Grain and oil digital production management system

Abstract

The present invention provides a digital production management system for grain and oil, comprising: setting a production work order, a process material configuration module, a process operation equipment configuration module, a coding module, a process synchronization configuration module, a detection module, a fusion module, a process synthesis detection module, a nested plug-in, a production process card setting unit, an SN code configuration module, a loading detection module, and a unloading detection module. The whole process is completely digitally integrated from the formulation of the process flow, the use of process equipment, the input of materials, and the output of products, and multiple process flows are organically integrated for the production of different types of the same product.

Description

Technical Field

[0001] The present invention relates to the technical field of digital production management, and in particular to a digital production management system for grain and oil. Background Art

[0002] Existing digital production management is based on visualization and controllability as the main means. Visualization means that each process can view the real-time status in real time, and controllability means that the equipment and production conditions in each process can be controlled. Generally, when production is carried out according to the production work order, since each production work order contains multiple types of the same product, the process flow of each type is different from other types. In the existing processing method, after one type is completed, the planned work order for the next type is arranged. Because in grain and oil production, different types of the same product generally have processing technology differences, and these differences are basically fine processing problems, there is a large overlap between the process flows. Therefore, the production plan of the entire work order can be completed without stopping work. Summary of the invention

[0003] In view of this, the main purpose of the present invention is to provide a digital production management system for grain and oil.

[0004] The technical solution adopted by the present invention is as follows:

[0005] Grain and oil digital production management system, including:

[0006] Set up a production work order and configure at least one process route for producing the product based on the production work order;

[0007] A process material configuration module, which configures the input quantity of process materials based on the production work order based on each process route;

[0008] The process operation equipment configuration module sets the participation of process operation equipment based on each process route and the corresponding process material configuration module;

[0009] The coding module is used to code each process operation equipment one by one according to the coding rules, and make the same process operation equipment have the same attribute characteristics;

[0010] A process synchronization configuration module, used for synchronously writing the attribute characteristics into the corresponding process route and process route configuration unit;

[0011] The detection module is used to automatically check the process route and the process operation equipment corresponding to the process route to check whether the process setting of any of the process route or process operation equipment is correct;

[0012] A fusion module, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fused process equipment, and after fusion, setting non-overlapping equipment nodes in the fused process equipment according to the attribute characteristics;

[0013] A process synthesis detection module is used to perform fusion detection on the fusion process equipment to determine that after fusion, when one of the process routes and the process operation equipment corresponding to the process route are used as the benchmark, the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment;

[0014] A nested plug-in, for reconfiguring the fusion process equipment based on the detection results of the process synthesis detection module to remove the overlapping parts, and embedding the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node;

[0015] A production process card setting unit is used to establish a production process card by sequentially setting the input amount of process materials set according to the production work order for each process route, and establishing a single material input amount and an output amount corresponding to the single material input amount based on the fusion process, fusion process node and fusion process equipment;

[0016] The SN code configuration module establishes tracking codes for production process cards, fusion processes, fusion process nodes, fusion process equipment, single material inputs, and outputs corresponding to single material inputs according to set rules;

[0017] The material feeding detection module is used to detect whether the SN code of a single material identifies the batch code of the material and the material feeding order corresponding to the production task order.

[0018] A material unloading detection module is used to detect whether the quality information of the production product corresponding to the input of a single material corresponds to the setting, and to determine the supplementary card based on the output of the production product corresponding to the input of the single material;

[0019] The supplementary card is used to match the corresponding production process card, and is used to make real-time supplements to the loss and defective product rejection status during the production process of a single material input.

[0020] Furthermore, the production process card includes a production task list, the production task list includes a material delivery list for a single material, each material delivery list includes a single material, the SN code of the single material, and the SN code of the single material includes the batch code of the material.

[0021] Furthermore, the coding rule is based on each of the process routes, coding the process routes and the corresponding process operation equipment one by one according to the process, and the equipment nodes between the same process operation equipment are connected according to the coding;

[0022] The code includes: a head process header segment, a middle equipment header segment and a tail sequence code;

[0023] Among them, the head process prefix segment is the same in the same process operation equipment and is used to indicate the difference between process operation equipment;

[0024] The middle equipment header segment is used to indicate each equipment node in the process operation equipment and to distinguish the equipment nodes;

[0025] The tail sequence code has the same attribute value and sequence number, and the attribute feature is formed based on the tail sequence code.

