welding headphones
By designing a triangularly distributed feeding station and fixture assembly moving mechanism in the head-mounted welding earphones, combined with the ear belt feeding and ear belt clamping mechanism, the problem of slow material replacement speed for existing welding earphones is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202210902088.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-28
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2042-07-28
AI Technical Summary
Existing welding earphones use a single fixture to load the mask face weld ears, resulting in slow material replacement speed and low production efficiency.
A head-mounted welding headphone is designed, and the first feeding station, the second feeding station and the welding station arranged on the frame are distributed in triangular directions. The first and second fixture components are driven to move respectively through the feeding drive mechanism, and combined with the ear belt feeding mechanism and the ear belt clamping mechanism, the rapid welding of the mask face and the ear belt are realized.
The next mask to be processed is loaded while welding the interface mask face and ear belt, achieving rapid material change and improving production efficiency.
Smart Images

Figure CN115157688B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mask processing, in particular to a head-mounted welding headset. Background Art
[0002] Masks filter air entering the lungs to a certain extent, making them particularly effective during epidemics of respiratory infections and when working in dusty and polluted environments. Masks generally consist of a mask body and ear straps attached to the body. Currently, the ear straps are typically welded to opposite sides of the mask body. However, existing ear strap welding machines use a single fixture for loading the ear straps, resulting in slow material changes and low production efficiency.
[0003] Therefore, it is necessary to provide a kind of headset that can quickly change materials and has high production efficiency. Summary of the Invention
[0004] The object of the present invention is to provide a welding headset which can quickly change materials and has high production efficiency.
[0005] To achieve the above-mentioned objectives, the present invention provides a head-mounted welding headset, comprising a frame, a loading mechanism, an earband feeding mechanism, an earband clamping mechanism and an ultrasonic welding mechanism, wherein a first loading station, a second loading station and a welding station are respectively provided on the frame, and the first loading station, the second loading station and the welding station are distributed in a triangular shape; the loading mechanism comprises a first clamp assembly, a second clamp assembly and a loading drive mechanism, the first clamp assembly is movably arranged on the frame along the direction from the first loading station to the welding station, the second clamp assembly is movably arranged on the frame along the direction from the second loading station to the welding station, the first clamp assembly and the second clamp assembly are both used to position the mask surface body, and the loading drive mechanism is arranged on the frame and respectively engaged with the first clamp assembly , and the second clamp assembly is connected; the first clamp assembly and the second clamp assembly are driven to move separately by the feeding drive mechanism, so that when the first clamp assembly is located at the first loading station, the second clamp assembly is located at the welding station, or, when the first clamp assembly is located at the welding station, the second clamp assembly is located at the second loading station; the ear band feeding mechanism is arranged on the frame and is used to provide ear bands; the ear band clamping mechanism is arranged on the frame, and the ear band clamping mechanism is used to transport the ear bands provided by the ear band feeding mechanism to the mask surface body located at the welding station; the ultrasonic welding mechanism is arranged on the frame and is located at the welding station, and the ultrasonic welding mechanism is used to weld the mask surface body and the ear bands located at the welding station together.
[0006] Preferably, the frame is provided with a first slide rail along the direction from the first loading station to the welding station, and the first clamp assembly can be slidably set on the first slide rail; the frame is provided with a second slide rail along the direction from the second loading station to the welding station, and the second clamp assembly can be slidably set on the second slide rail.
[0007] Preferably, the feeding drive mechanism includes a feeding rotation drive mechanism, a driving wheel, a first driven wheel, a second driven wheel and a synchronous transmission member, the feeding rotation drive mechanism is arranged on the frame, the output end of the feeding rotation drive mechanism is connected with the driving wheel, the driving wheel is located at the welding station, the first driven wheel is pivotally connected to the frame and located at the first loading station, the second driven wheel is pivotally connected to the frame and located at the second loading station, the synchronous transmission member is wound around the driving wheel, the first driven wheel and the second driven wheel, the first clamp assembly is connected to the part of the synchronous transmission member located between the driving wheel and the first driven wheel, and the second clamp assembly is connected to the part of the synchronous transmission member located between the driving wheel and the second driven wheel; the driving wheel is driven to rotate by the feeding rotation drive mechanism to drive the first clamp assembly and the second clamp assembly to move through the synchronous transmission member.
