A micro-hole laser processing device for leather
By using a micro-hole laser processing device to create micro-holes in leather fabric, the problems of poor air permeability and damage to structural integrity of leather materials in existing technologies are solved, thereby improving air permeability and processing efficiency.
Patent Information
- Application Number
- CN202210741746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-28
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2042-06-28
AI Technical Summary
In existing leather processing techniques, punching holes in leather materials damages the structural integrity, reduces strength, and decreases breathability, while also increasing cutting difficulty and waste of material.
Micro-hole laser processing equipment is used to form micro-holes on leather fabric through a laser head unit. The micro-holes are formed by breaking down the complex with a high-temperature electric arc, which maintains the physical properties and appearance integrity of the leather material while improving breathability.
It achieves improved breathability and processing efficiency while maintaining the integrity of the leather material, avoids the punching of large ventilation holes, and ensures uniform hole distribution in the leather material and stability of the equipment.
Smart Images

Figure CN115091062B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of leather processing equipment, in particular to a micro-hole laser processing equipment for leather. BACKGROUND
[0002] Leather is the animal skin which is obtained by physical and chemical processing such as unhairing and tanning, and has been denatured and is not easy to rot. According to the manufacturing method, it can be divided into: true leather, regenerated leather, artificial leather and synthetic leather. The four kinds of leather materials all have high mechanical strength, certain elasticity and plasticity, are easy to maintain, resistant to heat and humidity, stable and corrosion resistant, and are good decorative materials. Leather material is a commonly used material for shoe making and clothing making, which has the advantages of beauty and comfort, and has certain water splash resistance. However, the air permeability is poor. In the existing leather material processing process, the leather material is often punched by a punching equipment, which destroys the structural integrity of the leather material, reduces the strength of the leather material, and increases the cutting difficulty of the leather material, resulting in waste of edge material. SUMMARY
[0003] In view of the deficiencies in the prior art, the purpose of the present application is to provide a micro-hole laser processing equipment for leather, which processes micro-holes on leather materials, improves the air permeability of leather materials, and maintains the integrity of leather materials in appearance.
[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is: a micro-hole laser processing equipment for leather, comprising a main shell, an inlet and an outlet are respectively arranged on the front and rear sides of the main shell, a leather pushing device and a laser breakdown device are arranged in the main shell, the leather pushing device comprises a pushing driving device, and an upper pushing roller set and a lower pushing roller set are respectively connected to the pushing driving device, the upper pushing roller set and the lower pushing roller set are respectively sleeved with a high-temperature-resistant track, the high-temperature-resistant track is provided with a mesh structure, the outer sides of the two high-temperature-resistant tracks are clamped and pushed together, and a pushing channel is formed between the mating surfaces of the two high-temperature-resistant tracks, and the pushing channel is connected with the inlet and the outlet respectively; an upper pushing mesh and a lower pushing mesh are in gap cooperation, a pushing channel is formed between the upper pushing mesh and the lower pushing mesh, and the pushing channel is connected with the inlet and the outlet respectively; the laser breakdown device comprises an upper laser breakdown mechanism and a lower laser breakdown mechanism which are respectively arranged above and below the pushing channel, the upper laser breakdown mechanism and the lower laser breakdown mechanism are respectively provided with a plurality of laser head units, each laser head unit above and below the pushing channel is aligned one by one, and the laser head units are combined to form an electric arc breakdown cooperation body, and the two laser head units in the same electric arc breakdown cooperation body are in discharge cooperation to generate a high-temperature electric arc which penetrates through the mesh structure and breaks through the leather material.
[0005] In a further technical solution, the upper and lower laser breakdown mechanisms each include an upper and lower laser head carrier plate movably arranged, the two laser head carrier plates are respectively located on the upper and lower sides of the pushing channel and are respectively provided with a plurality of laser head units; the laser head carrier plate is connected with a floating driving device to control and adjust the discharge cooperation gap between the laser head units in the electric arc breakdown cooperation body, and the discharge cooperation gap is 5-10 mm.
[0006] In a further technical solution, the inside of the main machine shell is provided with a horizontal driving device; the laser breakdown device is connected with the horizontal driving device to drive the electric arc breakdown cooperation body to reciprocate along the horizontal direction of the pushing channel, and the horizontal moving speed h of the electric arc breakdown cooperation body and the pushing speed h of the pushing channel satisfy the condition: the horizontal moving speed h is greater than the pushing speed h.