[0026] Furthermore, the process synchronization configuration module has:

[0027] A loading component, used to load attribute features from the output end of the encoding module via the serial port;

[0028] A first writing unit, used for calibrating a process route based on the attribute characteristics;

[0029] The second writing unit is used to write an attribute instruction in the process operation equipment configuration module based on the attribute feature, and the process operation equipment configuration module writes the attribute feature in the process operation equipment in response to the attribute instruction.

[0030] Further, the detection module comprises: a first detection channel, a second detection channel, a process control unit, a monitoring unit and a logic detection unit;

[0031] The first detection channel and the second detection channel automatically check the process route and the process operation equipment corresponding to the process route respectively with a modulus synchronously under the control of the process control unit;

[0032] The monitoring unit is used to monitor the progress of the process route of each module and whether the equipment nodes of the process operation equipment of each module correspond during the automatic verification process;

[0033] The logic detection unit is used to detect whether the process route and any process operation equipment constructed based on the process route are set correctly during the automatic verification process.

[0034] Furthermore, the fusion module has:

[0035] A fusion unit, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fusion process equipment;

[0036] The marking unit is used to mark the equipment nodes that do not overlap during the fusion process of process operation equipment;

[0037] And extract the middle device header segment of each device node to mark the non-overlapping device nodes.

[0038] Furthermore, the process synthesis detection module has:

[0039] A judgment unit is used to judge which process route and the process operation equipment corresponding to the process route are used as a reference based on non-overlapping equipment nodes.

[0040] The process synthesis detection unit is used to perform fusion detection on the fusion process equipment to determine whether the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment when the judgment unit obtains one of the process routes and the process operation equipment corresponding to the process route as a benchmark.

[0041] Furthermore, the nested plug-in has:

[0042] a configuration unit, configured to reconfigure the fusion process equipment based on the detection result of the process synthesis detection module to remove the overlapping parts,

[0043] The integration unit is used to embed the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node.

[0044] The present application configures the process route of each type of production product according to the production work order, configures the input amount of process materials based on the production work order based on each process route; sets the participation of process operation equipment based on each process route and the corresponding process material configuration module; and detects the rationality of the process operation equipment setting of each process route and the process operation equipment corresponding to the process route. If the process setting is reasonable, then the process operation equipment corresponding to at least two process routes in the same production work order are merged to form a fused process equipment. After the fusion, the non-overlapping equipment nodes in the fused process equipment are set according to the attribute characteristics; and the overlapping equipment nodes are removed. After the removal, the compatibility and rationality of the fused process are detected. Based on the fusion The production process card is established by integrating the process, fusion process nodes and fusion process equipment. The production process card contains the single material input (the material input corresponding to each type of product) and the output corresponding to the single material input; and establishes a tracking code based on materials, node equipment and process flow. The loading detection is used to detect whether the batch code of the material corresponds to the material feeding order corresponding to the production task order. The unloading detection is based on whether the quality information of the production product corresponding to the input of a single material corresponds to the setting, and the supplementary card is determined based on the output of the production product corresponding to the input of a single material. The supplementary card is written to the production process card for real-time supplementation of the loss and defective product rejection status in the production process of a single material input. The above-mentioned entire process is a complete digital integration from the formulation of the process flow, the use of process equipment, the input of materials, and the output of products. Multiple process flows are organically integrated for the production of different types of the same product. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The following drawings are only used to illustrate and explain the present invention, and are not used to limit the scope of the present invention, wherein:

[0046] Figure 1 It is the framework principle diagram of the present invention;

[0047] Figure 2 It is a schematic diagram of the framework principle of the process synchronization configuration module in the present invention. DETAILED DESCRIPTION

[0048] In order to make the purpose, technical solution, design method and advantages of the present invention clearer, the present invention is further described in detail by specific embodiments in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0049] Reference Figure 1 to Figure 2 The present invention provides a digital production management system for grain and oil, comprising:

[0050] Set up a production work order and configure at least one process route for producing the product based on the production work order;

[0051] A process material configuration module, which configures the input quantity of process materials based on the production work order based on each process route;

[0052] The process operation equipment configuration module sets the participation of process operation equipment based on each process route and the corresponding process material configuration module;

[0053] The coding module is used to code each process operation equipment one by one according to the coding rules, and make the same process operation equipment have the same attribute characteristics;

[0054] A process synchronization configuration module, used for synchronously writing the attribute characteristics into the corresponding process route and process route configuration unit;

[0055] The detection module is used to automatically check the process route and the process operation equipment corresponding to the process route to check whether the process setting of any of the process route or process operation equipment is correct;

[0056] A fusion module, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fused process equipment, and after fusion, setting non-overlapping equipment nodes in the fused process equipment according to the attribute characteristics;