[0008] Preferably, the ear band feeding mechanism includes an ear band barrel assembly, an ear band guide module, an ear band pulling assembly and a cutting assembly. The ear band barrel assembly is arranged on the frame and is used to provide the ear band. The ear band guide module is arranged on the frame. The ear band provided by the ear band barrel assembly can be passed through the ear band guide module. The ear band pulling assembly is arranged on the frame and is used to pull the ear band out from the ear band guide module. The cutting assembly is arranged on the frame and is used to cut the ear band. The ear band clamping mechanism clamps the two ends of the pulled-out ear band and the cutting assembly cuts the ear band, so that the ear band clamping mechanism transports the cut ear band to the mask surface body located at the welding station.
[0009] Preferably, the ear band assembly includes an ear band linear drive module and an ear band clamp, the ear band linear drive module is arranged on the frame, and the ear band linear drive module is connected to the ear band clamp; the ear band linear drive module drives the ear band clamp to move close to the ear band guide module, so that the ear band clamp clamps the ear band on the ear band guide module; the ear band linear drive module drives the ear band clamp to move away from the ear band guide module, so that the ear band clamp pulls the ear band out of the ear band guide module.
[0010] Preferably, the ear band clamping mechanism includes an ear band clamping moving drive mechanism and an ear band conveying claw, the ear band clamping moving drive mechanism is arranged on the frame, and the ear band conveying claw is arranged on the ear band clamping moving drive mechanism, and the ear band clamping moving drive mechanism drives the ear band conveying claw to move, so that the ear band conveying claw conveys the ear band provided by the ear band feeding mechanism to the mask surface body located at the welding station.
[0011] Preferably, the ear band moving drive mechanism includes an ear band linear drive module, an ear band mounting frame and an ear band flipping cylinder, the ear band linear drive module is arranged on the frame, the ear band mounting frame is slidably arranged on the frame, the ear band linear drive module is connected to the ear band mounting frame and can drive the ear band mounting frame to slide, two ear band flipping cylinders are arranged on the ear band mounting frame at intervals, and the two ear band carrying claws are respectively connected to the two ear band flipping cylinders, and the ear band flipping cylinders can drive the ear band carrying claws to flip.
[0012] Preferably, the ultrasonic welding mechanism includes a welding upper part and a welding lower part, and the welding upper part and the welding lower part are arranged on the frame in an upper and lower distribution and are located at the welding station, and the first clamp assembly is provided with a first positioning hole, and the second clamp assembly is provided with a second positioning hole; when the first clamp assembly is located at the welding station, the welding lower part can rise and fix the mask surface body on the first clamp assembly through the first positioning hole, and the welding upper part can descend and weld the mask surface body and the ear strap together; when the second clamp assembly is located at the welding station, the welding lower part can rise and fix the mask surface body on the second clamp assembly through the second positioning hole, and the welding upper part can descend and weld the mask surface body and the ear strap together.
[0013] Preferably, the head-mounted welding headset further includes a blanking robot, which is arranged on the frame and is used to remove and blank the mask surface body with the ear straps welded thereon from the first fixture assembly or the second fixture assembly.
[0014] Preferably, the unloading robot includes a unloading lifting cylinder, an unloading mounting frame, an unloading transverse movement cylinder and an unloading clamp. The unloading lifting cylinder is arranged on the frame, and the output end of the unloading lifting cylinder is connected to the unloading mounting frame and can drive the unloading mounting frame to lift and lower. The unloading transverse movement cylinder is arranged on the unloading mounting frame, and the unloading clamp can be slidably arranged on the unloading mounting frame. The output end of the unloading transverse movement cylinder is connected to the unloading clamp, and the unloading transverse movement cylinder can drive the unloading clamp to move transversely. The unloading clamp is used to grab the mask surface with the ear straps welded thereon.
[0015] Compared with the prior art, the head-mounted welding headset of the present invention is provided with a first loading station, a second loading station and a welding station on a frame, and the first loading station, the second loading station and the welding station are distributed in a triangular shape, the first clamp assembly is movably provided on the frame along the direction from the first loading station to the welding station, the second clamp assembly is movably provided on the frame along the direction from the second loading station to the welding station, and the first clamp assembly and the second clamp assembly are driven to move respectively by the loading drive mechanism, so that the first clamp assembly is located in the When the first material loading station is in the first material loading station, the second fixture assembly is located at the welding station. While the first fixture assembly is being loaded, the ear strap clamping mechanism can move the ear strap to the mask surface located at the second fixture assembly, and the ultrasonic welding mechanism welds the mask surface and the ear strap together. Alternatively, when the first fixture assembly is in the welding station, the second fixture assembly is located at the second material loading station. While the second fixture assembly is being loaded, the ear strap clamping mechanism can move the ear strap to the mask surface located at the first fixture assembly, and the ultrasonic welding mechanism welds the mask surface and the ear strap together. Therefore, the head-mounted welding headset of the present invention can weld the mask surface and the ear strap while loading the next mask surface to be processed, so that after the previous mask surface and the ear strap are welded together, the first fixture assembly and the second fixture assembly can be switched to achieve rapid material replacement, thereby also improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural diagram of the headset of the present invention.