[0007] In a further technical solution, the three or more electric arc breakdown cooperation bodies are distributed along a horizontal straight line at intervals and form an electric arc breakdown combination, the distribution direction of each electric arc breakdown cooperation body in the electric arc breakdown combination forms an angle θ with the pushing direction of the pushing channel; the laser breakdown device includes a plurality of electric arc breakdown combinations, and each electric arc breakdown combination is distributed at intervals along the width direction of the pushing channel; two adjacent electric arc breakdown cooperation bodies along the width direction of the pushing channel form an equal interval a, and the size of the interval a is 1-3 cm; two adjacent electric arc breakdown cooperation bodies along the pushing direction of the pushing channel form an equal interval b, and the size of the interval b is 1-3 cm; the interval a and the interval b satisfy the condition: the interval a is equal to the interval b.
[0008] In a further technical solution, the ignition voltage of the laser head unit is 10-50 kv, each laser head unit located in the same electric arc breakdown combination and on the same side of the pushing channel is connected to the same laser driver; the micro-hole laser processing equipment includes a plurality of laser drivers, each of which is arranged on the left and right sides of the main machine shell.
[0009] In a further technical solution, the upper laser breakdown mechanism and the lower laser breakdown mechanism are respectively connected with a transverse reciprocating driving device; the upper laser breakdown mechanism and the lower laser breakdown mechanism respectively comprise laser breakdown mechanisms of the same structure, the laser breakdown mechanism comprises successively arranged from top to bottom a movable support plate, a floating support plate and a laser head carrier plate, the movable support plate is movably installed above or below the pushing channel through a linear guide rail structure, and the two movable support plates are respectively drivingly connected with the transverse reciprocating driving device; the floating support plate is fixedly connected with the movable support plate, the floating support plate is provided with a plurality of longitudinal driving cylinders, and the floating support plate is provided with a plurality of floating guide holes penetrating therethrough; the laser head carrier plate is fixedly connected with the output shafts of the longitudinal driving cylinders and is fixedly connected with the floating support plate through the longitudinal driving cylinders, and the side surface of the laser head carrier plate close to the floating support plate is provided with a plurality of floating guide rods, and the floating guide rods are respectively inserted into the corresponding floating guide holes; the laser head units are fixedly distributed on the laser head carrier plate, and the mating surfaces of the laser head carrier plates of the two laser breakdown groups are away from or close to each other, so that the high-temperature arc is adjusted.
[0010] In a further technical solution, the inside of the micro-hole laser processing equipment is further provided with two side plates arranged in parallel, and the pushing channel is arranged between the two side plates; the linear guide rail structure comprises at least two transverse guide rods, the two ends of the transverse guide rod are respectively fixedly connected with the corresponding side plates and are perpendicular to the pushing direction of the pushing channel, and the movable support plate is provided with at least two transverse guide seats, and each transverse guide seat is slidingly installed on the corresponding transverse guide rod.
[0011] In a further technical solution, the inner side surface of the side plate is respectively provided with a transverse reversing switch unit, the transverse reversing switch unit is triggered and matched with the laser breakdown group, and the transverse reversing switch unit is electrically connected with the transverse reciprocating driving device.
[0012] In a further technical solution, the high-temperature-resistant track comprises a high-temperature-resistant nylon mesh cloth, and the mesh hole diameter of the high-temperature-resistant nylon mesh cloth is 0.5mm-3mm.
[0013] In a further technical solution, the upper pushing roller group and the lower pushing roller group respectively comprise pushing roller structures of the same structure, the pushing roller structure comprises a driving roller unit close to the feeding port and a driven roller unit close to the discharging port, and the driving roller unit is drivingly connected with the pushing driving device; the pushing roller structure further comprises two deviation correction roller units, the two deviation correction roller units are respectively swingingly installed on the front and rear sides of the main machine shell and are respectively drivingly connected with a reciprocating deviation correction driving structure; the pushing roller structure further comprises a tensioning roller unit, the tensioning roller unit is installed on the main machine shell through a spring structure; and the high-temperature-resistant nylon mesh cloth is respectively sleeved on the driving roller unit, the driven roller unit, the deviation correction roller unit and the tensioning roller unit.
[0014] Compared with the prior art, the micro-hole laser processing equipment for leather has the advantages that: the micro-hole breakdown processing of the leather fabric is performed by the discharge-coordinated laser head unit, so that the leather fabric maintains good physical properties, the air permeability of the leather fabric is improved, the blanking of the large air permeable hole is avoided, the integrity of the leather fabric is maintained in appearance, the number of the laser head units is increased by the laser breakdown structure formed by the multiple arc breakdown coordination bodies, the processing rate is improved, the density of the micro-holes of the leather fabric is increased, and the air permeability of the leather fabric is further improved, the leather fabric is pushed and processed by the laser breakdown device in transverse reciprocating motion, the uniformity of the distribution of the micro-holes of the leather fabric is further improved, and the air permeability of the leather product is improved, the pushing stick with the deviation rectifying mechanism can ensure that the large-area high-temperature-resistant pushing track belt performs the pushing work within the tolerance range, the leather fabric is prevented from wrinkling, and the stability of the equipment is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] The application will be further described below in combination with the drawings and examples.