[0057] A process synthesis detection module is used to perform fusion detection on the fusion process equipment to determine that after fusion, when one of the process routes and the process operation equipment corresponding to the process route are used as the benchmark, the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment;

[0058] A nested plug-in, for reconfiguring the fusion process equipment based on the detection results of the process synthesis detection module to remove the overlapping parts, and embedding the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node;

[0059] A production process card setting unit is used to establish a production process card by sequentially setting the input amount of process materials set according to the production work order for each process route, and establishing a single material input amount and an output amount corresponding to the single material input amount based on the fusion process, fusion process node and fusion process equipment;

[0060] The SN code configuration module establishes tracking codes for production process cards, fusion processes, fusion process nodes, fusion process equipment, single material inputs, and outputs corresponding to single material inputs according to set rules;

[0061] The material feeding detection module is used to detect whether the SN code of a single material identifies the batch code of the material and the material feeding order corresponding to the production task order.

[0062] A material unloading detection module is used to detect whether the quality information of the production product corresponding to the input of a single material corresponds to the setting, and to determine the supplementary card based on the output of the production product corresponding to the input of the single material;

[0063] The supplementary card is used to match the corresponding production process card, and is used to make real-time supplements to the loss and defective product rejection status during the production process of a single material input.

[0064] The present application configures the process route of each type of production product according to the production work order, configures the input amount of process materials based on the production work order based on each process route; sets the participation of process operation equipment based on each process route and the corresponding process material configuration module; and detects the rationality of the process operation equipment setting of each process route and the process operation equipment corresponding to the process route. If the process setting is reasonable, then the process operation equipment corresponding to at least two process routes in the same production work order are merged to form a fused process equipment. After the fusion, the non-overlapping equipment nodes in the fused process equipment are set according to the attribute characteristics; and the overlapping equipment nodes are removed. After the removal, the compatibility and rationality of the fused process are detected. Based on the fusion The production process card is established by integrating the process, fusion process nodes and fusion process equipment. The production process card contains the single material input (the material input corresponding to each type of product) and the output corresponding to the single material input; and establishes a tracking code based on materials, node equipment and process flow. The loading detection is used to detect whether the batch code of the material corresponds to the material feeding order corresponding to the production task order. The unloading detection is based on whether the quality information of the production product corresponding to the input of a single material corresponds to the setting, and the supplementary card is determined based on the output of the production product corresponding to the input of a single material. The supplementary card is written to the production process card for real-time supplementation of the loss and defective product rejection status in the production process of a single material input. The above-mentioned entire process is a complete digital integration from the formulation of the process flow, the use of process equipment, the input of materials, and the output of products. Multiple process flows are organically integrated for the production of different types of the same product.

[0065] In the above, the production process card contains multiple production task orders, each of which contains a single material feed order, each feed order contains a single material, a single material SN code, and a single material SN code contains a material batch code. The SN code of a single material can be used to accurately track the use and flow of materials in the entire production process, ensuring that the quality of products in the production process is controllable and traceable. The SN code of a single material contains the batch code of the material, and the batch code can be detected when loading the material to check whether the production task corresponds to the batch code, which is also to control quality from the source.

[0066] In the above, the coding rule is based on each process route, the process route and the corresponding process operation equipment are coded one by one according to the process, and the equipment nodes between the same process operation equipment are connected according to the coding;

[0067] The code includes: a head process header segment, a middle equipment header segment and a tail sequence code;

[0068] Among them, the head process prefix segment is the same in the same process operation equipment and is used to indicate the difference between process operation equipment;

[0069] The middle equipment prefix segment is used to represent each equipment node in the process operation equipment and to distinguish the equipment nodes; in the process operation equipment corresponding to different process flows, the node equipment of the same node can be represented by the same prefix segment.

[0070] The tail sequence code has the same attribute value and sequence number, and the attribute characteristics are formed based on the tail sequence code. The tail sequence code is used to combine independent device nodes into process operation equipment.

[0071] In the above, the process synchronization configuration module has:

[0072] A loading component, used to load attribute features from the output end of the encoding module via the serial port;

[0073] A first writing unit, used for calibrating a process route based on the attribute characteristics;

[0074] The second writing unit is used to write an attribute instruction in the process operation equipment configuration module based on the attribute feature, and the process operation equipment configuration module writes the attribute feature in the process operation equipment in response to the attribute instruction.