[0017] Figure 2 It is a top view of the feeding mechanism of the present invention after being installed on the frame.
[0018] Figure 3 It is a three-dimensional structural diagram of the feeding mechanism of the present invention.
[0019] Figure 4It is a partial structural diagram of the ear band feeding mechanism of the present invention.
[0020] Figure 5 It is a three-dimensional structural diagram of the ear strap mechanism of the present invention.
[0021] Figure 6 It is a three-dimensional structural diagram of the ultrasonic welding mechanism of the present invention.
[0022] Figure 7 It is a three-dimensional structural diagram of the first clamp assembly of the present invention.
[0023] Figure 8 It is a three-dimensional structural diagram of the second clamp assembly of the present invention.
[0024] Figure 9 It is a three-dimensional structural diagram of the blanking robot of the present invention. DETAILED DESCRIPTION
[0025] In order to explain the technical content and structural features of the present invention in detail, the following is a further description in conjunction with the embodiments and the accompanying drawings.
[0026] See also Figures 1 to 3 The head-mounted welding headset 100 of the present invention includes a frame 1, a feeding mechanism 2, an earband feeding mechanism 3, an earband clamping mechanism 4 and an ultrasonic welding mechanism 5. The frame 1 is respectively provided with a first feeding station 11, a second feeding station 12 and a welding station 13, and the first feeding station 11, the second feeding station 12 and the welding station 13 are distributed in a triangular shape; the feeding mechanism 2 includes a first clamp assembly 21, a second clamp assembly 22 and a feeding drive mechanism 23, the first clamp assembly 21 is movably arranged on the frame 1 along the direction from the first feeding station 11 to the welding station 13, and the second clamp assembly 22 is movably arranged on the frame 1 along the direction from the second feeding station 12 to the welding station 13, the first clamp assembly 21 and the second clamp assembly 22 are both used to position the mask surface body, and the feeding drive mechanism 23 is arranged on the frame 1 and is divided into The first clamp assembly 21 and the second clamp assembly 22 are respectively connected to each other; the first clamp assembly 21 and the second clamp assembly 22 are driven to move respectively by the feeding drive mechanism 23, so that when the first clamp assembly 21 is located at the first loading station 11, the second clamp assembly 22 is located at the welding station 13, or, when the first clamp assembly 21 is located at the welding station 13, the second clamp assembly 22 is located at the second loading station 12; the ear band feeding mechanism 3 is arranged on the frame 1 and is used to provide ear bands; the ear band clamping mechanism 4 is arranged on the frame 1, and the ear band clamping mechanism 4 is used to transport the ear bands provided by the ear band feeding mechanism 3 to the mask surface body located at the welding station 13; the ultrasonic welding mechanism 5 is arranged on the frame 1 and is located at the welding station 13, and the ultrasonic welding mechanism 5 is used to weld the mask surface body and the ear bands located at the welding station 13 together.
[0027] See also Figure 2 In this embodiment, the frame 1 is provided with a first slide rail 111 along the direction from the first loading station 11 to the welding station 13, and the first clamp assembly 21 is slidably disposed on the first slide rail 111; the frame 1 is provided with a second slide rail 121 along the direction from the second loading station 12 to the welding station 13, and the second clamp assembly 22 is slidably disposed on the second slide rail 121.
