouse 4 also includes a turntable 42, a storage unit 43, a detection unit 44 and a root angle grinding unit 45; the turntable 42 is rotatably arranged on a base, which is the ground, and a plurality of support frames 421 are arranged on the end face of the turntable 42 away from the base, and the plurality of support frames 421 are respectively detachably connected to the detection unit 44, the root angle grinding unit 45 and the belt grinding unit 41; the turntable 42 is in the shape of a regular hexagon, and the storage unit 43 is arranged on the outer side wall of the turntable 42, and the storage unit 43 includes a plurality of groups of belt units 431 for storing belts; the equipment warehouse 4 is a six-station rotatable equipment warehouse 4, and the equipment warehouse 4 cooperates with the grinding robot 3 to realize the replacement of the belt grinding unit 41, the belt 14, the detection unit 44 and the root angle grinding unit 45 during the grinding process, and the storage unit 43 is also provided with a detection device, which reminds to add a new belt 14 when the inventory is insufficient. Preferably, the detection unit 44 is a five-axis linkage probe measuring seat.

[0057] In one embodiment, the belt grinding unit 41 includes a base 411, a connecting unit 412, a tensioning cylinder 413 and a driving unit 414; one end of the connecting unit 412 is detachably connected to the grinding robot 3, and the other end is fixedly connected to the base 411, the tensioning cylinder 413 is located between the driving unit 414 and the base 411, the driving unit 414 is fixedly connected to the base 411 through the tensioning cylinder 413, and the tensioning cylinder 413 controls the tightness of the sanding belt 14 by controlling the distance between the driving unit 414 and the base 411.

[0058] When the sanding belt needs to be replaced, the installation steps include the following:

[0059] S1, before the grinding robot 3 equipped with the sanding belt grinding unit 41 is ready to replace the sanding belt 14, the tensioning cylinder 413 is released to automatically remove the sanding belt 14 to the recovery system 10;

[0060] S2, the grinding robot 3 moves the belt grinding unit 41 to a position corresponding to the belt grinding unit 431, at which time the first support block 43121, the second support block 43122 and the second roller 43123 on the belt grinding unit 431 correspond to the driving wheel 4143, the tensioning wheel 4114 and the contact wheel 4113 on the belt grinding unit 41 respectively;

[0061] S3, slowly push the abrasive belt grinding unit 41 and press down the abrasive belt unit 431 until the abrasive belt 14 reaches the correct position;

[0062] S4, then, the tensioning cylinder 413 in the tensioning abrasive belt grinding unit 41 is replaced with a new abrasive belt 14;

[0063] S5. The polishing robot 3 returns to the working position.

[0064] Among them, the base 411 includes a base body 4111, a connecting frame 4112, a contact wheel 4113 and a tensioning wheel 4114, the driving part includes a driving motor 4141, a connecting flange 4142 and a driving wheel 4143, the connecting frame 4112 is fixedly connected to one end of the base body 4111 away from the tensioning cylinder 413, the contact wheel 4113 and the tensioning wheel 4114 are arranged on the connecting frame 4112, the connecting flange 4142 is arranged between the driving motor 4141 and the driving wheel 4143, the tensioning cylinder 413 is arranged between the base body 4111 and the connecting flange 4142, the contact wheel 4113, the tensioning wheel 4114 and the driving wheel 4143 are located on the same horizontal plane and are respectively meshed and connected with the sanding belt 14, and the driving motor 4141 drives the sanding belt 14 to rotate through the driving wheel 4143.

[0065] In one embodiment, the sanding belt unit 431 includes a bottom plate 4311, a base plate 4312, a support rod 4313, a guide sleeve 4314 and an elastic member 4315. The elastic member 4315 is located between the bottom plate 4311 and the base plate 4312, abuts against and fits on the support rod 4313, and the support rod 4313 passes through the guide sleeve 4314 and the bottom plate 4311 and is fixedly connected to the base plate 4312. The bottom plate 4311 is fixedly connected to the turntable 42. The turntable 42 is also provided with a guide sleeve 4314 and a support rod 4313. 3 passes through the hole groove; the base plate 4312 is used to place the sanding belt 14, and the base plate 4312 includes a first support block 43121, a second support block 43122 and a second roller 43123. The outer walls of the first support block 43121, the second support block 43122 and the second roller 43123 are in abutment with the sanding belt 14, and the first support block 43121, the second support block 43122 and the second roller 43123 correspond to the driving wheel 4143, the tensioning wheel 4114 and the contact wheel 4113 respectively.

