A hinge intelligent production device
By designing an intelligent hinge production device, the automatic loading and assembly of hinge components is realized, which solves the problems of low hinge assembly efficiency and low positioning accuracy in the existing technology, improves production efficiency and yield rate, and reduces the time and cost of designing vehicles.
Patent Information
- Application Number
- CN202210783256.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-05
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2042-07-05
AI Technical Summary
The existing hinge assembly production lines have low efficiency, long production cycle, low positioning accuracy, and difficult to guarantee the yield rate. Moreover, when assembling different types of hinges or improving existing production lines, it is time-consuming and labor-intensive to redesign the vehicle of the entire production line.
An intelligent hinge production device is designed, including an arm body material mechanism, assembly vehicle, conveyor device, nail-wiring mechanism, rivet mechanism, etc. Through automated feeding and assembly processes, precise positioning and rapid assembly of components such as arm body, four-hole parts, inner strip components, torsion springs, plastic round tubes and other components can be realized.
Improves the production efficiency of hinge assembly, shortens production cycle, enhances positioning accuracy, ensures yield, and reduces the cost and time of redesigning vehicles when assembling different types of hinges.
Smart Images

Figure CN115091190B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hinge assembly, and particularly to an intelligent hinge production device. Background Art
[0002] Hinges are usually formed by riveting or screwing multiple components such as arm bodies, bases, cup heads, four-hole parts, etc. There are also tiny parts such as torsion springs, plastic round tubes, U nails, etc. at the joints of each component. For hinges with a buffering function, an inner strip assembly containing a buffer oil pipe needs to be further installed. During the overall assembly of the hinge, the connection holes of each component need to be aligned for assembly. However, the hinge components are fragmented and irregular, and usually require manual adjustment and positioning, resulting in low production efficiency, long production cycles, low positioning accuracy, and difficulty in ensuring the yield rate. Since the plastic round tubes are too small, it is difficult for manual workers to grasp them. When placed on ordinary carriers for assembly, due to their too light weight, they are prone to roll off with slight vibration. Other components also have problems such as irregular shapes, small sizes, and light weights, making it difficult to automatically feed them. Currently, manual positioning and feeding and machine nail insertion are mostly used.
[0003] Currently, the carriers on the conveyor line go through several workstations for feeding or assembly, etc., and finally produce finished products at the end of the conveyor line, but several problems are brought: 1. In the existing hinge assembly production line, internal parts of the hinge such as plastic round tubes and inner strip assemblies are assembled last with the arm body. During the production process, the carrier is used as the carrier for placing the internal parts of the hinge. Different parts need to be set with different accommodation positions and each position needs to be accurately positioned. Therefore, when assembling different types of hinges or improving the hinges on the existing production line, all the carriers on the entire production line need to be redesigned, which is time-consuming and laborious; 2. Once a problem occurs at a certain workstation, the corresponding processed semi-finished product becomes a defective product. If the subsequent workstations still continue to feed or assemble the defective product, not only the final output will be defective, but also many workstations after the problem workstation may be damaged. All the workstations after the problem workstation are doing useless work, resulting in serious waste; 3. There are many workstations, making it difficult to use software programs to coordinately control all workstations, with high costs and poor software stability; 4. Currently, most of them automatically alarm when a problem occurs at a workstation, pause all workstations on the entire production line, and then manual workers handle it, with very low efficiency; 5. There are also cases where each carrier is coded, and by recording the code of the problem carrier, subsequent each workstation receives an instruction not to perform the next feeding or assembly on the semi-finished product on that carrier. This method has a high cost.
[0004] A patent application filed by the present applicant on January 12, 2021, with the patent application number 2021100405722 and the title "An Automatic Assembly Device for Hinges". In this device, positioning surfaces are provided for the carriers of each component of the hinge to place and position them. After positioning, the connection holes on each component are automatically aligned, and connection and assembly can be achieved simply by inserting pins. It can effectively solve the problems in the prior art that the pins are prone to skew during insertion, resulting in assembly failure or damage to the workpiece. For other components such as plastic round tubes, they are too small for manual grasping. When placed on ordinary carriers for assembly, due to their light weight, they are easily rolled off by slight vibration. Other components also have problems such as irregular shapes, small sizes, and light weights, making it difficult to automatically load materials. However, there is still room for optimization: when assembling different types of hinges or improving the hinges on the existing production line, the carriers need to be adjusted, and the efficiency is not high. In view of this, the existing production devices for hinges still need further improvement. Summary of the Invention
[0005] The technical problem to be solved by the embodiments of the present invention is to provide an intelligent production device for hinges.
[0006] To solve the above technical problems, the embodiments of the present invention provide an intelligent production device for hinges, including:
[0007] An arm body feeding mechanism, which is used for feeding the arm body of the hinge. The arm body feeding mechanism is arranged at the front end of the conveying device and is the first process.
