A polishing device and polishing method for generator set parts
By designing a polishing device for generator set parts, the problems of high working strength and metal debris dissipation caused by manual polishing by workers are solved, and efficient polishing and air quality improvement are achieved.
Patent Information
- Application Number
- CN202210832083.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-07-14
AI Technical Summary
During the polishing of existing generator set parts, workers need to polish manually, resulting in high working strength and low efficiency, and the metal debris generated during polishing are prone to drift, affecting air quality.
A polishing device for generator set parts is designed, including cleaning components, clamping components, power components, polishing discs and adjustment components. The device provides the circumferential rotation of the parts through the power assembly, clamps the assembly to fix the parts, cleans the assembly to recover metal debris, and adjusts the assembly to adapt to different part shapes.
It improves the polishing efficiency of parts, reduces the work intensity of workers, avoids the drift of metal debris in the air, improves the air quality in the workshop, and reduces production costs.
Smart Images

Figure CN115157087B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of parts polishing devices, in particular to a polishing device for parts of a generator set and a polishing method thereof. Background Art
[0002] A generator set is a complete set of mechanical equipment that converts other forms of energy into electrical energy. It consists of a power system, a control system, a silencer system, a shock absorption system, and an exhaust system. It is driven by a turbine, a steam turbine, a diesel engine, or other power machinery. It converts the energy generated by water flow, air flow, fuel combustion, or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy and outputs it to electrical equipment for use. Generators are widely used in industrial and agricultural production, national defense, science and technology, and daily life. In recent years, with the advancement of technology, as a high-quality choice for household emergency power supply and outdoor travel power supply, lightweight and portable small generator sets have also begun to enter the daily lives of residents. Before assembling existing generator sets, the surface of the rotating parts needs to be polished. Most of the parts are polished manually by workers, which results in high work intensity and low work efficiency for workers. For this reason, a polishing device and a polishing method for generator set parts are proposed. Summary of the invention
[0003] The object of the present invention is to provide a polishing device and a polishing method for generator set parts to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A polishing device for parts of a generator set, comprising a cleaning component, a clamping component, a power component, a polishing disc and an adjusting component;
[0005] The cleaning component is installed at the bottom of the power component, and is used to uniformly recycle metal debris generated when polishing parts to prevent the metal debris from floating in the air;
[0006] The clamping assembly is installed on one side of the top of the power assembly, and the clamping assembly is used to clamp and fix the parts that need to be polished;
[0007] The power assembly is installed on the top of the cleaning assembly, and the power assembly is used to provide power for the circular rotation of the polishing part;
[0008] The adjusting assembly is installed on one side of the top of the power assembly, and the adjusting assembly is used to adjust the position of the polishing disc to facilitate polishing of different parts;
[0009] The polishing disc is installed on one side of the adjustment component, and is used to polish the parts of the generator set that need to be polished.
[0010] As a further preferred embodiment of the present technical solution: the clamping assembly includes a first support frame and an electric slip ring, one side of the first support frame is rotatably connected to a fixed frame via a bearing, one side of the fixed frame is provided with four second sliding grooves, the inner side of the second sliding grooves is slidably connected to a support rod, one side of the support rod is fixed with a guide block, one side of the guide block is provided with a third sliding groove, and the inner side of the third sliding groove is slidably connected to a slider.
[0011] As a further preferred embodiment of the technical solution: a first motor is fixed to the inner wall of the fixed frame, a screw is fixed to the output shaft end of the first motor, one side of the screw is threadedly connected to one side of the slider, a connecting shaft is fixed at the axis of one side of the fixed frame, the outer side of the connecting shaft is fixed to the inner ring of the electric slip ring, the outer ring of the electric slip ring is fixed to one side of the first support frame, and the output end of the electric slip ring is electrically connected to the input end of the first motor.
[0012] As a further preferred embodiment of the present technical solution: the adjustment assembly includes a square slide rod and a second support frame, the second support frame is rotatably connected to a second rotating shaft through a bearing, a fourth slide groove is provided on the inner side of the second rotating shaft and is slidably connected to one side of the square slide rod, a plurality of limit grooves are provided on the top of the square slide rod, and one side of the polishing disc is fixed to one side of the square slide rod.