[0066] The bottom plate 4311 includes a plurality of push rods 43111, which are arranged vertically with the bottom plate 4311. The base plate 4312 is provided with a through hole 43124 for the push rods 43111 to pass through. The push rods 43111 are located below the sanding belt 14. The push rods 43111 push the sanding belt 14 away from the base plate 4312. When the sanding belt grinding unit 41 needs to replace the sanding belt 14, the first support block 43121, the second support block 43122 and the second roller 43123 are respectively connected to the driving wheel 4 143, the tensioning wheel 4114 and the contact wheel 4113 correspond one to one. At this time, the sanding belt grinding unit 41 slowly presses down the substrate 4312, the bottom plate 4311 remains stationary, the substrate 4312 slowly moves toward the bottom plate 4311, and the push rod 43111 presses against the sanding belt 14, and the sanding belt 14 remains stationary in the original position until the substrate 4312 and the sanding belt 14 are completely separated. At this time, after the sanding belt 14 completely enters the sanding belt grinding unit 41, the tensioning cylinder 413 is tightened to replace the new sanding belt 14.

[0067] In one embodiment, it also includes a protective door 6, which divides the grinding center into a processing area 7 and a storage area 8. The equipment warehouse 4 and the master control system 5 are arranged in the storage area 8, and the grinding robot 3, the rotating clamping part 2 and the blade disk 1 are arranged in the processing area 7; the processing area 7 is also provided with a cooling system 9 and a recovery system 10, the cooling system 9 is used to cool the processing area 7 and is electrically connected to the master control system 5, and the recovery system 10 is used to recover the sanding belt 14. The cooling system 9 provides coolant for the sanding belt grinding unit 41 to remove the heat and metal dust generated during the grinding process and improve the roughness of the grinding surface; it also includes an operation center 11 arranged on the periphery of the grinding center, the operation center 11 is electrically connected to the master control system 5, and the operation center 11 controls the equipment warehouse 4, the rotating clamping part 2, the grinding robot 3 and the cooling system 9 through the master control system 5; the setting of the protective door 6 can prevent the metal dust generated during the grinding process from spreading to the equipment warehouse and contaminating the new sanding belt 14.

[0068] Among them, the grinding center is also equipped with a protective cover 13, which isolates the manual operation area and the production and processing area to prevent harmful particles, dust and huge noise from affecting the health of operators during the production process; a dust removal system is also arranged on the protective cover, which collects harmful metal dust and oil mist generated during grinding.

[0069] The present invention provides a method for grinding an engine blisk blade with an abrasive belt, which is applicable to the above-mentioned engine blisk blade grinding center with an abrasive belt, and the method comprises the following steps:

[0070] S1. First, clamp the blade sample 1 of the blisk to be polished on the rotating clamping part 2, and close the protective door 6;

[0071] S2, opening the operation center 11 and setting the target blade parameters to be processed;

[0072] S3, positioning the rotating clamping part 2 to the starting position and extracting the accurate indexing position;

[0073] S4, control the polishing robot 3 to retrieve the detection unit 44 from the equipment warehouse 4, and put it back into the equipment warehouse 4 after the detection is completed;

[0074] S5, control the grinding robot 3 to retrieve the abrasive belt grinding unit 41 from the equipment library 4, and put the blades back into the equipment library 4 after grinding them one by one;

[0075] S6, controlling the grinding robot 3 to retrieve the root angle grinding unit 45 from the equipment library 4, grinding the root angles of the blades piece by piece, and then returning them to the equipment library 4;

[0076] S7, when the grinding is completed, the grinding robot 3 is controlled to retrieve the detection unit 44 from the equipment library 4 for a second measurement. If the set standard value is not reached, steps S3-S6 are repeated;

[0077] S8. When the set standard value is reached, the rotating clamping part 2 is rotated and steps S3-S7 are repeated until the grinding of the blades of the blisk is completed.

[0078] For other contents of the engine integral blisk blade abrasive belt grinding center and grinding method of the present invention, please refer to the prior art and will not be repeated here.

[0079] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An engine blisk blade belt grinding center, characterized by: It includes a rotary clamping unit, a grinding robot, an equipment library and a master control system; The rotating clamping part and the equipment library are respectively arranged within the working range of the polishing robot; The rotating clamping part is used to clamp the blade disk to be polished; The equipment library includes an abrasive belt grinding unit for grinding the blades of the blisk, and the abrasive belt grinding unit is fixed on the end effector of the grinding robot; The master control system controls the working states of the rotary clamping part, the equipment library and the grinding robot respectively; The master control system controls the grinding robot to call the abrasive belt grinding unit to grind the blades of the blisk; The equipment warehouse also includes a turntable, a storage unit, a detection unit and a root angle grinding unit; The turntable is rotatably arranged on the base, and a plurality of support frames are arranged on the end surface of the turntable away from the base, and the plurality of support frames are detachably connected to the detection unit, the root angle grinding unit and the belt grinding unit respectively; The turntable is in the shape of a regular hexagon, the storage unit is arranged on the outer side wall of the turntable, and the storage unit includes a plurality of groups of abrasive belt units for storing abrasive belts; The belt grinding unit includes a base, a connecting unit, a tensioning cylinder and a driving part; one end of the connecting unit is detachably connected to the grinding robot, and the other end is fixedly connected to the base, the tensioning cylinder is located between the driving part and the base, the driving part is fixedly connected to the base through the tensioning cylinder, and the tensioning cylinder controls the tightness of the sanding belt by controlling the distance between the driving part and the base.