[0016] Figure 1 is a structural schematic diagram of the application.
[0017] Figure 2 is a structural schematic diagram of another angle of the application.
[0018] Figure 3 is a sectional view of the application.
[0019] Figure 4 is a structural schematic diagram of the leather pushing device in the application.
[0020] Figure 5 is a structural schematic diagram of another angle of the leather pushing device in the application.
[0021] Figure 6 is an enlarged view of A in Figure 5 .
[0022] Figure 7 is a partial structural schematic diagram of the application.
[0023] Figure 8 is a structural schematic diagram of the laser breakdown device in the application.
[0024] Figure 9 is a structural schematic diagram of the upper and lower surfaces of the laser head carrier plate in the application. DETAILED DESCRIPTION
[0025] The following is only a preferred embodiment of the application, and does not limit the protection scope of the application.
[0026] A kind of micro-hole laser processing equipment for leather, such as Figures 1 to 9 As shown, it includes mainframe shell 40, the front and rear sides of mainframe shell 40 are respectively provided with feed inlet 41 and discharge outlet 42, the inside of mainframe shell 40 is provided with leather pushing device and laser breakdown device, leather pushing device includes pushing drive device, and respectively drivingly connected with upper pushing roller group 21 and lower pushing roller group 22 on pushing drive device, upper pushing roller group 21 and lower pushing roller group 22 are respectively sleeved with high-temperature-resistant track, high-temperature-resistant track is provided with mesh structure, the outer side surface between the two high-temperature-resistant tracks is clamped and pushed together, and the cooperation surface between the two high-temperature-resistant tracks forms pushing channel, and the pushing channel is connected with feed inlet 41 and discharge outlet 42 respectively;Gap matched upper pushing mesh cloth and lower pushing mesh cloth, the pushing channel is formed between upper pushing mesh cloth and lower pushing mesh cloth, and the pushing channel is respectively communicated with feed inlet 41 and discharge outlet 42;Laser breakdown device includes upper laser breakdown mechanism and lower laser breakdown mechanism located above and below pushing channel respectively, upper laser breakdown mechanism and lower laser breakdown mechanism are respectively provided with a plurality of laser head units, each laser head unit located above and below pushing channel is respectively aligned up and down, and is combined to form arc breakdown cooperation body, two laser head units in the same arc breakdown cooperation body are discharge matched to generate high-temperature arc that passes through mesh structure and breaks through leather fabric. The laser head unit of discharge matching is used to process and handle the micro-hole breakdown of leather fabric, so that the leather fabric maintains good physical properties, improves the air permeability of leather fabric, avoids the punching of large air permeable holes, and maintains the integrity of leather fabric in appearance.
[0027] Specifically, the high-temperature-resistant track includes high-temperature-resistant nylon mesh cloth, and the mesh hole diameter of the high-temperature-resistant nylon mesh cloth is 0.5-3 mm. The high-temperature-resistant nylon mesh cloth can meet the micro-hole processing needs of leather fabric. In the long-term operation process, the high-temperature-resistant nylon mesh cloth will not be melted after being hit by high-temperature arc, and has good strength, which can tightly clamp the leather fabric.
[0028] Specifically, the upper pushing roller group 21 and the lower pushing roller group 22 respectively include a pushing roller structure which is the same in structure, the pushing roller structure includes a driving roller unit 201 close to the feed inlet 41 and a driven roller unit 202 close to the discharge outlet 42, and the driving roller unit 201 is drivingly connected to the pushing drive device;The pushing roller structure further includes two deviation correction roller units 203, which are respectively swing-mounted on the front and rear sides of the mainframe shell 40 and are respectively drivingly connected to a reciprocating deviation correction drive structure 23;The pushing roller structure further includes a tensioning roller unit 204, which is mounted to the mainframe shell 40 through a spring structure;The high-temperature-resistant nylon mesh cloth is sleeved on the driving roller unit 201, the driven roller unit 202, the deviation correction roller unit 203 and the tensioning roller unit 204 respectively.
[0029] Specifically, the leather pushing mechanism further comprises two parallel side plates 20; the upper pushing roller set 21 and the lower pushing roller set 22 each comprises a pushing roller set structure of the same structure, the pushing roller set structure is provided with a driving roller unit 201 and a driven roller unit 202, the driving roller unit 201 and the driven roller unit 202 are respectively arranged in parallel along the horizontal direction on the front and back sides of the side plate 20, and a high-temperature-resistant track is respectively sleeved on the driving roller unit 201 and the driven roller unit 202; the two driving roller units 201 arranged in the upper pushing roller set 21 and the lower pushing roller set 22 are synchronously and reversely rotatable, the same side end of the two driving roller units 201 is respectively provided with a reverse transmission gear 216 of the same specification, the two reverse transmission gears 216 are meshed with each other, and the pushing driving device is drivingly connected to any one of the two driving roller units 201.
