Aluminum material extrusion molding device and molding process
By designing the temperature control and mold changing components of the aluminum extrusion molding device, the problem of uneven temperature between the mold and the ingot cylinder was solved, which improved production efficiency and product quality, extended mold life, and ensured the uniformity of aluminum material and demolding performance.
Patent Information
- Application Number
- CN202210801159.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-08
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-07-08
AI Technical Summary
During the aluminum extrusion process, uneven temperature control of the die and ingot cylinder leads to excessive thermal stress, affecting production efficiency and product quality. Furthermore, the inconvenience of die replacement and heating further impacts production efficiency and die life.
The aluminum extrusion molding device includes a base, extrusion assembly, heating assembly, mold changing assembly, mold, and feeding assembly. The temperature control assembly and electric heating tubes provide uniform heating and temperature control for the ingot cylinder and mold. Combined with a detection camera and shearing assembly, product quality is ensured. The spraying assembly improves demolding performance, and the cooling assembly reduces temperature fluctuations.
It enables rapid docking and temperature control between the mold and the ingot container, improving production efficiency and product quality, extending mold life, reducing scrap rate and thermal stress, and ensuring the uniformity of aluminum material and demolding performance.
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Figure CN115090703B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of aluminum material processing, in particular to an aluminum material extrusion forming device and a forming process. BACKGROUND
[0002] Aluminum is a silvery white light metal with high ductility. Aluminum products are usually made into rods, sheets, foils, powders, strips and wires. In humid air, it can form an oxide film that prevents metal corrosion. Aluminum is the second most abundant element in the earth's crust after oxygen and is the most abundant metal element in the earth's crust. With the development of the three major industries of aviation, construction and automobiles, the production and application of aluminum metal are increasing. Aluminum has low density but high strength, which is close to that of high-quality steel. In addition, it has good plasticity and can be processed into various profiles. It has excellent electrical conductivity, thermal conductivity and corrosion resistance, so it is widely used in industry. Its usage is second only to steel. In the prior art, the mold, the ingot containing cylinder and the aluminum ingot generate heat during extrusion. At the same time, the mold and the ingot containing cylinder need to be heated to reduce the generation of thermal stress and prolong the service life of the mold and the ingot containing cylinder. However, after the mold is heated and butted with the ingot containing cylinder, the aluminum material must be extruded in a short time. The intermediate process may affect the production efficiency, and the mold may need to be remelted and reheated, thereby affecting the production efficiency. SUMMARY
[0003] Therefore, it is necessary to provide an aluminum material extrusion forming device and a forming process to solve the problems in the prior art.
[0004] To solve the problems in the prior art, the technical scheme adopted by the present application is as follows:
[0005] The aluminum material extrusion forming device comprises a base, an extrusion assembly, a discharge box, a heating assembly, a mold changing assembly, a mold and a feeding assembly. The extrusion assembly and the discharge box are located at both ends of the length direction of the base. The heating assembly and the feeding assembly are located on the side of the base. The discharge box has a cuboid structure. A channel penetrating through the side wall in the width direction of the discharge box is formed. The mold changing assembly is located in the channel. The mold is located on the mold changing assembly. A feeding port and a discharge port penetrating through the side wall in the length direction of the discharge box are formed. The ingot containing cylinder movably connected with the feeding port is arranged in the feeding port. The temperature control assembly is arranged in the discharge box.
[0006] Preferably, a plurality of mounting holes surrounding the center line are arranged in the ingot containing cylinder. A plurality of first electric heating pipes are arranged in all the mounting holes. The plurality of first electric heating pipes are electrically connected.
[0007] Preferably, a temperature sensor is further arranged in the discharge box.
[0008] Preferably, the upper part of the discharge box is also provided with a shearing assembly, which comprises a sliding seat, a first air cylinder, a cutter, a sliding plate, a mounting seat, a sliding rail and two second air cylinders, the sliding seat is located at the top of one end of the discharge box feeding port, the sliding plate is slidably installed in the sliding seat, the cutter is located at the bottom of the sliding plate, the first air cylinder is located at the top of the sliding seat, the output shaft of the first air cylinder penetrates through the top of the sliding seat and is fixedly connected with the sliding plate, the sliding rail is horizontally located on the base between the discharge box and the extrusion assembly, the mounting seat is slidably installed on the sliding rail, the ingot containing cylinder is fixedly connected with the mounting seat, the two second air cylinders are located at the bottom of the two sides of the discharge box close to one side of the mounting seat, and the output shafts of the two second air cylinders are fixedly connected with the two ends of the mounting seat.