[0028] See also Figure 2 and Figure 3 In this embodiment, the feeding drive mechanism 23 includes a feeding rotation drive mechanism 231, a driving wheel 232, a first driven wheel 233, a second driven wheel 234 and a synchronous transmission member 235. The feeding rotation drive mechanism 231 is arranged on the frame 1, and the output end of the feeding rotation drive mechanism 231 is connected to the driving wheel 232. The driving wheel 232 is located at the welding station 13. The first driven wheel 233 is pivotally connected to the frame 1 and is located at the first feeding station 11. The second driven wheel 234 is pivotally connected to the frame 1 and is located at the second feeding station 12. The step transmission member 235 is wound around the driving wheel 232, the first driven wheel 233 and the second driven wheel 234. The first clamp assembly 21 is connected to the part of the synchronous transmission member 235 located between the driving wheel 232 and the first driven wheel 233. The second clamp assembly 22 is connected to the part of the synchronous transmission member 235 located between the driving wheel 232 and the second driven wheel 234. The driving wheel 232 is driven to rotate by the loading rotation drive mechanism 231, so as to drive the first clamp assembly 21 and the second clamp assembly 22 to move through the synchronous transmission member 235. The loading rotation drive mechanism 231 drives the driving wheel 232 to rotate forward or reverse, thereby driving the synchronous transmission member 235 arranged around the driving wheel 232, the first driven wheel 233 and the second driven wheel 234 to rotate forward or reverse, thereby driving the first clamp assembly 21 and the second clamp assembly 22 to move respectively, so that when the first clamp assembly 21 is located at the first loading station 11, the second clamp assembly 22 is located at the welding station 13, or, when the first clamp assembly 21 is located at the welding station 13, the second clamp assembly 22 is located at the second loading station 12. However, the structure of the feeding drive mechanism 23 is not limited to this. For example, in other embodiments, two screw rods with opposite thread directions can also be used, one of which is arranged in the direction from the first feeding station 11 to the welding station 13, and the other screw rod is arranged in the direction from the second feeding station 12 to the welding station 13. The first clamp assembly 21 and the second clamp assembly 22 are respectively mounted on the screw rods through sliders, and the two screw rods are synchronously driven to rotate, thereby driving the first clamp assembly 21 and the second clamp assembly 22 to move.
[0029] See also Figure 1 and Figure 4The ear band feeding mechanism 3 includes an ear band barrel assembly 31, an ear band guide module 32, an ear band pulling assembly 33 and a cutting assembly 34. The ear band barrel assembly 31 is arranged on the frame 1 and is used to provide ear bands. The ear band guide module 32 is arranged on the frame 1. The ear band provided by the ear band barrel assembly 31 can be passed through the ear band guide module 32. The ear band pulling assembly 33 is arranged on the frame 1 and is used to pull the ear band out from the ear band guide module 32. The cutting assembly 34 is arranged on the frame 1 and is used to cut the ear band; the ear band clamping mechanism 4 clamps the two ends of the pulled ear band and the cutting assembly 34 cuts the ear band, so that the ear band clamping mechanism 4 transports the cut ear band to the mask surface body located at the welding station 13. Specifically, the ear strap assembly 33 includes an ear strap linear drive module 331 and an ear strap clamp 332. The ear strap linear drive module 331 is mounted on the frame 1 and connected to the ear strap clamp 332. The ear strap linear drive module 331 drives the ear strap clamp 332 to move closer to the ear strap guide module 32, causing the ear strap clamp 332 to clamp the ear strap on the ear strap guide module 32. The ear strap linear drive module 331 drives the ear strap clamp 332 to move away from the ear strap guide module 32, causing the ear strap clamp 332 to pull the ear strap out of the ear strap guide module 32. The ear strap guide module 32 can utilize an existing guide mechanism for guiding the ear strap, the ear strap linear drive module 331 can utilize an existing linear drive module or a linear cylinder, and the cutting assembly 34 can utilize an existing scissor blade assembly or a cutter assembly, but is not limited thereto.
[0030] After the ear strap clamping claw 332 pulls the ear strap out of the ear strap guide module 32, the ear strap clamping mechanism 4 can clamp the two ends of the pulled ear strap. The cutting assembly 34 cuts the ear strap on one side of the ear strap clamping mechanism 4 so that the cut ear strap can be stably clamped by the ear strap clamping mechanism 4. The length of the ear strap pulled out of the ear strap guide module 32 can also be adjusted by adjusting the distance the ear strap clamping claw 332 is driven by the ear strap linear drive module 331 to adjust the length of the ear strap, thereby adjusting the length of the ear strap obtained after cutting, to meet the different ear strap length requirements of masks of different sizes.