[0030] Specifically, the end of the driving roller unit 201 of any one is coaxially provided with a driven pushing sprocket 214; the pushing driving device comprises a pushing driving motor 211, a pushing reduction box 212 and a driving pushing sprocket 213, the pushing driving motor 211 and the pushing reduction box 212 are respectively fixed on the same side plate 20, the output shaft of the pushing driving motor 211 is connected with the input shaft of the pushing reduction box 212, the driving pushing sprocket 213 is installed on the output shaft of the pushing reduction box 212, and the driving pushing sprocket 213 and the driven pushing sprocket 214 are connected through a pushing transmission chain 215.
[0031] Specifically, the pushing roller set structure is further provided with two deviation correction roller units 203, the two deviation correction roller units 203 are respectively arranged near the leather fabric input part and the leather fabric output part, the first end of the deviation correction roller unit 203 is installed on the side plate 20 through a joint bearing 2031, the second end of the deviation correction roller unit 203 is slidingly installed on the other side plate 20 along the horizontal direction, and the second end of the deviation correction roller unit 203 is drivingly connected with a reciprocating deviation correction driving structure 23 to realize reciprocating swing deviation correction of the second end of the deviation correction roller unit 203 with the first end as a fulcrum. By arranging the deviation correction roller unit 203 capable of automatic deviation correction in the pushing roller set structure, the two high-temperature-resistant tracks of large area can not be excessively dislocated during long-time operation, the leather fabric is prevented from being rubbed and wrinkled by the high-temperature-resistant track, and the laser hole machining work of the equipment is ensured to be smoothly carried out.
[0032] Specifically, the inner side of the corresponding side plate 20 is provided with a sliding guide rail 2033, and the side plate 20 is provided with a deviation correction movable notch 2300 at a position close to the sliding guide rail 2033; the second end of the deviation correction roller unit 203 is sleeved with a deviation correction guide roller 2032, which is rollingly connected to the sliding guide rail 2033; the reciprocating deviation correction driving structure 23 is arranged on the outer side of the side plate 20, the second end of the deviation correction roller unit 203 is movably arranged through the deviation correction movable notch 2300, and is connected to the reciprocating deviation correction driving structure 23.
[0033] Specifically, the reciprocating deviation correction driving structure 23 includes deviation correction screw rod supporting seats 235 located on both sides of the deviation correction movable notch 2300 respectively, deviation correction screw rods 236, deviation correction screw rod pairs 2303 and a deviation correction driving motor 231, and a deviation correction adjustment interval is formed between the two deviation correction screw rod supporting seats 235; the two ends of the deviation correction screw rod 236 are rotatably installed on the corresponding deviation correction screw rod supporting seat 235, and the deviation correction screw rod 236 is in transmission connection with the deviation correction driving motor 231; the deviation correction screw rod pair 2303 is installed on the deviation correction screw rod 236, and the deviation correction screw rod pair 2303 moves reciprocatingly in the deviation correction adjustment interval, and the second end of the deviation correction roller unit 203 is connected to the deviation correction screw rod pair 2303 through another joint bearing 2031.
[0034] Specifically, the outer side of the deviation correction screw rod pair 2303 is pivoted with a connecting frame 2302, and the joint bearing 2031 is fixed on the inner side of the connecting frame 2302; the two sides of the deviation correction adjustment interval are respectively provided with a limit switch 2351 signal connected with the deviation correction driving motor 231, and the limit switch 2351 is triggered in cooperation with the connecting frame 2302.
[0035] Specifically, the side faces of the two side plates 20 are respectively provided with a deviation correction trigger switch 2001, the deviation correction trigger switch 2001 is signal connected with the deviation correction driving motor 231, and the deviation correction trigger switch 2001 is triggered in cooperation with the edge of the corresponding high-temperature-resistant track. The principle is that when the high-temperature-resistant track deviates and triggers the corresponding deviation correction trigger switch 2001, the deviation correction trigger switch 2001 sends an electric signal to the control center of the equipment, the control center controls the reciprocating deviation correction driving structure 23 to perform reverse deviation swing control, so that the high-temperature-resistant track can be adjusted in reverse deviation; in this reverse deviation swing process, the connecting frame 2302 is triggered to the corresponding limit switch 2351, the limit switch 2351 sends a brake signal to the control center, and controls the deviation correction driving motor 231 to stop running, so as to complete a period of deviation correction.