[0009] Preferably, the temperature control assembly comprises a plurality of second electric heating pipes arranged around the center line on the feeding port and the discharge port, heat dissipation fins located in the discharge box, and heat dissipation air outlets on the two sides of the discharge box.
[0010] Preferably, the extrusion part of the extrusion device is a hollow structure, and the extrusion part is provided with a plurality of air holes uniformly distributed around the axis line at one end close to the discharge box.
[0011] Preferably, the heating assembly is also provided with a spraying assembly, which comprises a spraying pipe and a release agent spray head, the spraying pipe has a plurality of spraying pipes, all the spraying pipes are horizontally located on the top of the heating assembly, all the release agent spray heads are uniformly arranged on the spraying pipes, and the release agent spray heads inside and outside the spraying pipes are communicated.
[0012] Preferably, the mold changing assembly comprises a support, a lead screw, a motor and a plurality of supporting plates, the support is located in the channel of the discharge box, the two ends of the support extend out of the two ends of the channel, the supporting plates have a plurality of supporting plates, all the supporting plates are slidably located on the support, the supporting plates are provided with clamping grooves matched with the molds, the lead screw is horizontally located on the support, the motor is located at one end of the lead screw, the output shaft of the motor is fixedly connected with the lead screw, and the lead screw penetrates through the bottoms of all the supporting plates and is threadedly connected therewith.
[0013] Preferably, the side of the discharge port is also provided with a discharging conveying belt, and a cooling assembly is arranged between the discharging conveying belt and the discharge port, the cooling assembly comprises a support frame, a water tank and a plurality of cooling spray heads, the support frame spans above the discharging conveying belt, all the cooling spray heads are uniformly arranged on the top of the support frame, the cooling spray heads are connected with an external water source, and the water tank is located at the bottom of the support frame.
[0014] The aluminum material extrusion forming process adopts the aluminum material extrusion forming device to perform the following steps: the feeding assembly delivers the aluminum ingot to the heating assembly; the heating assembly heats the aluminum ingot; the feeding assembly delivers the heated aluminum ingot to the base; the die changing assembly moves the die to the passage of the discharge box and is connected with the ingot containing cylinder; the extrusion assembly pushes the aluminum ingot on the feeding assembly into the ingot containing cylinder, and extrudes the aluminum ingot until the aluminum ingot is sequentially discharged from the discharge port through the ingot containing cylinder and the die, and the formed aluminum material is obtained; in the extrusion process, the temperature control assembly of the discharge box adjusts the temperature of the ingot containing cylinder, the die and the aluminum ingot.
[0015] The beneficial effects of the present application compared with the prior art are:
[0016] 1. The die placed on the die changing assembly can be quickly connected with the ingot containing cylinder in the discharge box through the setting of the die changing assembly, and multiple dies can be set to reduce the installation and replacement time of the dies, and the temperature of the die in the discharge box can be controlled by the temperature control assembly in the discharge box to maintain a certain temperature, thereby improving the production efficiency and product quality.
[0017] 2. The first electric heating pipe is used to heat the ingot containing cylinder, and the first electric heating pipe is arranged around the center line of the ingot containing cylinder to make the heating of the ingot containing cylinder more uniform, and the multiple first electric heating pipes are arranged to control the temperature along the center line of the ingot containing cylinder respectively, so that the temperature of the ingot containing cylinder is more uniform, and the installation hole is arranged to facilitate replacement of the first electric heating pipe, thereby solving the technical problem of uniform heating of the ingot containing cylinder.
[0018] 3. The discharge box provided by the present application is provided with a detection camera to facilitate visual detection of the extruded aluminum material and ensure the qualified rate of the aluminum material discharge, and the surface of the discharged aluminum material is observed by the detection camera to determine whether the aluminum material is blackened, and if the aluminum material is blackened, the speed of the extrusion assembly needs to be adjusted, and the internal temperature of the discharge box also needs to be cooled to prevent the temperature of the aluminum material from being too high and affecting the quality of the product, thereby solving the technical problem of inspection of the formed aluminum material.