[0013] As a further preferred embodiment of the present technical solution: a limiting frame is fixed on the outer side of the second rotating shaft, a fifth sliding groove is opened on the inner side of the limiting frame, a slide plate is slidably connected to the inner side of the fifth sliding groove, a limiting rod adapted to the inner side of the limiting groove is fixed to the bottom of the slide plate, a sliding column is fixed to the top of the slide plate, one side of the sliding column moves through the top of the limiting frame, a spring is sleeved on the outer side of the sliding column, and two ends of the spring respectively abut against the fifth sliding groove and one side of the slide plate.
[0014] As a further preferred embodiment of the present technical solution: the power assembly includes a limit box and a second motor, a second conical tooth is fixed to the output shaft end of the second motor, and the second conical tooth is meshingly connected with two first conical teeth.
[0015] As a further preferred embodiment of the present technical solution: two limit blocks are fixed to the top of the inner wall of the limit box, and the limit blocks are rotatably connected to two first rotating shafts through bearings, one side of the two first rotating shafts is fixed to one side of the first conical tooth, and the first sprocket is fixed to the side of the first rotating shaft away from the first conical tooth, the second sprocket is fixed to one side of the connecting shaft, and the third sprocket is fixed to one side of the second rotating shaft, and the two first sprockets are linked to the second sprocket and the third sprocket through chains.
[0016] As a further preferred embodiment of the present technical solution: the cleaning component includes a recycling box and fan blades, a connecting frame is fixed to the top of the inner wall of the recycling box, a first slide groove is opened on one side of the connecting frame, a sealing ring is fixed to the inner wall of the first slide groove, and a filter net is inserted into the inner side of the first slide groove to abut against one side of the sealing ring.
[0017] As a further preferred embodiment of the present technical solution: a box cover is hinged on one side of the recycling box, a plurality of dust suction pipes are fixed to the top of the limit box, the dust suction pipes are connected to one side of the recycling box through a hose, one side of the fan blade is fixed to the output shaft end of the second motor, the top of the recycling box is fixed to the bottom of the limit box, the bottoms of the first support frame and the second support frame are fixed to the top of the limit box, and the bottom of the second motor is fixed to the bottom of the inner wall of the limit box.
[0018] The present invention also provides a polishing method for a polishing device for a generator set part, comprising the following steps:
[0019] S1. Part clamping: Place the generator set parts to be polished between the four support rods. At this time, the first motor output shaft drives the screw to rotate, so that the slider connected to the screw thread moves left and right along the first motor output shaft. When the slider moves to the left, the slider moves at a speed of 0.2 cm / s. At this time, one side of the slider slides inside the third slide groove, so that the four support rods move closer to the middle. The support rods move at a speed of 0.2 cm / s, and the parts to be polished are clamped and fixed;
[0020] S2, polishing distance adjustment, according to the shape of different parts, pull the slide column upward to drive the slide plate to slide inside the fifth slide groove, at this time the spring is compressed, the elastic force of the spring is 35N, so that the limit rod leaves one of the limit grooves, at this time pull the square slide bar, according to the shape of the part, the polishing disc is pressed against one side of the part, at this time release the slide column, so that the limit rod is inserted into the inner side of the limit groove, the polishing disc can be adjusted to different positions according to the shapes of parts;
[0021] S3, dust removal, when polishing parts, the output shaft end of the second motor drives the second conical teeth and the fan blades to rotate respectively, and the second conical teeth rotate while driving the fixed frame and the polishing disc to rotate in the opposite direction, thereby improving the polishing effect of the polishing disc on the parts. At the same time, the rotation of the fan blades generates negative pressure with a pressure of 50Kpa. Through the action of the dust suction pipe, the metal debris generated during the polishing of the parts is uniformly collected in the recycling box. The metal debris inside the recycling box can be cleaned by opening the box cover.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] (1) The fan blades rotate to generate negative pressure inside the recycling box, and the metal debris generated when the parts are polished is sucked into the recycling box through multiple dust suction pipes, so as to prevent the metal debris generated when the parts are polished from floating in the air of the workshop, thereby improving the air quality inside the workshop and improving the comfort of workers at work;
[0024] (2) The slider is driven to move by the output shaft of the first motor, so that the four support rods can slide to different positions inside the second slide groove. By adjusting the distance between the support rods, parts of different shapes can be clamped and fixed, thereby improving the versatility of the clamping assembly;
[0025] (3) The second motor drives the part and the polishing disc to rotate in opposite directions at the same time, thereby increasing the relative speed between the polishing disc and the part, saving the polishing time of the part surface and improving the polishing efficiency of the part. At the same time, one second motor is used to drive two objects to rotate at the same time, thereby reducing the number of second motors used and reducing the production cost of the device. At the same time, workers do not need to polish the parts manually, thereby reducing the work intensity of workers and improving their work efficiency.
