Automatic collection and cleaning device for iron oxide in the water seal tank of the heating furnace

By designing an automatic collection and cleaning device for iron oxide in the water seal tank of the heating furnace, using an electric collection vehicle and transmission mechanism, the cumbersome and safety risks of manual cleaning of iron oxide sheets is solved, and automated collection and cleaning is realized, improving work efficiency and safety.

CN115218680BActive Publication Date: 2025-09-02JIANGSU SHAGANG STEEL CO LTD +2
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202210896695.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-28
Publication Date
2025-09-02
Estimated Expiration
2042-07-28

AI Technical Summary

Technical Problem

In the prior art, the iron oxide sheet produced by the steel rolling heating furnace during the heating process requires manual cleaning and transportation, which is large and cumbersome. During the cleaning process, the iron oxide scatters and causes environmental pollution and poses safety risks.

Method used

An automatic collection and cleaning device for iron oxide in the water seal tank of the heating furnace is designed. The electric collection vehicle and track system are used, combined with the transmission mechanism and sealing plate, to realize the automatic collection and cleaning of iron oxide and avoid manual operation.

Benefits of technology

The automated collection and cleaning of iron oxide is realized, which reduces labor costs, improves work efficiency, avoids the scattering of iron oxide and safety risks, and protects the environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115218680B_ABST
    Figure CN115218680B_ABST
Patent Text Reader

Abstract

The present invention belongs to the field of metallurgical technology, and in particular to an automatic collection and cleaning device for iron oxide in a water seal tank of a heating furnace. Aiming at the problem that in the prior art, the iron oxide in a large bucket is manually poured onto the ground, shoveled onto a cart with a shovel, and shipped and hoisted out from the bottom of the furnace, which is labor-intensive and cumbersome, and the iron oxide scatters during cleaning and transportation, causing harm to the environment, and there are safety risks for cleaning personnel working in the gas area at the bottom of the furnace, the following scheme is proposed, which includes a track installed on the ground and an electric collection vehicle, the four corners of the bottom of the electric collection vehicle are fixedly connected to transfer wheels, and the four transfer wheels are all connected to the track with rolling motions, and the top of the electric collection vehicle is fixedly connected to a feed outer pipe. The present invention is easy to operate, saves time and effort, replaces manual cleaning of iron oxide, greatly reduces the workload and labor intensity of workers, avoids environmental pollution, and avoids the safety risks of working in the gas area.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of metallurgy, and in particular to a device for automatically collecting and cleaning iron oxide in a water seal tank of a heating furnace. Background Art

[0002] In the existing technology, a large amount of iron oxide scale is produced during the heating process of steel rolling heating furnaces in the metallurgical industry. The iron oxide in the water seal tank of the original heating furnace is scraped by a slag scraper to the slag flushing port and discharged into a large bucket. Every week, the iron oxide in the large bucket is manually poured onto the ground, shoveled onto a cart, and transported and hoisted out from the bottom of the furnace. The workload is large and tedious.

[0003] However, the above technical solution requires manual pouring of the iron oxide in the large bucket onto the ground, shoveling it onto a cart with a shovel, and transporting and lifting it out from the bottom of the furnace. This is labor-intensive and cumbersome. Therefore, there is also the problem of iron oxide scattering during cleaning and transportation, causing harm to the environment, and there is a safety risk for cleaning personnel working in the gas area at the bottom of the furnace. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art in which the iron oxide in a large bucket is manually poured onto the ground, shoveled onto a small cart and transported and hoisted out from the bottom of the furnace, which is labor-intensive and cumbersome. During the cleaning and transportation process, the iron oxide is scattered, causing harm to the environment, and there are safety risks for the cleaning personnel working in the gas area at the bottom of the furnace. The proposed device is an automatic collection and cleaning device for iron oxide in the water seal tank of a heating furnace.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The automatic collecting and cleaning device for iron oxide in the water seal tank of the heating furnace comprises a track and an electric collecting car installed on the ground, the four corners of the bottom of the electric collecting car are fixedly connected to moving wheels, and the four moving wheels are all connected to the track with rolling movements, the top of the electric collecting car is fixedly connected to a feed outer tube, the inner wall of the feed outer tube is slidably connected to a feed inner tube, the left and right sides of the feed inner tube are fixedly connected to a mounting plate, the bottoms of the two mounting plates are fixedly connected to an electric push rod, and the bottom ends of the two electric push rods are fixedly connected to the top of the electric collecting car, two sealing plates are provided inside the feed inner tube, the ends of the two sealing plates close to each other are in contact, and the ends of the two sealing plates away from each other respectively penetrate the left inner wall and the right inner wall of the feed inner tube and extend to the outside of the feed inner tube, the tops of the two mounting plates are fixedly connected to a transmission box, the ends of the two sealing plates away from each other respectively penetrate the two transmission boxes and extend to the interior of the transmission box, and a transmission mechanism is provided inside the transmission box, and the transmission mechanism cooperates with the corresponding sealing plates.