[0019] 4. The discharge box provided by the present application uses the second heating pipe to heat the ingot containing cylinder and the die, the heat stress of the ingot containing cylinder is reduced by heating the ingot containing cylinder to make the heating of the ingot containing cylinder more uniform, the die is heated to reduce the problem of re-heating of the die, the heat stress and thermal fatigue of the die are reduced, the deformation resistance and load of the die are reduced, and the service life of the die is prolonged, and when the temperature of the ingot containing cylinder and the die is too high during the extrusion process, the second electric heating pipe is closed, the ingot containing cylinder and the die are cooled by the cooling fins inside the discharge box, and the excess heat is discharged through the heat dissipation air outlet, thereby solving the technical problem of temperature control of the ingot containing cylinder and the die by the discharge box.
[0020] 5. The application reduces the temperature of the extrusion part by flowing air from the air hole into the extrusion part during the extrusion process of the extrusion device, so that the temperature of the end of the aluminum ingot when the extrusion part contacts the aluminum ingot will not be too high to squeeze out impurities, reducing the generation of aluminum scraps during the extrusion process, while reducing the temperature in the ingot cylinder, improving the quality of aluminum products, reducing the generation of waste products, improving productivity, and solving the problem of the extrusion device still having the defect of generating too much impurities in the aluminum ingot during processing;
[0021] 6. The heating assembly provided by the application sprays release agent on the aluminum ingot after heating through the release agent spray head of the spraying assembly, so that the aluminum ingot has better lubrication and demolding performance, forms a lubricating film on the surface of the aluminum ingot, reduces its friction coefficient, facilitates the demolding of the aluminum ingot, and solves the problem of the ingot cylinder still having the defect of inconvenient demolding of the aluminum ingot. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a schematic diagram of the overall structure of the embodiment;
[0023] Figure 2 is a top view of the embodiment;
[0024] Figure 3 is a schematic diagram of the local structure of the embodiment;
[0025] Figure 4 is a schematic diagram of the ingot cylinder of the embodiment;
[0026] Figure 5 is a schematic diagram of the discharge box of the embodiment Figure 1 ;
[0027] Figure 6 is a schematic diagram of the discharge box of the embodiment Figure 2 ;
[0028] Figure 7 is a schematic diagram of the mold changing assembly of the embodiment;
[0029] Figure 8 is a side view of the extrusion part of the embodiment;
[0030] Figure 9 is a schematic diagram of the cooling assembly and the discharging conveying belt of the embodiment;
[0031] Figure 10 is a schematic diagram of the spraying assembly and the heating assembly of the embodiment;
[0032] Reference numerals in the figure are:
[0033] 1 - base;
[0034] 2-extrusion assembly; 2a-extrusion part; 2a1-air hole;
[0035] 3-discharge box; 3a-channel; 3b-feeding port; 3c-discharge port; 3d- ingot holding cylinder; 3d1-mounting hole; 3d2-first electric heating pipe; 3e-temperature control assembly; 3e1-second heating pipe; 3e2-radiator fin; 3e3-radiation air outlet; 3f-detection camera;
[0036] 4-feeding assembly;
[0037] 5-heating assembly; 5a-spraying assembly; 5a1-spraying pipe; 5a2- release agent sprayer;
[0038] 6-mold changing assembly; 6a-mold; 6a1-supporting plate; 6b- support; 6b1-screw rod; 6b2-motor;
[0039] 7-shearing assembly; 7a-sliding seat; 7a1-sliding plate; 7a2-cutter; 7a3-first air cylinder; 7b-sliding rail; 7b1-mounting seat; 7b2-second air cylinder;
[0040] 8-discharging conveyor belt; 8a-cooling assembly; 8a1-supporting frame; 8a2-cooling sprayer; 8a3-water tank. DETAILED DESCRIPTION
[0041] In order to further understand the features, technical means and specific purposes and functions achieved by the present application, the present application will be described in further detail below in conjunction with the drawings and specific embodiments.