[0026] (4) The polishing disc can be adjusted to different positions by only pulling the slide column upward so that the limit rod is inserted into the inner side of a corresponding limit groove. This improves the convenience of the polishing device when polishing parts of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a plan cross-sectional view of the polishing device for the generator set parts disclosed in the present invention;
[0028] Figure 2 It is a schematic diagram of the main structure of the polishing device for the generator set parts disclosed in the present invention;
[0029] Figure 3 For the present invention Figure 1 Schematic diagram of the structure of the middle A area;
[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the clamping assembly of the present invention;
[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the power assembly of the present invention;
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the guide block of the present invention;
[0033] In the figure: 1. cleaning component; 11. recycling box; 12. connecting frame; 13. first slide; 14. fan blade; 16. filter screen; 17. sealing ring; 19. box cover; 110. dust suction pipe; 2. clamping component; 21. fixing frame; 22. first support frame; 23. electric slip ring; 24. first motor; 25. screw rod; 26. guide block; 27. slider; 28. connecting shaft; 29. support rod; 210. second slide; 211. third slide; 3. power component; 31 , first rotating shaft; 32, first sprocket; 33, second sprocket; 34, limit box; 35, third sprocket; 36, limit block; 37, first conical tooth; 38, second motor; 39, second conical tooth; 4, polishing disc; 5, adjustment assembly; 51, second rotating shaft; 52, square slide bar; 53, fourth slide slot; 54, second support frame; 55, limit slot; 56, limit rod; 57, spring; 58, slide column; 59, fifth slide slot; 510, limit frame; 511, slide plate. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1 , combined with Figure 2-6 An embodiment of the present invention provides a polishing device for parts of a generator set, comprising a cleaning component 1, a clamping component 2, a power component 3, a polishing disc 4 and an adjustment component 5.
[0036] The cleaning component 1 is installed at the bottom of the power component 3, and is used to uniformly recycle metal debris generated when polishing parts to prevent the metal debris from floating in the air.
[0037] The clamping assembly 2 is installed on one side of the top of the power assembly 3, and the clamping assembly 2 is used to clamp and fix the parts that need to be polished.
[0038] The power assembly 3 is installed on the top of the cleaning assembly 1, and the power assembly 3 is used to provide power for the circular rotation of the polishing part.
[0039] The adjusting assembly 5 is installed on one side of the top of the power assembly 3 , and the adjusting assembly 5 is used to adjust the position of the polishing disc 4 to facilitate polishing of different parts.
[0040] The polishing disc 4 is installed on one side of the adjusting assembly 5, and the polishing disc 4 is used to polish the parts of the generator set that need to be polished.
[0041] Specifically, in the present embodiment, the cleaning assembly 1 comprises a recycling box 11 and a fan blade 14, a connecting frame 12 is fixed to the top of the inner wall of the recycling box 11, a first slide groove 13 is opened on one side of the connecting frame 12, a sealing ring 17 is fixed to the inner wall of the first slide groove 13, a filter screen 16 which abuts against one side of the sealing ring 17 is inserted into the inner side of the first slide groove 13, the filter screen 16 prevents the dust sucked into the recycling box 11 from being discharged again, a box cover 19 is hinged on one side of the recycling box 11, a plurality of dust suction pipes 110 are fixed on the top of the limit box 34, the dust suction pipes 110 are connected to one side of the recycling box 11 through a hose, one side of the fan blade 14 is fixed to the output shaft end of the second motor 38, the top of the recycling box 11 is fixed to the bottom of the limit box 34, when a certain amount of metal debris accumulates in the recycling box 11, the box cover 19 connected with bolts is opened to clean the metal debris inside the recycling box 11.
