An assembly device for a movable component of an electromagnetic relay

By designing an assembly equipment for electromagnetic relays, using fixtures and welding pad cutting devices to welding wires and conductive connecting sheets, and plugging the reversing components, the difficulty of the riveting process and automation equipment in the prior art are solved. The high cost problem achieves efficient and stable electrical connections.

CN115213593BActive Publication Date: 2025-02-07SHENLE CORP LTD
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Patent Information

Application Number
CN202210863418.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-20
Publication Date
2025-02-07
Estimated Expiration
2042-07-20

AI Technical Summary

Technical Problem

In the production process of electromagnetic relays in the prior art, when the wires are riveted with conductive connecting sheets fixed on the base, the processing angle and space limitations lead to high cost of automation equipment and high probability of failure, resulting in unqualified circuit connections in the electromagnetic relay.

Method used

Design an assembly equipment for movable components of electromagnetic relays. Through fixtures, fixture conveying devices, feeding devices, welding and reversing plugs of conductors and conductive connecting pieces can be realized to ensure that The stability of the electrical connection.

Benefits of technology

By first welding the wires and the conductive connecting sheets, and then commutating the plug-in, the electrical connections in the movable components are ensured to be qualified, the production cost and probability of failure are reduced, and the efficiency of automated production is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of relay automated production, and specifically relates to an assembly device for an electromagnetic relay movable component. The assembly device for an electromagnetic relay movable component provided by the present invention can first weld a wire and a conductive connecting piece, and then perform reversing plugging to fix it on a relay base. Compared with the prior art method of first fixing the conductive connecting piece on the base and then welding it with the wire, the present invention can ensure electrical connection in the movable component.
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Description

Technical Field

[0001] The invention belongs to the technical field of relay automated production, and in particular relates to an assembly device for a movable component of an electromagnetic relay. Background Art

[0002] Electromagnetic relays usually include coil components, yokes, cores, armatures, insulating gaskets, bases, moving springs, static springs, and conductive connecting pieces. The moving springs are electrically connected to the conductive connecting pieces to form a movable component. These components are generally installed on the base of the relay. Figure 1 As shown, the production process of electromagnetic relays in the prior art is usually to fix the static spring piece and the conductive connecting piece 2 to the base 1 respectively to form a base device of a small electromagnetic relay, as disclosed in Patent 201420560288.3, ​​and then assemble other parts, wherein the movable spring piece is riveted to the conductive connecting piece 2 through the wire 3 and then inserted. However, in the process of riveting the wire 3 to the conductive connecting piece 2, since the conductive connecting piece 2 is fixed on the base 1, the processing angle and processing space make the riveting equipment operation difficult, so the corresponding automation equipment cost is high and there is a certain probability of failure, resulting in unqualified circuit connection in the electromagnetic relay. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and to provide an assembly device for a movable component of an electromagnetic relay.

[0004] The technical solution adopted by the present invention is as follows: an assembly device for a movable component of an electromagnetic relay, wherein the movable component comprises at least two conductive groups, wherein one conductive group comprises a conductive connecting piece, a conductive wire, and a movable spring piece connected in sequence;

[0005] At least two of the movable springs are arranged side by side and connected as a whole through a first connecting member, and one end of the wire is connected as a whole with the movable spring to form a first raw material assembly;

[0006] At least two conductive connecting sheets are arranged side by side and connected as a whole through a second connecting member to form a second raw material assembly;

[0007] The assembly equipment includes a fixture, a fixture conveying device, a feeding device, a welding and cutting device, a reversing component, and an assembly component;

[0008] The clamp is used to fix the first raw material assembly and the second raw material assembly, the movable spring and the conductive connecting piece are fixed horizontally by the clamp, and the outer end of the wire away from the movable spring is in contact with the welding part of the conductive connecting piece;

[0009] The fixture conveying device comprises an annular conveying device and a first rotary driving device, the fixture is fixed on the annular conveying device, and the first rotary driving device drives the annular conveying device so that the fixture has a loading position, a welding position, and a unloading position and the fixture moves in an annular cycle in the order of the loading position, the welding position, and the unloading position;

[0010] The feeding device is used to convey the first raw material component and the second raw material component to the fixture located at the feeding position;

[0011] The welding and cutting device is used to weld the wire on the fixture located at the welding position and the cut conductive connecting piece to form an integrated movable component;

[0012] The reversing assembly is used to remove the integrated movable assembly on the fixture at the unloading position, and to reverse the movable spring piece and the conductive connecting piece so that the movable spring piece and the conductive connecting piece are fixed vertically;

[0013] The assembly component is used to insert the vertically fixed moving spring piece and the conductive connecting piece of the reversing component into the relay base after the reversing.