[0042] As Figures 1-10 shown:
[0043] The application discloses an aluminum material extrusion forming device and a forming process. The extrusion forming process is executed by the aluminum material extrusion forming device. The aluminum material extrusion forming device comprises a base 1, an extrusion assembly 2, a discharge box 3, a heating assembly 5, a die changing assembly, a die 6a and a feeding assembly 4. The extrusion assembly 2 and the discharge box 3 are located at two ends of the base 1 in the length direction. The heating assembly 5 and the feeding assembly 4 are both located on the side of the base 1. The discharge box 3 has a cuboid structure. A channel 3a penetrating through the side wall of the discharge box 3 in the width direction is formed on the side wall. The die changing assembly is located in the channel 3a. The die 6a is located on the die changing assembly. A feeding port 3b and a discharge port 3c penetrating through the side wall of the discharge box 3 in the length direction are formed on the side wall. A ingot containing cylinder 3d movably connected with the feeding port 3b is arranged in the feeding port 3b. A temperature control assembly 3e is arranged in the discharge box 3. The forming process comprises the following steps: the feeding assembly 4 delivers aluminum ingots to the heating assembly 5; the heating assembly 5 heats the aluminum ingots; the feeding assembly 4 delivers the heated aluminum ingots to the base 1; the die changing assembly moves the die 6a to the channel 3a of the discharge box 3 and abuts against the ingot containing cylinder 3d; the extrusion assembly 2 pushes the aluminum ingots on the feeding assembly 4 into the ingot containing cylinder 3d and extrudes the aluminum ingots until the aluminum ingots are discharged from the discharge port 3c through the ingot containing cylinder 3d and the die 6a in sequence, and the formed aluminum material is obtained; in the extrusion process, the temperature control assembly 3e of the discharge box 3 adjusts the temperature of the ingot containing cylinder 3d, the die 6a and the aluminum ingots.
[0044] Based on the above embodiment, first, the feeding assembly 4 delivers aluminum ingots to the heating assembly 5; then the heating assembly 5 heats the aluminum ingots; the heated aluminum ingots are delivered to the base 1 by the feeding assembly 4; at the same time, the die changing assembly moves the die 6a to the channel 3a of the discharge box 3 and abuts against the ingot containing cylinder 3d; the extrusion assembly 2 pushes the aluminum ingots into the ingot containing cylinder 3d and extrudes the aluminum ingots until the aluminum ingots are discharged from the discharge port 3c through the ingot containing cylinder 3d and the die 6a in sequence, and the formed aluminum material is obtained; when the die 6a abuts against the ingot containing cylinder 3d, the die 6a needs to be heated. However, in the prior art, in order to ensure the temperature of the die 6a, the extrusion of the aluminum material must be performed in a short time. If the temperature of the die 6a is too high, thermal stress and thermal fatigue in the extrusion process will be caused, the surface quality of the extruded profile will be affected, the temperature is too low, the cooling speed of the die 6a in the extrusion process will be too fast, the deformation resistance and the load of the die 6a will be increased, and the service life of the die 6a will be shortened. Through the arrangement of the die changing assembly, the die 6a placed on the die changing assembly can be quickly abutted against the ingot containing cylinder 3d in the discharge box 3. Meanwhile, a plurality of dies 6a can be arranged, the installation and replacement time of the dies 6a is reduced, the temperature of the die 6a in the discharge box 3 can be controlled by the temperature control assembly 3e in the discharge box 3, and the temperature of the die 6a can be maintained at a certain temperature, thereby improving the production efficiency and the product quality.
[0045] Further, the ingot cylinder 3d also needs to be heated before the extrusion process. If the ingot cylinder 3d is not uniformly heated, a large thermal stress will be generated. When the thermal stress exceeds the maximum stress that the ingot cylinder 3d can withstand, the ingot cylinder 3d will be broken. In order to solve the technical problem of uniform heating of the ingot cylinder 3d, as shown in Figure 4
[0046] The ingot cylinder 3d is provided with a plurality of mounting holes 3d1 around the center line thereof. A plurality of first electric heating pipes 3d2 are arranged in all the mounting holes 3d1, and the plurality of first electric heating pipes 3d2 are electrically connected.