[0007] Preferably, a sealing ring is fixedly connected to the top end of the inner feed tube.

[0008] Furthermore, by providing a sealing ring, the top end of the inner feed tube can be docked and sealed with the bottom discharge port of the material receiving hopper at the bottom of the water seal tank of the heating furnace.

[0009] The transmission mechanism is characterized in that: said driving mechanism comprises a driving motor, a screw rod, a nut, a clamping block, a sliding tube, a sliding rod, a return spring and a release lever, said driving motor being fixedly connected to one side of said transmission case, said driving motor output shaft passes through one side of said transmission case and extends to an inner wall of said transmission case, said screw rod is fixedly connected to an output shaft of said driving motor, and the other end of said screw rod is rotatably connected to an inner wall of one side of said transmission case, said nut is threadedly connected to the screw rod, said nut is slidably connected to the bottom inner wall of said transmission case, said clamping block is fixedly connected to the top of the nut,

[0010] Furthermore, by setting a transmission mechanism, the two sealing plates can realize the opening and closing of the feeding inner tube discharge channel.

[0011] Preferably, a slider is fixedly connected to the bottom of the nut, a sliding groove is provided on the inner wall of the bottom of the transmission box, and the slider is slidably connected inside the sliding groove.

[0012] Furthermore, through the sliding limit cooperation between the slider and the slide groove, the nut can be stably slidably supported and slidably limited.

[0013] Preferably, an auxiliary spring is fixedly connected to the top inner wall of the sliding tube, and the bottom end of the auxiliary spring is fixedly connected to the top end of the sliding rod.

[0014] Furthermore, an auxiliary spring is provided to drive the slide bar to move downward and reset.

[0015] Preferably, a slideway is provided on the top inner wall of the transmission box, and the top end of the slide tube is slidably connected in the slideway.

[0016] Furthermore, by providing the slideway, the sliding pipe can be stably supported and limited in sliding.

[0017] Beneficial effect: By laying tracks on the ground, the electric collection vehicle can be transported autonomously without the need for personnel to push it to the bottom of the receiving bucket. The cooperation between the electric collection vehicle and the track can greatly save labor costs, and the operation is convenient and fast, with high work efficiency.

[0018] By setting two electric push rods, the inner feeding tube can be driven to connect and separate with the slag discharge port at the bottom of the receiving hopper. At the same time, the transmission mechanism can be set to realize the opening and closing of the feeding tube discharge channel. In this way, the automatic receiving operation of the electric collection vehicle can be realized, which is more practical.

[0019] The present invention is easy to operate, saves time and labor, replaces manual cleaning of iron oxide, greatly reduces workers' workload and labor intensity, avoids environmental pollution, and avoids safety risks of gas area operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view of the structure of the automatic iron oxide collection and cleaning device in the water seal tank of the heating furnace proposed by the present invention;

[0021] Figure 2 This is a partial structural cross-sectional view of the electric collection vehicle, outer feed pipe, inner feed pipe, sealing ring, mounting plate, electric push rod, transmission box, drive motor and sealing plate of the automatic iron oxide collection and cleaning device in the water seal tank of the heating furnace proposed by the present invention;

[0022] Figure 3 This is a main cross-sectional view of the structure of the transmission box of the automatic collection and cleaning device for iron oxide in the water seal tank of the heating furnace proposed by the present invention;

[0023] Figure 4 This is a main cross-sectional view of the structure of the sliding pipe, sliding rod and auxiliary spring of the automatic iron oxide collection and cleaning device in the water seal tank of the heating furnace proposed by the present invention;

[0024] Figure 5 This is a three-dimensional structural diagram of the sliding pipe and sliding rod of the automatic iron oxide collection and cleaning device in the water seal tank of the heating furnace proposed by the present invention.