[0014] The clamp is a long strip structure, a part of the clamp is fixed above the annular conveying device and another part is protruding relative to the annular conveying device, the first raw material assembly and the second raw material assembly are fixed on the upper surface of the clamp and the movable spring is located at the part of the clamp protruding relative to the annular conveying device;

[0015] The welding and cutting device is located at one side of the annular conveying device, and comprises a lower limit assembly, an upper limit assembly, and a first linear drive device. The first linear drive device drives the upper limit assembly to have an open position separated from the lower limit assembly and a mold-closing welding position matched with the lower limit assembly. When the clamp is located at the welding position, the clamp is located between the lower limit assembly and the upper limit assembly. When the upper limit assembly is located at the mold-closing welding position, the lower limit assembly and the upper limit assembly are combined to form a clamp limit cavity.

[0016] When the upper limit assembly is in the mold closing welding position, the lower limit assembly and / or the upper limit assembly heats the wire and / or the conductive connecting piece to weld the two into one; when the upper limit assembly is in the open position, the clamp can move from the loading position to the welding position and from the welding position to the unloading position.

[0017] A first detection sensor is fixed on the welding cutting device, and the first detection sensor is used to detect whether the clamp moves to the welding position. When the clamp moves to the welding position, the first linear drive device drives the upper limit assembly to the mold closing welding position.

[0018] The upper limit assembly includes an upper welding connector, and the lower limit assembly includes a lower connecting plate assembly and a lower welding connector seat. The lower welding connector seat is provided with a connecting hole for the upper welding connector to extend into. When the upper welding connector extends into the connecting hole, a welding limit groove corresponding to the number of conductive groups is formed between the upper limit assembly and the lower limit assembly. The welding part of the wire and the conductive connecting sheet is located in the welding limit groove, and only when the upper welding connector extends into the connecting hole, the lower welding connector seat heats the wire or the conductive connecting sheet to weld the two into one.

[0019] The upper limit assembly includes an upper connecting plate assembly and an intermediate connecting plate assembly, the upper connecting plate assembly is provided with a connecting piece that can be limited to slide up and down, and a spring for pressing the connecting piece, the lower end of the connecting piece is connected and fixed to the intermediate connecting plate assembly so that the intermediate connecting plate assembly can be limited to slide up and down relative to the upper connecting plate assembly, the upper welding connecting piece cooperates with the upper connecting plate assembly and the intermediate connecting plate assembly is provided with a slide groove for the upper welding connecting piece to pass through, the intermediate connecting plate assembly slides up and down relative to the upper connecting plate assembly and has a away position separated by a certain distance from the upper connecting plate assembly and an abutting position that fits the upper connecting plate assembly, when the intermediate connecting plate assembly is in the away position, the lower end of the upper welding connecting piece is located in the slide groove, and when the intermediate connecting plate assembly is in the abutting position, the lower end of the upper welding connecting piece passes through the slide groove and is located below the intermediate connecting plate assembly.

[0020] The lower limit assembly is provided with a conductive connecting piece limit piece, and the conductive connecting piece limit piece is provided with connecting piece limit grooves corresponding to the number of the conductive groups.

[0021] The annular conveying device is a circular rotating disk, and the first rotating driving device is a rotating motor connected below the circular rotating disk.