[0047] Based on the above embodiment, the ingot cylinder 3d provided by the present application is heated by the first electric heating pipe 3d2. The heating of the ingot cylinder 3d is more uniform due to the arrangement around the center line of the ingot cylinder 3d. In order to further facilitate the adjustment of the temperature of the ingot cylinder 3d, the temperature can be controlled along the center line of the ingot cylinder 3d by the arrangement of the plurality of first electric heating pipes 3d2, so that the temperature of the ingot cylinder 3d is more uniform. Since the first electric heating pipe 3d2 is a consumable, the installation of the mounting hole 3d1 facilitates the replacement of the first electric heating pipe 3d2, thereby solving the above problems.
[0048] Further, in order to solve the technical problem of better controlling the temperature rise of the ingot cylinder 3d and the mold 6a during the extrusion process,
[0049] The discharge box 3 is further provided with a temperature sensor.
[0050] Based on the above embodiment, the discharge box 3 provided by the present application is provided with a temperature sensor, which facilitates real-time monitoring of the temperature at each stage of the extrusion process, and facilitates the temperature control of the ingot cylinder 3d and the mold 6a in the discharge box 3, thereby solving the above problems.
[0051] Further, the ingot cylinder 3d provided by the present application still has aluminum ingots remaining after extrusion. If the aluminum ingots are not demolded, it may cause uneven thickness of the formed aluminum material. In order to solve this problem, as shown in Figures 3-6
[0052] The upper part of the discharge box 3 is also provided with a shearing assembly 7, the shearing assembly 7 comprises a sliding seat 7a, a first air cylinder 7a3, a cutter 7a2, a sliding plate 7a1, a mounting seat 7b1, a sliding rail 7b and two second air cylinders 7b2, the sliding seat 7a is located at one end of the top of the feeding port 3b of the discharge box 3, the sliding plate 7a1 is slidably installed in the sliding seat 7a, the cutter 7a2 is located at the bottom of the sliding plate 7a1, the first air cylinder 7a3 is located at the top of the sliding seat 7a, the output shaft of the first air cylinder 7a3 penetrates through the top of the sliding seat 7a and is fixedly connected with the sliding plate 7a1, the sliding rail 7b is horizontally located on the base 1 and between the discharge box 3 and the extruding assembly 2, the mounting seat 7b1 is slidably installed on the sliding rail 7b, the ingot containing cylinder 3d is fixedly connected with the mounting seat 7b1, and the two second air cylinders 7b2 are located at the bottom of the two sides of the discharge box 3 and close to one side of the mounting seat 7b1. The output shafts of the two second air cylinders 7b2 are fixedly connected with the two ends of the mounting seat 7b1.
[0053] Based on the above embodiment, the extruding assembly 2 provided by the application is used for extruding the aluminum ingot, and the feeding port 3b of the discharge box 3 still has residual aluminum ingot. If the residual aluminum ingot is not cut, it will cause the thickness of the aluminum material to be uneven when the aluminum ingot is extruded next time. Therefore, after the press is completed each time, the output shafts of the two second air cylinders 7b2 are simultaneously extended, so that the mounting seat 7b1 moves along the direction of the sliding rail 7b, thereby driving the ingot containing cylinder 3d on the mounting seat 7b1 to move away from the discharge port 3c. At this time, the first air cylinder 7a3 is started, the output shaft of the first air cylinder 7a3 is extended to drive the sliding plate 7a1 to move, so that the sliding plate 7a1 moves along the direction of the sliding seat 7a, thereby driving the cutter 7a2 at the bottom of the sliding plate 7a1 to move, so that the cutter 7a2 cuts the residual aluminum ingot, thereby ensuring the quality of the product and solving the above problem.
[0054] Further, in order to solve the technical problem of inspecting the formed aluminum material, as shown in Figure 3 、 Figure 5 and Figure 6 ,
[0055] The top of the discharge box 3 is also provided with a detection camera 3f, and the detection camera 3f is located above the discharge port 3c.
[0056] Based on the above embodiment, the discharge box 3 provided by the application is convenient for visual inspection of the extruded aluminum material through the setting of the detection camera 3f, so as to ensure the qualified rate of the discharge of the aluminum material. The surface of the aluminum material after discharge is observed by the detection camera 3f. If the aluminum material is black, the speed of the extruding assembly 2 needs to be adjusted, and at the same time, the internal temperature of the discharge box 3 needs to be cooled to prevent the temperature of the aluminum material from being too high and affecting the quality of the product, thereby solving the above problem.