[0042] By adopting the above technical scheme, the parts of the generator set need to be polished before assembly, which improves the qualified rate of the generator set after assembly. At this time, a large amount of metal debris will be generated when the parts are polished. At this time, an output shaft of the second motor 38 drives the fan blade 14 to rotate, so that negative pressure is generated inside the recovery box 11. The negative pressure enters the multiple dust suction pipes 110 through the hose connection. The multiple dust suction pipes 110 are used to suck the metal debris generated during the polishing of the parts into the recovery box 11. At the same time, the air flow generated by the fan blade 14 can cool the second motor 38. At the same time, a filter 16 is movably inserted on one side of the connecting frame 12 to prevent the dust sucked into the recovery box 11 from being discharged again, and to prevent the metal debris during the polishing of the parts from floating in the air of the workshop, thereby improving the air quality inside the workshop and the comfort of the workers at work. When a certain amount of metal debris accumulates in the recovery box 11, the box cover 19 connected by bolts is opened to clean the metal debris inside the recovery box 11, and the filter 16 can be extracted for replacement, which is simple and convenient to operate.
[0043] In order to clamp and fix the parts that need to be polished, the present embodiment sets up a structure for the clamping assembly. Specifically, the clamping assembly 2 includes a first support frame 22 and an electric slip ring 23. One side of the first support frame 22 is rotatably connected to the fixing frame 21 through a bearing. The bottoms of the first support frame 22 and the second support frame 54 are fixed to the top of the limit box 34. One side of the fixing frame 21 is provided with four second slide grooves 210, and the inner side of the second slide groove 210 is slidably connected to a support rod 29. Four support rods 29 are used to clamp and fix the parts and polish them. Workers do not need to manually polish the surface of the parts, which reduces the work intensity of workers and improves their work efficiency.
[0044] In this embodiment, a guide block 26 is fixed to one side of the support rod 29, a third slide groove 211 is provided on one side of the guide block 26, a slider 27 is slidably connected to the inner side of the third slide groove 211, a first motor 24 is fixed to the inner wall of the fixed frame 21, a screw rod 25 is fixed to the output shaft end of the first motor 24, one side of the screw rod 25 is threadedly connected to one side of the slider 27, the screw rod 25 is threadedly connected to one side of the slider 27, when the slider 27 moves toward the first motor 24, the four support rods 29 are close to each other, a connecting shaft 28 is fixed at the axis of one side of the fixed frame 21, the outer side of the connecting shaft 28 is fixed to the inner ring of the electric slip ring 23, the outer ring of the electric slip ring 23 is fixed to one side of the first support frame 22, the output end of the electric slip ring 23 is electrically connected to the input end of the first motor 24, the four support rods 29 slide to different positions inside the second slide groove 210, and parts of different shapes can be clamped and fixed, thereby improving the versatility of the clamping assembly 2.
[0045] Under the setting of the above technical solution, when it is necessary to clamp the parts of the generator set, it is only necessary to turn the plane to be polished toward the side of the polishing disk 4. At this time, the output shaft of the first motor 24 drives the screw rod 25 to rotate. Because the screw rod 25 is threadedly connected to one side of the slider 27, when the slider 27 moves toward the side of the first motor 24, the four support rods 29 are close to each other to clamp the parts to be polished. By sliding the four support rods 29 at different positions inside the second slide groove 210, parts of different shapes can be clamped and fixed, thereby improving the versatility of the clamping assembly 2. At the same time, the power of the first motor 24 is provided using the electric slip ring 23.
[0046] To provide circular rotation power for parts that need to be polished, the present embodiment makes a structural arrangement for the power assembly 3. Specifically, the clamping and fixing power assembly 3 includes a limit box 34 and a second motor 38. The output shaft end of the second motor 38 is fixed with a second conical tooth 39. The second conical tooth 39 is meshed and connected with two first conical teeth 37. The second motor 38 is a double-axle extension asynchronous motor with two output shafts. The bottom of the second motor 38 is fixed to the bottom of the inner wall of the limit box 34. The top of the inner wall of the limit box 34 is fixed with two limit teeth. Block 36, the limit block 36 is rotatably connected to two first rotating shafts 31 through a bearing, one side of the two first rotating shafts 31 is fixed to one side of the first conical tooth 37, a first sprocket 32 is fixed to the side of the first rotating shaft 31 away from the first conical tooth 37, a second sprocket 33 is fixed to one side of the connecting shaft 28, and a third sprocket 35 is fixed to one side of the second rotating shaft 51, the two first sprockets 32 are linked to the second sprocket 33 and the third sprocket 35 through a chain, and power is transmitted by the chain, so that the power transmission of the second motor 38 is more stable.