[0022] The reversing assembly comprises a first clamping device, a second rotating device for driving the first clamping device to rotate, a second linear driving device for driving the first clamping device to linearly displace, a second clamping device, and a third rotating device for driving the second clamping device to rotate; the reversing assembly has a material taking position and a reversing completion position; when the reversing assembly is at the material taking position, the first clamping device and the second clamping device correspond to the clamp at the material unloading position so that the first clamping device and the second clamping device can respectively clamp and fix the conductive connecting piece connected as a whole by the second connecting component and the movable spring piece connected as a whole by the first connecting component on the clamp at the material unloading position;

[0023] When the reversing assembly is in the reversing position, the reversing of the movable spring sheet and the conductive connecting sheet is completed so that the movable spring sheet and the conductive connecting sheet are vertically fixed, and the first clamping device and the second clamping device respectively complete the rotation in different rotation directions through the second rotating device and the third rotating device, and when the first clamping device completes the linear displacement through the second linear driving device, it approaches the second clamping device.

[0024] The reversing assembly is connected to a third linear drive device, which is used to drive the reversing assembly to approach the annular conveying device or move away from the annular conveying device, so that the reversing assembly can reverse the moving spring sheet and the conductive connecting sheet after completing material picking at the material picking position and moving away from the annular conveying device.

[0025] The assembly component is arranged corresponding to the reversing component that completes the reversing position, and the assembly component includes a first clamping device and a second clamping device, a third clamping device and a fourth clamping device that respectively correspond to the reversing component that completes the reversing position, and a driving device for moving the third clamping device and the fourth clamping device so that they move between clamping the movable reed piece and the conductive connecting piece that complete the reversing and plugging them into the relay base.

[0026] The beneficial effects of the present invention are as follows: the assembly equipment of the movable component of the electromagnetic relay provided by the present invention can first weld the wire and the conductive connecting piece, and then perform reversing plug-in to fix it on the relay base. Compared with the method in the prior art of first fixing the conductive connecting piece on the base and then welding it to the wire, the present invention can ensure the electrical connection in the movable component. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the present invention.

[0028] Figure 1 It is a schematic diagram of welding a wire to a conductive connecting piece fixed on a base in the prior art;

[0029] Figure 2 The structure of a movable component in one embodiment of the present invention;

[0030] Figure 3 The structure of the first raw material component in one embodiment of the present invention;

[0031] Figure 4 The structure of the second raw material component in one embodiment of the present invention;

[0032] Figure 5 A schematic diagram of the structure of an assembly device for a movable component of an electromagnetic relay in an embodiment of the present invention;

[0033] Figure 6 It is a schematic diagram of a first raw material component and a second raw material component being fixed on a fixture in an embodiment of the present invention;

[0034] Figure 7 It is a structural schematic diagram of a welding and cutting piece device in one embodiment of the present invention;

[0035] Figure 8 A cross-sectional view of a welding and cutting device in an embodiment of the present invention when the welding and cutting device is in an open position;

[0036] Fig. 9 A cross-sectional view of a welding cut piece device in an embodiment of the present invention when the device is in a mold closing welding position;

[0037] Fig.10 It is a schematic diagram of the structure of the upper welding connector and the lower limit assembly in one embodiment of the present invention;

[0038] Fig.11 It is a structural schematic diagram of a reversing assembly in an embodiment of the present invention when it is in a material taking position;

[0039] Fig.12 This is a schematic structural diagram of a reversing assembly in an embodiment of the present invention when the reversing assembly is in a reversing position;

[0040] Fig.13 It is a structural schematic diagram of the cooperation between the movable spring piece and the conductive connecting piece and the reversing component after the assembly component clamps and completes the reversing in one embodiment of the present invention. DETAILED DESCRIPTION

[0041] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0042] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0043] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are for explaining and understanding the present invention, but not for limiting the scope of protection of the present invention.

[0044] The invention provides an automated production method for a relay socket, specifically the assembly of a movable component and the fixing of the movable component on a base.

[0045] like Figure 2 As shown, the movable component includes at least two conductive groups, one of which is composed of a conductive connecting sheet 2, a wire 3, and a movable spring sheet 4 connected in sequence; in the figure, the movable component specifically includes 4 conductive groups, and 2, 3 or more groups are also common.