[0031] See also Figure 1 and Figure 5The ear band clamping mechanism 4 includes an ear band clamping moving drive mechanism 41 and an ear band conveying clamping claw 42. The ear band clamping moving drive mechanism 41 is arranged on the frame 1, and the ear band conveying clamping claw 42 is arranged on the ear band clamping moving drive mechanism 41. The ear band clamping moving drive mechanism 41 drives the ear band conveying clamping claw 42 to move, so that the ear band conveying clamping claw 42 conveys the ear band provided by the ear band feeding mechanism 3 to the mask surface body located at the welding station 13. Specifically, the ear strap moving drive mechanism 41 includes an ear strap linear drive module 411, an ear strap mounting frame 412 and an ear strap flipping cylinder 413. The ear strap linear drive module 411 is arranged on the frame 1, and the ear strap mounting frame 412 is slidably arranged on the frame 1. The ear strap linear drive module 411 is connected to the ear strap mounting frame 412 and can drive the ear strap mounting frame 412 to slide. The two ear strap flipping cylinders 413 are arranged at intervals on the ear strap mounting frame 412. The two ear strap transporting claws 42 are respectively connected to the two ear strap flipping cylinders 413. The ear strap flipping cylinders 413 can drive the ear strap transporting claws 42 to flip. The ear strap linear drive module 411 drives the two ear strap carrying clamps 42 to move, so that the ear strap carrying clamps 42 first clamp the two ends of the ear strap pulled out by the ear strap pulling assembly 33. After the ear strap is cut by the cutting assembly 34, the ear strap linear drive module 411 drives the two ear strap carrying clamps 42 to move in the opposite direction, so that the two ear strap carrying clamps 42 carry the ear strap to the welding station 13. Then, the two ear strap flipping cylinders 413 respectively drive the two ear strap carrying clamps 42 to flip, thereby flipping the two ends of the ear strap onto the mask surface located at the welding station 13, so that the ultrasonic welding mechanism 5 can weld the mask surface and the ear strap together. However, the structure of the ear strap clamping moving drive mechanism 41 is not limited to this. For example, the ear strap clamping moving drive mechanism 41 can also adopt an existing three-axis manipulator or a four-axis manipulator, etc.
[0032] See also Figure 1 ,as well as Figures 6 to 8In this embodiment, the ultrasonic welding mechanism 5 includes a welding upper portion 51 and a welding lower portion 52. The welding upper portion 51 and the welding lower portion 52 are arranged in an upper and lower arrangement on the frame 1 and located at the welding station 13. The first clamp assembly 21 has a first positioning hole 211, and the second clamp assembly 22 has a second positioning hole 221. When the first clamp assembly 21 is located at the welding station 13, the welding lower portion 52 can rise and fix the mask surface on the first clamp assembly 21 through the first positioning hole 211, and the welding upper portion 51 can descend and weld the mask surface to the ear strap. When the second clamp assembly 22 is located at the welding station 13, the welding lower portion 52 can rise and fix the mask surface on the second clamp assembly 22 through the second positioning hole 221, and the welding upper portion 51 can descend and weld the mask surface to the ear strap. The specific structure and principle of the welding upper portion 51 and the welding lower portion 52 of the ultrasonic welding mechanism 5 are well known to those skilled in the art and are not described in detail here.
[0033] See also Figure 1 and Figure 9 The head-mounted welding headset 100 of the present invention further includes a blanking robot 6, which is disposed on the frame 1. The blanking robot 6 is used to remove and blank the mask surface body with welded ear straps from the first fixture assembly 21 or the second fixture assembly 22. Specifically, the blanking robot 6 includes a blanking lifting cylinder 61, a blanking mounting frame 62, a blanking transverse movement cylinder 63, and a blanking clamp 64. The blanking lifting cylinder 61 is disposed on the frame 1. The output end of the blanking lifting cylinder 61 is connected to the blanking mounting frame 62 and can drive the blanking mounting frame 62 to rise and fall. The blanking transverse movement cylinder 63 is disposed on the blanking mounting frame 62. The blanking clamp 64 is slidably disposed on the blanking mounting frame 62. The output end of the blanking transverse movement cylinder 63 is connected to the blanking clamp 64. The blanking transverse movement cylinder 63 can drive the blanking clamp 64 to move transversely. The blanking clamp 64 is used to grab the mask surface body with welded ear straps. The unloading clamp 64 is driven downward by the unloading lifting cylinder 61, so that the unloading clamp 64 grabs the mask with the ear straps welded to it at the welding station 13. The unloading lifting cylinder 61 drives the unloading clamp 64 upward, and the unloading transverse cylinder 63 drives the unloading clamp 64 transversely, thereby transporting and unloading the grabbed mask. However, the structure of the unloading robot 6 is not limited to this. For example, the unloading robot 6 can adopt an existing three-axis robot or a six-axis robot.
