Construction device and process of super-long-year limit wood veneer

By introducing laser ranging and lifting mechanisms into the wood veneer construction equipment, the problems of large dimensional errors and low efficiency in wood veneer construction have been solved, achieving precise cutting and efficient dust collection, and reducing the fatigue of construction workers.

CN115138989BActive Publication Date: 2026-03-31湖南运达装饰工程有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-06
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Precise distance and quantity measurement are impossible during wood veneer construction. Laser cutting has large dimensional errors and low efficiency. Furthermore, the height of the processing table cannot be adjusted according to the height and posture requirements of the construction workers, leading to worker fatigue.

Method used

The system employs a combination of sliding rods, locking holes, sliding sleeves, a small laser rangefinder, a handle, positioning ears, locking pins, and elastic locking sleeves to achieve quantitative laser ranging. The cutting mechanism, combined with Z-axis and X-axis electric slide rails, a position sensor, and a mounting box, ensures laser cutting accuracy. A dust collection mechanism uses a dust pump, suction pipe, and dust collection cylinder to collect dust. The lifting mechanism adjusts the processing table height via a servo motor.

Benefits of technology

It achieves precise quantitative measurement of wood veneer cutting dimensions, reduces dimensional errors, improves cutting efficiency and cleanliness, reduces worker fatigue, and ensures smooth and safe cut surfaces.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115138989B_ABST
    Figure CN115138989B_ABST
Patent Text Reader

Abstract

The application discloses a kind of super long life wood veneer construction device and process, including processing table, the corner of the processing table is fixedly connected with preloading table by support, the top of the preloading table is sequentially fixedly connected with drying lamp from left to right, the bottom of the preloading table is sequentially provided with paint brushing table for cooperation with drying lamp from left to right, the front of the bottom of the processing table is fixedly connected with controller, the top of the processing table is provided with ration structure around, by the cooperation of slide bar, locking hole, sliding sleeve, small laser range finder, handle bar, positioning lug, locking pin and elastic locking sleeve, the cutting size data of super long life wood veneer is accurately rationed using laser ranging mode, the super long life wood veneer in the application uses honeycomb aluminum plate as backing, attached behind custom-made wood veneer plate, the service life is increased by the thickness of honeycomb plate, to achieve 40 years / 50 years of super long life.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of home decoration technology, specifically to a construction device and process for ultra-long-lasting wood veneer. Background Technology

[0002] With the gradual improvement of people's living standards and economic strength, wood veneer is increasingly used as a decorative material in home decoration. Wood veneer on the market is generally made from various precious woods such as red beech and cherry wood veneers. Also known as wood panel veneer, it's a common practice in high-end renovations. Typically, honeycomb panels and wood veneers (natural or engineered) are custom-made in a factory, with a honeycomb aluminum panel as a backing attached to the custom-made veneer. The lifespan is increased by increasing the thickness of the honeycomb panel, achieving an ultra-long lifespan of 40 or 50 years. Because wood veneer panels have various natural textures, they can bring a luxurious effect to the interior and are increasingly popular. Natural wood veneer uses natural logs as the base material, which are then processed into a uniform thickness through multiple processes such as slicing. Common trees used for natural wood veneer include cherry, walnut, and oak. Various materials, including natural wood veneer, have a pure natural wood grain and emit a natural wood fragrance. Engineered wood veneer utilizes biomimetic principles to process fast-growing wood, recombining and beautifying it to create a superior wood veneer material. According to the customer's design requirements, the wood veneer needs to be processed. However, the current process typically involves manually marking the wood veneer with ink and then cutting it with a handheld cutter. This method lacks the precision for precise measurement and quantification before laser cutting and dust collection, leading to dimensional errors, large discrepancies, and low efficiency. Furthermore, the height of the processing table cannot be adjusted to accommodate the height and posture of the workers, increasing fatigue and causing slow or inefficient work. Therefore, a construction device and process for ultra-long-life wood veneer is proposed. Summary of the Invention

[0003] The purpose of this invention is to provide an installation device and process for ultra-long-life wood veneer, in order to solve the problems mentioned in the background art, such as the inability to accurately measure and quantify the wood veneer before laser cutting and dust collection, resulting in large dimensional errors, low efficiency, and inability to adapt to the height and posture requirements of construction workers.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a construction device for ultra-long-life wood veneer, comprising a processing table, a pre-assembly table fixedly connected to one corner of the processing table via a bracket, a drying lamp fixedly connected from left to right to the top of the pre-assembly table, a painting table for use with the drying lamps arranged from left to right to the bottom of the pre-assembly table, a controller fixedly connected to the front of the bottom of the processing table, and a quantitative structure arranged around the top of the processing table;

[0005] The top of the processing table is provided with a limiting placement groove, and a cutting mechanism that works in conjunction with the quantitative structure is provided above the processing table.