[0046] like Figure 3 As shown, at least two of the movable springs 4 are arranged side by side and connected as a whole through a first connecting component 41, and one end of the wire 3 is connected as a whole to the movable spring 4 to form a first raw material component; the first connecting component 41 can specifically be a plastic connector connected to the movable spring in a common electromagnetic relay.

[0047] like Figure 4 As shown, at least two conductive connecting sheets 2 are arranged side by side and connected as a whole through a second connecting component 21 to form a second raw material assembly. In the figure, the second raw material assembly is formed as a whole using a conductive metal sheet, so that at least two conductive connecting sheets 2 are connected as a whole through a second connecting component 21 of the same material, and then subsequent assembly work is performed. Another connecting piece of the same material or a different material can also be used to connect and fix the conductive connecting sheet 2 to form a second raw material assembly.

[0048] The present invention provides an assembly device for a movable component of an electromagnetic relay, which is used for assembling the first raw material component and the second raw material component into the movable component, and assembling the movable component onto a base.

[0049] like Figure 5 As shown, the assembly equipment includes a feeding device 5, a fixture 6, a fixture conveying device 7, a welding and cutting device 8, a reversing component 9, and an assembly component 10;

[0050] The clamp 6 is used to fix the first raw material assembly and the second raw material assembly. The movable spring piece 4 and the conductive connecting piece 2 are fixed horizontally by the clamp 6. The outer end of the wire 3 away from the movable spring piece 4 is in contact with the welding part of the conductive connecting piece 2.

[0051] The fixture conveying device 7 includes an annular conveying device 71 and a first rotary driving device 72. The fixture 6 is fixed on the annular conveying device 71. The first rotary driving device 72 drives the annular conveying device 71 so that the fixture 6 has a loading position, a welding position, and a unloading position, and the fixture 6 moves in an annular cycle in the order of the loading position, the welding position, and the unloading position.

[0052] The feeding device 5 is used to convey the first raw material component and the second raw material component to the fixture 6 located at the feeding position;

[0053] The welding and cutting device 8 is used to weld the wire 3 on the fixture 6 located at the welding position and the cut conductive connecting piece 2 to form an integrated movable component;

[0054] The reversing assembly 9 is used to remove the integrated movable assembly on the clamp 6 located at the unloading position, and to reverse the movable spring piece 4 and the conductive connecting piece 2 so that the movable spring piece 4 and the conductive connecting piece 2 are vertically fixed;

[0055] The assembly component 10 is used to insert the vertically fixed moving spring piece 4 and the conductive connecting piece 2 after the reversing of the reversing component 9 into the relay base.

[0056] The feeding device 5 adopts a conventional automatic feeding device, which can accurately realize that the movable spring piece 4, the wire 3 and the conductive connecting piece 2 are horizontally placed on the fixture 6 and the outer end away from the movable spring piece 4 is in contact with the welding part of the conductive connecting piece 2, which will not be elaborated in detail.

[0057] like Figure 6 As shown, the fixture 6 is a long strip structure, a part of the fixture 6 is fixed above the annular conveying device 71 and another part is protruding relative to the annular conveying device 71, the first raw material assembly and the second raw material assembly are fixed on the upper surface of the fixture 6 and the movable spring 4 is located at the protruding part of the fixture 6 relative to the annular conveying device 71. The fixture 6 is provided with a positioning structure for the first raw material assembly and the second raw material assembly, and correspondingly, a mechanical device for releasing the positioning state of the positioning structure is provided, so as to facilitate the placement and removal of the first raw material assembly and the second raw material assembly, which is a conventional setting in the art and will not be described in detail.

[0058] The welding and cutting device 8 is located on one side of the annular conveying device 71. Figure 7-10 As shown, the welding and cutting device 8 includes a lower limit assembly 81, an upper limit assembly 82, and a first linear drive device 83. The first linear drive device 83 drives the upper limit assembly 82 to have an open position separated from the lower limit assembly 81 and a mold-closing welding position matched with the lower limit assembly 81. When the clamp 6 is located at the welding position, the clamp 6 is located between the lower limit assembly 81 and the upper limit assembly 82. When the upper limit assembly 82 is located at the mold-closing welding position, the lower limit assembly 81 and the upper limit assembly 82 are combined to form a clamp limit cavity 85.