[0057] Further, since the mold 6a and the ingot cylinder 3d need to be preheated before extrusion, in order to solve the technical problem of temperature control of the discharge box 3 on the ingot cylinder 3d and the mold 6a, as shown in Figure 3 、 Figure 5 and Figure 6 : the temperature control assembly 3e includes a plurality of second electric heating pipes around the center line arranged on the feeding port 3b and the discharging port 3c, the heat dissipation fins 3e2 located inside the discharge box 3, and the heat dissipation air outlets 3e3 on both sides of the discharge box 3.
[0058] Based on the above embodiment, the discharge box 3 provided by the present application can heat and preserve the ingot cylinder 3d and the mold 6a through the second heating pipe 3e1. By heating and preserving the ingot cylinder 3d, the generation of thermal stress is reduced, and the heating of the ingot cylinder 3d is more uniform. By heating and preserving the mold 6a, the problem of re-melting and re-heating of the mold 6a is reduced, the thermal stress and thermal fatigue of the mold 6a are reduced, the deformation resistance and load of the mold 6a are reduced, and the service life of the mold 6a is prolonged. When the temperature of the ingot cylinder 3d and the mold 6a is too high during the extrusion process, the second electric heating pipe is closed, the ingot cylinder 3d and the mold 6a are cooled through the heat dissipation fins 3e2 inside the discharge box 3, and the excess heat is discharged through the heat dissipation air outlets 3e3, thereby solving the above problems.
[0059] Further, the extrusion device provided by the present application still has the defect that too many impurities are generated in the aluminum ingot during processing. In order to solve this problem, as shown in Figure 8 ,
[0060] The extrusion part 2a of the extrusion assembly 2 is a hollow structure, and a plurality of air holes 2a1 are uniformly distributed around the axis of the extrusion part 2a.
[0061] Based on the above embodiment, the extrusion device provided by the present application can make air flow into the extrusion part 2a through the air holes 2a1 during the extrusion process, reduce the temperature of the extrusion part 2a through the circulation of air, so that the temperature of the end of the aluminum ingot when the extrusion part 2a contacts the aluminum ingot will not be too high to extrude impurities, reduce the generation of aluminum scraps during the extrusion process, and at the same time, the temperature inside the ingot cylinder 3d can be reduced, the quality of the aluminum product can be improved, the generation of waste products can be reduced, the productivity can be improved, and the above problems can be solved.
[0062] Further, the ingot cylinder 3d provided by the present application still has the defect that it is not convenient to demold the aluminum ingot. In order to solve this problem, as shown in Figure 10 ,
[0063] The heating assembly 5 is also provided with a spraying assembly 5a, the spraying assembly 5a comprises spraying pipes 5a1 and release agent nozzles, the spraying pipes 5a1 are several, all the spraying pipes 5a1 are in a horizontal state on the top of the heating assembly 5, all the release agent nozzles are uniformly arranged on the spraying pipes 5a1, and the release agent nozzles inside and outside the spraying pipes 5a1 are communicated.
[0064] Based on the above embodiment, the heating assembly 5 provided in the application is provided with the spraying assembly 5a, the release agent is sprayed on the aluminum ingot after heating through the release agent nozzles, the aluminum ingot has better lubrication and release performance, a lubricating film is formed on the surface of the aluminum ingot, the friction coefficient is reduced, the release of the aluminum ingot is facilitated, and the above problems are solved.
[0065] Further, the mold 6a is inconvenient to replace, and the production efficiency is affected. In order to solve this problem, as shown in Figure 7
[0066] The mold replacement assembly comprises a support 6b, a lead screw 6b1, a motor 6b2 and a plurality of support plates 6a1, the support 6b is located in the channel 3a of the discharge box 3, both ends of the support 6b extend out of both ends of the channel 3a, the support plates 6a1 are a plurality of, all the support plates 6a1 are slidably located on the support 6b, the support plates 6a1 are provided with clamping grooves matched with the mold 6a, the lead screw 6b1 is in a horizontal state on the support 6b, the motor 6b2 is located at one end of the lead screw 6b1, the output shaft of the motor 6b2 is fixedly connected with the lead screw 6b1, and the lead screw 6b1 penetrates through the bottom of all the support plates 6a1 and is in threaded connection with the support plates 6a1.