[0006] Dust collection mechanisms are provided on both sides of the cutting mechanism;

[0007] The bottom of the processing table is equipped with a lifting mechanism.

[0008] Preferably, the quantitative structure includes slide rods, with two sets of slide rods fixed to the long end and wide end of the processing table respectively. The inner cavities of the two sets of slide rods are provided with multiple locking holes. The surfaces of the two sets of slide rods are slidably connected to sliding sleeves, and the tops of the sliding sleeves are fixedly connected to small laser rangefinders that cooperate with the long end and wide end of the processing table. The outer sides of the two sets of sliding sleeves are fixedly connected to handles, and the handles are fixedly connected to positioning ears on both sides near the sliding sleeves. The inner cavities of the two sets of positioning ears are provided with locking pins that cooperate with the locking holes, and the surfaces of the two sets of locking pins located at the locking holes are fitted with elastic locking sleeves.

[0009] Preferably, the cutting mechanism includes a Z-axis electric slide rail, which is disposed on both sides of the processing table and a Z-axis electric slide rail base is slidably connected to the surface of the Z-axis electric slide rail. An X-axis electric slide rail is disposed on the top of the Z-axis electric slide rail base and an X-axis electric slide rail base is slidably connected to the surface of the X-axis electric slide rail. Position sensors are fixedly connected to both the Z-axis electric slide rail base and the X-axis electric slide rail base. A mounting box is fixedly connected to the bottom of the X-axis electric slide rail base, and a laser cutter is fixedly connected to the bottom of the mounting box.

[0010] Preferably, the dust collection mechanism includes a dust pump, which is fixed in the inner cavity of the mounting box and has a T-connector at its suction port. Both ends of the T-connector are connected to suction pipes, and the bottom end of the suction pipes is connected to a suction head for use with a laser cutter. The dust outlet of the dust pump is connected to a dust collection pipe, and the other end of the dust collection pipe is connected to a dust collection cylinder that engages with the mounting box.

[0011] Preferably, the lifting mechanism includes a support base, which is fitted to the center of the bottom of the processing table and a fixed cylinder is vertically fixedly connected to the bottom of the support base. Vertical grooves are provided around the fixed cylinder, and a traveling wheel frame with brake pads is fixedly connected around the fixed cylinder. A servo motor is fixedly connected to the bottom of the fixed cylinder, and a lead screw is fixedly connected to the output shaft of the servo motor. A threaded sleeve is threaded onto the surface of the lead screw, and a lifting frame that cooperates with the vertical groove is fixedly connected around the threaded sleeve. The top of the lifting frame is fixedly connected to the bottom of the processing table.

[0012] Preferably, the head end of the locking pin is fixedly connected to a buckle ring, and a connecting rope is attached to one side of the buckle ring, with the other end of the connecting rope attached to the surface of the handle.

[0013] Preferably, the dust collection heads are distributed in an inclined and symmetrical manner along the longitudinal axis of the laser cutter, and the bottom of the dust collection cylinder is connected to a feeding pipe.

[0014] Preferably, the top of the support is provided with a hexagonal limiting groove, and a hexagonal limiting seat that cooperates with the hexagonal limiting groove is fixedly connected to the center of the bottom of the processing table.

[0015] A construction process for ultra-long-life wood veneer, based on the aforementioned construction device for ultra-long-life wood veneer, includes the following steps:

[0016] S1. Based on the height and working posture requirements of the construction personnel, the controller controls the servo motor to start. The servo motor drives the lead screw to rotate in the forward or reverse direction. The lead screw drives the threaded sleeve to move up or down. The threaded sleeve drives the four sets of lifting frames to move up or down. With the limit cooperation of the traveling wheel frame with brake pads, the four sets of lifting frames drive the processing table to move up or down, and make the hexagonal limit seat at the bottom of the processing table disengage from the hexagonal limit groove reserved on the support seat. Then, the ultra-long-life wood veneer to be constructed is placed in the reserved limit placement groove on the processing table to wait for construction.

[0017] S2. Next, according to the customer's design dimensions, the construction personnel hold the two sets of handles located at the long and wide ends of the processing table and drive the two sets of sliding sleeves to slide on the two sets of sliding rods according to the dimensions. The construction personnel use the reserved scale values ​​at the long and wide ends of the processing table as a reference, and then drive the two sets of small laser rangefinders to move to the positions at the long and wide ends of the processing table that meet the customer's dimensions. Then, the two sets of small laser rangefinders complete the distance measurement and quantitative work for the cutting dimensions of the ultra-long-term wood veneer. Then, the construction personnel hold the two sets of locking pins and pass them through the two sets of positioning ears, and then insert the two sets of elastic locking sleeves into the two sets of locking holes to complete the positioning work of the two sets of sliding sleeves and the two sets of small laser rangefinders.