[0059] The lower limit assembly 81 and / or the upper limit assembly 82 heats the wire 3 and / or the conductive connecting piece 2 to weld the two together; when the upper limit assembly 82 is in the open position, the clamp 6 can move from the loading position to the welding position and from the welding position to the unloading position.

[0060] A first detection sensor is fixed on the welding cutting device 8, and the first detection sensor is used to detect whether the clamp 6 moves to the welding position. When the clamp 6 moves to the welding position, the first linear drive device 83 drives the upper limit assembly 82 to the mold closing welding position.

[0061] The upper limit assembly 82 includes an upper welding connector 823, and the lower limit assembly 81 includes a lower connecting plate assembly 811 and a lower welding connector seat 812. The lower welding connector seat 812 is provided with a connecting hole 813 for the upper welding connector 823 to extend into. When the upper welding connector 823 extends into the connecting hole 813, a welding limit groove corresponding to the number of conductive groups is formed between the upper limit assembly 82 and the lower limit assembly 81. The welding part of the wire 3 and the conductive connecting sheet 2 is located in the welding limit groove, and only when the upper welding connector 823 extends into the connecting hole 813, the lower welding connector seat 812 heats the wire 3 or the conductive connecting sheet 2 to weld the two into one.

[0062] like Figure 8-9 As shown, the upper limit assembly 82 includes an upper connecting plate assembly 821 and an intermediate connecting plate assembly 822. The upper connecting plate assembly 821 is provided with a connecting piece 8211 that can be limited to slide up and down, and a spring 8212 for pressing the connecting piece 8211. The lower end of the connecting piece 8211 is connected and fixed to the intermediate connecting plate assembly 822 so that the intermediate connecting plate assembly 822 can be limited to slide up and down relative to the upper connecting plate assembly 821. The upper welding connecting piece 823 cooperates with the upper connecting plate assembly 821. The upper welding connecting piece 823 cooperates with the upper connecting plate assembly 821. 21 are linked and the middle connecting plate assembly 822 is provided with a slide groove for the upper welding connector 823 to pass through. The middle connecting plate assembly 822 slides up and down relative to the upper connecting plate assembly 821 and has a distance position separated from the upper connecting plate assembly 821 by a certain distance and an abutment position fitted with the upper connecting plate assembly 821. When the middle connecting plate assembly 822 is in the distance position, the lower end of the upper welding connector 823 is located in the slide groove. When the middle connecting plate assembly 822 is in the abutment position, the lower end of the upper welding connector 823 passes through the slide groove and is located below the middle connecting plate assembly 822.

[0063] like Fig.10 As shown, the lower limit assembly 81 is provided with a conductive connecting piece limiter 814 , and the conductive connecting piece limiter 814 is provided with connecting piece limiter grooves 8141 corresponding to the number of the conductive groups.

[0064] Since the wire 3 and the conductive connecting piece 2 are firmly fixed and pressed between the lower limit assembly 81 and the upper limit assembly 82, the welding and cutting device of this embodiment can be used for Figure 6The wire 3 and the conductive connecting piece 2 fixed by the clamp are stably welded and can achieve a 100% welding success rate, but it is not possible to Figure 1 In the prior art shown, the wire 3 is welded to the conductive connecting piece 2 fixed on the base 1. Because the angle and space of the welding operation are limited by the base 1, the wire 3 and the conductive connecting piece 2 fixed on the base 1 cannot be welded after being clamped as shown in this embodiment.

[0065] like Figure 5 As shown, the annular conveying device 71 is a circular rotating disk, and the first rotating driving device 72 is a rotating motor connected to the bottom of the circular rotating disk. There are four fixing areas for fixing the clamps 6 distributed at equal intervals on the circular rotating disk, which can fix four clamps 6. The feeding position, welding position, and discharge position are respectively located at 0°, 90°, and 270°, making full use of the space. The rotating motor

[0066] like Figure 11-12 As shown, the reversing assembly 9 includes a first clamping device 91, a second rotating device 92 for driving the first clamping device 91 to rotate, a second linear driving device 93 for driving the first clamping device 91 and the second rotating device 92 to linearly move, a second clamping device 94, and a third rotating device 95 for driving the second clamping device 94 to rotate; the reversing assembly 9 has a material taking position and a reversing completion position; specifically, the second linear driving device 93