[0008] An assembly carrier, which includes a base, and the top of the base has a groove for accommodating the arm body.
[0009] A conveying device, which is used for conveying the assembly carrier to move.
[0010] A pin inserting mechanism, which includes several pin inserting machines. The several pin inserting machines are distributed on one side of the conveying device and are used for inserting connection pins into the connection holes of the workpieces on the carrier. The conveying device conveys the assembly carrier to pass through the several pin inserting machines in sequence.
[0011] A rivet mechanism, which includes several riveting machines and fixing machines. The several riveting machines and fixing machines are arranged at the end of the conveying device and are symmetrically distributed on both sides of the conveying device.
[0012] Among them, the arm body feeding mechanism includes a base rotating disk, a base slideway, an arm body slideway, a reciprocating base gripper and an arm body gripper, and a base locking mechanism. A number of base carriers are arranged on the base rotating disk. The top surface of the base carrier has a convex position matching the shape of the bottom surface of the base of the hinge, and the convex position is used to place the base. The bases are arranged in the base slideway in a sliding manner. The base gripper picks up the base from the base slideway and transports it to the convex position. The arm body is arranged in the arm body slideway in a sliding manner. The arm body gripper picks up the arm body from the arm body slideway and transports it to the base. The base locking mechanism includes an automatic screw locking machine for tightening screws into the first and second cabinet holes to connect the base and the arm body.
[0013] Among them, the assembly carrier further includes a staple, a number of stoppers, positioning posts and a reading rod. The staple is slidably inserted into the base. The position of the staple matches the position of the staple holes on the arm body. The number of stoppers is arranged at the top of one side of the base. The number of stoppers has notches, and the core holes of the staple holes on the arm body respectively face the notches on the number of stoppers. The positioning posts are arranged in the middle of the groove, and the positioning posts match the positioning holes on the arm body. The reading rod is slidably inserted into the rear end of the base, and both ends of the reading rod have limit blocks.
[0014] Among them, the pin inserting mechanism includes a first and a second pin inserting machine. The first pin inserting machine is used to insert connecting pins into the connecting holes of the four-hole part, torsion spring and arm body of the hinge. The second pin inserting machine inserts connecting pins into the connecting holes on the laminated sheets of the hinge arm body, plastic round tube and inner strip assembly.
[0015] Among them, it further includes an inner strip component and a round tube feeding mechanism. The inner strip component and the round tube feeding mechanism include an inner strip component feeding chute, an inner strip gripper, a round tube feeding chute, a round tube gripper, a combined rotating disk, and a combined gripper; the inner strip feeding chute includes a bottom supporting strip and a plurality of top pressing strips. The inner strip components are arranged in a sliding manner between the bottom supporting strip and the top pressing strips. The top pressing strips respectively match at least two depressions of the inner strip components to limit and align the inner strip components; the inner strip gripper is arranged above the end of the inner strip component feeding chute and clamps the inner strip component located at the end of the inner strip component feeding chute onto the combined rotating disk. The inner strip gripper includes first and second fingers and a second clamping groove that move closer or farther away from each other. On the opposite end faces of the first and second fingers, there are respectively left and right concave surfaces for clamping the oil pipe of the inner strip component. The second clamping groove has magnetism, and the second clamping groove sucks the laminations of the inner strip component from the front and the back; the round tube feeding chute includes a first and a second round tube chute. Plastic round tubes are respectively arranged in the first and second round tube chutes in a sliding manner. The ends of the first and second round tube chutes are at the same height and are close to each other. The ends of the first and second round tube chutes respectively have notches, and the core holes of the plastic round tubes face the notches; the round tube gripper includes left and right fingers that move closer or farther away from each other. On the left and right fingers, there are respectively opposite first and second pins for passing through the notches and inserting into the core holes of the plastic round tubes located at the ends of the first and second round tube chutes, and clamping them onto the combined rotating disk; on the combined rotating disk, there is a material waiting tool that can accommodate the inner strip component and the plastic round tube; the combined gripper is arranged between the assembly carrier and the combined rotating disk, and the combined gripper clamps the inner strip component and the plastic round tube on the material waiting tool of the combined rotating disk onto the assembly carrier.
[0016] Among them, the combined gripper includes an oil pipe limiting block, a plastic gripper, and a first clamping groove. The oil pipe limiting block includes four limiting blocks that move closer or farther away from each other. The oil pipe limiting block has magnetism and sucks the oil pipe from the left, right, back, and above respectively. The round tube gripper semi - surrounds the plastic round tube and clamps the plastic round tube up. The first clamping groove has magnetism, and the first clamping groove sucks the laminations of the inner strip component from the front and the back.