[0018] S3. Next, the controller controls the Z-axis electric slide rail to move back and forth on the Z-axis electric slide rail and the X-axis electric slide rail to move left and right on the X-axis electric slide rail according to the cutting size data collected by the two sets of small laser rangefinders, until the X-axis electric slide rail drives the laser cutter to complete the construction surface of the ultra-long-life wood veneer. At the same time, the position sensor collects the cutting position of the laser cutter on the ultra-long-life wood veneer in real time and sends it to the controller to compare the collected position information with the cutting size data. Simultaneously, the laser cutter performs laser cutting operation on the ultra-long-life wood veneer according to the predetermined cutting size data to obtain qualified ultra-long-life wood veneer products that meet the customer's requirements.

[0019] S4. During the laser cutting operation of the ultra-long-term wood veneer according to the predetermined cutting size data, the controller controls the dust pump to turn on and apply suction to the two sets of dust suction pipes through the three-way connector. The dust and powder generated by the laser cutter on the ultra-long-term wood veneer are sucked in by the two sets of dust suction heads, and then the dust and powder are transported by the dust pump through the dust collection pipe to the dust collection cylinder for unified collection.

[0020] S5. Finally, the construction workers move the qualified ultra-long-life wood veneer products to the painting table on the pre-assembly platform. The construction workers use a brush to first apply a moisture-proof paint to the surface of the qualified ultra-long-life wood veneer products. Then, the controller controls the drying lamp to dry the moisture-proof paint on the surface of the qualified ultra-long-life wood veneer products on the painting table. After the moisture-proof paint is dried, the construction workers apply a layer of fire-retardant paint on the moisture-proof paint of the qualified ultra-long-life wood veneer products. Similarly, the drying lamp is used to dry the fire-retardant paint on the surface of the qualified ultra-long-life wood veneer products to obtain the finished ultra-long-life wood veneer products.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. In this invention, a quantitative structure is set up, consisting of a sliding rod, locking hole, sliding sleeve, small laser rangefinder, handle, positioning ear, locking pin, and elastic locking sleeve. Laser ranging is used to accurately quantify the cutting dimensions of ultra-long-life wood veneer, replacing manual ink-based marking. This reduces the dimensional accuracy error of ultra-long-life wood veneer and provides precise data support for its cutting. The cutting mechanism, consisting of a Z-axis electric slide rail, Z-axis electric slide rail slide block, X-axis electric slide rail, X-axis electric slide rail slide block, position sensor, and mounting box, adjusts the displacement stroke of the laser cutter according to the quantitative dimensional data, ensuring the laser cutter achieves the required cutting accuracy for ultra-long-life wood veneer. Furthermore, a laser cutter replaces the traditional cutting machine. It boasts advantages such as low smoke and dust, smooth cutting surfaces, and low safety hazards. By incorporating a dust collection mechanism powered by a dust pump, and through the cooperation of a three-way connector, dust suction pipe, dust suction head, dust collection pipe, and dust collection cylinder, it efficiently collects dust and powder from the cutting surface of ultra-long-life wood veneer, improving the cleanliness of cutting ultra-long-life wood veneer. It also protects the working environment and the respiratory tract of construction workers. By incorporating a lifting mechanism driven by a servo motor, and through the cooperation of a support base, fixed cylinder, lead screw, threaded sleeve, and lifting frame, the height of the processing table can be adjusted according to the height and posture requirements of the construction workers. This not only facilitates the loading and unloading of ultra-long-life wood veneer but also keeps the construction workers in an optimal posture, reducing fatigue.

[0023] 2. In this invention, the locking pin is connected by a connecting rope to prevent it from falling off or being lost when not in use. The dust collection heads are distributed in an inclined and symmetrical manner along the longitudinal axis of the laser cutter to perform symmetrical dust collection on the cutting position of the laser cutter, thereby enhancing the dust collection effect on the cutting surface of the laser cutter.

[0024] 3. In this invention, when the dust and powder stored in the dust collection cylinder are about to overflow through the feeding pipe, the dust and powder in the dust collection cylinder are discharged. The hexagonal limiting groove and hexagonal limiting seat limit the fit between the support and the processing table, thereby improving the tightness of the fit between the support and the processing table.