[0067] When the reversing assembly 9 is in the material taking position, Fig.11 As shown, the first clamping device 91 and the second clamping device 94 correspond to the clamp 6 at the unloading position, so that the first clamping device 91 and the second clamping device 94 can respectively clamp and fix the conductive connecting piece 2 connected as a whole by the second connecting member 21 and the movable spring piece 4 connected as a whole by the first connecting member 41 on the clamp 6 at the unloading position;

[0068] When the reversing assembly 9 is in the reversing position, Fig.12 As shown, the movable spring piece 4 and the conductive connecting piece 2 are reversed so that the movable spring piece 4 and the conductive connecting piece 2 are vertically fixed, the first clamping device 91 and the second clamping device 94 respectively complete the rotation in different rotation directions through the second rotating device 92 and the third rotating device 95, and when the first clamping device 91 completes the linear displacement through the second linear driving device 93, it approaches the second clamping device 94.

[0069] like Figure 5As shown, the reversing assembly 9 is connected to a third linear drive device 11, and the third linear drive device 11 is used to drive the reversing assembly 9 to approach the annular conveying device 71 or to move away from the annular conveying device 71, so that the reversing assembly 9 can reverse the dynamic spring piece 4 and the conductive connecting piece 2 after completing the material collection at the material collection position and moving away from the annular conveying device 71. This can improve work efficiency.

[0070] like Fig.13 As shown, the assembly component 10 is arranged corresponding to the reversing component 9 that has completed the reversing position, and the assembly component 10 includes a third clamping device 101 and a fourth clamping device 102 that respectively correspond to the first clamping device 91 and the second clamping device 94 of the reversing component 9 that has completed the reversing position, and a driving device for moving the third clamping device 101 and the fourth clamping device 102 so that they move between clamping the movable reed piece 4 and the conductive connecting piece 2 that have completed the reversing and plugging them into the relay base.

[0071] Further, such as Figure 4 As shown, the conductive connecting piece 2 is provided with a limiting protrusion 22 close to the portion welded to the wire 3 and a portion to be punched and riveted located at a certain distance (greater than the thickness of the portion of the base where the conductive connecting piece 2 is installed) from the lower end of the limiting protrusion 22, the portion to be punched and riveted is a groove 23 integrally formed on the conductive connecting piece 2 and a limiting block 24 located in the groove 23, the assembly equipment also includes a punching and riveting device for applying force to the limiting block 24 of the conductive connecting piece 2 inserted in the base 1 to make it bend, after the punching and riveting device is set in the assembly component 10, the assembly component 10 inserts the conductive connecting piece 2 into the base 1, and the limiting protrusion 22 abuts against the inner wall of the base 1 so that the limiting block 24 is located below the base 1, and the limiting block 24 is bent by applying force to the limiting block 24 through the punching and riveting device, so that the conductive connecting piece 2 cannot be pulled out, and the punching and riveting device can be realized by using a conventional automatic driving mechanism in combination with an operating end structure that is compatible with the shape of the portion to be punched and riveted of the conductive connecting piece 2.

[0072] A person skilled in the art can understand that all or part of the steps in the above-mentioned embodiment method can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, disk, CD-ROM, etc.

[0073] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.