[0067] Based on the above embodiment, the mold replacement assembly provided in the application is started by the motor 6b2, the output shaft of the motor 6b2 drives the rotation of the lead screw 6b1, the rotation of the lead screw 6b1 drives the movement of the plurality of support plates 6a1 along the length direction of the support 6b, the both ends of the support 6b extend out of both ends of the channel 3a, the distance between the support plates 6a1 is adjusted, when the support plate 6a1 clamping the mold 6a on one side is butted with the ingot containing cylinder 3d, the support plate 6a1 on the other side is located outside the channel 3a, so that the staff can conveniently replace the mold 6a on the support plate 6a1 moved out of the channel 3a, the efficiency of replacing the mold 6a is improved, the mold 6a can be quickly butted with the ingot containing cylinder 3d through movement, the time of heat loss caused by the exposure of the mold 6a is reduced, the problem of the mold 6a being re-melted and re-heated due to work is reduced, the service life of the mold 6a is prolonged, the production efficiency is improved, and the above problems are solved.
[0068] Further, in order to solve the technical problem of cooling the formed aluminum material, as shown in Figure 9
[0069] The side of the discharge port 3c is further provided with a discharging conveying belt 8, and a cooling assembly 8a is further arranged between the discharging conveying belt 8 and the discharge port 3c, the cooling assembly 8a comprises a support frame 8a1, a water tank 8a3 and a plurality of cooling nozzles 8a2, the support frame 8a1 spans above the discharging conveying belt 8, all the cooling nozzles 8a2 are evenly arranged on the top of the support frame 8a1, the cooling nozzles 8a2 are connected with an external water source, and the water tank 8a3 is located at the bottom of the support frame 6b.
[0070] Based on the above embodiment, the discharging box 3 provided by the application is convenient for transferring the discharged aluminum materials through the discharging conveying belt 8, and the discharged aluminum materials are cooled through the arrangement of the cooling assembly 8a, so that the aluminum materials are quickly shaped, the cooling nozzles 8a2 are supported through the support frame 8a1, the external water source is sprayed on the aluminum materials through the cooling nozzles 8a2, so that the aluminum materials are cooled, the water tank 8a3 is used for collecting the sprayed water, so that the loss of water resources is reduced, the production cost is reduced, and the above problems are solved.
[0071] The above embodiment only expresses one or several embodiments of the application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the application. It should be pointed out that, for ordinary skilled in the art, without departing from the concept of the application, a number of modifications and improvements can be made, which belong to the protection scope of the application. Therefore, the protection scope of the patent of the application should be subject to the appended claims.
Claims
1. An aluminum extrusion forming apparatus, characterized in that: The utility model relates to an extrusion device for tablet production, which comprises a base (1), an extrusion assembly (2), a discharge box (3), a heating assembly (5), a die changing assembly, a die (6a) and a feeding assembly (4). The extrusion assembly (2) and the discharge box (3) are located at the two ends of the base (1) in the length direction. The heating assembly (5) and the feeding assembly (4) are both located beside the base (1). The discharge box (3) has a cuboid structure. A channel (3a) is formed in the side wall of the discharge box (3) in the width direction. The die changing assembly is located in the channel (3a). The die (6a) is located on the die changing assembly. An inlet (3b) and an outlet (3c) are formed in the side wall of the discharge box (3) in the length direction. A pill containing cylinder (3d) is arranged in the inlet (3b) and movably connected with the inlet (3b). A temperature control assembly (3e) is arranged in the discharge box (3). A plurality of mounting holes (3d1) are arranged around the center line in the pill containing cylinder (3d). A plurality of first electric heating pipes (3d2) are arranged in all the mounting holes (3d1). The plurality of first electric heating pipes (3d2) are electrically connected. The temperature control assembly (3e) comprises a plurality of second electric heating pipes arranged around the center line on the inlet (3b) and the outlet (3c), a plurality of heat dissipation fins (3e2) arranged in the discharge box (3), and a plurality of heat dissipation air outlets (3e3) arranged on the two sides of the discharge box (3). The die changing assembly comprises a support (6b), a lead screw (6b1), a motor (6b2) and a plurality of support plates (6a1). The support (6b) is located in the channel (3a) of the discharge box (3). The two ends of the support (6b) extend out of the two ends of the channel (3a). The support plates (6a1) are slidably arranged on the support (6b). The support plates (6a1) are provided with clamping grooves matched with the die (6a). The lead screw (6b1) is horizontally arranged on the support (6b). The motor (6b2) is arranged at one end of the lead screw (6b1). The output shaft of the motor (6b2) is fixedly connected with the lead screw (6b1). The lead screw (6b1) penetrates through the bottoms of all the support plates (6a1) and is threadedly connected with the support plates (6a1).