[0025] This invention uses a quantitative structure and laser ranging to precisely quantify the cutting dimensions of ultra-long-life wood veneers, replacing manual ink-based marking. This method offers advantages such as low error and high precision, providing accurate data support for the cutting of ultra-long-life wood veneers. By setting up a cutting mechanism, the displacement of the laser cutter is adjusted according to the quantitative dimensional data, ensuring that the laser cutter achieves the required cutting precision for ultra-long-life wood veneers. Furthermore, using a laser cutter instead of a traditional cutting machine offers benefits such as less smoke and dust, smoother cut surfaces, and lower safety hazards. A dust collection mechanism effectively removes dust and powder from the cut surface of ultra-long-life wood veneers. The process involves efficient collection of materials to improve the cleanliness of cutting ultra-long-life wood veneer, while also protecting the working environment and the respiratory system of construction workers. By setting up a lifting mechanism, the height of the processing table can be adjusted according to the height and posture requirements of the construction workers. This not only facilitates the loading and unloading of ultra-long-life wood veneer but also keeps the construction workers in an optimal position, reducing their fatigue. The ultra-long-life wood veneer in this invention uses a honeycomb aluminum plate as a backing, which is attached to the back of the customized wood veneer. The service life is increased by increasing the thickness of the honeycomb plate, achieving an ultra-long service life of 40 or 50 years. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of the present invention;

[0027] Figure 2 This is a bottom view of the structure of the present invention;

[0028] Figure 3 This is a top view of the processing table of the present invention;

[0029] Figure 4 This is a partial front view of the quantitative structure of the present invention;

[0030] Figure 5 This is a bottom view of the cutting mechanism of the present invention;

[0031] Figure 6 This is a top view of the dust collection mechanism of the present invention;

[0032] Figure 7 This is a front sectional view of the lifting mechanism of the present invention.

[0033] In the diagram: 1. Processing table; 2. Pre-assembly table; 3. Quantitative structure; 31. Slide rod; 32. Locking hole; 33. Sliding sleeve; 34. Small laser rangefinder; 35. Handle rod; 36. Positioning ear; 37. Locking pin; 38. Elastic locking sleeve; 4. Cutting mechanism; 41. Z-axis electric slide rail; 42. Z-axis electric slide rail slide block; 43. X-axis electric slide rail; 44. X-axis electric slide rail slide block; 45. Position sensor; 46. Mounting box; 47. Laser cutter; 5. Dust collection mechanism; 51. Dust pump; 52. T-connector; 53. Dust suction pipe; 54. Dust suction head; 55. Dust collection pipe; 56. Dust collection cylinder; 6. Lifting mechanism; 61. Support seat; 62. Fixed cylinder; 63. Servo motor; 64. Lead screw; 65. Threaded sleeve; 66. Lifting frame; 7. Drying lamp. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Example 1

[0036] Please see Figures 1-7 This invention provides a technical solution: a construction device for ultra-long-life wood veneer, including a processing table 1, a pre-assembly table 2 fixedly connected to one corner of the processing table 1 via a bracket, a drying lamp 7 fixedly connected to the top of the pre-assembly table 2 from left to right, a painting table for use with the drying lamp 7 arranged from left to right at the bottom of the pre-assembly table 2, a controller fixedly connected to the front of the bottom of the processing table 1, and a quantitative structure 3 arranged around the top of the processing table 1. By setting the quantitative structure 3, through the cooperation of a sliding rod 31, a locking hole 32, a sliding sleeve 33, a small laser rangefinder 34, a handle 35, a positioning ear 36, a locking pin 37, and an elastic locking sleeve 38, the cutting size data of ultra-long-life wood veneer is accurately quantified by laser ranging, replacing the manual method of using ink lines, reducing the dimensional quantitative error of ultra-long-life wood veneer, and providing accurate data support for the cutting construction of ultra-long-life wood veneer;

[0037] A limiting placement groove is provided on the top of the processing table 1. A cutting mechanism 4 is provided above the processing table 1 to work with the quantitative structure 3. By setting the cutting mechanism 4, the displacement stroke of the laser cutter 47 is adjusted according to the quantitative dimensional data through the cooperation of the Z-axis electric slide rail 41, Z-axis electric slide rail slide 42, X-axis electric slide rail 43, X-axis electric slide rail slide 44, position sensor 45 and mounting box 46, so as to ensure that the laser cutter 47 can meet the cutting accuracy requirements for ultra-long-term wood veneer. At the same time, using the laser cutter 47 to replace the traditional cutting machine has the advantages of less smoke and dust, smooth cutting surface and low safety hazards.

[0038] Dust collection mechanisms 5 are provided on both sides of the cutting mechanism 4. By setting up dust collection mechanisms 5, the dust pump 51 provides the dust collection power source, and the three-way connector 52, dust suction pipe 53, dust suction head 54, dust collection pipe 55 and dust collection cylinder 56 work together to efficiently collect dust and powder on the cutting surface of ultra-long-term wood veneer, improve the cutting cleanliness of ultra-long-term wood veneer, and at the same time protect the on-site working environment and the respiratory tract of construction personnel.