Claims

1. An assembly device for a movable component of an electromagnetic relay, characterized in that: The movable component comprises at least two conductive groups, wherein one conductive group is composed of a conductive connecting sheet (2), a conductive wire (3), and a movable spring sheet (4) connected in sequence; At least two of the movable spring pieces (4) are arranged side by side and connected as a whole through a first connecting component (41), and one end of the wire (3) is connected as a whole with the movable spring piece (4) to form a first raw material assembly; At least two conductive connecting sheets (2) are arranged side by side and connected as a whole via a second connecting component (21) to form a second raw material assembly; The assembly equipment comprises a clamp (6), a clamp conveying device (7), a feeding device (5), a welding and cutting device (8), a reversing component (9), and an assembly component (10); The clamp (6) is used to fix the first raw material assembly and the second raw material assembly, the movable spring (4) and the conductive connecting piece (2) are fixed horizontally by the clamp (6), and one end of the wire (3) away from the movable spring (4) is in contact with the welding part of the conductive connecting piece (2); The clamp conveying device (7) comprises an annular conveying device (71) and a first rotary driving device (72), the clamp (6) being fixed on the annular conveying device (71), and the first rotary driving device (72) driving the annular conveying device (71) to cause the clamp (6) to cyclically move in the order of a loading position, a welding position, and a unloading position; The loading device (5) is used to transport the first raw material component and the second raw material component to the clamp (6) located at the loading position; The welding and cutting device (8) is used to weld the wire (3) on the clamp (6) located at the welding position and the cut conductive connecting piece (2) to form an integrated movable component; The reversing assembly (9) is used to remove the integrated movable assembly on the clamp (6) located at the unloading position, and to reverse the movable spring piece (4) and the conductive connecting piece (2) so that the movable spring piece (4) and the conductive connecting piece (2) are vertically fixed; The assembly component (10) is used to insert the vertically fixed moving reed piece (4) and the conductive connecting piece (2) after the reversing of the reversing component (9) into the relay base.

2. The assembly equipment for the movable component of the electromagnetic relay according to claim 1, characterized in that: The clamp (6) is a long strip structure, a portion of the clamp (6) is fixed above the annular conveying device (71) and another portion thereof is protruding relative to the annular conveying device (71), the first raw material assembly and the second raw material assembly are fixed on the upper surface of the clamp (6) and the movable spring (4) is located at the portion of the clamp (6) that is protruding relative to the annular conveying device (71); The welding and cutting device (8) is located on one side of the annular conveying device (71), and comprises a lower limit assembly (81), an upper limit assembly (82), and a first linear drive device (83). The first linear drive device (83) drives the upper limit assembly (82) to have an open position separated from the lower limit assembly (81) and a mold-closing welding position matched with the lower limit assembly (81). When the clamp (6) is located at the welding position, the clamp (6) is located between the lower limit assembly (81) and the upper limit assembly (82). When the upper limit assembly (82) is located at the mold-closing welding position, the lower limit assembly (81) and the upper limit assembly (82) are matched to form a clamp limit cavity (85). When the upper limit assembly (82) is located at the mold closing welding position, the lower limit assembly (81) and the upper limit assembly (82) heat the wire (3) and / or the conductive connecting piece (2) so that the two are welded together; when the upper limit assembly (82) is located at the open position, the clamp (6) can move from the loading position to the welding position and from the welding position to the unloading position.

3. The assembly equipment of the electromagnetic relay movable component according to claim 2, characterized in that: A first detection sensor is fixed on the welding cutting device (8), and the first detection sensor is used to detect whether the clamp (6) moves to the welding position. When the clamp (6) moves to the welding position, the first linear drive device (83) drives the upper limit assembly (82) to the mold closing welding position.

4. The assembly equipment for the movable component of the electromagnetic relay according to claim 3, characterized in that: The upper limit assembly (82) includes an upper welding connector (823), and the lower limit assembly (81) includes a lower connecting plate assembly (811) and a lower welding connector seat (812). The lower welding connector seat (812) is provided with a connecting hole (813) for the upper welding connector (823) to extend into. When the upper welding connector (823) extends into the connecting hole (813), a welding limit groove corresponding to the number of conductive groups is formed between the upper limit assembly (82) and the lower limit assembly (81). The welding portion of the wire (3) and the conductive connecting sheet (2) is located in the welding limit groove. Only when the upper welding connector (823) extends into the connecting hole (813), the lower welding connector seat (812) heats the wire (3) or the conductive connecting sheet (2) so that the two are welded into one.