[0034] Combine Figures 1 to 9 The specific working principle of the headset 100 of the present invention is as follows:
[0035] The loading rotation drive mechanism 231 drives the driving wheel 232 to rotate forward or reverse, thereby driving the synchronous transmission member 235 arranged around the driving wheel 232, the first driven wheel 233 and the second driven wheel 234 to rotate forward or reverse, thereby driving the first clamp assembly 21 and the second clamp assembly 22 to move respectively, so that when the first clamp assembly 21 is located at the first loading station 11, the second clamp assembly 22 is located at the welding station 13, or, when the first clamp assembly 21 is located at the welding station 13, the second clamp assembly 22 is located at the second loading station 12. The first clamp assembly 21 is loaded at the first loading station 11 or the second clamp assembly 22 is loaded at the second loading station 12. At the same time, the ear strap clamping mechanism 4 drives the two ear strap carrying clamps 42 to move through the ear strap clamping linear drive module 411, so that the ear strap carrying clamps 42 first clamp the two ends of the ear strap pulled out by the ear strap pulling assembly 33. After the ear strap is cut by the cutting assembly 34, the ear strap clamping linear drive module 411 drives the two ear strap carrying clamps 42 to move in the opposite direction, so that the two ear strap carrying clamps 42 carry the ear strap to the welding station 13, and then the two ear strap clamping flip cylinders 413 respectively drive the two ear strap carrying clamps 42 to flip, thereby flipping the two ends of the ear strap onto the mask surface body located at the welding station 13. The welding lower portion 52 of the ultrasonic welding mechanism 5 rises and fixes the mask surface body on the second clamp assembly 22 through the second positioning hole 221, and the welding upper portion 51 descends and welds the mask surface body and the ear strap together. Finally, the blanking robot 6 takes the mask surface body with the ear straps welded thereon from the first fixture assembly 21 or the second fixture assembly 22 and blanks it.
[0036] In summary, the head-mounted welding headset 100 of the present invention can weld the mask surface and ear straps while loading the next mask surface to be processed, so that after the previous mask surface and ear straps are welded together, the first clamp assembly 21 and the second clamp assembly 22 are switched to achieve rapid material replacement, thereby improving production efficiency.
[0037] The above disclosure is only a preferred embodiment of the present invention and cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are within the scope of the present invention.
Claims
1. A welding headset, characterized in that: include: A frame, wherein a first loading station, a second loading station and a welding station are respectively provided on the frame, and the first loading station, the second loading station and the welding station are distributed in a triangular shape; The feeding mechanism comprises a first clamp assembly, a second clamp assembly and a feeding drive mechanism, the first clamp assembly is movably arranged on the frame along the direction from the first loading station to the welding station, the second clamp assembly is movably arranged on the frame along the direction from the second loading station to the welding station, the first clamp assembly and the second clamp assembly are both used to position the mask face body, the feeding drive mechanism is arranged on the frame and is respectively connected to the first clamp assembly and the second clamp assembly; the first clamp assembly and the second clamp assembly are driven by the feeding drive mechanism to move respectively, so that when the first clamp assembly is located at the first loading station, the second clamp assembly is located at the welding station, or when the first clamp assembly is located at the welding station, the second clamp assembly is located at the second loading station; the feeding drive mechanism comprises a first clamp assembly, a second clamp assembly and a second clamp assembly; The cam is connected to the frame by a first end and a second end of the driving wheel is connected to the frame by a second end of the driving wheel; the cam is connected to the frame by a second end of the driving wheel and the second end of the driving wheel is connected to the frame by a second end of the driving wheel; the cam is connected to the frame by a second end of the driving wheel and the second end of the driving wheel is connected to the frame by a second end of the driving wheel; the cam is connected to the frame by a second end of the driving wheel and the second end of the driving wheel an ear strap feeding mechanism, the ear strap feeding mechanism being arranged on the frame and being used for providing ear straps; An ear strap clamping mechanism, the ear strap clamping mechanism being arranged on the frame and being used to transport the ear straps provided by the ear strap feeding mechanism to the mask surface body located at the welding station; An ultrasonic welding mechanism, which is disposed on the frame and located at the welding station, and is used to weld the mask surface and the ear straps located at the welding station together; A blanking robot is provided on the frame, and is used to remove and blank the mask surface body with the ear straps welded thereto from the first fixture assembly or the second fixture assembly.