[0039] The bottom of the processing table 1 is equipped with a lifting mechanism 6. The lifting mechanism 6 is driven by a servo motor 63. The height of the processing table 1 can be adjusted according to the height and posture requirements of the construction personnel. This not only makes it convenient for the construction personnel to load and unload the ultra-long-term wood veneer, but also keeps the construction personnel in the best posture and reduces their fatigue.

[0040] Example 2

[0041] Please see Figures 1-7This invention provides a technical solution: a construction device for ultra-long-life wood veneer, comprising a processing table 1, a pre-assembly table 2 fixedly connected to one corner of the processing table 1 via a bracket, a drying lamp 7 fixedly connected from left to right to the top of the pre-assembly table 2, and a painting table for use with the drying lamp 7 arranged from left to right to the bottom of the pre-assembly table 2, a controller fixedly connected to the front of the bottom of the processing table 1, and a metering structure 3 arranged around the top of the processing table 1, the metering structure 3 including a sliding rod 31, two sets of sliding rods 31 respectively fixed to the long end and the wide end of the processing table 1, the inner cavity of the two sets of sliding rods 31 having multiple locking holes 32, and a sliding sleeve 33 slidably connected to the surface of the two sets of sliding rods 31, the top of the sliding sleeve 33 being fixedly connected to a device that cooperates with the long end and the wide end of the processing table 1. The small laser rangefinder 34 is used. Two sets of sliding sleeves 33 are fixedly connected to a handle 35 on their outer sides, and positioning ears 36 are fixedly connected to both sides of the handle 35 near the sliding sleeves 33. Locking pins 37, which mate with locking holes 32, are inserted into the inner cavities of the two sets of positioning ears 36. A pull ring is fixedly connected to the head of the locking pin 37, and a connecting rope is attached to one side of the pull ring. The other end of the connecting rope is attached to the surface of the handle 35 to secure the locking pin 37, preventing it from falling off or being lost when not in use. Elastic locking sleeves 38 are fitted onto the surface of the two sets of locking pins 37 located in the locking holes 32. Through the setting of a quantitative structure 3, the sliding rod 31, locking hole 32, sliding sleeve 33, small laser rangefinder 34, handle 35, positioning ears 36, and locking pins 37 are connected. The combination of 7 and the elastic locking sleeve 38 utilizes laser ranging to precisely quantify the cutting dimensions of ultra-long-life wood veneer, replacing manual ink-based marking. This reduces the dimensional accuracy error of ultra-long-life wood veneer and provides precise data support for its cutting. A limiting slot is provided on the top of the processing table 1. Above the processing table 1 is a cutting mechanism 4 that works in conjunction with the quantitative structure 3. The cutting mechanism 4 includes a Z-axis electric slide rail 41, which is located on both sides of the processing table 1, with Z-axis electric slide rail slide blocks 42 slidably connected to its surface. An X-axis electric slide rail 43 is located on the top of the Z-axis electric slide rail slide block 42, with an X-axis electric slide rail 43 slidably connected to its surface. Position sensors 45 are fixedly connected to slide 44, Z-axis electric slide rail 42, and X-axis electric slide rail 44. A mounting box 46 is fixedly connected to the bottom of X-axis electric slide rail 44, and a laser cutter 47 is fixedly connected to the bottom of mounting box 46. By setting up the cutting mechanism 4, the displacement stroke of the laser cutter 47 is adjusted according to a quantitative dimensional data through the cooperation of Z-axis electric slide rail 41, Z-axis electric slide rail 42, X-axis electric slide rail 43, X-axis electric slide rail 44, position sensors 45, and mounting box 46, ensuring that the laser cutter 47 meets the required cutting accuracy for ultra-long-term wood veneer. At the same time, using the laser cutter 47 to replace the traditional cutting machine has the advantages of less smoke and dust, smooth cutting surface, and low safety hazards.Dust collection mechanisms 5 are provided on both sides of the cutting mechanism 4. The dust collection mechanism 5 includes a dust pump 51, which is fixed in the inner cavity of the mounting box 46. The dust pump 51 is connected to a three-way connector 52 at its suction port. Both ends of the three-way connector 52 are connected to suction pipes 53, and the bottom end of the suction pipes 53 is connected to a suction head 54 for use with the laser cutter 47. The suction heads 54 are distributed in an inclined and symmetrical manner along the longitudinal axis of the laser cutter 47, so as to perform symmetrical dust collection treatment on the cutting position of the laser cutter 47 and enhance the dust collection effect on the cutting surface of the laser cutter 47. The dust outlet of the dust pump 51 is connected to a dust collection pipe 55, and the other end of the dust collection pipe 55 is connected to the dust collection pipe 55. A dust collection cylinder 56 is connected to the mounting box 46 via a snap-fit ​​mechanism. A discharge pipe is connected to the bottom of the dust collection cylinder 56. When the dust and powder stored in the dust collection cylinder 56 are about to overflow, the dust and powder inside are discharged. Through the dust collection mechanism 5, powered by a dust pump 51, and with the cooperation of a three-way connector 52, a dust suction pipe 53, a dust suction head 54, a dust collection pipe 55, and the dust collection cylinder 56, dust and powder on the cut surface of ultra-long-life wood veneer are efficiently collected, improving the cleanliness of the cutting process and protecting the working environment and the respiratory tract of construction workers. A lifting mechanism 6 is installed at the bottom of the processing table 1. The lifting mechanism 6 includes a support 61, which is fitted to the center of the bottom of the processing table 1, and a fixed cylinder 62 is vertically fixedly connected to the bottom of the support 61. A hexagonal limiting groove is formed on the top of the support 61, and a hexagonal limiting seat that mates with the hexagonal limiting groove is fixedly connected to the center of the bottom of the processing table 1 to limit the fit between the support 61 and the processing table 1, thereby improving the tightness of the fit between the support 61 and the processing table 1. Vertical grooves are formed on all four sides of the fixed cylinder 62, and a traveling wheel frame with brake pads is fixedly connected to all four sides of the fixed cylinder 62. A servo motor 63 is fixedly connected to the bottom of the fixed cylinder 62, and the output shaft of the servo motor 63 is fixedly connected to... There is a lead screw 64, and a threaded sleeve 65 is threadedly connected to the surface of the lead screw 64. The threaded sleeve 65 is fixedly connected to a lifting frame 66 that works with the vertical groove. The top of the lifting frame 66 is fixedly connected to the bottom of the processing table 1. By setting up the lifting mechanism 6, the servo motor 63 provides the driving source. Then, through the cooperation of the support 61, the fixed cylinder 62, the lead screw 64, the threaded sleeve 65 and the lifting frame 66, the height of the processing table 1 can be adjusted according to the height and working posture requirements of the construction personnel. This not only makes it convenient for the construction personnel to load and unload the ultra-long-term wood veneer, but also keeps the construction personnel in the best working posture and reduces the fatigue of the construction personnel.