[0047] By adopting the above technical solution, when the output shaft at the top of the second motor 38 rotates, the second conical teeth 39 are driven to rotate, and at the same time, the two first conical teeth 37 are engaged to rotate. When the first conical teeth 37 rotate, the first rotating shaft 31 is driven to rotate, and the first sprocket 32 on one side of the first rotating shaft 31 is driven to rotate, and the rotation direction of the first sprocket 32 is reverse rotation. The first sprocket 32 causes the second sprocket 33 and the third sprocket 35 to rotate in the opposite direction at the same time through the chain. At this time, the parts clamped and fixed inside the support rod 29 rotate in the opposite direction to the polishing disk 4, increasing the relative speed between the polishing disk 4 and the parts, saving the polishing time of the parts surface, and improving the polishing efficiency of the parts. At the same time, a second motor 38 is used to drive the parts and the polishing disk 4 to rotate in the opposite direction, reducing the number of motors used and reducing the failure rate of the device.
[0048] In order to facilitate the polishing of different parts, the present embodiment is implemented by an adjustment component, and the adjustment component is structurally arranged. Specifically, the adjustment component 5 includes a square slide bar 52 and a second support frame 54. The second support frame 54 is rotatably connected to the second shaft 51 through a bearing. The inner side of the second shaft 51 is provided with a fourth slide groove 53 which is slidably connected to one side of the square slide bar 52. One side of the fourth slide groove 53 is provided with an air hole to facilitate the entry and discharge of internal gas when the square slide bar 52 slides. A plurality of limiting grooves 55 are provided on the top of the square slide bar 52. One side of the polishing disc 4 is fixed to one side of the square slide bar 52. The limiting groove 55 is a groove for adjusting the polishing disc 4 at any position, and cooperates with the limiting rod 56 to be able to So that the polishing disk 4 is in different positions, a limiting frame 510 is fixed on the outside of the second rotating shaft 51, and a fifth sliding groove 59 is opened on the inside of the limiting frame 510. A slide plate 511 is slidably connected to the inside of the fifth sliding groove 59. A limiting rod 56 adapted to the inside of the limiting groove 55 is fixed to the bottom of the slide plate 511. The limiting rod 56 is inserted into the inner side of a corresponding limiting groove 55 to adjust the position of the polishing disk 4. A sliding column 58 is fixed on the top of the slide plate 511. One side of the sliding column 58 is movable through the top of the limiting frame 510. A spring 57 is sleeved on the outside of the sliding column 58. The two ends of the spring 57 respectively abut against the fifth sliding groove 59 and one side of the slide plate 511. The spring 57 is used to provide elastic force for the limiting rod 56 to be inserted into the inner side of the limiting groove 55.
[0049] Under the setting of the above technical scheme, when parts of different shapes are clamped on one side of the support rod 29, it is necessary to adjust the distance between the polishing disk 4 and the parts. It is only necessary to pull the sliding column 58 to one side so that the spring 57 is compressed and the slide plate 511 slides inside the fifth slide groove 59. At this time, the square slide bar 52 is moved to different positions of the fourth slide groove 53 so that the polishing disk 4 on one side is in contact with one side of the part. At this time, the sliding column 58 is released, and under the action of the spring 57, the limiting rod 56 is inserted into the inner side of a corresponding limiting groove 55, locking the square slide bar 52 on one side of the polishing disk 4 on the inner side of the second rotating shaft 51. By adjusting the position of the polishing disk 4, the surfaces of parts of different shapes can be polished. When polishing disks 4 of different shapes need to be used, the polishing disks 4 are easy to replace, which improves the convenience of using the device.