2. The welding headset according to claim 1, characterized in that: The frame is provided with a first slide rail along the direction from the first loading station to the welding station, and the first clamp assembly is slidably disposed on the first slide rail; the frame is provided with a second slide rail along the direction from the second loading station to the welding station, and the second clamp assembly is slidably disposed on the second slide rail.
3. The welding headset according to claim 1, wherein: The ear band feeding mechanism includes an ear band barrel assembly, an ear band guide module, an ear band pulling assembly and a cutting assembly. The ear band barrel assembly is arranged on the frame and is used to provide the ear band. The ear band guide module is arranged on the frame. The ear band provided by the ear band barrel assembly can be passed through the ear band guide module. The ear band pulling assembly is arranged on the frame and is used to pull the ear band out from the ear band guide module. The cutting assembly is arranged on the frame and is used to cut the ear band. The ear band clamping mechanism clamps the two ends of the pulled-out ear band and the cutting assembly cuts the ear band, so that the ear band clamping mechanism transports the cut ear band to the mask surface body located at the welding station.
4. The welding headset according to claim 3, characterized in that: The ear band assembly includes an ear band linear drive module and an ear band clamp, wherein the ear band linear drive module is arranged on the frame and connected to the ear band clamp; the ear band linear drive module drives the ear band clamp to move close to the ear band guide module, so that the ear band clamp clamps the ear band on the ear band guide module; the ear band linear drive module drives the ear band clamp to move away from the ear band guide module, so that the ear band clamp pulls the ear band out of the ear band guide module.
5. The welding headset according to claim 1, wherein: The ear band clamping mechanism includes an ear band clamping moving drive mechanism and an ear band conveying claw. The ear band clamping moving drive mechanism is arranged on the frame, and the ear band conveying claw is arranged on the ear band clamping moving drive mechanism. The ear band clamping moving drive mechanism drives the ear band conveying claw to move, so that the ear band conveying claw conveys the ear band provided by the ear band feeding mechanism to the mask surface body located at the welding station.
6. The welding headset according to claim 5, characterized in that: The ear belt moving drive mechanism includes an ear belt linear drive module, an ear belt mounting frame and an ear belt flipping cylinder. The ear belt linear drive module is arranged on the frame, and the ear belt mounting frame is slidably arranged on the frame. The ear belt linear drive module is connected to the ear belt mounting frame and can drive the ear belt mounting frame to slide. Two ear belt flipping cylinders are arranged on the ear belt mounting frame at intervals. The two ear belt carrying claws are respectively connected to the two ear belt flipping cylinders, and the ear belt flipping cylinders can drive the ear belt carrying claws to flip.
7. The welding headset according to claim 1, characterized in that: The ultrasonic welding mechanism includes a welding upper part and a welding lower part, and the welding upper part and the welding lower part are arranged on the frame in an upper and lower distribution and are located at the welding station. The first clamp assembly is provided with a first positioning hole, and the second clamp assembly is provided with a second positioning hole; when the first clamp assembly is located at the welding station, the welding lower part can rise and fix the mask surface body on the first clamp assembly through the first positioning hole, and the welding upper part can descend and weld the mask surface body and the ear strap together; when the second clamp assembly is located at the welding station, the welding lower part can rise and fix the mask surface body on the second clamp assembly through the second positioning hole, and the welding upper part can descend and weld the mask surface body and the ear strap together.
8. The welding headset according to claim 1, wherein: The unloading robot includes an unloading lifting cylinder, an unloading mounting frame, an unloading transverse movement cylinder and an unloading clamp. The unloading lifting cylinder is arranged on the frame, and the output end of the unloading lifting cylinder is connected to the unloading mounting frame and can drive the unloading mounting frame to lift and lower. The unloading transverse movement cylinder is arranged on the unloading mounting frame, and the unloading clamp can be slidably arranged on the unloading mounting frame. The output end of the unloading transverse movement cylinder is connected to the unloading clamp, and the unloading transverse movement cylinder can drive the unloading clamp to move transversely. The unloading clamp is used to grab the mask surface with the ear straps welded thereon.
Citation Information
Patent Citations
Head-mounted welding earphone
CN218286747U