[0075] The detection module described above comprises: a first detection channel, a second detection channel, a process control unit, a monitoring unit and a logic detection unit;

[0076] The first detection channel and the second detection channel automatically check the process route and the process operation equipment corresponding to the process route respectively with a modulus synchronously under the control of the process control unit;

[0077] The monitoring unit is used to monitor the progress of the process route of each module and whether the equipment nodes of the process operation equipment of each module correspond during the automatic verification process;

[0078] The logic detection unit is used to detect whether the process route and any process operation equipment constructed based on the process route are set correctly during the automatic verification process.

[0079] The fusion module described above has:

[0080] A fusion unit, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fusion process equipment;

[0081] The marking unit is used to mark the equipment nodes that do not overlap during the fusion process of process operation equipment;

[0082] And extract the middle device header segment of each device node to mark the non-overlapping device nodes.

[0083] Furthermore, the process synthesis detection module has:

[0084] A judgment unit is used to judge which process route and the process operation equipment corresponding to the process route are used as a reference based on non-overlapping equipment nodes.

[0085] The process synthesis detection unit is used to perform fusion detection on the fusion process equipment to determine whether the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment when the judgment unit obtains one of the process routes and the process operation equipment corresponding to the process route as a benchmark.

[0086] In the above mentioned nested plugins have:

[0087] a configuration unit, configured to reconfigure the fusion process equipment based on the detection result of the process synthesis detection module to remove the overlapping parts,

[0088] The integration unit is used to embed the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node.

[0089] The present invention also provides a grain and oil digital production management method, comprising the following steps:

[0090] Set up a production work order and configure at least one process route for producing the product based on the production work order;

[0091] Based on each of the process routes, the input amount of process materials based on the production work order is configured;

[0092] Set the participation of process operation equipment based on each process route and the corresponding process material configuration module;

[0093] According to the coding rules, each process operation equipment is coded one by one, and the same process operation equipment has the same attribute characteristics;

[0094] Loading attribute characteristics, calibrating the process route based on the attribute characteristics through a first writing unit; writing attribute instructions in the process operation equipment configuration module based on the attribute characteristics through a second writing unit, and the process operation equipment configuration module writes the attribute characteristics in the process operation equipment in response to the attribute instructions.

[0095] The first detection channel and the second detection channel automatically check the process route and the process operation equipment corresponding to the process route respectively with a modulus synchronously under the control of the process control unit;

[0096] The monitoring unit is used to monitor the progress of the process route of each module and whether the equipment nodes of the process operation equipment of each module correspond during the automatic verification process;

[0097] The logic detection unit is used to detect whether the process route and any process operation equipment constructed based on the process route are set correctly during the automatic verification process.

[0098] The process operation equipment corresponding to at least two process routes in the same production work order are merged to form a fused process equipment; the non-overlapping equipment nodes in the fusion process of the process operation equipment are annotated by the annotation unit, and the middle equipment prefix segment of each equipment node is extracted to mark the non-overlapping equipment nodes.

[0099] Based on the non-overlapping equipment nodes, determine which process route and the process operation equipment corresponding to the process route are used as the benchmark, and perform fusion detection on the fused process equipment to determine whether the other fused process routes can complete at least part or all of the production tasks based on the same process operation equipment when the process route and the process operation equipment corresponding to the process route are obtained by the judgment unit;

[0100] Based on the detection results of the process synthesis detection module, the fusion process equipment is reconfigured to remove the overlapping parts, and the process nodes are embedded to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node;

[0101] Establishing a production process card, sequentially setting the input amount of process materials set according to the production work order for each process route, and establishing a single material input amount and an output amount corresponding to the single material input amount based on the fusion process, fusion process node and fusion process equipment;

[0102] According to the set rules, a tracking code is established for the production process card, fusion process, fusion process node and fusion process equipment, single material input and the output corresponding to the single material input;

[0103] Check whether the batch code of the material identified by the SN code of a single material corresponds to the material input sheet corresponding to the production order; if so, check whether the quality information of the production product corresponding to the input of the single material corresponds to the setting, and determine the supplementary card based on the output of the production product corresponding to the input of the single material;

[0104] The supplementary card is used to match the corresponding production process card, and is used to make real-time supplements to the loss and defective product rejection status during the production process of a single material input.