[0025] In the figure: 1. Track; 2. Electric collection vehicle; 3. Transfer wheel; 4. Outer feed tube; 5. Inner feed tube; 6. Sealing ring; 7. Mounting plate; 8. Electric push rod; 9. Transmission box; 10. Drive motor; 11. Screw; 12. Nut; 13. Slider; 14. Slide; 15. Block; 16. Slide tube; 17. Slide rod; 18. Auxiliary spring; 19. Slideway; 20. Return spring; 21. Unlocking rod; 22. Sealing plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Reference Figure 1-5, the automatic collection and cleaning device for iron oxide in the water seal tank of the heating furnace includes a track 1 and an electric collection vehicle 2 installed on the ground. The four corners of the bottom of the electric collection vehicle 2 are welded with moving wheels 3, and the four moving wheels 3 are all connected to the track 1 in a rolling manner. The top of the electric collection vehicle 2 is fixedly connected to the outer feed pipe 4, and the inner wall of the outer feed pipe 4 is slidably connected to the inner feed pipe 5. The left and right sides of the inner feed pipe 5 are welded with mounting plates 7. The bottoms of the two mounting plates 7 are welded with electric push rods 8. The bottom ends of the two electric push rods 8 are welded to the electric collection vehicle 2. At the top of the car 2, two sealing plates 22 are provided inside the feed inner tube 5. The ends of the two sealing plates 22 that are close to each other are in contact, and the ends of the two sealing plates 22 that are away from each other respectively penetrate the left inner wall and the right inner wall of the feed inner tube 5 and extend to the outside of the feed inner tube 5. A transmission box 9 is welded to the top of the two mounting plates 7. The ends of the two sealing plates 22 that are away from each other respectively penetrate the two transmission boxes 9 and extend to the inside of the transmission box 9. A transmission mechanism is provided inside the transmission box 9, and the transmission mechanism cooperates with the corresponding sealing plates 22.

[0028] In the present invention, a sealing ring 6 is welded to the top of the inner feed tube 5. By providing the sealing ring 6, the top of the inner feed tube 5 can be docked and sealed with the bottom discharge port of the receiving hopper at the bottom of the water seal tank of the heating furnace.

[0029] In the present invention, the transmission mechanism includes a drive motor 10, a screw rod 11, a nut 12, a block 15, a slide tube 16, a slide rod 17, a return spring 20 and an unlocking rod 21. The drive motor 10 is welded to one side of the transmission box 9. The output shaft of the drive motor 10 passes through one side of the transmission box 9 and extends to the interior of the transmission box 9. One end of the screw rod 11 is welded to the output shaft of the drive motor 10, and the other end of the screw rod 11 is connected to the inner wall of one side of the transmission box 9 through an axis rotation. The nut 12 is threadedly connected to the screw rod 11, and the nut 12 is slidably connected to the bottom inner wall of the transmission box 9. The block 15 is welded to the top of the nut 12. The slide tube The top of 16 is slidably connected to the top inner wall of the transmission box 9, the top of the slide rod 17 extends to the inside of the slide tube 16 and is slidably connected to the inner wall of the slide tube 16, the slide rod 17 cooperates with the block 15, one end of the sealing plate 22 is welded to one side of the slide tube 16, one end of the return spring 20 is welded to the other side of the slide tube 16, the other end of the return spring 20 is welded to one side inner wall of the transmission box 9, one end of the unlocking rod 21 is welded to one side inner wall of the transmission box 9, and the other end of the unlocking rod 21 cooperates with the bottom end of the slide rod 17. By setting a transmission mechanism, the two sealing plates 22 can realize the switching of the feeding inner tube 5 discharge channel.