[0017] Among them, the inner strip component and the round tube feeding mechanism further include a pressing torsion spring block. The pressing torsion spring block is arranged above the assembly carrier. The pressing torsion spring block presses down the middle part of the torsion spring, so that the two ends of the torsion spring rotate and rise and are located on one side of the pressing torsion spring block. The connection holes on the laminations are aligned with the connection holes of the plastic round tube and the arm body.
[0018] Among them, the rivet mechanism further includes a rivet carrier, and the rivet carrier includes a support, a connecting pin stopper, a first baffle and a second baffle; the top of the support has a positioning surface for accommodating the hinge arm body and the four-hole part; the connecting pin stopper is movably arranged on one side of the support; the first baffle and the second baffle are fixedly arranged on the other side of the support; the end of the support has a fixing block, and the fixing block abuts against the end of the arm body.
[0019] Among them, it further includes an arm body loading chute, an arm body loading jaw and a flipping jaw. The arm body loading jaw clamps the base on the base carrier and the arm body onto the arm body loading chute at the same time; the flipping jaw flips and clamps the base and the arm body in the arm body loading chute onto the assembly carrier.
[0020] Among them, it further includes a four-hole part and torsion spring feeding mechanism. The four-hole part and torsion spring feeding mechanism is arranged on one side of the conveying device. The four-hole part and torsion spring feeding mechanism includes: a torsion spring chute, a four-hole part chute, a four-hole part feeding jaw and a torsion spring feeding jaw; the torsion springs are arranged in the torsion spring chute in a sliding manner; the four-hole parts are arranged in the four-hole part chute in a sliding manner; the four-hole part feeding jaw clamps the four-hole part from the four-hole part chute and transports and places it onto the assembly carrier; the torsion spring feeding jaw clamps the torsion spring from the torsion spring chute and transports and places it onto the assembly carrier.
[0021] Among them, it further includes a station detection device, a marking device and a marking detection device; there is a station detection device on each station for detecting whether the operation of the station is successful, and the station detection device is communicatively connected with the marking device; a marking device, the marking device includes a push block telescopically arranged on one side of the assembly carrier at the same initial position as the reading rod. When the push block extends, it pushes the reading rod to slide so that the reading rod deflects to the other side of the assembly carrier opposite to the initial position of the reading rod; the marking detection device is arranged on the other side of the assembly carrier opposite to the initial position of the reading rod, and the marking detection device is used to detect whether the reading rod deflects to the other side of the assembly carrier opposite to the initial position of the reading rod, and the marking detection device is communicatively connected with each station.
[0022] Among them, it further includes a pressing mechanism, and the pressing mechanism includes two pressing blocks, and the two pressing blocks press down the oil pipe and the laminated sheets of the inner strip assembly in sequence.
[0023] Among them, a reset device is arranged at the end of the conveying device, and the reset device is arranged on the other side of the carrier opposite to the initial position of the reading rod. The assembly carrier passes through all stations before passing through the reset device. When the carrier passes through the reset device, the position of the reading rod is restored; a recycling device is arranged at the end of the conveying device, and the recycling device recycles the workpieces on the carrier.
[0024] Among them, it further includes a cup head and U-nail feeding mechanism, and the cup head and U-nail feeding mechanism includes a cup head slideway, cup head claws, a U-nail placement, a locking mechanism and an assembly fixture. The cup heads of the hinge are arranged in the cup head slideway in a sliding manner, the cup head claws clamp the cup heads in the cup head slideway onto the assembly fixture, and the U-nail placement and locking mechanism puts the U-nails into the assembly fixture and pushes the two ends of the U-nails into the two nail holes of the cup head, the four-hole part, and the connection holes of the laminations of the inner strip assembly.