[0050] In this embodiment, the model of the electric slip ring 23 is: SNH038-06.
[0051] The present invention also provides a polishing method for a polishing device for a generator set part, comprising the following steps:
[0052] S1. Part clamping: Place the generator set parts to be polished between the four support rods 29. At this time, the output shaft of the first motor 24 drives the screw rod 25 to rotate, so that the slider 27 threadedly connected to the screw rod 25 moves left and right along the output shaft of the first motor 24. When the slider 27 moves to the left, the speed of the slider 27 is 0.1-0.3 cm / s. At this time, one side of the slider 27 slides inside the third slide groove 211, so that the four support rods 29 move closer to the middle. The speed of the support rods 29 is 0.1-0.3 cm / s, and the parts to be polished are clamped and fixed;
[0053] S2, polishing distance adjustment, according to the shape of different parts, pull the slide 58 upward to drive the slide plate 511 to slide inside the fifth slide groove 59, at this time, the spring 57 is compressed, the elastic force of the spring is 30-60N, so that the limit rod 56 leaves one of the limit grooves 55, at this time, pull the square slide bar 52, according to the shape of the part, the polishing disc 4 is pressed against one side of the part, at this time, release the slide 58, so that the limit rod 56 is inserted into the inner side of the limit groove 55, and the polishing disc 4 can be adjusted to different positions according to the shapes of parts;
[0054] S3, dust removal, when polishing parts, the output shaft end of the second motor 38 drives the second conical teeth 39 and the fan blades 14 to rotate respectively, and the second conical teeth 39 rotate while driving the fixed frame 21 and the polishing disc 4 to rotate in the opposite direction, thereby improving the polishing effect of the polishing disc 4 on the parts. At the same time, the fan blades 14 rotate to generate negative pressure, and the pressure of the negative pressure is 30-60Kpa. Under the action of the dust suction pipe 110, the metal debris generated during the polishing of the parts is uniformly collected in the recycling box 11, and the metal debris inside the recycling box 11 can be cleaned by opening the box cover 19.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polishing device for generator set parts, characterized in that: It comprises a cleaning component (1), a clamping component (2), a power component (3), a polishing disc (4) and an adjustment component (5); wherein: The cleaning component (1) is installed at the bottom of the power component (3), and the cleaning component (1) is used to uniformly recover metal debris generated when polishing parts to prevent the metal debris from floating in the air; The clamping assembly (2) is installed on one side of the top of the power assembly (3), and the clamping assembly (2) is used to clamp and fix the parts that need to be polished; The power assembly (3) is installed on the top of the cleaning assembly (1), and the power assembly (3) is used to provide power for the circular rotation of the polishing part; The adjusting component (5) is installed on one side of the top of the power component (3), and the adjusting component (5) is used to adjust the position of the polishing disc (4) to polish different parts; The polishing disc (4) is installed on one side of the adjustment assembly (5), and the polishing disc (4) is used to polish the parts of the generator set; The clamping assembly (2) comprises a first support frame (22) and an electric slip ring (23); one side of the first support frame (22) is rotatably connected to a fixed frame (21) via a bearing; one side of the fixed frame (21) is provided with four second slide grooves (210); a support rod (29) is slidably connected inside the second slide groove (210); a guide block (26) is fixed to one side of the support rod (29); a third slide groove (211) is provided on one side of the guide block (26); a slider (27) is slidably connected inside the third slide groove (211); A first motor (24) is fixed to the inner wall of the fixing frame (21); a screw rod (25) is fixed to the output shaft end of the first motor (24); one side of the screw rod (25) is threadedly connected to one side of a slider (27); a connecting shaft (28) is fixed at the axis of one side of the fixing frame (21); the outer side of the connecting shaft (28) is fixed to the inner ring of an electric slip ring (23); the outer ring of the electric slip ring (23) is fixed to one side of the first support frame (22); and the output end of the electric slip ring (23) is electrically connected to the input end of the first motor (24); The adjustment assembly (5) comprises a square slide bar (52) and a second support frame (54); the second support frame (54) is rotatably connected to a second rotating shaft (51) via a bearing; a fourth slide groove (53) is provided on the inner side of the second rotating shaft (51) and is slidably connected to one side of the square slide bar (52); a