[0030] In the present invention, a slider 13 is welded to the bottom of the nut 12, and a slide groove 14 is opened on the bottom inner wall of the transmission box 9. The slider 13 is slidably connected to the inside of the slide groove 14. Through the sliding limit cooperation between the slider 13 and the slide groove 14, the nut 12 can be stably slidably supported and slidably limited.

[0031] In the present invention, an auxiliary spring 18 is welded on the top inner wall of the sliding tube 16, and the bottom end of the auxiliary spring 18 is welded to the top end of the sliding rod 17. By providing the auxiliary spring 18, the sliding rod 17 can be driven to move downward and reset.

[0032] In the present invention, a slideway 19 is provided on the top inner wall of the transmission box 9 , and the top end of the slide tube 16 is slidably connected in the slideway 19 . The slideway 19 can provide stable sliding support and sliding limit for the slide tube 16 .

[0033] Working principle: The automatic collection and cleaning device is used in conjunction with the receiving bucket on the water seal tank of the heating furnace. Here, the track 1 corresponds to the slag discharge port at the bottom of multiple receiving buckets. When in use, the track 1 is laid on the ground to facilitate the autonomous transportation of the electric collection vehicle 2, and no personnel are required to push it to the bottom position of the receiving bucket. Here, the cooperation between the electric collection vehicle 2 and the track 1 can greatly save labor costs, and the operation is convenient and fast, and the work efficiency is high. First, the electric collection vehicle 2 moves autonomously on the track 1, and can be moved to the bottom of the receiving bucket so that the top of the feed inner tube 5 is in a straight line with the slag discharge port at the bottom of the receiving bucket. When the top of the feed inner tube 5 is in a straight line with the slag discharge port at the bottom of the receiving bucket, then The two mounting plates 7 and the inner feeding tube 5 are driven upward by the two electric push rods 8, so that the top end of the inner feeding tube 5 can be in contact with and communicated with the slag discharge port at the bottom end of the receiving bucket. When the top end of the inner feeding tube 5 is connected with the slag discharge port at the bottom end of the receiving bucket, the slag discharge port at the bottom end of the receiving bucket is opened first, and then the two driving motors 10 are started. When the two driving motors 10 are started, the two screw rods 11 are driven to rotate. When the two screw rods 11 rotate, the threaded connection between the screw rod 11 and the nut 12 and the sliding limit between the slider 13 and the slide groove 14 will drive the two nuts 12 to move away from each other. When the two nuts 12 move away from each other, the two blocks 15 will be driven to move away from each other. When the two blocks 15 move away from each other, they will drive the two The slide bar 17, the two slide tubes 16 and the two sealing plates 22 move away from each other. When the two slide tubes 16 move away from each other, the two return springs 20 are compressed. Then, when the two slide bars 17 move away from each other until they come into contact with the two unlocking rods 21, the two drive motors 10 are turned off. At the same time, when the two sealing plates 22 move away from each other, the discharge channel of the inner feed tube 5 can be opened and the iron oxide waste slag inside the receiving hopper can be introduced into the interior of the electric collection vehicle 2. Then, when the iron oxide waste slag inside the receiving hopper is discharged, the transmission between the drive motor 10 and the two slide bars 17 can drive the two slide bars 17 to continue to move away from each other and squeeze the two slide bars 17 through the two unlocking rods 21, so that the two slide bars 17 move upward. When the two sealing plates 22 are close to each other and in contact with each other, the two sealing plates 22 can be used to close the discharge channel of the inner feeding tube 5. When the channel of the inner feeding tube 5 is closed, the two electric push rods 8 drive the inner feeding tube 5 to disengage and reset the slag discharge port at the bottom of the receiving hopper. Here, the same structure and operation as above can be used to collect and clean the iron oxide waste slag inside the multiple receiving hoppers. This method is convenient to operate and saves time and effort.It replaces manual cleaning of iron oxide, greatly reduces workers' workload and labor intensity, avoids environmental pollution, and avoids safety risks in gas area operations.