[0025] Implementing the embodiments of the present invention has the following beneficial effects:
[0026] Make the arm body open upward, and install the inner strip assembly into the arm body through the opening of the arm body. It is applicable to most hinges. When replacing different types of products, the carrier for placing the arm body only needs to meet the condition that the positioning posts and positioning holes match the product position to be universal without the need to redesign the carrier, greatly saving the cost and time for redesigning the carrier;
[0027] Set the riveting process at the end of the conveying device. After all the connecting nails are inserted and there are no defects or defective products, then rivet all of them. This avoids the problem of performing the nail insertion process and the riveting process simultaneously. Once there are production defects or defective products, in order to recycle some intact parts, it is necessary to remove the nails from the parts that have been riveted, greatly saving time costs and labor costs, and at the same time improving production efficiency. Description of the Drawings
[0028] Figure 1 is the overall structural schematic diagram of the present invention;
[0029] Figure 2 is the structural schematic diagram of the arm body feeding slideway, inner strip assembly and round tube feeding mechanism of the present invention;
[0030] Figure 3 is the structural schematic diagram of the riveting mechanism of the present invention;
[0031] Figure 4 is the structural schematic diagram of the assembly fixture of the present invention;
[0032] Figure 5 is the structural schematic diagram of the assembly fixture carrying the hinge of the present invention;
[0033] Figure 6 is the structural schematic diagram of the second riveting machine of the present invention;
[0034] Figure 7 is the partial structural schematic diagram of the inner strip assembly and round tube feeding mechanism of the present invention;
[0035] Figure 8It is a partial structural schematic diagram of the inner strip component and the round tube feeding mechanism of the present invention;
[0036] Figure 9 It is a structural schematic diagram of the inner strip component feeding chute and the inner strip gripper of the present invention;
[0037] Figure 10 It is a structural schematic diagram of the round tube feeding chute and the round tube gripper of the present invention;
[0038] Figure 11 It is a structural schematic diagram of the combined rotating disk of the present invention;
[0039] Figure 12 It is a structural schematic diagram of the combined gripper of the present invention;
[0040] Figure 13 It is a structural schematic diagram of the pressure torsion spring block of the present invention;
[0041] Figure 14 It is a structural schematic diagram of the downward pressing mechanism of the present invention;
[0042] Figure 15 It is a schematic principle diagram of the cooperation of the marking device, the marking detection device, the reset device and the reading rod of the present invention;
[0043] Figure 16 It is a structural schematic diagram of the rivet mechanism of the present invention;
[0044] In the figure: 10. Arm body feeding mechanism, 101. Base rotating disk, 102. Base chute, 103. Arm body chute, 104. Base gripper, 105. Arm body gripper, 106. Base locking mechanism, 20. Arm body feeding gripper, 201. Arm body feeding chute, 202. Flipping gripper, 30. Assembly carrier, 301. Base, 302. First staple, 302. Second staple, 303. Stopper, 304. Positioning post, 305. Reading rod, 40. Conveyor device, 50. Four-hole part and torsion spring feeding mechanism, 501. Torsion spring chute, 502. Four-hole part chute, 503. Four-hole part feeding gripper, 504. Torsion spring feeding gripper, 60. Nail-piercing mechanism, 601. First nail-piercing machine, 602. Second nail-piercing machine, 70. Inner strip component and round tube feeding mechanism, 701. Inner strip component feeding chute, 702. Inner strip gripper, 703. Round tube feeding chute, 704. Round tube gripper, 705. Combined rotating disk, 7051. Material waiting tool, 706. Combined gripper, 707. Pressure torsion spring block, 80. Downward pressing mechanism, 90. Downward pressing block, 100. Marking device, 11. Marking detection device, 12. Reset device, 13. Rivet mechanism, 131. Rivet carrier, 132. Riveting machine, 133. Fixing machine, 14. Cup head and U-nail feeding mechanism. Specific embodiments
[0045] To make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.
[0046] Existing hinges include components such as an arm body, a four-hole part, an inner strip assembly, a torsion spring, a plastic round tube, a cup head, etc. The inner strip assembly is sequentially formed by laminations, triangular parts and oil pipes. Each component has a connection hole, and the connection holes of each component are aligned with each other and inserted with connecting nails or U nails to achieve the assembly of the hinge.
[0047] As Figure 1 、 2 As shown in FIGS. 3, a hinge intelligent production device includes an arm body loading mechanism 10, an arm body loading jaw 20, an arm body loading slideway 201, a flipping jaw 202, an assembly carrier 30, a conveying device 40, a four-hole part and torsion spring loading mechanism 50, a pin-piercing mechanism 60, an inner strip assembly and round tube loading mechanism 70, a pressing mechanism 80, a marking device 10, a marking detection device 11, a reset device 12, a rivet mechanism 13, a cup head and U nail loading mechanism 14.
[0048] The arm body loading mechanism 10 includes a base rotating disk 101, a base slideway 102, an arm body slideway 103, a reciprocatingly moving base jaw 104 and arm body jaw 105, and a base locking mechanism 106. A plurality of base carriers are arranged on the base rotating disk 101. The top surface of the base carrier has a convex position matching the shape of the base bottom surface, and the convex position is used for placing the base. The bases are slidably arranged in the base slideway 102. The base jaw 104 picks up the base from the base slideway 102 and transports it to the convex position of the base carrier staying below it. Then the base rotating disk 101 rotates, and the base carrier with the base rotates to below the arm body jaw 105. The arm bodies are slidably arranged in the arm body slideway 103. The arm body jaw 105 is used to pick up the arm body from the arm body slideway 103 and transport it to place on the base. The base rotating disk 101 continues to rotate, and the base carrier with the base and the arm body rotates to below the base locking mechanism 106. The base locking mechanism 106 includes an automatic screw locking machine, which tightens the screws into the first and second cabinet holes, and the base is connected to the arm body.