plurality of limit grooves (55) are provided on the top of the square slide bar (52); and one side of the polishing disc (4) is fixed to one side of the square slide bar (52); The power assembly (3) comprises a limit box (34) and a second motor (38), the second motor (38) is a double-axle asynchronous motor, a second conical tooth (39) is fixed to the output shaft end of the second motor (38), and the second conical tooth (39) is meshingly connected with two first conical teeth (37); two limit blocks (36) are fixed to the top of the inner wall of the limit box (34), and the limit blocks (36) are rotatably connected with two first rotating shafts (31) through bearings, one side of the two first rotating shafts (31) is fixed to one side of the first conical tooth (37), and the first sprocket (32) is fixed to the side of the first rotating shaft (31) away from the first conical tooth (37), the second sprocket (33) is fixed to one side of the connecting shaft (28), and the third sprocket (35) is fixed to one side of the second rotating shaft (51), and the two first sprockets (32) are linked to the second sprocket (33) and the third sprocket (35) through chains; The cleaning component (1) comprises a recovery box (11) and a fan blade (14); a connecting frame (12) is fixed to the top of the inner wall of the recovery box (11); a first slide groove (13) is provided on one side of the connecting frame (12); a sealing ring (17) is fixed to the inner wall of the first slide groove (13); a filter screen (16) is inserted into the inner side of the first slide groove (13) and contacts one side of the sealing ring (17); A box cover (19) is hingedly connected to one side of the recovery box (11); a plurality of dust suction pipes (110) are fixed to the top of the limit box (34); the dust suction pipes (110) are connected to one side of the recovery box (11) through a hose; one side of the fan blade (14) is fixed to the output shaft end of the second motor (38); the top of the recovery box (11) is fixed to the bottom of the limit box (34); the bottoms of the first support frame (22) and the second support frame (54) are fixed to the top of the limit box (34); the bottom of the second motor (38) is fixed to the bottom of the inner wall of the limit box (34); the second rotating shaft (51 ) is fixed on the outside of the limiting frame (510), a fifth sliding groove (59) is provided on the inside of the limiting frame (510), a slide plate (511) is slidably connected to the inside of the fifth sliding groove (59), a limiting rod (56) adapted to the inside of the limiting groove (55) is fixed on the bottom of the slide plate (511), a sliding column (58) is fixed on the top of the slide plate (511), one side of the sliding column (58) is movably passed through the top of the limiting frame (510), a spring (57) is sleeved on the outside of the sliding column (58), and two ends of the spring (57) are respectively in contact with the fifth sliding groove (59) and one side of the slide plate (511); The polishing method of the generator set parts polishing device comprises the following steps: S1. Part clamping: placing the generator set parts to be polished between the four support rods (29), and the output shaft of the first motor (24) drives the screw rod (25) to rotate, so that the slider (27) threadedly connected to the screw rod (25) moves left and right along the output shaft of the first motor (24). When the slider (27) moves to the left, one side of the slider (27) slides inside the third slide groove (211), so that the four support rods (29) move closer to the middle, and the parts to be polished are clamped and fixed; S2, polishing distance adjustment, according to the shape of different parts, pull the slide column (58) upward to drive the slide plate (511) to slide inside the fifth slide groove (59), at this time, the spring (57) is compressed, so that the limit rod (56) leaves one of the limit grooves (55), and then pull the square slide bar (52), according to the shape of the parts, the polishing disc (4) is pressed against one side of the parts, and then release the slide column (58) so that the limit rod (56) is inserted into the inner side of the limit groove (55), and the polishing disc (4) can be adjusted to different positions according to the shapes of parts; S3, dust removal. When polishing a part, the output shaft end of the second motor (38) drives the second conical teeth (39) and the fan blade (14) to rotate respectively. When the second conical teeth (39) rotate, the fixed frame (21) and the polishing disc (4) are driven to rotate in the opposite direction, thereby improving the polishing effect of the polishing disc (4) on the part. At the same time, the rotation of the fan blade (14) generates negative pressure. Under the action of the dust suction pipe (110), the metal debris generated when the part is polished is uniformly collected in the recovery box (11). The box cover (19) can be opened to clean the metal debris in the recovery box (11).
Citation Information
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