[0042] A construction process for ultra-long-life wood veneer, based on the aforementioned construction device for ultra-long-life wood veneer, includes the following steps:

[0043] S1. According to the height and working posture requirements of the construction personnel, the controller controls the servo motor 63 to start. The servo motor 63 drives the lead screw 64 to rotate in the forward or reverse direction. The lead screw 64 drives the threaded sleeve 65 to move up or down. The threaded sleeve 65 drives the four sets of lifting frames 66 to move up or down. With the limit cooperation of the traveling wheel frame with brake pads, the four sets of lifting frames 66 drive the processing table 1 to move up or down, and make the hexagonal limit seat at the bottom of the processing table 1 disengage from the hexagonal limit groove reserved on the support seat 61. Then, the ultra-long-life wood veneer to be constructed is placed in the limit placement groove reserved on the processing table 1 to wait for construction.

[0044] S2. Next, according to the customer's design size requirements, the construction personnel hold the two sets of handles 35 located at the long and wide ends of the processing table 1 and drive the two sets of sliding sleeves 33 to slide on the two sets of sliding rods 31 according to the size requirements. The construction personnel use the reserved scale values ​​at the long and wide ends of the processing table 1 as a reference, and then drive the two sets of small laser rangefinders 34 to move to the positions at the long and wide ends of the processing table 1 that meet the customer's size requirements. Then, the two sets of small laser rangefinders 34 complete the distance measurement and quantitative work for the cutting size of the ultra-long-term wood veneer. Then, the construction personnel hold the two sets of locking pins 37 and pass them through the two sets of positioning ears 36, and then insert the two sets of elastic locking sleeves 38 into the two sets of locking holes 32 to complete the positioning work of the two sets of sliding sleeves 33 and the two sets of small laser rangefinders 34.

[0045] S3. Next, the controller controls the Z-axis electric slide rail 42 to move back and forth on the Z-axis electric slide rail 41 and the X-axis electric slide rail 44 to move left and right on the X-axis electric slide rail 43, according to the cutting size data collected by the two sets of small laser rangefinders 34, until the X-axis electric slide rail 44 drives the laser cutter 47 to complete the construction surface travel of the ultra-long-life wood veneer. Meanwhile, the position sensor 45 collects the cutting position of the laser cutter 47 on the ultra-long-life wood veneer in real time and sends it to the controller to compare the collected position information with the cutting size data. At the same time, the laser cutter 47 performs laser cutting operation on the ultra-long-life wood veneer according to the predetermined cutting size data to obtain qualified ultra-long-life wood veneer products that meet the customer's requirements.