2. The aluminum material extrusion molding apparatus according to claim 1, wherein The temperature sensor is arranged in the discharge box (3).
3. The aluminum material extrusion molding apparatus according to claim 1, wherein The upper side of the discharge box (3) is also provided with a shearing assembly (7), the shearing assembly (7) comprises a sliding seat (7a), a first air cylinder (7a3), a cutter (7a2), a sliding plate (7a1), a mounting seat (7b1), a sliding rail (7b) and two second air cylinders (7b2), the sliding seat (7a) is located at the top of one end of the feeding port (3b) of the discharge box (3), the sliding plate (7a1) is slidably installed in the sliding seat (7a), the cutter (7a2) is located at the bottom of the sliding plate (7a1), the first air cylinder (7a3) is located at the top of the sliding seat (7a), the output shaft of the first air cylinder (7a3) penetrates through the top of the sliding seat (7a) and is fixedly connected with the sliding plate (7a1), the sliding rail (7b) is horizontally located on the base (1) and between the discharge box (3) and the extruding assembly (2), the mounting seat (7b1) is slidably installed on the sliding rail (7b), the ingot containing cylinder (3d) is fixedly connected with the mounting seat (7b1), and the two second air cylinders (7b2) are located at the bottom of the two sides of the discharge box (3) and close to one side of the mounting seat (7b1). The output shafts of the two second air cylinders (7b2) are fixedly connected with the two ends of the mounting seat (7b1).
4. The aluminum material extrusion molding apparatus according to claim 1, wherein The extruding part (2a) of the extruding assembly (2) is of a hollow structure, and a plurality of air holes (2a1) are uniformly distributed around the axis of the extruding part (2a) and close to one end of the discharge box (3).
5. The aluminum material extrusion molding apparatus according to claim 1, wherein The heating assembly (5) is also provided with a spraying assembly (5a), the spraying assembly (5a) comprises spraying pipes (5a1) and release agent nozzles, the spraying pipes (5a1) are provided in plurality, all the spraying pipes (5a1) are horizontally located at the top of the heating assembly (5), all the release agent nozzles are uniformly provided on the spraying pipes (5a1), and the release agent nozzles inside and outside the spraying pipes (5a1) are communicated.
6. The aluminum material extrusion molding apparatus according to claim 1, wherein The side of the discharge port (3c) is also provided with a discharging conveying belt (8), and the discharging conveying belt (8) and the discharge port (3c) are also provided with a cooling assembly (8a), the cooling assembly (8a) comprises a support frame (8a1), a water tank (8a3) and a plurality of cooling nozzles (8a2), the support frame (8a1) spans above the discharging conveying belt (8), all the cooling nozzles (8a2) are uniformly provided at the top of the support frame (8a1), the cooling nozzles (8a2) are connected with an external water source, and the water tank (8a3) is located at the bottom of the support frame (6b).
7. Process for the extrusion of aluminium material, characterised in that: The aluminum material extrusion forming device as claimed in any one of claims 1 to 6 is used to perform the following steps: the feeding assembly (4) delivers the aluminum ingot to the heating assembly (5); the heating assembly (5) heats the aluminum ingot; the feeding assembly (4) delivers the heated aluminum ingot to the base (1); the die changing assembly moves the die (6a) to the passage (3a) of the discharge box (3) and is butted against the ingot containing cylinder (3d); the extrusion assembly (2) pushes the aluminum ingot on the feeding assembly (4) into the ingot containing cylinder (3d) and extrudes it until the aluminum ingot sequentially passes through the ingot containing cylinder (3d) and the die (6a) and is discharged from the discharge port (3c) to obtain the formed aluminum material; in the extrusion process, the temperature control assembly (3e) of the discharge box (3) adjusts the temperature of the ingot containing cylinder (3d), the die (6a) and the aluminum ingot.
Citation Information
Patent Citations
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