[0036] Specifically, the push roller group structure is further provided with a tensioning structure, the tensioning structure comprising a tensioning roller unit 204; the side plate 20 is further provided with a tensioning matching groove 204, the tensioning matching groove 204 extending along the horizontal direction, and the two ends of the tensioning roller unit 204 are respectively movably inserted into the corresponding tensioning matching groove 204; the high-temperature-resistant track is sleeved on the tensioning roller unit 204, and the two ends of the tensioning roller unit 204 are respectively installed on the corresponding side plate 20 through a tension spring 221. By arranging the tensioning roller structure in the push roller group structure, the high-temperature-resistant track is kept tensioned and pushed, so that the leather fabric and the high-temperature-resistant track are prevented from being excessively bent under the action of gravity, and the stability of the equipment operation is further improved.
[0037] Specifically, the upper laser breakdown mechanism and the lower laser breakdown mechanism respectively comprise an upper and lower movably arranged laser head carrier plate 304, the two laser head carrier plates 304 are respectively located on the upper and lower sides of the push channel and are respectively provided with a plurality of laser head units; the laser head carrier plate 304 is connected with a floating driving device to control and adjust the discharge matching gap between the laser head units in the electric arc breakdown matching body, and the discharge matching gap is 5mm-10mm.
[0038] Specifically, the inside of the main machine shell 40 is provided with a transverse driving device; the laser breakdown device is connected with the transverse driving device to drive the electric arc breakdown matching body to reciprocally move along the transverse direction of the push channel, and the transverse moving speed h1 of the electric arc breakdown matching body and the push speed h2 of the push channel satisfy the condition: transverse moving speed h1≥push speed h2.
[0039] Specifically, more than three arc breakdown fittings are distributed along a horizontal straight line and form an arc breakdown combination, the distribution direction of each arc breakdown fitting in the arc breakdown combination forms an angle theta with the pushing direction of the pushing channel; the laser breakdown device includes multiple arc breakdown combinations, each arc breakdown combination is distributed along the width direction of the pushing channel; an equal interval a is formed between two adjacent arc breakdown fittings along the width direction of the pushing channel, the size of the interval a is 1cm-3cm; an equal interval b is formed between two adjacent arc breakdown fittings along the pushing direction of the pushing channel, the size of the interval b is 1cm-3cm; the interval a and the interval b satisfy the condition: interval a=interval b. The principle is that since the leather fabric is pushed in a straight line, the laser head unit cannot be arranged in multiple rows, and when the leather fabric passes through the multiple rows of laser head units, the high-temperature arc will locally and repeatedly break down the leather fabric, which is easy to damage the leather fabric, so only a single-row laser head structure can be arranged, which is low in efficiency. The laser breakdown structure provided by the present application is that each laser head unit continuously reciprocates in the transverse direction, combined with the pushing action of the pushing channel, so that the high-temperature arc will not fall on the same position of the leather fabric, thereby avoiding damage to the leather fabric. By arranging multiple laser head units in an inclined direction to form a laser breakdown structure, the leather fabric passing in a straight line can ensure the hole density, uniform distribution and high hole quality during high-temperature arc hole processing. The principle is that this inclined hole group setting realizes the staggered arrangement of the laser head units, which can form a spacing in the transverse direction of each laser head unit, avoid repeated high-temperature arc breakdown of the leather fabric, and increase the number of laser head units to improve the processing efficiency of the whole machine.
[0040] Specifically, the laser head carrier plate 304 is provided with an automatic scrap cleaning structure. The automatic scrap cleaning structure is arranged on the laser head carrier plate 304 to periodically clean the mating surface of the laser head carrier plate 304, so as to avoid the accumulation of leather scraps and affect the formation of the arc of the laser head unit, thereby further improving the stability and ease of use of the equipment.
[0041] Specifically, the automatic scrap cleaning structure includes multiple cleaning inclined grooves 3043 opened on the top surface of the laser head carrier plate 304 and a blowing pipe 3042 of an external air supply device, each cleaning inclined groove 3043 passes through each hole group and penetrates the side surface of the laser head carrier plate 304; the pipe surface of the blowing pipe 3042 is provided with multiple air outlets, and each air outlet is connected with a corresponding cleaning groove.
[0042] Specifically, the ignition voltage of the laser head unit is 10kv-50kv, and each laser head unit located in the same arc breakdown combination and on the same side of the pushing channel is connected to the same laser driver; the micro-hole laser processing equipment includes multiple laser drivers, each of which is arranged on the left and right sides of the main machine shell 40.