[0046] S4. During the laser cutting operation of the laser cutter 47 on the ultra-long-term wood veneer according to the predetermined cutting size data, the controller controls the dust pump 51 to turn on and apply suction to the two sets of dust suction pipes 53 through the three-way connector 52. Then, the dust and powder generated by the laser cutter 47 on the ultra-long-term wood veneer are sucked in by the two sets of dust suction heads 54. Then, the dust and powder are transported by the dust pump 51 through the dust collection pipe 55 to the dust collection cylinder 56 for unified collection.

[0047] S5. Finally, the construction workers move the qualified ultra-long-life wood veneer to the painting table on the pre-assembly platform 2. The construction workers use a brush to first coat the surface of the qualified ultra-long-life wood veneer with moisture-proof paint. Then, the controller controls the drying lamp 7 to dry the moisture-proof paint on the surface of the qualified ultra-long-life wood veneer on the painting table. After the moisture-proof paint is dried, the construction workers coat a layer of fire-retardant paint on the moisture-proof paint of the qualified ultra-long-life wood veneer. Similarly, the drying lamp 7 is used to dry the fire-retardant paint on the surface of the qualified ultra-long-life wood veneer to obtain the finished ultra-long-life wood veneer.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A construction device for super-long-life wood veneer, comprising a processing table (1), characterized in that: One corner of the processing table (1) is fixedly connected with a preloading table (2) through a support, the top of the preloading table (2) is sequentially fixedly connected with drying lamps (7) from left to right, the bottom of the preloading table (2) is sequentially provided with paint brushing tables used in cooperation with the drying lamps (7) from left to right, the front surface of the bottom of the processing table (1) is fixedly connected with a controller, and the top of the processing table (1) is provided with a quantitative structure (3) around. A limiting placement groove is formed in the top of the processing table (1), and a cutting mechanism (4) used in cooperation with the quantitative structure (3) is arranged above the processing table (1). Dust collecting mechanisms (5) are arranged on the two sides of the cutting mechanism (4). A lifting mechanism (6) is arranged at the bottom of the processing table (1). The quantitative structure (3) comprises slide rods (31), two groups of slide rods (31) are fixed at the long ends and the wide ends of the processing table (1), a plurality of locking holes (32) are formed in the inner cavities of the two groups of slide rods (31), slide sleeves (33) are slidably connected to the surfaces of the two groups of slide rods (31), small laser range finders (34) are fixedly connected to the top of the slide sleeves (33) and used in cooperation with the long ends and the wide ends of the processing table (1). The quantitative structure (3) further comprises handle rods (35) fixedly connected to the outer sides of the two groups of slide sleeves (33), positioning ears (36) are fixedly connected to the two sides of the slide sleeves (33) close to the handle rods (35), locking pins (37) are inserted into the inner cavities of the two groups of positioning ears (36) and used in cooperation with the locking holes (32), elastic locking sleeves (38) are sleeved on the surfaces of the locking pins (37) in the locking holes (32), buckling rings are fixedly connected to the head ends of the locking pins (37), connecting ropes are arranged on one side of the buckling rings, and the other ends of the connecting ropes are arranged on the surfaces of the handle rods (35).

2. The construction device for a super-long-year wood veneer according to claim 1, characterized in that: The cutting mechanism (4) comprises a Z-axis electric sliding rail (41), the Z-axis electric sliding rail (41) is arranged on the two sides of the processing table (1), a Z-axis electric sliding rail sliding seat (42) is slidably connected to the surface of the Z-axis electric sliding rail (41), an X-axis electric sliding rail (43) is arranged on the top of the Z-axis electric sliding rail sliding seat (42), an X-axis electric sliding rail sliding seat (44) is slidably connected to the surface of the X-axis electric sliding rail (43), position sensors (45) are fixedly connected to the Z-axis electric sliding rail sliding seat (42) and the X-axis electric sliding rail sliding seat (44), an installation box (46) is fixedly connected to the bottom of the X-axis electric sliding rail sliding seat (44), and a laser cutter (47) is fixedly connected to the bottom of the installation box (46).

3. The construction device for a super-long-life wood veneer according to claim 2, characterized in that: The dust collecting mechanism (5) comprises a dust suction pump (51) fixed in the inner cavity of the mounting box (46), a three-way joint (52) communicated with the dust suction port of the dust suction pump (51), two dust suction pipes (53) communicated with the two ends of the three-way joint (52), a dust suction head (54) communicated with the bottom end of the dust suction pipe (53) and used in cooperation with the laser cutter (47), a dust collecting pipe (55) communicated with the dust outlet of the dust suction pump (51), and a dust collecting cylinder (56) communicated with the other end of the dust collecting pipe (55) and buckled with the mounting box (46).