[0034] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic collection and cleaning device for iron oxide in a water seal tank of a heating furnace, comprising a track (1) installed on the ground and an electric collection vehicle (2), characterized in that: The four corners of the bottom of the electric collection vehicle (2) are all fixedly connected to transfer wheels (3), and the four transfer wheels (3) are all connected to the track (1) in a rolling manner. The top of the electric collection vehicle (2) is fixedly connected to a feed outer tube (4), and a feed inner tube (5) is slidably connected to the inner wall of the feed outer tube (4). The left and right sides of the feed inner tube (5) are fixedly connected to mounting plates (7), and the bottoms of the two mounting plates (7) are fixedly connected to electric push rods (8). The bottom ends of the two electric push rods (8) are fixedly connected to the top of the electric collection vehicle (2). Two sealing plates (22) are provided inside the feed inner tube (5), and the two sealing plates (22) are mutually connected. The ends of the two sealing plates (22) that are close to each other are in contact, and the ends of the two sealing plates (22) that are away from each other respectively penetrate the left inner wall and the right inner wall of the feed inner tube (5) and extend to the outside of the feed inner tube (5). The tops of the two mounting plates (7) are fixedly connected to a transmission box (9), and the ends of the two sealing plates (22) that are away from each other respectively penetrate the two transmission boxes (9) and extend to the inside of the transmission box (9). A transmission mechanism is provided inside the transmission box (9), and the transmission mechanism cooperates with the corresponding sealing plate (22); the transmission mechanism includes a driving motor (10), a screw rod (11), a nut (12), a block (15), a slide tube (16), and a slide rod (17). , a return spring (20) and an unlocking rod (21), the driving motor (10) is fixedly connected to one side of the transmission box (9), the output shaft of the driving motor (10) passes through one side of the transmission box (9) and extends to the inside of the transmission box (9), one end of the screw rod (11) is fixedly connected to the output shaft of the driving motor (10), the other end of the screw rod (11) is rotatably connected to the inner wall of one side of the transmission box (9), the nut (12) is threadedly connected to the screw rod (11), the nut (12) is slidably connected to the bottom inner wall of the transmission box (9), the block (15) is fixedly connected to the top of the nut (12), the top of the slide tube (16) The end is slidably connected to the top inner wall of the transmission box (9), the top end of the sliding rod (17) extends to the inside of the sliding tube (16) and is slidably connected to the inner wall of the sliding tube (16), the sliding rod (17) cooperates with the block (15), one end of the sealing plate (22) is fixedly connected to one side of the sliding tube (16), one end of the return spring (20) is fixedly connected to the other side of the sliding tube (16), the other end of the return spring (20) is fixedly connected to the inner wall of one side of the transmission box (9), one end of the unlocking rod (21) is fixedly connected to the inner wall of one side of the transmission box (9), and the other end of the unlocking rod (21) cooperates with the bottom end of the sliding rod (17).

2. The automatic iron oxide collection and cleaning device in the water seal tank of a heating furnace according to claim 1, characterized in that: The top end of the inner feed tube (5) is fixedly connected with a sealing ring (6).

3. The automatic iron oxide collection and cleaning device in the water seal tank of a heating furnace according to claim 1, characterized in that: The bottom of the nut (12) is fixedly connected with a slider (13), the bottom inner wall of the transmission box (9) is provided with a slide groove (14), and the slider (13) is slidably connected inside the slide groove (14).

4. The automatic iron oxide collection and cleaning device in the water seal tank of a heating furnace according to claim 1, characterized in that: An auxiliary spring (18) is fixedly connected to the inner wall of the top of the sliding tube (16), and the bottom end of the auxiliary spring (18) is fixedly connected to the top end of the sliding rod (17).

5. The automatic iron oxide collection and cleaning device in the water seal tank of a heating furnace according to claim 1 is characterized in that: A slideway (19) is provided on the top inner wall of the transmission box (9), and the top end of the slide tube (16) is slidably connected in the slideway (19).

Citation Information

Patent Citations

  • Environment-friendly sewage discharging structure of heating furnace

    CN112361826A

  • Recovery device and recovery method for iron oxide scale in heating furnace

    CN113048793A

  • Multifunctional carrying device for iron oxide production

    CN212148586U

  • A collection device for alloy steel smelting

    CN215237783U

  • Quick connecting piece of solar panel

    CN216794893U