[0049] The arm body loading jaw 20 simultaneously clamps and places the base and the arm body on the base carrier onto the arm body loading slideway 201; the flipping jaw 202 then flips and clamps the base and the arm body in the arm body loading slideway 201 onto the assembly carrier 30.
[0050] As Figure 4 、 5As shown in the figure, the assembly vehicle 30 includes a base 301, first and second staple parts 301 and 302, several stoppers 303, positioning posts 304, and a reading rod 305. The top of the base 301 has a groove for accommodating the hinge arm body; the first and second staple parts 301 and 302 are slidably inserted on the base 301, and the positions of the first and second staple parts 301 and 302 match the third and fourth nail holes on the arm body. The first and second staple parts 301 and 302 fix the inner strip assembly and the triangular piece on the arm body with high positioning accuracy, facilitating the passing of the connecting nails through the arm body, plastic round tube, and inner strip assembly; several stoppers 303 are arranged at the top of one side of the base 301, and the stoppers 303 have notches. The core holes of the nail holes on the arm body respectively face the notches on the stoppers 303. The stoppers 303 can assist in fixing the connecting nails, and the connecting nails are not easily detached before riveting; the positioning posts 304 are arranged in the middle of the groove, and the positioning posts 304 match the positioning holes on the arm body, with high inclusiveness for the same type of hinge, and there is no need to replace the vehicle for different hinges; the reading rod 305 is slidably inserted at the rear end of the base 301, and both ends of the reading rod 305 have limit blocks. The assembly vehicle 30 is positioned by fitting the entire outer wall of the arm body, making the opening of the arm body face upward, facilitating the placement of the inner strip assembly into the arm body through the opening of the arm body for installation. The first and second staple parts 301 and 302 on the assembly vehicle 30 pass through the nail holes and enter the arm body to fix the inner strip assembly placed inside the arm body.
[0051] As Figure 1 shown, the assembly vehicle 30 moves on the conveyor device 40 and first passes through the four-hole part and torsion spring feeding mechanism 50. The four-hole part and torsion spring feeding mechanism 50 are arranged on one side of the conveyor device 40. The four-hole part and torsion spring feeding mechanism 50 includes: a torsion spring slideway 501, a four-hole part slideway 502, a four-hole part feeding jaw 503, and a torsion spring feeding jaw 504; the torsion springs are slidably arranged in the torsion spring slideway 501; the four-hole parts are slidably arranged in the four-hole part slideway 502; the four-hole part feeding jaw 503 first grabs the four-hole part from the four-hole part slideway 502 and transports it to the assembly vehicle 30 and is not fixedly connected to the front end of the arm body; then the torsion spring feeding jaw 504 grabs the torsion spring from the torsion spring slideway 501 and transports it to the assembly vehicle 30. The connection holes of the torsion spring are aligned with the connection holes of the arm body and the four-hole part, and the first nail inserting machine 601 inserts the connecting nails into the connection holes of the four-hole part, torsion spring, and arm body.
[0052] As Figure 6 、 7 As shown in Figures 8, etc., subsequently, the assembly vehicle 30 passes through the inner strip assembly and round tube feeding mechanism 70. The inner strip assembly and round tube feeding mechanism 70 includes an inner strip assembly feeding slideway 701, an inner strip jaw 702, a round tube feeding slideway 703, a round tube jaw 704, a combined rotating disk 705, a combined jaw 706, and a compression torsion spring block 707. As Figure 9As shown in the figure, the inner strip feeding chute includes a bottom supporting strip and several top pressing strips. The inner strip assemblies are arranged in a sliding manner between the bottom supporting strip and the top pressing strips. The top pressing strips respectively match at least two recesses of the inner strip assemblies to limit and align the inner strip assemblies; the inner strip gripper 702 is arranged above the end of the inner strip assembly feeding chute 701, and clamps the inner strip assembly located at the end of the inner strip assembly feeding chute 701 onto the combined rotating disk 705. The inner strip gripper 702 includes a first and a second finger that move closer or farther apart, and a second clamping groove. On the opposite end faces of the first and second fingers, there are also left and right concave surfaces respectively for clamping the oil pipes of the inner strip assembly. The second clamping groove has magnetism, and the second clamping groove sucks the laminations of the inner strip assembly from the front and the rear. As Figure 10 As shown in the figure, the round pipe feeding chute 703 includes a first and a second round pipe chute. The plastic round pipes are respectively arranged in a sliding manner within the first and second round pipe chutes. The ends of the first and second round pipe chutes are aligned in height and are close to each other. The ends of the first and second round pipe chutes respectively have notches, and the core holes of the plastic round pipes face the notches; the round pipe gripper 704 includes a left and a right finger that move closer or farther