4. The construction device for a super-long-life wood veneer according to claim 3, characterized in that: The lifting mechanism (6) comprises a supporting seat (61) attached to the center of the bottom of the machining table (1), a fixed cylinder (62) vertically and fixedly connected to the bottom of the supporting seat (61), vertical grooves formed around the fixed cylinder (62), walking wheel frames provided with brake pads and fixedly connected around the fixed cylinder (62), a servo motor (63) fixedly connected to the bottom of the fixed cylinder (62), and a screw rod (64) fixedly connected to the output shaft of the servo motor (63).

5. The construction device for a super-long-life wood veneer according to claim 4, characterized in that: The dust suction head (54) is distributed in an inclined symmetrical state along the longitudinal axis of the laser cutter (47), and the bottom of the dust collecting cylinder (56) is communicated with a discharging pipe.

6. The construction device for a super-long-life wood veneer according to claim 5, characterized in that: The lifting mechanism (6) further comprises a threaded sleeve (65) threadedly connected to the surface of the screw rod (64), lifting frames (66) fixedly connected around the threaded sleeve (65) and used in cooperation with the vertical grooves, and the top of the lifting frame (66) is fixedly connected to the bottom of the machining table (1).

7. A construction process of a super-long-life wood veneer, according to the construction device of a super-long-life wood veneer of claim 6, characterized in that: The method comprises the following steps: S1, according to the height of the construction personnel and the working posture requirement, the controller controls the servo motor (63) to start, the servo motor (63) drives the screw rod (64) to rotate forward or reversely, the screw rod (64) drives the threaded sleeve (65) to move upward or downward, the threaded sleeve (65) drives the four groups of lifting frames (66) to move upward or downward, the four groups of lifting frames (66) drive the machining table (1) to move upward or downward, the six-rib limiting seat on the bottom of the machining table (1) is separated from the six-rib limiting groove reserved on the supporting seat (61), and then the super-long year limit wood finish to be constructed is placed in the limiting placing groove reserved on the machining table (1) for construction. S2, then the construction personnel according to the customer design size requirements, respectively hold two groups of located in the processing table (1) long end and wide end position handlebar (35) and drive two groups of slide sleeve (33) corresponding on two groups of slide bar (31) according to size requirements sliding, construction personnel with the processing table (1) on the long end and wide end reserved scale value as the reference, again through two groups of slide sleeve (33) corresponding drive two groups of small laser range finder (34) to move to the processing table (1) long end and wide end customer size requirements position, then two groups of small laser range finder (34) to the cutting size of the super long years limit wood veneer complete ranging quantitative work, then the construction personnel again respectively hold two groups of locking pin (37) corresponding through two groups of positioning ear (36) and two groups of elastic locking sleeve (38) corresponding into two groups of locking hole (32), can complete two groups of slide sleeve (33) and two groups of small laser range finder (34) positioning work; S3, then the controller according to the cutting size data collected by two groups of small laser range finder (34) corresponding control Z axis electric slide rail sliding seat (42) on Z axis electric slide rail (41) forward and backward displacement adjustment, X axis electric slide rail sliding seat (44) on X axis electric slide rail (43) left and right displacement adjustment, until X axis electric slide rail sliding seat (44) drive laser cutting device (47) run through the construction surface of super long years limit wood veneer travel, and by position sensor (45) real time to the cutting position of laser cutting device (47) to super long years limit wood veneer is collected, and sent to the controller and its collected position information and cutting size data are compared, at the same time, laser cutting device (47) according to the predetermined cutting size data laser cutting operation to super long years limit wood veneer, get the super long years limit wood veneer qualified product that meets customer requirements; S4, in the process of laser cutting device (47) according to the predetermined cutting size data laser cutting operation to super long years limit wood veneer, the controller controls the dust pump (51) to open and through the three way joint (52) to two groups of dust suction pipe (53) in the suction force, then the dust and powder generated by laser cutting device (47) to super long years limit wood veneer laser cutting by two groups of dust suction head (54) suction, then dust and powder again by dust pump (51) through dust collection pipe (55) to dust collection cylinder (56) in the unified collection; S5, finally the construction personnel again to the super long years limit wood veneer qualified product obtained moves to the paint brushing table position on preloading table (2), the construction personnel adopts the brush to super long years limit wood veneer qualified product surface first applies moisture proof paint, then the controller controls the drying lamp (7) to the moisture proof paint on super long years limit wood veneer qualified product surface drying treatment, after the moisture proof paint drying is completed, the construction personnel applies a layer of fire retardant coating on the moisture proof paint of super long years limit wood veneer qualified product, and the drying lamp (7) is used to dry the fire retardant coating on the surface of the super long years limit wood veneer qualified product, so that the super long years limit wood veneer finished product is obtained.

Citation Information

Patent Citations

  • Laser cutting machine

    CN111037120A

  • Steel plate shearing equipment applied to mechanical equipment machining workshop

    CN112548363A