2. The engine blisk blade belt grinding center according to claim 1, characterized in that: The base includes a base body, a connecting frame, a contact wheel and a tensioning wheel, the driving part includes a driving motor, a connecting flange and a driving wheel, the connecting frame is fixedly connected to an end of the base body away from the tensioning cylinder, the contact wheel and the tensioning wheel are arranged on the connecting frame, the connecting flange is arranged between the driving motor and the driving wheel, the tensioning cylinder is arranged between the base body and the connecting flange, the contact wheel, the tensioning wheel and the driving wheel are located on the same horizontal plane and are respectively meshed with the sanding belt, and the driving motor drives the sanding belt to rotate through the driving wheel.

3. The engine blisk blade belt grinding center according to claim 2, characterized in that: The sanding belt unit comprises a bottom plate, a base plate, a support rod, a guide sleeve and an elastic member, wherein the elastic member is located between the bottom plate and the base plate, abuts against and fits on the support rod, the support rod passes through the guide sleeve and the bottom plate and is fixedly connected to the base plate, the bottom plate is fixedly connected to the turntable, and the turntable is further provided with a hole slot for the guide sleeve and the support rod to pass through; The substrate is used to place the sanding belt, and the substrate includes a first support block, a second support block and a second roller. The outer walls of the first support block, the second support block and the second roller are in abutment with the sanding belt, and the first support block, the second support block and the second roller correspond to the driving wheel, the tensioning wheel and the contact wheel respectively.

4. The engine blisk blade belt grinding center according to claim 3, characterized in that: The bottom plate includes a plurality of push rods, and the base plate is also provided with through holes for the push rods to pass through. The push rods are located below the abrasive belt, and the plurality of push rods push the abrasive belt away from the base plate.

5. The engine blisk blade belt grinding center according to claim 1, characterized in that: It also includes a protective door, which separates the grinding center into a processing area and a storage area. The equipment library and the general control system are arranged in the storage area, and the grinding robot, the rotating clamping part and the blade disk are arranged in the processing area.

6. The engine blisk blade belt grinding center according to claim 5, characterized in that: The processing area is also provided with a cooling system and a recovery system. The cooling system is used to cool the processing area and is electrically connected to the master control system. The recovery system is used to recover the abrasive belt.

7. The engine blisk blade belt grinding center according to claim 1, characterized in that: It also includes an operation center arranged outside the grinding center, the operation center is electrically connected to the master control system, and the operation center controls the equipment library, the rotating clamping part, the grinding robot and the cooling system through the master control system.

8. A method for grinding an engine blisk blade with an abrasive belt, characterized in that: The engine blisk blade belt grinding center applicable to any one of claims 1 to 7, the method comprising the following steps: S1. First, clamp the blade disc to be polished on the rotating clamping part and close the protective door; S2. Open the operation center and set the target blade parameters to be processed; S3, positioning the rotating clamping part to the starting position and extracting the accurate indexing position; S4, control the polishing robot to retrieve the inspection unit from the equipment warehouse, and put it back to the equipment warehouse after the inspection is completed; S5. Control the grinding robot to retrieve the belt grinding unit from the equipment warehouse, and return the blades to the equipment warehouse after grinding them piece by piece; S6. Control the grinding robot to retrieve the root angle grinding unit from the equipment library, grind the root angles of the blades piece by piece, and then put them back into the equipment library; S7, when the grinding is completed, the grinding robot is controlled to retrieve the detection unit from the equipment library for secondary measurement. If the set standard value is not reached, steps S3-S6 are repeated; S8. When the set standard value is reached, the rotating clamping part is rotated and steps S3-S7 are repeated until the grinding of the entire blade disk is completed.

Citation Information

Patent Citations

  • Large-scale complex surface blade intelligent milling, grinding and polishing multi-robot operating system and operating method thereof

    CN109396841A

  • Robot intelligent grinding and polishing system for punching die

    CN110355651A

  • Abrasive belt grinding center for blades of blisk of engine

    CN217648135U