[0105] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or technical improvements in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. Grain and oil digital production management system, characterized by: include: Set up a production work order and configure at least one process route for producing the product based on the production work order; A process material configuration module, which configures the input quantity of process materials based on the production work order based on each process route; The process operation equipment configuration module sets the participation of process operation equipment based on each process route and the corresponding process material configuration module; The coding module is used to code each process operation equipment one by one according to the coding rules, and make the same process operation equipment have the same attribute characteristics; A process synchronization configuration module, used for synchronously writing the attribute characteristics into the corresponding process route and process route configuration unit; The detection module is used to automatically check the process route and the process operation equipment corresponding to the process route to check whether the process setting of any of the process route or process operation equipment is correct; A fusion module, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fused process equipment, and after fusion, setting non-overlapping equipment nodes in the fused process equipment according to the attribute characteristics; A process synthesis detection module is used to perform fusion detection on the fusion process equipment to determine that after fusion, when one of the process routes and the process operation equipment corresponding to the process route are used as the benchmark, the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment; A nested plug-in, for reconfiguring the fusion process equipment based on the detection results of the process synthesis detection module to remove the overlapping parts, and embedding the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node; A production process card setting unit is used to establish a production process card by sequentially setting the input amount of process materials set according to the production work order for each process route, and establishing a single material input amount and an output amount corresponding to the single material input amount based on the fusion process, fusion process node and fusion process equipment; The SN code configuration module establishes tracking codes for production process cards, fusion processes, fusion process nodes, fusion process equipment, single material inputs, and outputs corresponding to single material inputs according to set rules; The material feeding detection module is used to detect whether the SN code of a single material identifies the batch code of the material and the material feeding order corresponding to the production task order. A material unloading detection module is used to detect whether the quality information of the production product corresponding to the input of a single material corresponds to the setting, and to determine the supplementary card based on the output of the production product corresponding to the input of the single material; The supplementary card is used to match the corresponding production process card, and is used to make real-time supplements to the loss and defective product rejection status during the production process of a single material input.

2. The digital production management system for grain and oil according to claim 1 is characterized in that: The production process card includes a production task list, and the production task list includes a material delivery list for a single material. Each material delivery list includes a single material, the SN code of the single material, and the SN code of the single material includes the batch code of the material.

3. The digital production management system for grain and oil according to claim 1 is characterized in that: The coding rule is based on each process route, coding the process route and the corresponding process operation equipment one by one according to the process, and the equipment nodes between the same process operation equipment are connected according to the coding; The code includes: a head process header segment, a middle equipment header segment and a tail sequence code; Among them, the head process prefix segment is the same in the same process operation equipment and is used to indicate the difference between process operation equipment; The middle equipment header segment is used to indicate each equipment node in the process operation equipment and to distinguish the equipment nodes; The tail sequence code has the same attribute value and sequence number, and the attribute feature is formed based on the tail sequence code.

4. The digital production management system for grain and oil according to claim 1 is characterized in that: The process synchronization configuration module has: A loading component, used to load attribute features from the output end of the encoding module via the serial port; A first writing unit, used for calibrating a process route based on the attribute characteristics; The second writing unit is used to write an attribute instruction in the process operation equipment configuration module based on the attribute feature, and the process operation equipment configuration module writes the attribute feature in the process operation equipment in response to the attribute instruction.

5. The digital production management system for grain and oil according to claim 1 is characterized in that: The detection module comprises: a first detection channel, a second detection channel, a process control unit, a monitoring unit and a logic detection unit; The first detection channel and the second detection channel automatically check the process route and the process operation equipment corresponding to the process route respectively with a modulus synchronously under the control of the process control unit; The monitoring unit is used to monitor the progress of the process route of each module and whether the equipment nodes of the process operation equipment of each module correspond during the automatic verification process; The logic detection unit is used to detect whether the process route and any process operation equipment constructed based on the process route are set correctly during the automatic verification process.

6. The digital production management system for grain and oil according to claim 1 is characterized in that: The fusion module has: A fusion unit, used for merging process operation equipment corresponding to at least two process routes in the same production work order to form a fusion process equipment; The marking unit is used to mark the equipment nodes that do not overlap during the fusion process of process operation equipment; And extract the middle device header segment of each device node to mark the non-overlapping device nodes.

7. The digital production management system for grain and oil according to claim 1 is characterized in that: The process synthesis detection module has: A judgment unit is used to judge which process route and the process operation equipment corresponding to the process route are used as a reference based on non-overlapping equipment nodes. The process synthesis detection unit is used to perform fusion detection on the fusion process equipment to determine whether the other process routes fused with it can complete at least part or all of the production tasks based on the same process operation equipment when the judgment unit obtains one of the process routes and the process operation equipment corresponding to the process route as a benchmark.

8. The digital production management system for grain and oil according to claim 1 is characterized in that: The nested plugin has: a configuration unit, configured to reconfigure the fusion process equipment based on the detection result of the process synthesis detection module to remove the overlapping parts, The integration unit is used to embed the process node to integrate multiple process routes and process materials corresponding to the process routes to form a fusion process and a fusion process node.

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