apart. On the left and right fingers, there are respectively opposite first and second pins for passing through the notches and inserting into the core holes of the plastic round pipes located at the ends of the first and second round pipe chutes, and clamping them onto the combined rotating disk 705. As Figure 11 As shown in the figure, on the combined rotating disk 705, there is a material waiting tool 7051 that can accommodate the inner strip assembly and the plastic round pipe. Figure 12 As shown in the figure, the combined gripper 706 is arranged between the assembly carrier 30 and the combined rotating disk 705. The combined gripper 706 clamps the inner strip assembly and the plastic round pipe on the combined rotating disk 705 onto the assembly carrier 30; the combined gripper 706 includes an oil pipe limiting block, a plastic gripper, and a first clamping groove. The oil pipe limiting block includes four limiting blocks that move closer or farther apart. The oil pipe limiting block has magnetism and sucks the oil pipes from the left, right, rear, and above respectively. The round pipe gripper semi - surrounds the plastic round pipe and clamps the plastic round pipe. The first clamping groove has magnetism, and the first clamping groove sucks the laminations of the inner strip assembly from the front and the rear. As Figure 13 As shown in the figure, the compression torsion spring block 707 is arranged above the assembly carrier 30. The compression torsion spring block 707 presses down the end of the torsion spring and jacks up the lamination of the inner strip assembly, making the end of the torsion spring lower than the plastic round pipe. The connection holes on the lamination are aligned with the connection holes of the plastic round pipe and the hinge arm body. The second riveting machine 602 inserts the connecting rivets into the connection holes on the hinge arm body, the plastic round pipe, and the lamination of the inner strip assembly.
[0053] As Figure 14 As shown in the figure, then the assembly carrier 30 passes through the pressing mechanism 80. The pressing mechanism 80 includes two pressing blocks 90. The two pressing blocks 90 successively press down the oil pipe and the lamination of the inner strip assembly, and then the assembly carrier 30 passes through the riveting mechanism 60.
[0054] As Figure 15As shown in the figure, each working station of the conveying device 40 is equipped with a working station detection device for detecting whether the working station has been successfully operated. The working station detection device is set according to different requirements of different working station processes. For example, an infrared ranging sensor is used to detect whether the position of the component is at the specified position. The working station detection device is communicatively connected to the marking device 100; the marking device 100 includes a push block telescopically arranged on one side of the assembly carrier 30 at the same initial position as the reading rod 305. When the push block extends, it pushes the reading rod 305 to slide, causing the reading rod 305 to deflect to the other side of the assembly carrier 30 opposite to the initial position of the reading rod 305; the marking detection device 11 is arranged on the other side of the assembly carrier 30 opposite to the initial position of the reading rod 305. The marking detection device 11 is used to detect whether the reading rod 305 deflects to the other side of the assembly carrier 30 opposite to the initial position of the reading rod 305. The marking detection device 11 is communicatively connected to each working station. The reset device 12 is arranged on the other side of the carrier opposite to the initial position of the reading rod 305. The assembly carrier 30 passes through the reset device 12 only after passing through all the working stations. When the carrier passes through the reset device 12, the position of the reading rod 305 is restored; during assembly, the reading rod 305 is pushed to deflect to the specified side of the assembly carrier 30 to mark whether the workpiece on the carrier is qualified. The structure is simple and reliable, with high stability. By setting a simple optical head, it can be detected whether the slider deflects to one side, thereby determining whether the parts on the assembly carrier are qualified. When each working station detects a mark, the assembly carrier 30 is automatically skipped, so there is no need to pause the entire production line, and the efficiency is higher. A recycling device is arranged at the end of the conveying device 40, and the recycling device recycles the workpieces on the carrier.
[0055] As Figure 16 As shown in the figure, the rivet mechanism 13 includes a rivet carrier 131, a plurality of riveting machines 132 and a fixing machine 133. The rivet carrier 131 includes a support, a connecting nail stopper, a first and a second retaining piece; the top of the support has a positioning surface for accommodating the hinge arm body and the four-hole part; the connecting nail stopper is movably arranged on one side of the support; the first and second retaining pieces are fixedly arranged on the other side of the support; the end of the support has a fixing block that abuts against the end of the arm body. A plurality of riveting machines 132 and a fixing machine 133 are symmetrically distributed on both sides of the conveying device 40 to rivet one end of the connecting nail passing through the hinge arm body on the rivet carrier 131.