[0043] Specifically, the upper laser breakdown mechanism and the lower laser breakdown mechanism are respectively connected with a transverse reciprocating driving device; the upper laser breakdown mechanism and the lower laser breakdown mechanism respectively comprise laser breakdown mechanisms of the same structure, and the laser breakdown mechanism comprises active support plates 302, floating support plates 303 and laser head carrier plates 304 arranged in sequence from top to bottom, the active support plates 302 are movably installed above or below the pushing channel through linear guide rail structures, and the two active support plates 302 are respectively drivingly connected with the transverse reciprocating driving device; the floating support plates 303 are fixedly connected with the active support plates 302, the floating support plates 303 are provided with a plurality of longitudinal driving cylinders 3031, and the floating support plates 303 are provided with a plurality of floating guide holes penetrating through the floating support plates 303; the laser head carrier plates 304 are fixedly connected with output shafts of the longitudinal driving cylinders 3031 and are fixedly connected with the floating support plates 303 through the longitudinal driving cylinders 3031, and the laser head carrier plates 304 are provided with a plurality of floating guide rods 3041 on a side surface close to the floating support plates 303, and the floating guide rods 3041 are respectively inserted into the corresponding floating guide holes; laser head units are fixedly distributed on the laser head carrier plates 304, and the laser head carrier plates 304 of the two sets of laser breakdown groups are away from or close to each other to realize adjustment of the high-temperature electric arc.
[0044] Specifically, the transverse reciprocating driving device comprises a reciprocating driving motor 331, the reciprocating driving motor 331 is fixedly installed on the side plate 20; the active support plate 302 is fixedly provided with a transverse screw rod pair unit 336 and a screw rod support seat 337, the inner side surface of the side plate 20, on which the reciprocating driving motor 331 is installed, is provided with another screw rod support seat 337, a transverse driving screw rod unit 335 is installed between the two screw rod support seats 337, and the transverse driving screw rod unit 335 is threadedly connected with the transverse screw rod pair unit 336; the outer ends of the transverse driving screw rod units 335 of the two sets of laser breakdown groups are respectively provided with synchronous transmission sprockets 334 of the same specification, the two synchronous transmission sprockets 334 are connected through a synchronous transmission chain 3341, and the reciprocating driving motor 331 is drivingly connected with any one of the two transverse driving screw rod units 335.
[0045] Specifically, the outer end of the transverse driving screw rod unit 335 located at the top is provided with a passive bevel gear 333; the output shaft of the reciprocating driving motor 331 is provided with a driving bevel gear 332, and the driving bevel gear 332 is engaged with the passive bevel gear 333. By matching the synchronous sprocket structure, synchronous rotation of the two transverse driving screw rod units 335 is realized, and synchronous transverse motion of the upper laser breakdown mechanism and the lower laser breakdown mechanism is realized.
[0046] Specifically, the inside of the micro-hole laser processing equipment is also provided with two parallel side plates 20, and the pushing channel is arranged between the two side plates 20; the linear guide rail structure comprises at least two transverse guide rods 301, both ends of the transverse guide rod 301 are fixedly connected to the corresponding side plate 20, and the pushing direction of the pushing channel is perpendicular to the pushing direction, and the movable support plate 302 is provided with at least two transverse guide seats 3021, each transverse guide seat 3021 is slidably installed on the corresponding transverse guide rod 301.
[0047] Specifically, the inner side of the side plate 20 is respectively provided with a transverse reverse switch unit, the transverse reverse switch unit is triggered with the laser breakdown group, and the transverse reverse switch unit is electrically connected with the transverse reciprocating driving device.
[0048] Specifically, the feeding port 41 of the main shell 4 is provided with a material supporting structure, the material supporting structure comprises two material supporting blocks 43 located on both sides of the feeding port 41, the top surface of the material supporting block is provided with a material supporting positioning groove 431, and the roll shaft of the leather fabric roll is placed in the material supporting positioning grooves 431 on both sides. Under the pushing action of the driving pushing rod 201, the leather fabric roll automatically rotates to feed.
[0049] Specifically, the discharging port 42 of the main shell 4 is provided with a winding mechanism, the winding mechanism comprises two support side seats 11 arranged on both sides of the discharging port of the micro-hole laser processing equipment, and the two support side seats 11 form an auxiliary winding area therebetween, the width of the auxiliary winding area is not less than the width of the discharging port of the micro-hole laser processing equipment; the winding mechanism also comprises a winding auxiliary roller set, the winding auxiliary roller set is arranged in the auxiliary winding area and is arranged horizontally along the width direction of the auxiliary winding area, the winding auxiliary roller set comprises two winding auxiliary roller units 12 which are parallel to each other and have the same roller surface structure, both ends of the winding auxiliary roller unit 12 are rotatably installed on the corresponding support side seat 11; the two winding auxiliary roller units 12 are connected with winding driving devices, and the two winding auxiliary rollers are synchronously rotated. The target leather is automatically wound by the winding auxiliary roller set which is synchronously rotated, so that manual winding is avoided, the usability and production efficiency of the equipment are improved; the rotation speed of the winding auxiliary roller set is adjusted by the independent winding driving device, so that the tightness of the leather material during the laser hole processing is improved, and the stability and hole quality of the micro-hole laser processing equipment are improved.