5. The assembly equipment for the movable component of the electromagnetic relay according to claim 4, characterized in that: The upper limit assembly (82) comprises an upper connecting plate assembly (821) and an intermediate connecting plate assembly (822); a connecting piece (8211) which is limited in sliding up and down and a spring (8212) for pressing the connecting piece (8211) are provided in the upper connecting plate assembly (821); the lower end of the connecting piece (8211) is connected and fixed to the intermediate connecting plate assembly (822) so that the intermediate connecting plate assembly (822) is limited in sliding up and down relative to the upper connecting plate assembly (821); the upper welding connecting piece (823) cooperates with the upper connecting plate assembly (821) and the intermediate connecting plate assembly (821) is connected to the intermediate connecting plate assembly (822) so that the intermediate connecting plate assembly (822) is limited in sliding up and down relative to the upper connecting plate assembly (821); 822) is provided with a slide groove for the upper welding connector (823) to pass through, and the intermediate connecting plate assembly (822) slides up and down relative to the upper connecting plate assembly (821) and has a distance position separated from the upper connecting plate assembly (821) by a certain distance and an abutment position fitted with the upper connecting plate assembly (821). When the intermediate connecting plate assembly (822) is in the distance position, the lower end of the upper welding connector (823) is located in the slide groove, and when the intermediate connecting plate assembly (822) is in the abutment position, the lower end of the upper welding connector (823) passes through the slide groove and is located below the intermediate connecting plate assembly (822).

6. The assembly equipment for the movable component of the electromagnetic relay according to claim 4, characterized in that: The lower limit assembly (81) is provided with a conductive connecting piece limit piece (814), and the conductive connecting piece limit piece (814) is provided with connecting piece limit grooves (8141) corresponding to the number of the conductive groups.

7. The assembly equipment for the movable component of the electromagnetic relay according to claim 1, characterized in that: The annular conveying device (71) is a circular rotating disk, and the first rotating driving device (72) is a rotating motor connected below the circular rotating disk.

8. The assembly equipment for the movable component of the electromagnetic relay according to claim 1, characterized in that: The reversing assembly (9) comprises a first clamping device (91), a second rotating device (92) for driving the first clamping device (91) to rotate, a second linear driving device (93) for driving the first clamping device (91) to linearly move, a second clamping device (94), and a third rotating device (95) for driving the second clamping device (94) to rotate; the reversing assembly (9) has a material taking position and a reversing completion position; when the reversing assembly (9) is at the material taking position, the first clamping device (91) and the second clamping device (94) correspond to the clamp (6) at the material unloading position so that the first clamping device (91) and the second clamping device (94) respectively clamp and fix the conductive connecting piece (2) connected to the clamp (6) at the material unloading position by the second connecting component (21) and the movable spring piece (4) connected to the clamp (6) by the first connecting component (41); When the reversing assembly (9) is in the reversing position, the reversing of the movable spring sheet (4) and the conductive connecting sheet (2) is completed so that the movable spring sheet (4) and the conductive connecting sheet (2) are vertically fixed, the first clamping device (91) and the second clamping device (94) respectively complete the rotation in different rotation directions through the second rotating device (92) and the third rotating device (95), and the first clamping device (91) is close to the second clamping device (94) when the first clamping device (91) completes the linear displacement through the second linear driving device (93).

9. The assembly equipment for the movable component of the electromagnetic relay according to claim 8, characterized in that: The reversing assembly (9) is connected to a third linear drive device (11), and the third linear drive device (11) is used to drive the reversing assembly (9) to approach the annular conveying device (71) or to move away from the annular conveying device (71), so that the reversing assembly (9) can reverse the direction of the movable spring sheet (4) and the conductive connecting sheet (2) after completing material collection at the material collection position and moving away from the annular conveying device (71).

10. The assembly equipment for the movable component of the electromagnetic relay according to claim 9, characterized in that: The assembly component (10) is arranged corresponding to the reversing component (9) that has completed the reversing position, and the assembly component (10) comprises a third clamping device (101) and a fourth clamping device (102) that respectively correspond to the first clamping device (91) and the second clamping device (94) of the reversing component (9) that has completed the reversing position, and a driving device for moving the third clamping device (101) and the fourth clamping device (102) so that they move between clamping the reversing movable spring sheet (4) and the conductive connecting sheet (2) and performing a plugging action on the relay base.

Citation Information

Patent Citations

  • Base device of small-sized electromagnetic relay

    CN204189716U

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    CN218160182U