[0056] As Figure 1 As shown in the figure, the cup head and U-nail feeding mechanism 14 includes a cup head slideway, cup head claws, a U-nail placement and locking mechanism, and an assembly support. The cup heads are arranged in sliding sequence in the cup head slideway. The cup head claws clamp the cup heads in the cup head slideway onto the assembly support. The U-nail placement and locking mechanism places the U-nails into the assembly support and pushes the two ends of the U-nails into the two nail holes of the cup head and the connecting holes in the laminated sheets of the four-hole part and the inner strip assembly, and the hinge assembly is completed.
[0057] Certainly, the above embodiments are only used to illustrate the technical concept and features of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it should not be used to limit the protection scope of the present invention. All modifications made according to the spirit and essence of the main technical solution of the present invention should be covered within the protection scope of the present invention.
Claims
1. A hinge intelligent production device, characterized in that, it includes: An arm body feeding mechanism, which is used for feeding the arm body of the hinge. The arm body feeding mechanism is arranged at the front end of the conveying device and is the first process; An assembly carrier, which includes a base. The top of the base has a groove for accommodating the arm body; A conveying device, which is used for conveying the assembly carrier to move; A pin-piercing mechanism, which includes several pin-piercing machines. The several pin-piercing machines are distributed on one side of the conveying device and are used for inserting connecting pins into the connecting holes of the workpieces on the carrier. The conveying device conveys the assembly carrier through the several pin-piercing machines in sequence; A riveting mechanism, which includes several riveting machines and fixing machines. The several riveting machines and fixing machines are arranged at the end of the conveying device and are symmetrically distributed on both sides of the conveying device; The arm body feeding mechanism includes a base rotating disk, a base slideway, an arm body slideway, a reciprocatingly moving base jaw and an arm body jaw, and a base locking mechanism. Several base carriers are arranged on the base rotating disk. The top surface of the base carrier has a convex position matching the shape of the bottom surface of the base of the hinge. The convex position is used for placing the base. The bases are slidably arranged in the base slideway. The base jaw clamps the base from the base slideway and transports it to the convex position. The arm bodies are slidably arranged in the arm body slideway. The arm body jaw clamps the arm body from the arm body slideway and transports it to the base. The base locking mechanism includes an automatic screw locking machine, which is used for tightening screws into the first and second cabinet holes to connect the base and the arm body; The pin-piercing mechanism includes a first and a second pin-piercing machine. The first pin-piercing machine is used for inserting connecting pins into the connecting holes of the four-hole part, torsion spring and arm body of the hinge. The second pin-piercing machine inserts connecting pins into the connecting holes on the laminated sheets of the hinge arm body, plastic round tube and inner strip assembly.
2. The hinge intelligent production device according to claim 1, characterized in that, The assembly carrier further includes a pin clamping part, several stoppers, positioning columns and a reading rod; the pin clamping part is slidably inserted on the base, and the position of the pin clamping part matches the pin holes on the arm body. The several stoppers are arranged on the top of one side of the base, and the several stoppers have notches. The core holes of the pin holes on the arm body respectively face the notches on the several stoppers; the positioning columns are arranged in the middle of the groove, and the positioning columns match the positioning holes on the arm body; the reading rod is slidably inserted at the rear end of the base, and both ends of the reading rod have limit blocks.
3. The hinge intelligent production device according to claim 1, characterized in that, It further includes an inner strip component and a round tube feeding mechanism, and the inner strip component and the round tube feeding mechanism include an inner strip component feeding chute, inner strip grippers, a round tube feeding chute, round tube grippers, a combined rotating disk, and combined grippers; the inner strip feeding chute includes a bottom supporting strip and a plurality of top pressing strips, the inner strip components are slidably arranged between the bottom supporting strip and the top pressing strips, and the top pressing strips respectively match at least two depressions of the inner strip components to limit and align the inner strip components; the inner strip grippers are arranged above the end of the inner strip component feeding chute and clamp the inner strip components located at the end of the inner strip component feeding chute onto the combined rotating disk. The inner strip grippers include first and second fingers and a second clamping groove that are movably arranged closer or farther apart. The opposite end faces of the first and second fingers respectively have left and right concave surfaces for clamping the oil pipes of the inner strip components. The second clamping groove has magnetism, and the second clamping groove sucks the laminations of the inner strip components from the front and the rear; the round tube feeding chute includes a first and a second round tube chute, and plastic round tubes are respectively slidably arranged in the first and second round tube chutes. The ends of the first and second round tube chutes are at the same height and are close to each other. The ends of the first and second round tube chutes respectively have notches, and the core holes of the plastic round tubes face the notches; the round tube grippers include left and right fingers that are movably arranged closer or farther apart. The left and right fingers are respectively provided with opposite first and second pins for passing through the notches and inserting into the core holes of the plastic round tubes located at the ends of the first and second round tube chutes, and clamping them onto the combined rotating disk; the combined rotating disk is provided with a material waiting tool that can accommodate the inner strip components and the plastic round tubes; the combined grippers are arranged between the assembly carrier and the combined rotating disk, and the combined grippers clamp the inner strip components and the plastic round tubes on the material waiting tool of the combined rotating disk onto the assembly carrier.