[0050] In a better embodiment, the rotation speed of the winding auxiliary roller set is adjusted by the winding driving device, so that the winding speed is slightly greater than the discharging speed of the micro-hole laser processing equipment. Such setting can keep the continuously discharged leather material in a tight state under the traction of the winding mechanism, avoid wrinkles of the leather material during conveying, and improve the laser breakdown efficiency and the overall micro-hole processing quality.
[0051] Specifically, the front and rear sides of the winding auxiliary roller set are respectively provided with a limiting guide rod 13, and the two limiting guide rods 13 are arranged in parallel with each other; two winding limiting plates 14 are slidably installed on the limiting guide rod 13, and a winding limiting interval is formed between the two winding limiting plates 14, which is used for the positioning of the leather material winding; each winding limiting plate is respectively provided with an adjusting sleeve 140, the adjusting sleeve 140 is slidably installed on the corresponding limiting guide rod 13, the adjusting sleeve 140 is threadedly installed with a locking bolt 141, and the locking bolt 141 is movably abutted on the rod surface of the corresponding limiting guide rod 13 at the bottom end of the limiting guide rod 13. The target leather material roll is positioned by the two movably arranged winding limiting plates 14, so as to avoid the target leather material roll from being deflected during the winding process, and to avoid the winding from being uneven.
[0052] In a better implementation, the two limiting guide rods 13 are respectively located at the outer sides of the corresponding winding auxiliary roller unit 12, and the spacing between the two limiting guide rods 13 is greater than the width of the winding auxiliary roller set. The limiting guide rod 13 is avoided from colliding with the leather material and damaging the leather material.
[0053] Specifically, the two sides of the winding limiting plate 14 are respectively provided with a sliding guide hole 142, and the sliding guide hole 142 is movably sleeved on the corresponding limiting guide rod 13, so as to realize the sliding adjustment of the winding limiting plate 14 along the limiting guide rod 13.
[0054] Specifically, the bottom of the winding limiting plate 14 is formed with two arc-shaped notches 143, the shape and size of the arc-shaped notches 143 are matched with the roller surface of the winding auxiliary roller unit 12, and the two arc-shaped notches 143 are respectively matched with the roller surface gap of the corresponding winding auxiliary roller unit 12.
[0055] The above is only a preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation and application range can be changed, and the content of the description should not be understood as a limitation of the present application.
Claims
1. A micro-hole laser processing device for leather, comprising a main shell (40), the front and rear sides of the main shell (40) are respectively provided with an inlet (41) and an outlet (42), characterized in that: The inside of the main machine shell (40) is provided with a leather pushing device and a laser breakdown device, The leather pushing device comprises a pushing driving device, and an upper pushing roller group (21) and a lower pushing roller group (22) which are respectively in transmission connection with the pushing driving device, the upper pushing roller group (21) and the lower pushing roller group (22) are respectively sleeved with a high-temperature-resistant track, the high-temperature-resistant track is provided with a mesh structure, the outer sides of the two high-temperature-resistant tracks are clamped and pushed in cooperation, and a pushing channel is formed between the cooperation surfaces of the two high-temperature-resistant tracks, the pushing channel is respectively connected with the feeding port (41) and the discharging port (42); The cooperation surfaces of the two high-temperature-resistant tracks are the upper pushing mesh cloth and the lower pushing mesh cloth in gap cooperation, The laser breakdown device comprises an upper laser breakdown mechanism and a lower laser breakdown mechanism which are respectively located above and below the pushing channel, the upper laser breakdown mechanism and the lower laser breakdown mechanism are respectively provided with a plurality of laser head units, each laser head unit located above and below the pushing channel is respectively aligned above and below, and is combined to form an electric arc breakdown cooperation body, the two laser head units in the same electric arc breakdown cooperation body are in discharge cooperation to generate a high-temperature electric arc which passes through the mesh structure and breaks through the leather fabric; The upper laser breakdown mechanism and the lower laser breakdown mechanism respectively comprise an upper and lower movable laser head carrier plate (304), the two laser head carrier plates (304) are respectively located on the upper and lower sides of the pushing channel and are respectively provided with a plurality of laser head units; the laser head carrier plate (304) is connected with a floating driving device to control and adjust the discharge cooperation gap between the laser head units in the electric arc breakdown cooperation body, and the discharge cooperation gap is 5mm-10mm.
2. A micro-hole laser processing apparatus for leather according to claim 1, characterized in that: The inside of the main machine shell (40) is provided with a horizontal driving device; the laser breakdown device is connected with the horizontal driving device to drive the electric arc breakdown cooperation body to reciprocate in the horizontal direction of the pushing channel, and the horizontal moving speed h1 of the electric arc breakdown cooperation body and the pushing speed h2 of the pushing channel satisfy the condition: horizontal moving speed h1≥pushing speed h2.
3. A micro-hole laser processing apparatus for leather according to claim 1, characterized in that: More than three electric arc breakdown cooperation bodies are distributed along a horizontal straight line at intervals and form an electric arc breakdown combination, the distribution direction of each electric arc breakdown cooperation body in the electric arc breakdown combination forms an angle θ with the pushing direction of the pushing channel; the laser breakdown device comprises a plurality of electric arc breakdown combinations, and each electric arc breakdown combination is distributed at intervals along the width direction of the pushing channel; an equal interval a is formed between two adjacent electric arc breakdown cooperation bodies along the width direction of the pushing channel, and the size of the interval a is 1cm-3cm; an equal interval b is formed between two adjacent electric arc breakdown cooperation bodies along the pushing direction of the pushing channel, and the size of the interval b is 1cm-3cm; The interval a and the interval b satisfy the condition: interval a=interval b.
4. A micro-hole laser processing apparatus for leather according to claim 3, characterized in that: The ignition voltage of the laser head unit is 10kv-50kv, each laser head unit located in the same electric arc breakdown combination and on the same side of the pushing channel is connected with the same laser driver; the micro-hole laser processing equipment comprises a plurality of laser drivers, and each is arranged on the left and right sides of the main machine shell (40).
5. A micro-hole laser processing apparatus for leather according to claim 1, characterized in that: The upper laser breakdown mechanism and the lower laser breakdown mechanism are respectively connected with transverse reciprocating driving devices; the upper laser breakdown mechanism and the lower laser breakdown mechanism respectively comprise laser breakdown mechanisms of the same structure, and the laser breakdown mechanism comprises successively arranged from top to bottom a movable support plate (302), a floating support plate (303) and a laser head carrier plate (304); the movable support plate (302) is movably installed above or below the push channel through a linear guide structure, and the two movable support plates (302) are respectively drivingly connected with the transverse reciprocating driving devices; the floating support plate (303) is fixedly connected with the movable support plate (302), and the floating support plate (303) is provided with a plurality of longitudinal driving cylinders (3031); the floating support plate (303) is provided with a plurality of floating guide holes penetrating therethrough; the laser head carrier plate (304) is fixedly connected with output shafts of the longitudinal driving cylinders (3031) and is fixedly connected with the floating support plate (303) through the longitudinal driving cylinders (3031), and the laser head carrier plate (304) is provided with a plurality of floating guide rods (3041) on a side surface close to the floating support plate (303); the floating guide rods (3041) are respectively inserted into the corresponding floating guide holes; the laser head units are fixedly distributed on the laser head carrier plate (304), and the cooperating surfaces of the laser head carrier plates (304) of the two laser breakdown groups are away from or close to each other to realize adjustment of the high-temperature electric arc.
6. A micro-hole laser processing apparatus for leather according to claim 5, characterized in that: The micro-hole laser processing equipment is further provided with two parallel side plates (20) inside, and the push channel is arranged between the two side plates (20); the linear guide structure comprises at least two transverse guide rods (301), both ends of the transverse guide rod (301) are fixedly connected with the corresponding side plate (20), and are perpendicular to the push direction of the push channel; the movable support plate (302) is provided with at least two transverse guide seats (3021), and each transverse guide seat (3021) is slidingly installed on the corresponding transverse guide rod (301).
7. A micro-hole laser processing apparatus for leather according to claim 6, characterized in that: The inner side surface of the side plate (20) is respectively provided with a transverse reversing switch unit, the transverse reversing switch unit is triggered to cooperate with the laser breakdown group, and the transverse reversing switch unit is electrically connected with the transverse reciprocating driving device.
8. A micro-hole laser processing apparatus for leather according to claim 1, characterized in that: The high-temperature-resistant track comprises a high-temperature-resistant nylon mesh cloth, and the mesh hole diameter of the high-temperature-resistant nylon mesh cloth is 0.5mm-3mm.
9. A micro-hole laser processing apparatus for leather according to claim 8, characterized in that: The upper push roller set (21) and the lower push roller set (22) respectively comprise a push roller structure which is the same in structure, the push roller structure comprises a driving roller unit (201) close to the feeding port (41) and a driven roller unit (202) close to the discharging port (42), the driving roller unit (201) is drivingly connected with the push driving device; the push roller structure further comprises two deviation rectifying roller units (203), the two deviation rectifying roller units (203) are respectively swingably installed on the front and rear sides of the main machine shell (40) and are respectively drivingly connected with a reciprocating deviation rectifying driving structure (23); the push roller structure further comprises a tensioning roller unit (204), the tensioning roller unit (204) is installed on the main machine shell (40) through a spring structure; the high-temperature-resistant nylon screen cloth is respectively sleeved on the driving roller unit (201), the driven roller unit (202), the deviation rectifying roller unit (203) and the tensioning roller unit (204).
Citation Information
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