4. A hinge intelligent production device according to claim 3, wherein, the combined grippers include an oil pipe limiting block, a plastic gripper, and a first clamping groove. The oil pipe limiting block includes four limiting blocks that are movably arranged closer or farther apart. The oil pipe limiting block has magnetism and sucks the oil pipes from the left, right, rear, and upper directions respectively. The round tube grippers semi - surround the plastic round tube and clamp the plastic round tube. The first clamping groove has magnetism, and the first clamping groove sucks the laminations of the inner strip components from the front and the rear.
5. A hinge intelligent production device according to claim 3, wherein, the inner strip component and the round tube feeding mechanism further include a compression torsion spring block. The compression torsion spring block is arranged above the assembly carrier. The compression torsion spring block presses down the middle part of the torsion spring, so that the two ends of the torsion spring rotate and rise to be located on one side of the compression torsion spring block, and the connection holes on the laminations are aligned with the connection holes of the plastic round tube and the arm body.
6. A hinge intelligent production device according to claim 1, wherein, The rivet mechanism further includes a rivet carrier, which includes a carrier, a connecting pin stopper, a first and a second retaining piece; the top of the carrier has a positioning surface for accommodating the hinge arm body and the four-hole part; the connecting pin stopper is movably arranged on one side of the carrier; the first and second retaining pieces are fixedly arranged on the other side of the carrier; the end of the carrier has a fixing block, and the fixing block abuts against the end of the arm body.
7. An intelligent hinge production device according to claim 1, wherein, it further includes an arm body loading chute, an arm body loading jaw and a flipping jaw. The arm body loading jaw clamps the base and the arm body on the base carrier and places them on the arm body loading chute at the same time; the flipping jaw flips and clamps the base and the arm body in the arm body loading chute and places them on the assembly carrier.
8. An intelligent hinge production device according to claim 1, wherein, it further includes a four-hole part and torsion spring feeding mechanism, which is arranged on one side of the conveying device. The four-hole part and torsion spring feeding mechanism includes: a torsion spring chute, a four-hole part chute, a four-hole part loading jaw and a torsion spring loading jaw; the torsion springs are arranged in the torsion spring chute in a sliding manner; the four-hole parts are arranged in the four-hole part chute in a sliding manner; the four-hole part loading jaw clamps the four-hole part from the four-hole part chute and transports and places it on the assembly carrier; the torsion spring loading jaw clamps the torsion spring from the torsion spring chute and transports and places it on the assembly carrier.
9. An intelligent hinge production device according to claim 2, wherein, it further includes a station detection device, a marking device and a marking detection device; each station has a station detection device for detecting whether the operation of the station is successful, and the station detection device is communicatively connected to the marking device; a marking device, which includes a push block telescopically arranged on one side of the assembly carrier at the same initial position as the reading rod. When the push block extends, it pushes the reading rod to slide so that the reading rod deflects to the other side of the assembly carrier opposite to the initial position of the reading rod; the marking detection device is arranged on the other side of the assembly carrier opposite to the initial position of the reading rod, and the marking detection device is used to detect whether the reading rod deflects to the other side of the assembly carrier opposite to the initial position of the reading rod, and the marking detection device is communicatively connected to each station.
10. An intelligent hinge production device according to claim 3, wherein, it further includes a pressing mechanism, which includes two pressing blocks, and the two pressing blocks press down the oil pipe and the laminated sheet of the inner strip assembly successively.
11. An intelligent hinge production device according to claim 9, wherein, a reset device is arranged at the end of the conveying device, and the reset device is arranged on the other side of the carrier opposite to the initial position of the reading rod. The assembly carrier passes through all stations before passing through the reset device. When the carrier passes through the reset device, the position of the reading rod is restored; a recovery device is arranged at the end of the conveying device, and the recovery device recovers the workpieces on the carrier.
12. A hinge intelligent production device according to claim 1, characterized in that, it further includes a cup head and U-nail feeding mechanism, and the cup head and U-nail feeding mechanism includes a cup head slideway, cup head grippers, a U-nail placement and locking mechanism, and an assembly fixture. The cup heads of the hinge are slidably arranged in the cup head slideway, the cup head grippers clamp the cup heads in the cup head slideway onto the assembly fixture, and the U-nail placement and locking mechanism places the U-nails into the assembly fixture and pushes the two ends of the U-nails into the two nail holes of the cup head, the four-hole part, and the connection holes of the laminations of the inner strip assembly.
Citation Information
Patent Citations
Intelligent hinge production device
CN218284447U